CN115255971A - Machining center head swinging device suitable for difficult-to-machine materials - Google Patents
Machining center head swinging device suitable for difficult-to-machine materials Download PDFInfo
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Abstract
本发明涉及金属加工技术领域,提供了一种适用于难加工材料的加工中心摆头装置,包括箱体、主轴箱、第一摆动机构、第二摆动机构以及控制系统,主轴箱左侧与安装在箱体上的辅助支承机构转动配合,右侧与安装在箱体上的第二摆动机构驱动连接;第一摆动机构能够在动力源的驱使下转动并能够带动第二摆动机构转动进而实现主轴箱摆头并停止在预定位置;控制系统接收第二摆动机构自身采集单元采集到的位置数据并驱使动力源动作修正预定位置直至预定位置到达目标位置,本发明采用伺服电机、同步带、蜗轮蜗杆的传动结构,提高了摆头部件的传动扭矩且整体外形紧凑,轴采用空心结构,在保证刚度的情况下大大减轻了设备整体的重量,耗能少。
The invention relates to the technical field of metal processing, and provides a machining center swing head device suitable for difficult-to-machine materials, comprising a box body, a spindle box, a first swing mechanism, a second swing mechanism and a control system, the left side of the spindle box and the installation The auxiliary support mechanism on the box body rotates and cooperates, and the right side is drivingly connected with the second swing mechanism installed on the box body; the first swing mechanism can rotate under the drive of the power source and can drive the second swing mechanism to rotate to realize the main shaft The box swings its head and stops at a predetermined position; the control system receives the position data collected by the second swing mechanism's own acquisition unit and drives the power source to correct the predetermined position until the predetermined position reaches the target position. The unique transmission structure improves the transmission torque of the swing head part and the overall shape is compact. The shaft adopts a hollow structure, which greatly reduces the overall weight of the equipment and consumes less energy under the condition of ensuring rigidity.
Description
技术领域technical field
本发明涉及金属加工技术领域,具体地,涉及一种适用于难加工材料的加工中心摆头装置。The invention relates to the technical field of metal processing, in particular to a machining center swinging device suitable for difficult-to-machine materials.
背景技术Background technique
卧式五轴加工中心目前多用来加工钛合金等难加工材料复杂型面零件,故要求摆头部件具有高刚性、大扭矩、高精度等特点,但现有的设备不能满足大扭矩、高刚性的特点,且整体重量大进而引起能耗高。Horizontal five-axis machining centers are currently mostly used to process parts with complex profiles of difficult-to-machine materials such as titanium alloys. Therefore, the swing head parts are required to have the characteristics of high rigidity, high torque, and high precision. However, the existing equipment cannot meet the high torque, high The characteristics of rigidity, and the overall weight is large, which leads to high energy consumption.
专利文献CN208467747U公开了一种用于五轴复合加工中心的机械单摆头,壳体、端盖,包括:壳体、摆头箱、第一摆动机构、第二摆动机构、第一齿轮以及电机;所述摆头箱两侧设置所述壳体,所述壳体两侧外分别设置第一摆动机构、第二摆动机构,所述第一齿轮设置于所述第一摆动机构与所述摆头箱之间;所述第一摆动机构为双联变速箱,所述第一齿轮半径大于所述第二齿轮半径;所述第二摆动机构包括:转轴芯、第一分配壳体、第二分配壳体、圆柱滚子轴承静环、圆柱滚子轴承承动环、阶梯销以及第一轴套,但该设计摆头箱采用圆柱滚子轴承和角接触球轴承作为支承轴,对摆头的刚性提升有限;采用齿轮传动机构作为第二级降速机构,因齿轮的传动比较小,对摆头扭矩的提升有限。Patent document CN208467747U discloses a mechanical single swing head for a five-axis compound machining center, a housing and an end cover, including: a housing, a swing head box, a first swing mechanism, a second swing mechanism, a first gear and a motor The casing is arranged on both sides of the swing head box, a first swing mechanism and a second swing mechanism are respectively arranged outside the two sides of the casing, and the first gear is arranged between the first swing mechanism and the swing mechanism. between the head boxes; the first swing mechanism is a duplex gearbox, and the radius of the first gear is greater than the radius of the second gear; the second swing mechanism includes: a rotating shaft core, a first distribution housing, a second Distribution shell, cylindrical roller bearing static ring, cylindrical roller bearing bearing ring, stepped pin and first bushing, but the swing head box of this design uses cylindrical roller bearings and angular contact ball bearings as supporting shafts, and the swing head The rigidity improvement is limited; the gear transmission mechanism is used as the second-stage deceleration mechanism, because the transmission ratio of the gear is small, the improvement of the swing head torque is limited.
