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CN115255971A - Machining center head swinging device suitable for difficult-to-machine materials - Google Patents

Machining center head swinging device suitable for difficult-to-machine materials Download PDF

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CN115255971A
CN115255971A CN202210758225.8A CN202210758225A CN115255971A CN 115255971 A CN115255971 A CN 115255971A CN 202210758225 A CN202210758225 A CN 202210758225A CN 115255971 A CN115255971 A CN 115255971A
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swing
swing mechanism
worm
difficult
machining center
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CN115255971B (en
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郭聪聪
桂长华
杨凡
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SHANGHAI TOP NUMERICAL CONTROL TECHNOLOGY CO LTD
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SHANGHAI TOP NUMERICAL CONTROL TECHNOLOGY CO LTD
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q3/00Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine

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Abstract

本发明涉及金属加工技术领域,提供了一种适用于难加工材料的加工中心摆头装置,包括箱体、主轴箱、第一摆动机构、第二摆动机构以及控制系统,主轴箱左侧与安装在箱体上的辅助支承机构转动配合,右侧与安装在箱体上的第二摆动机构驱动连接;第一摆动机构能够在动力源的驱使下转动并能够带动第二摆动机构转动进而实现主轴箱摆头并停止在预定位置;控制系统接收第二摆动机构自身采集单元采集到的位置数据并驱使动力源动作修正预定位置直至预定位置到达目标位置,本发明采用伺服电机、同步带、蜗轮蜗杆的传动结构,提高了摆头部件的传动扭矩且整体外形紧凑,轴采用空心结构,在保证刚度的情况下大大减轻了设备整体的重量,耗能少。

Figure 202210758225

The invention relates to the technical field of metal processing, and provides a machining center swing head device suitable for difficult-to-machine materials, comprising a box body, a spindle box, a first swing mechanism, a second swing mechanism and a control system, the left side of the spindle box and the installation The auxiliary support mechanism on the box body rotates and cooperates, and the right side is drivingly connected with the second swing mechanism installed on the box body; the first swing mechanism can rotate under the drive of the power source and can drive the second swing mechanism to rotate to realize the main shaft The box swings its head and stops at a predetermined position; the control system receives the position data collected by the second swing mechanism's own acquisition unit and drives the power source to correct the predetermined position until the predetermined position reaches the target position. The unique transmission structure improves the transmission torque of the swing head part and the overall shape is compact. The shaft adopts a hollow structure, which greatly reduces the overall weight of the equipment and consumes less energy under the condition of ensuring rigidity.

Figure 202210758225

Description

适用于难加工材料的加工中心摆头装置Machining center swing head device suitable for difficult-to-machine materials

技术领域technical field

本发明涉及金属加工技术领域,具体地,涉及一种适用于难加工材料的加工中心摆头装置。The invention relates to the technical field of metal processing, in particular to a machining center swinging device suitable for difficult-to-machine materials.

背景技术Background technique

卧式五轴加工中心目前多用来加工钛合金等难加工材料复杂型面零件,故要求摆头部件具有高刚性、大扭矩、高精度等特点,但现有的设备不能满足大扭矩、高刚性的特点,且整体重量大进而引起能耗高。Horizontal five-axis machining centers are currently mostly used to process parts with complex profiles of difficult-to-machine materials such as titanium alloys. Therefore, the swing head parts are required to have the characteristics of high rigidity, high torque, and high precision. However, the existing equipment cannot meet the high torque, high The characteristics of rigidity, and the overall weight is large, which leads to high energy consumption.