发明内容Contents of the invention
针对现有技术中的缺陷,本发明的目的是提供一种适用于难加工材料的加工中心摆头装置。In view of the defects in the prior art, the object of the present invention is to provide a machining center swinging device suitable for difficult-to-machine materials.
根据本发明提供的一种适用于难加工材料的加工中心摆头装置,包括:According to the present invention, a machining center swinging device suitable for difficult-to-machine materials is provided, including:
箱体,用于支撑;box for support;
主轴箱,左侧与安装在所述箱体上的辅助支承机构转动配合,右侧与安装在所述箱体上的第二摆动机构驱动连接;Spindle box, the left side is in rotational cooperation with the auxiliary supporting mechanism installed on the box body, and the right side is drivingly connected with the second swing mechanism installed on the box body;
第一摆动机构,能够在动力源的驱使下转动并能够带动第二摆动机构转动进而实现所述主轴箱摆头并停止在预定位置;The first swing mechanism can rotate under the drive of the power source and can drive the second swing mechanism to rotate so as to realize the headstock swing and stop at a predetermined position;
控制系统,接收所述第二摆动机构自身采集单元采集到的位置数据并驱使动力源动作修正所述预定位置直至所述预定位置到达目标位置或者处于目标位置的范围内。The control system receives the position data collected by the self-acquisition unit of the second swing mechanism and drives the power source to correct the predetermined position until the predetermined position reaches the target position or is within the range of the target position.
优选地,所述第一摆动机构在动力源的驱动下通过同步带与所述第二摆动机构驱动连接。Preferably, the first swing mechanism is drivingly connected to the second swing mechanism through a synchronous belt under the drive of a power source.
优选地,所述动力源采用伺服电机,所述第一摆动机构包括从动带轮胀套、从动带轮、同步带、主动带轮以及主动带轮胀套;Preferably, the power source adopts a servo motor, and the first swing mechanism includes a driven pulley expansion sleeve, a driven pulley, a synchronous belt, a driving pulley, and a driving pulley expansion sleeve;
所述第二摆动机构包括中心轴、滚动蜗轮蜗杆,所述主动带轮通过主动带轮胀套套装在伺服电机的输出轴上,所述从动带轮通过从动带轮胀套套装在所述滚动蜗轮蜗杆的输入端,所述滚动蜗轮蜗杆的输出端连接所述中心轴,当所述伺服电机能够驱使主动带轮转动并通过同步带带动滚动蜗轮蜗杆运行进而使所述中心轴转动;The second swing mechanism includes a central shaft and a rolling worm gear. The driving pulley is set on the output shaft of the servo motor through a driving pulley expansion sleeve, and the driven pulley is set on the output shaft of the servo motor through a driven pulley expansion sleeve. The input end of the rolling worm gear, the output end of the rolling worm gear is connected to the central shaft, when the servo motor can drive the driving pulley to rotate and drive the rolling worm gear to run through the synchronous belt to make the central shaft rotate;
所述中心轴固定安装在所述主轴箱的右侧。The central shaft is fixedly installed on the right side of the headstock.
优选地,所述辅助支承机构包括轴承座、轴承件、连接轴;Preferably, the auxiliary support mechanism includes a bearing seat, a bearing element, and a connecting shaft;
所述连接轴的一端固定安装在主轴箱的左侧,另一端的外部通过轴承件安装在所述轴承座的内部,所述轴承座固定安装在箱体上。One end of the connecting shaft is fixedly installed on the left side of the headstock, and the outside of the other end is installed in the inside of the bearing seat through a bearing member, and the bearing seat is fixedly installed on the box body.
优选地,所述连接轴、中心轴均为空心轴。Preferably, both the connecting shaft and the central shaft are hollow shafts.
优选地,所述滚动蜗轮蜗杆包括蜗轮以及蜗杆,所述蜗轮与中心轴同心布置,所述蜗杆的下端与蜗轮啮合,所述从动带轮通过从动带轮胀套套装在所述蜗轮的上端。Preferably, the rolling worm gear includes a worm wheel and a worm, the worm wheel is arranged concentrically with the central axis, the lower end of the worm meshes with the worm wheel, and the driven pulley is sleeved on the worm wheel through a driven pulley expansion sleeve. upper end.
优选地,所述轴承件采用双列圆柱滚子轴承;Preferably, the bearing part adopts a double-row cylindrical roller bearing;
所述蜗杆的上端通过角接触球轴承固定在前偏心轴承座上,所述蜗杆的下端通过双列圆柱滚子轴承固定在后偏心轴承座上,所述前偏心轴承座、后偏心轴承座均固定在箱体中。The upper end of the worm is fixed on the front eccentric bearing seat through an angular contact ball bearing, and the lower end of the worm is fixed on the rear eccentric bearing seat through a double-row cylindrical roller bearing. The front eccentric bearing seat and the rear eccentric bearing seat are both fixed in the box.
优选地,所述蜗杆的轴心与伺服电机输出轴的轴心平行布置。Preferably, the axis of the worm is arranged parallel to the axis of the output shaft of the servo motor.
优选地,所述主动带轮的半径小于从动带轮的半径。Preferably, the radius of the driving pulley is smaller than the radius of the driven pulley.
优选地,所述第二摆动机构包括气动夹钳、耐磨圈以及夹钳安装座;Preferably, the second swing mechanism includes a pneumatic clamp, a wear ring and a clamp mounting seat;
所述气动夹钳通过夹钳安装座固定在箱体上,所述气动夹钳在控制系统的控制下能够抱死或松开位于中心轴上的耐磨圈进而能够实现中心轴的锁死定位状态或非锁定状态。The pneumatic clamp is fixed on the box body through the clamp mounting base, and the pneumatic clamp can lock or loosen the wear-resistant ring on the central shaft under the control of the control system, so as to realize the locked positioning of the central shaft state or unlocked state.
与现有技术相比,本发明具有如下的有益效果:Compared with the prior art, the present invention has the following beneficial effects:
1、本发明采用伺服电机、同步带、蜗轮蜗杆的传动结构,提高了摆头部件的传动扭矩,摆头箱体采用了轻量化设计,在满足刚性要求的前提下,减轻了箱体的重量,同时增大了箱体的内部安装空间,使得整个传动系统能够安装于箱体内部,从而减小了整个摆头的体积,使得摆头整体外形紧凑,有利于设备的小型化发展。1. The present invention adopts the transmission structure of servo motor, synchronous belt and worm gear, which improves the transmission torque of the swing head part. The swing head box adopts a lightweight design, which reduces the weight of the box body under the premise of meeting the rigidity requirements. At the same time, the internal installation space of the box is increased, so that the entire transmission system can be installed inside the box, thereby reducing the volume of the entire swing head, making the overall shape of the swing head compact, which is conducive to the development of miniaturization of equipment.
2、本发明通过采用辅助支承和YRT转台轴承的结构,对主轴箱的两侧进行固定支承,提高了摆头部件整体的刚性,采用YRT转台轴承进行支承,相交于交叉滚子轴承,具有更高的支承刚性,且方便安装,使得中心轴直接做成整体轴而非分体轴,简化了整个中心轴的传动结构。2. The present invention adopts the structure of auxiliary support and YRT turntable bearing to fix and support both sides of the headstock, which improves the overall rigidity of the oscillating head part. YRT turntable bearings are used for support, intersecting with cross roller bearings, and have Higher supporting rigidity and convenient installation make the central shaft directly made into an integral shaft instead of a split shaft, which simplifies the transmission structure of the entire central shaft.
3、本发明采用滚动蜗轮蜗杆结构,减小了传动摩擦,提高了摆头的使用寿命。3. The present invention adopts a rolling worm gear structure, which reduces transmission friction and improves the service life of the swing head.