专利文献CN208467747U公开了一种用于五轴复合加工中心的机械单摆头,壳体、端盖,包括:壳体、摆头箱、第一摆动机构、第二摆动机构、第一齿轮以及电机;所述摆头箱两侧设置所述壳体,所述壳体两侧外分别设置第一摆动机构、第二摆动机构,所述第一齿轮设置于所述第一摆动机构与所述摆头箱之间;所述第一摆动机构为双联变速箱,所述第一齿轮半径大于所述第二齿轮半径;所述第二摆动机构包括:转轴芯、第一分配壳体、第二分配壳体、圆柱滚子轴承静环、圆柱滚子轴承承动环、阶梯销以及第一轴套,但该设计摆头箱采用圆柱滚子轴承和角接触球轴承作为支承轴,对摆头的刚性提升有限;采用齿轮传动机构作为第二级降速机构,因齿轮的传动比较小,对摆头扭矩的提升有限。Patent document CN208467747U discloses a mechanical single swing head for a five-axis compound machining center, a housing and an end cover, including: a housing, a swing head box, a first swing mechanism, a second swing mechanism, a first gear and a motor The casing is arranged on both sides of the swing head box, a first swing mechanism and a second swing mechanism are respectively arranged outside the two sides of the casing, and the first gear is arranged between the first swing mechanism and the swing mechanism. between the head boxes; the first swing mechanism is a duplex gearbox, and the radius of the first gear is greater than the radius of the second gear; the second swing mechanism includes: a rotating shaft core, a first distribution housing, a second Distribution shell, cylindrical roller bearing static ring, cylindrical roller bearing bearing ring, stepped pin and first bushing, but the swing head box of this design uses cylindrical roller bearings and angular contact ball bearings as supporting shafts, and the swing head The rigidity improvement is limited; the gear transmission mechanism is used as the second-stage deceleration mechanism, because the transmission ratio of the gear is small, the improvement of the swing head torque is limited.

发明内容Contents of the invention

针对现有技术中的缺陷,本发明的目的是提供一种适用于难加工材料的加工中心摆头装置。In view of the defects in the prior art, the object of the present invention is to provide a machining center swinging device suitable for difficult-to-machine materials.

根据本发明提供的一种适用于难加工材料的加工中心摆头装置,包括:According to the present invention, a machining center swinging device suitable for difficult-to-machine materials is provided, including:

箱体,用于支撑;box for support;

主轴箱,左侧与安装在所述箱体上的辅助支承机构转动配合,右侧与安装在所述箱体上的第二摆动机构驱动连接;Spindle box, the left side is in rotational cooperation with the auxiliary supporting mechanism installed on the box body, and the right side is drivingly connected with the second swing mechanism installed on the box body;

第一摆动机构,能够在动力源的驱使下转动并能够带动第二摆动机构转动进而实现所述主轴箱摆头并停止在预定位置;The first swing mechanism can rotate under the drive of the power source and can drive the second swing mechanism to rotate so as to realize the headstock swing and stop at a predetermined position;

控制系统,接收所述第二摆动机构自身采集单元采集到的位置数据并驱使动力源动作修正所述预定位置直至所述预定位置到达目标位置或者处于目标位置的范围内。The control system receives the position data collected by the self-acquisition unit of the second swing mechanism and drives the power source to correct the predetermined position until the predetermined position reaches the target position or is within the range of the target position.

优选地,所述第一摆动机构在动力源的驱动下通过同步带与所述第二摆动机构驱动连接。Preferably, the first swing mechanism is drivingly connected to the second swing mechanism through a synchronous belt under the drive of a power source.

优选地,所述动力源采用伺服电机,所述第一摆动机构包括从动带轮胀套、从动带轮、同步带、主动带轮以及主动带轮胀套;Preferably, the power source adopts a servo motor, and the first swing mechanism includes a driven pulley expansion sleeve, a driven pulley, a synchronous belt, a driving pulley, and a driving pulley expansion sleeve;

所述第二摆动机构包括中心轴、滚动蜗轮蜗杆,所述主动带轮通过主动带轮胀套套装在伺服电机的输出轴上,所述从动带轮通过从动带轮胀套套装在所述滚动蜗轮蜗杆的输入端,所述滚动蜗轮蜗杆的输出端连接所述中心轴,当所述伺服电机能够驱使主动带轮转动并通过同步带带动滚动蜗轮蜗杆运行进而使所述中心轴转动;The second swing mechanism includes a central shaft and a rolling worm gear. The driving pulley is set on the output shaft of the servo motor through a driving pulley expansion sleeve, and the driven pulley is set on the output shaft of the servo motor through a driven pulley expansion sleeve. The input end of the rolling worm gear, the output end of the rolling worm gear is connected to the central shaft, when the servo motor can drive the driving pulley to rotate and drive the rolling worm gear to run through the synchronous belt to make the central shaft rotate;

所述中心轴固定安装在所述主轴箱的右侧。The central shaft is fixedly installed on the right side of the headstock.