4、本发明采用蜗杆偏心调整结构,可方便地精确调整蜗轮蜗杆的相对位置,消除传动反向间隙,与现有技术中采用垫片调整,需要将蜗杆做成两段相比,提高了摆头的传动精度,降低了安装调整的复杂度。4. The present invention adopts the eccentric adjustment structure of the worm, which can conveniently and accurately adjust the relative position of the worm gear and worm, and eliminate the backlash of the transmission. Compared with the prior art that uses gasket adjustment, the worm needs to be made into two sections, which improves the swing. The transmission accuracy of the head reduces the complexity of installation and adjustment.
5、本发明通过采用气动夹钳的结构,气动夹钳与固定在中心轴上的耐磨圈夹紧配合,从而保证了摆头固定角度,保证了加工时的精度。5. The present invention adopts the structure of the pneumatic clamp, and the pneumatic clamp is clamped and matched with the wear-resistant ring fixed on the central shaft, thereby ensuring the fixed angle of the swing head and the precision during processing.
6、本发明通过采用环形光栅尺的结构,对摆头转动位置进行闭环控制,从而保证了摆头的摆动精度,同时环形光栅尺直接安装在中心轴尾段,相比现有技术中采用过渡轴安装存在累计装配误差、反馈精度低的缺陷,提高了环形光栅的反馈精度。6. The present invention adopts the structure of the ring grating ruler to perform closed-loop control on the rotation position of the swing head, thus ensuring the swing accuracy of the swing head. At the same time, the ring grating ruler is directly installed at the tail section of the central shaft, which is compared with the transitional method used in the prior art. The shaft installation has the defects of accumulative assembly error and low feedback accuracy, which improves the feedback accuracy of the ring grating.
7、本发明中的轴采用空心轴,在保证刚度的情况下大大减轻了设备整体的重量,耗能少,且方便电、气、液管路的走线。7. The shaft in the present invention adopts a hollow shaft, which greatly reduces the overall weight of the equipment while ensuring the rigidity, consumes less energy, and facilitates the routing of electricity, gas, and liquid pipelines.
附图说明Description of drawings
通过阅读参照以下附图对非限制性实施例所作的详细描述,本发明的其它特征、目的和优点将会变得更明显:Other characteristics, objects and advantages of the present invention will become more apparent by reading the detailed description of non-limiting embodiments made with reference to the following drawings:
图1为本发明的结构示意图;Fig. 1 is a structural representation of the present invention;
图2为本发明的结构示意图,其中,箱体未画出;Fig. 2 is a structural schematic diagram of the present invention, wherein, the casing is not drawn;
图3为本发明正面横截面示意图;Fig. 3 is a front cross-sectional schematic diagram of the present invention;
图4为本发明侧面截面示意图;Fig. 4 is a schematic side sectional view of the present invention;
图5为蜗杆的上端位置的结构放大示意图;Fig. 5 is the enlarged schematic diagram of the structure of the upper end position of the worm;
图6为伺服电机输出轴位置的结构放大示意图;Fig. 6 is a structural enlarged schematic diagram of the position of the output shaft of the servo motor;
图7为蜗杆的下端位置的结构放大示意图。FIG. 7 is an enlarged schematic diagram of the structure of the lower end of the worm.