优选地,所述辅助支承机构包括轴承座、轴承件、连接轴;Preferably, the auxiliary support mechanism includes a bearing seat, a bearing element, and a connecting shaft;

所述连接轴的一端固定安装在主轴箱的左侧,另一端的外部通过轴承件安装在所述轴承座的内部,所述轴承座固定安装在箱体上。One end of the connecting shaft is fixedly installed on the left side of the headstock, and the outside of the other end is installed in the inside of the bearing seat through a bearing member, and the bearing seat is fixedly installed on the box body.

优选地,所述连接轴、中心轴均为空心轴。Preferably, both the connecting shaft and the central shaft are hollow shafts.

优选地,所述滚动蜗轮蜗杆包括蜗轮以及蜗杆,所述蜗轮与中心轴同心布置,所述蜗杆的下端与蜗轮啮合,所述从动带轮通过从动带轮胀套套装在所述蜗轮的上端。Preferably, the rolling worm gear includes a worm wheel and a worm, the worm wheel is arranged concentrically with the central axis, the lower end of the worm meshes with the worm wheel, and the driven pulley is sleeved on the worm wheel through a driven pulley expansion sleeve. upper end.

优选地,所述轴承件采用双列圆柱滚子轴承;Preferably, the bearing part adopts a double-row cylindrical roller bearing;

所述蜗杆的上端通过角接触球轴承固定在前偏心轴承座上,所述蜗杆的下端通过双列圆柱滚子轴承固定在后偏心轴承座上,所述前偏心轴承座、后偏心轴承座均固定在箱体中。The upper end of the worm is fixed on the front eccentric bearing seat through an angular contact ball bearing, and the lower end of the worm is fixed on the rear eccentric bearing seat through a double-row cylindrical roller bearing. The front eccentric bearing seat and the rear eccentric bearing seat are both fixed in the box.

优选地,所述蜗杆的轴心与伺服电机输出轴的轴心平行布置。Preferably, the axis of the worm is arranged parallel to the axis of the output shaft of the servo motor.

优选地,所述主动带轮的半径小于从动带轮的半径。Preferably, the radius of the driving pulley is smaller than the radius of the driven pulley.

优选地,所述第二摆动机构包括气动夹钳、耐磨圈以及夹钳安装座;Preferably, the second swing mechanism includes a pneumatic clamp, a wear ring and a clamp mounting seat;

所述气动夹钳通过夹钳安装座固定在箱体上,所述气动夹钳在控制系统的控制下能够抱死或松开位于中心轴上的耐磨圈进而能够实现中心轴的锁死定位状态或非锁定状态。The pneumatic clamp is fixed on the box body through the clamp mounting base, and the pneumatic clamp can lock or loosen the wear-resistant ring on the central shaft under the control of the control system, so as to realize the locked positioning of the central shaft state or unlocked state.

与现有技术相比,本发明具有如下的有益效果:Compared with the prior art, the present invention has the following beneficial effects:

1、本发明采用伺服电机、同步带、蜗轮蜗杆的传动结构,提高了摆头部件的传动扭矩,摆头箱体采用了轻量化设计,在满足刚性要求的前提下,减轻了箱体的重量,同时增大了箱体的内部安装空间,使得整个传动系统能够安装于箱体内部,从而减小了整个摆头的体积,使得摆头整体外形紧凑,有利于设备的小型化发展。1. The present invention adopts the transmission structure of servo motor, synchronous belt and worm gear, which improves the transmission torque of the swing head part. The swing head box adopts a lightweight design, which reduces the weight of the box body under the premise of meeting the rigidity requirements. At the same time, the internal installation space of the box is increased, so that the entire transmission system can be installed inside the box, thereby reducing the volume of the entire swing head, making the overall shape of the swing head compact, which is conducive to the development of miniaturization of equipment.