图中示出:The figure shows:
1-箱体 19-耐磨圈1-box 19-wear ring
2-主轴箱 20-环形光栅尺2-Spindle box 20-Ring scale
3-电主轴 21-光栅防护罩3- Electric spindle 21- Grating shield
4-端盖 22-光栅安装板4-end cover 22-grating mounting plate
5-辅助支承机构 23-夹钳安装座5-Auxiliary support mechanism 23-Clamp mounting seat
6-第二摆动机构 24-前偏心轴承座6-Second swing mechanism 24-Front eccentric bearing seat
7-第一摆动机构 25-角接触球轴承7-first swing mechanism 25-angular contact ball bearing
8-电机安装板 26-前轴承压盖8-Motor mounting plate 26-Front bearing cover
9-调节块 27-蜗杆9-adjusting block 27-worm
10-伺服电机 28-从动带轮胀套10-Servo motor 28-Driven pulley expansion sleeve
11-轴承座 29-从动带轮11-bearing seat 29-driven pulley
12-轴承压盖 30-同步带12-Bearing cover 30-Timing belt
13-双列圆柱滚子轴承 31-主动带轮13-Double row cylindrical roller bearing 31-Drive pulley
14-连接轴 32-主动带轮胀套14-Connecting shaft 32-Drive pulley expansion sleeve
15-YRT转台轴承 33-胀套压盖15-YRT turntable bearing 33-Expansion sleeve gland
16-中心轴 34-后偏心轴承座16-central shaft 34-rear eccentric bearing housing
17-蜗轮 35-双列圆柱滚子轴承17-Worm gear 35-Double row cylindrical roller bearing
18-气动夹钳 36-后轴承压盖18-Pneumatic clamp 36-Rear bearing cover
具体实施方式Detailed ways
下面结合具体实施例对本发明进行详细说明。以下实施例将有助于本领域的技术人员进一步理解本发明,但不以任何形式限制本发明。应当指出的是,对本领域的普通技术人员来说,在不脱离本发明构思的前提下,还可以做出若干变化和改进。这些都属于本发明的保护范围。The present invention will be described in detail below in conjunction with specific embodiments. The following examples will help those skilled in the art to further understand the present invention, but do not limit the present invention in any form. It should be noted that those skilled in the art can make several changes and improvements without departing from the concept of the present invention. These all belong to the protection scope of the present invention.
实施例1:Example 1:
本发明提供了一种适用于难加工材料的加工中心摆头装置,包括箱体1、主轴箱2、辅助支承机构5、第一摆动机构6、第二摆动机构7以及控制系统,箱体1用于支撑,为整个装置的支撑结构,主轴箱2上安装有电主轴3,是设备的输出端,主轴箱2的左侧与安装在箱体1上的辅助支承机构5转动配合,辅助支承机构5用于在主轴箱2转动时为主轴箱2的左侧支撑,主轴箱2右侧与安装在箱体1上的第二摆动机构7驱动连接,第二摆动机构7转动时能够带动主轴箱2转动。The present invention provides a machining center oscillating device suitable for difficult-to-machine materials, including a box body 1, a
第一摆动机构6能够在动力源的驱使下转动并能够带动第二摆动机构7转动进而实现主轴箱2摆头并停止在预定位置,动力源优选采用电机;控制系统接收第二摆动机构7自身采集单元采集到的位置数据并与目标位置进行比对,当比对的结果与目标位置不符时,发出控制命令并驱使动力源动作修正预定位置直至预定位置到达目标位置或者处于目标位置的范围内,实现高精度加工的目的。The