2、本发明通过采用辅助支承和YRT转台轴承的结构,对主轴箱的两侧进行固定支承,提高了摆头部件整体的刚性,采用YRT转台轴承进行支承,相交于交叉滚子轴承,具有更高的支承刚性,且方便安装,使得中心轴直接做成整体轴而非分体轴,简化了整个中心轴的传动结构。2. The present invention adopts the structure of auxiliary support and YRT turntable bearing to fix and support both sides of the headstock, which improves the overall rigidity of the oscillating head part. YRT turntable bearings are used for support, intersecting with cross roller bearings, and have Higher supporting rigidity and convenient installation make the central shaft directly made into an integral shaft instead of a split shaft, which simplifies the transmission structure of the entire central shaft.

3、本发明采用滚动蜗轮蜗杆结构,减小了传动摩擦,提高了摆头的使用寿命。3. The present invention adopts a rolling worm gear structure, which reduces transmission friction and improves the service life of the swing head.

4、本发明采用蜗杆偏心调整结构,可方便地精确调整蜗轮蜗杆的相对位置,消除传动反向间隙,与现有技术中采用垫片调整,需要将蜗杆做成两段相比,提高了摆头的传动精度,降低了安装调整的复杂度。4. The present invention adopts the eccentric adjustment structure of the worm, which can conveniently and accurately adjust the relative position of the worm gear and worm, and eliminate the backlash of the transmission. Compared with the prior art that uses gasket adjustment, the worm needs to be made into two sections, which improves the swing. The transmission accuracy of the head reduces the complexity of installation and adjustment.

5、本发明通过采用气动夹钳的结构,气动夹钳与固定在中心轴上的耐磨圈夹紧配合,从而保证了摆头固定角度,保证了加工时的精度。5. The present invention adopts the structure of the pneumatic clamp, and the pneumatic clamp is clamped and matched with the wear-resistant ring fixed on the central shaft, thereby ensuring the fixed angle of the swing head and the precision during processing.

6、本发明通过采用环形光栅尺的结构,对摆头转动位置进行闭环控制,从而保证了摆头的摆动精度,同时环形光栅尺直接安装在中心轴尾段,相比现有技术中采用过渡轴安装存在累计装配误差、反馈精度低的缺陷,提高了环形光栅的反馈精度。6. The present invention adopts the structure of the ring grating ruler to perform closed-loop control on the rotation position of the swing head, thus ensuring the swing accuracy of the swing head. At the same time, the ring grating ruler is directly installed at the tail section of the central shaft, which is compared with the transitional method used in the prior art. The shaft installation has the defects of accumulative assembly error and low feedback accuracy, which improves the feedback accuracy of the ring grating.

7、本发明中的轴采用空心轴,在保证刚度的情况下大大减轻了设备整体的重量,耗能少,且方便电、气、液管路的走线。7. The shaft in the present invention adopts a hollow shaft, which greatly reduces the overall weight of the equipment while ensuring the rigidity, consumes less energy, and facilitates the routing of electricity, gas, and liquid pipelines.

附图说明Description of drawings

通过阅读参照以下附图对非限制性实施例所作的详细描述,本发明的其它特征、目的和优点将会变得更明显:Other characteristics, objects and advantages of the present invention will become more apparent by reading the detailed description of non-limiting embodiments made with reference to the following drawings:

图1为本发明的结构示意图;Fig. 1 is a structural representation of the present invention;

图2为本发明的结构示意图,其中,箱体未画出;Fig. 2 is a structural schematic diagram of the present invention, wherein, the casing is not drawn;

图3为本发明正面横截面示意图;Fig. 3 is a front cross-sectional schematic diagram of the present invention;

图4为本发明侧面截面示意图;Fig. 4 is a schematic side sectional view of the present invention;

图5为蜗杆的上端位置的结构放大示意图;Fig. 5 is the enlarged schematic diagram of the structure of the upper end position of the worm;

图6为伺服电机输出轴位置的结构放大示意图;Fig. 6 is a structural enlarged schematic diagram of the position of the output shaft of the servo motor;

图7为蜗杆的下端位置的结构放大示意图。FIG. 7 is an enlarged schematic diagram of the structure of the lower end of the worm.

图中示出:The figure shows:

1-箱体 19-耐磨圈1-box 19-wear ring

2-主轴箱 20-环形光栅尺2-Spindle box 20-Ring scale

3-电主轴 21-光栅防护罩3- Electric spindle 21- Grating shield

4-端盖 22-光栅安装板4-end cover 22-grating mounting plate

5-辅助支承机构 23-夹钳安装座5-Auxiliary support mechanism 23-Clamp mounting seat

6-第二摆动机构 24-前偏心轴承座6-Second swing mechanism 24-Front eccentric bearing seat

7-第一摆动机构 25-角接触球轴承7-first swing mechanism 25-angular contact ball bearing

8-电机安装板 26-前轴承压盖8-Motor mounting plate 26-Front bearing cover

9-调节块 27-蜗杆9-adjusting block 27-worm

10-伺服电机 28-从动带轮胀套10-Servo motor 28-Driven pulley expansion sleeve

11-轴承座 29-从动带轮11-bearing seat 29-driven pulley

12-轴承压盖 30-同步带12-Bearing cover 30-Timing belt

13-双列圆柱滚子轴承 31-主动带轮13-Double row cylindrical roller bearing 31-Drive pulley

14-连接轴 32-主动带轮胀套14-Connecting shaft 32-Drive pulley expansion sleeve

15-YRT转台轴承 33-胀套压盖15-YRT turntable bearing 33-Expansion sleeve gland

16-中心轴 34-后偏心轴承座16-central shaft 34-rear eccentric bearing housing

17-蜗轮 35-双列圆柱滚子轴承17-Worm gear 35-Double row cylindrical roller bearing

18-气动夹钳 36-后轴承压盖18-Pneumatic clamp 36-Rear bearing cover

具体实施方式Detailed ways

下面结合具体实施例对本发明进行详细说明。以下实施例将有助于本领域的技术人员进一步理解本发明,但不以任何形式限制本发明。应当指出的是,对本领域的普通技术人员来说,在不脱离本发明构思的前提下,还可以做出若干变化和改进。这些都属于本发明的保护范围。The present invention will be described in detail below in conjunction with specific embodiments. The following examples will help those skilled in the art to further understand the present invention, but do not limit the present invention in any form. It should be noted that those skilled in the art can make several changes and improvements without departing from the concept of the present invention. These all belong to the protection scope of the present invention.

实施例1:Example 1:

本发明提供了一种适用于难加工材料的加工中心摆头装置,包括箱体1、主轴箱2、辅助支承机构5、第一摆动机构6、第二摆动机构7以及控制系统,箱体1用于支撑,为整个装置的支撑结构,主轴箱2上安装有电主轴3,是设备的输出端,主轴箱2的左侧与安装在箱体1上的辅助支承机构5转动配合,辅助支承机构5用于在主轴箱2转动时为主轴箱2的左侧支撑,主轴箱2右侧与安装在箱体1上的第二摆动机构7驱动连接,第二摆动机构7转动时能够带动主轴箱2转动。The present invention provides a machining center oscillating device suitable for difficult-to-machine materials, including a box body 1, a spindle box 2, an auxiliary support mechanism 5, a first oscillating mechanism 6, a second oscillating mechanism 7 and a control system, the box body 1 It is used for support and is the supporting structure of the whole device. The electric spindle 3 is installed on the headstock 2, which is the output end of the equipment. The mechanism 5 is used to support the left side of the spindle box 2 when the spindle box 2 rotates, and the right side of the spindle box 2 is drivingly connected with the second swing mechanism 7 installed on the box body 1, and the second swing mechanism 7 can drive the spindle when it rotates Box 2 rotates.