具体地,第一摆动机构6在电机的驱动下能够通过同步带30与第二摆动机构7驱动连接,第一摆动机构6包括从动带轮胀套28、从动带轮29、同步带30、主动带轮31以及主动带轮胀套32,第二摆动机构7包括中心轴16、滚动蜗轮蜗杆,主动带轮31通过主动带轮胀套32套装在电机的输出轴上,从动带轮29通过从动带轮胀套28套装在滚动蜗轮蜗杆的输入端,滚动蜗轮蜗杆的输出端连接中心轴16,电机能够驱使主动带轮31转动并通过同步带30带动滚动蜗轮蜗杆运行进而使中心轴16转动,中心轴16固定安装在主轴箱2的右侧,中心轴16的转动能够带动中心轴16一起转动。Specifically, the
辅助支承机构5起到支撑主轴箱2左侧的作用,包括轴承座11、轴承件、连接轴14;连接轴14的一端固定安装在主轴箱2的左侧,另一端的外部通过轴承件安装在轴承座11的内部,轴承座11固定安装在箱体1上。The
连接轴14、中心轴16均为空心轴,能够大大减轻整体设备的重量,降低动作所消耗的能量,滚动蜗轮蜗杆包括蜗轮17以及蜗杆27,蜗轮17与中心轴16同心布置,蜗杆27的下端与蜗轮17啮合,从动带轮29通过从动带轮胀套28套装在蜗轮17的上端,蜗杆27转动时能够驱使蜗轮17转动进而带动中心轴16转动。Both the connecting
需要说明的是,蜗杆27的轴心与伺服电机10输出轴的轴心平行布置,使得整个结构布置起来能够更加紧凑,主动带轮31的半径小于从动带轮29的半径,使得整个转动减速并增大了驱动扭矩,轴承件采用双列圆柱滚子轴承13,蜗杆27的上端通过角接触球轴承25固定在前偏心轴承座24上,蜗杆27的下端通过双列圆柱滚子轴承35固定在后偏心轴承座34上,前偏心轴承座24、后偏心轴承座34均固定在箱体1中,通过前偏心轴承座24和后偏心轴承座34的转动,可以调整蜗杆27与蜗轮17之间的相对位置,消除了蜗轮蜗杆传动的反向间隙。It should be noted that the axis of the
本实施例中,第二摆动机构7包括气动夹钳18、耐磨圈19以及夹钳安装座23,气动夹钳18通过夹钳安装座23固定在箱体1上,气动夹钳18在控制系统的控制下能够抱死或松开位于中心轴16上的耐磨圈19进而能够实现中心轴16的锁死定位状态或非锁定状态。In this embodiment, the
实施例2:Example 2:
本实施例为实施例1的优选例。This embodiment is a preferred example of Embodiment 1.
本实施例提供了一种适用于难加工材料的加工中心摆头装置,具体地为一种高刚性大扭矩卧式五轴加工中心摆头,包括箱体1、主轴箱2、辅助支承机构5、第一摆动机构6、第二摆动机构7、伺服电机10以及端盖4,如图1、图2所示,辅助支承机构5设置于箱体1的左侧内腔;第一摆动机构6、第二摆动机构7、伺服电机10设置于箱体1的右侧内腔;主轴箱2设置于辅助支承机构5与第二摆动机构7之间;端盖4设置于箱体1的右侧外壁,起到防护和美观的作用。This embodiment provides a machining center oscillating device suitable for difficult-to-machine materials, specifically a high-rigidity and high-torque horizontal five-axis machining center oscillating head, including a box body 1, a
如图3所示,辅助支承机构5为轴承支承座,包括轴承座11、轴承压盖12、双列圆柱滚子轴承13、连接轴14,连接轴14内侧与主轴箱2左侧固定连接,双列圆柱滚子轴承13套装在连接轴14的外侧并设置在轴承座11的内部,轴承压盖12安装在轴承座11上并位于双列圆柱滚子轴承13外侧端的外部,对双列圆柱滚子轴承13起到防护作用,轴承座11与箱体1固定连接。As shown in Figure 3, the
如图2、图4所示,第一摆动机构6包括从动带轮胀套28、从动带轮29、同步带30、主动带轮31、主动带轮胀套32、胀套压盖33。主动带轮31通过主动带轮胀套32与伺服电机转轴连接,胀套压盖33对主动带轮胀套32进行压紧,从动带轮29通过同步带30与主动带轮31连接,主动带轮31半径小于从动带轮29,从动带轮29内侧设置从动带轮胀套28,用于连接从动带轮29和蜗杆轴27。As shown in Figure 2 and Figure 4, the
第二摆动机构7为滚动蜗轮蜗杆的传动结构,包括中心轴16、YRT转台轴承15、滚动蜗轮蜗杆、前偏心轴承座24、角接触球轴承25,前轴承压盖26、后偏心轴承座34、双列圆柱滚子轴承35,后轴承压盖36。中心轴16头部位置设置YRT转台轴承15,YRT转台轴承15固定于箱体1,滚动蜗轮蜗杆包括滚动蜗轮17和蜗杆27,蜗轮17设置于中心轴16中部,蜗杆27与蜗轮17啮合进行传动,蜗杆27上端设置角接触球轴承25,角接触球轴承25外圈设置前偏心轴承座24,前偏心轴承座24固定在箱体1中,前轴承压盖26对角接触球轴承25外圈进行轴向固定,蜗杆27下端设置双列圆柱滚子轴承35,双列圆柱滚子轴承35外圈设置后偏心轴承座34,后偏心轴承座34固定在箱体1中,后轴承压盖36对双列圆柱滚子轴承35外圈进行轴向固定。The
本实施例中,第二摆动机构7,还包括耐磨圈19、气动夹钳18、夹钳安装座23、环形光栅尺20、光栅安装板22以及光栅防护罩21。耐磨圈19固定在中心轴16上,气动夹钳18侧面设置夹钳安装座23,夹钳安装座23固定在箱体1上,环形光栅尺20包括栅毂和读数头,栅毂与中心轴16连接,读数头与光栅安装板22固定连接,光栅安装板22固定在箱体1上,光栅防护罩21与光栅安装板22固定连接。In this embodiment, the