第一摆动机构6能够在动力源的驱使下转动并能够带动第二摆动机构7转动进而实现主轴箱2摆头并停止在预定位置,动力源优选采用电机;控制系统接收第二摆动机构7自身采集单元采集到的位置数据并与目标位置进行比对,当比对的结果与目标位置不符时,发出控制命令并驱使动力源动作修正预定位置直至预定位置到达目标位置或者处于目标位置的范围内,实现高精度加工的目的。The first swing mechanism 6 can rotate under the drive of the power source and can drive the second swing mechanism 7 to rotate and then realize the headstock 2 to swing and stop at a predetermined position. The power source preferably adopts a motor; the control system receives the second swing mechanism 7 itself The position data collected by the acquisition unit is compared with the target position. When the comparison result does not match the target position, a control command is issued and the power source is driven to correct the predetermined position until the predetermined position reaches the target position or is within the range of the target position. , to achieve the purpose of high-precision machining.

具体地,第一摆动机构6在电机的驱动下能够通过同步带30与第二摆动机构7驱动连接,第一摆动机构6包括从动带轮胀套28、从动带轮29、同步带30、主动带轮31以及主动带轮胀套32,第二摆动机构7包括中心轴16、滚动蜗轮蜗杆,主动带轮31通过主动带轮胀套32套装在电机的输出轴上,从动带轮29通过从动带轮胀套28套装在滚动蜗轮蜗杆的输入端,滚动蜗轮蜗杆的输出端连接中心轴16,电机能够驱使主动带轮31转动并通过同步带30带动滚动蜗轮蜗杆运行进而使中心轴16转动,中心轴16固定安装在主轴箱2的右侧,中心轴16的转动能够带动中心轴16一起转动。Specifically, the first swing mechanism 6 can be driven and connected with the second swing mechanism 7 through the timing belt 30 under the drive of the motor. The first swing mechanism 6 includes a driven pulley expansion sleeve 28, a driven pulley 29, and a timing belt 30. , driving pulley 31 and driving pulley expansion sleeve 32, the second swing mechanism 7 includes central shaft 16, rolling worm gear, driving pulley 31 is sleeved on the output shaft of the motor by driving pulley expansion sleeve 32, driven pulley 29 The driven pulley expansion sleeve 28 is set on the input end of the rolling worm gear, and the output end of the rolling worm gear is connected to the central shaft 16. The motor can drive the driving pulley 31 to rotate and drive the rolling worm gear to run through the synchronous belt 30 to make the center The shaft 16 rotates, and the central shaft 16 is fixedly installed on the right side of the headstock 2, and the rotation of the central shaft 16 can drive the central shaft 16 to rotate together.

辅助支承机构5起到支撑主轴箱2左侧的作用,包括轴承座11、轴承件、连接轴14;连接轴14的一端固定安装在主轴箱2的左侧,另一端的外部通过轴承件安装在轴承座11的内部,轴承座11固定安装在箱体1上。The auxiliary support mechanism 5 plays the role of supporting the left side of the headstock 2, including the bearing seat 11, the bearing part, and the connecting shaft 14; one end of the connecting shaft 14 is fixedly installed on the left side of the headstock 2, and the outside of the other end is installed through the bearing part Inside the bearing seat 11 , the bearing seat 11 is fixedly installed on the box body 1 .

连接轴14、中心轴16均为空心轴,能够大大减轻整体设备的重量,降低动作所消耗的能量,滚动蜗轮蜗杆包括蜗轮17以及蜗杆27,蜗轮17与中心轴16同心布置,蜗杆27的下端与蜗轮17啮合,从动带轮29通过从动带轮胀套28套装在蜗轮17的上端,蜗杆27转动时能够驱使蜗轮17转动进而带动中心轴16转动。Both the connecting shaft 14 and the central shaft 16 are hollow shafts, which can greatly reduce the weight of the overall equipment and reduce the energy consumed by the action. The rolling worm gear includes a worm wheel 17 and a worm 27. The worm wheel 17 and the central shaft 16 are arranged concentrically. The lower end of the worm 27 Engaged with the worm wheel 17, the driven pulley 29 is sleeved on the upper end of the worm wheel 17 through the driven pulley expansion sleeve 28. When the worm 27 rotates, it can drive the worm wheel 17 to rotate and then drive the central shaft 16 to rotate.