具体而言,箱体1用于安放和保护辅助支承机构5、第一摆动机构6、第二摆动机构7、伺服电机10中的各转动部件,主轴箱2用于安装高速电主轴,电机安装板安装在箱体1内部后侧,用于安装伺服电机10,同步带30连接伺服电机10和蜗杆27上的带轮,同步带30连接后用调节块上螺钉调节电机安装板的位置,让同步带30绷紧,伺服电机轴转动经同步带30传动到从动带轮29,实现第一级降速。第二摆动机构7中的大传动比滚动蜗轮蜗杆相互啮合传动,蜗轮17带动中心轴16转动,实现第二级降速,两次降速大幅度提高了传动扭矩。中心轴16与主轴箱2用螺钉连接,从而带动主轴箱2摆动。主轴箱2左侧的YRT转台轴承15承受径向力和轴向力,右侧的双列圆柱滚子轴承35承受径向力,从而为主轴箱2提供了稳定的旋转轴线,提高了摆头的刚性。Specifically, the box 1 is used to place and protect the
气动夹钳18用来锁紧中心轴16的转动,保证摆头固定角度加工时的精度。耐磨圈19通过螺钉与中心轴16连接,气动夹钳18固定在夹钳安装座23上,两者位置对应,当气动夹钳18通气后,内圈会与耐磨圈19抱死,从而锁紧中心轴16。The
环形光栅尺20用来保证摆头箱摆动角度的精度,实时检测主轴箱2的摆角位置,环形光栅尺20采集的数据反馈至控制系统,控制系统对有误差的位置进行位置补偿,从而形成摆头转动位置的闭环控制,从而提高了摆头的摆动精度。The
本发明的摆动原理如下:The swing principle of the present invention is as follows:
控制系统接到转动命令后控制伺服电机10转动,伺服电机10的输出轴上装配的主动带轮31转动并通过同步带30带动从动带轮29转动,进而带动蜗杆27转动,蜗轮17与蜗杆27啮合,因此蜗轮17也跟随蜗杆27的转动而转动,蜗轮17与中心轴16固定装配在一起,因此中心轴16也跟随蜗轮17转动进而带动主轴箱2也转动使得电主轴3的朝向被转动到预定位置,此时,控制系统通过安装在第二摆动机构7上的环形光栅尺20采集到的位置数据与目标位置进行比对,当比对的结果与目标位置不符时,控制系统发出控制命令并驱使伺服电机10动作修正预定位置直至预定位置到达目标位置或者处于目标位置的范围内,实现高精度加工的目的。The control system controls the rotation of the
在本申请的描述中,需要理解的是,术语“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本申请和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本申请的限制。In the description of this application, it should be understood that the terms "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", The orientation or positional relationship indicated by "bottom", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the application and simplifying the description, rather than indicating or implying the referred device Or elements must have a certain orientation, be constructed and operate in a certain orientation, and thus should not be construed as limiting the application.
以上对本发明的具体实施例进行了描述。需要理解的是,本发明并不局限于上述特定实施方式,本领域技术人员可以在权利要求的范围内做出各种变化或修改,这并不影响本发明的实质内容。在不冲突的情况下,本申请的实施例和实施例中的特征可以任意相互组合。Specific embodiments of the present invention have been described above. It should be understood that the present invention is not limited to the specific embodiments described above, and those skilled in the art may make various changes or modifications within the scope of the claims, which do not affect the essence of the present invention. In the case of no conflict, the embodiments of the present application and the features in the embodiments can be combined with each other arbitrarily.
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