需要说明的是,蜗杆27的轴心与伺服电机10输出轴的轴心平行布置,使得整个结构布置起来能够更加紧凑,主动带轮31的半径小于从动带轮29的半径,使得整个转动减速并增大了驱动扭矩,轴承件采用双列圆柱滚子轴承13,蜗杆27的上端通过角接触球轴承25固定在前偏心轴承座24上,蜗杆27的下端通过双列圆柱滚子轴承35固定在后偏心轴承座34上,前偏心轴承座24、后偏心轴承座34均固定在箱体1中,通过前偏心轴承座24和后偏心轴承座34的转动,可以调整蜗杆27与蜗轮17之间的相对位置,消除了蜗轮蜗杆传动的反向间隙。It should be noted that the axis of the worm 27 is arranged parallel to the axis of the output shaft of the servo motor 10, so that the entire structure can be arranged more compactly, and the radius of the driving pulley 31 is smaller than the radius of the driven pulley 29, so that the entire rotation speed is reduced. And increase the driving torque, the bearing part adopts double-row cylindrical roller bearing 13, the upper end of worm screw 27 is fixed on the front eccentric bearing seat 24 through angular contact ball bearing 25, and the lower end of worm screw 27 is fixed by double-row cylindrical roller bearing 35 On the rear eccentric bearing seat 34, the front eccentric bearing seat 24 and the rear eccentric bearing seat 34 are all fixed in the box body 1. Through the rotation of the front eccentric bearing seat 24 and the rear eccentric bearing seat 34, the relationship between the worm screw 27 and the worm wheel 17 can be adjusted. The relative position between them eliminates the backlash of the worm gear drive.

本实施例中,第二摆动机构7包括气动夹钳18、耐磨圈19以及夹钳安装座23,气动夹钳18通过夹钳安装座23固定在箱体1上,气动夹钳18在控制系统的控制下能够抱死或松开位于中心轴16上的耐磨圈19进而能够实现中心轴16的锁死定位状态或非锁定状态。In this embodiment, the second swing mechanism 7 includes a pneumatic clamp 18, a wear ring 19 and a clamp mount 23, the pneumatic clamp 18 is fixed on the box body 1 through the clamp mount 23, and the pneumatic clamp 18 is controlled Under the control of the system, the wear ring 19 located on the central shaft 16 can be locked or released, so that the central shaft 16 can be locked and positioned or unlocked.

实施例2:Example 2:

本实施例为实施例1的优选例。This embodiment is a preferred example of Embodiment 1.

本实施例提供了一种适用于难加工材料的加工中心摆头装置,具体地为一种高刚性大扭矩卧式五轴加工中心摆头,包括箱体1、主轴箱2、辅助支承机构5、第一摆动机构6、第二摆动机构7、伺服电机10以及端盖4,如图1、图2所示,辅助支承机构5设置于箱体1的左侧内腔;第一摆动机构6、第二摆动机构7、伺服电机10设置于箱体1的右侧内腔;主轴箱2设置于辅助支承机构5与第二摆动机构7之间;端盖4设置于箱体1的右侧外壁,起到防护和美观的作用。This embodiment provides a machining center oscillating device suitable for difficult-to-machine materials, specifically a high-rigidity and high-torque horizontal five-axis machining center oscillating head, including a box body 1, a spindle box 2, and an auxiliary support mechanism 5 , the first swing mechanism 6, the second swing mechanism 7, the servo motor 10 and the end cover 4, as shown in Figure 1 and Figure 2, the auxiliary support mechanism 5 is arranged on the left side inner cavity of the casing 1; the first swing mechanism 6 , the second swing mechanism 7 and the servo motor 10 are arranged in the inner cavity on the right side of the box body 1; the spindle box 2 is arranged between the auxiliary supporting mechanism 5 and the second swing mechanism 7; the end cover 4 is arranged on the right side of the box body 1 The outer wall plays the role of protection and beauty.

如图3所示,辅助支承机构5为轴承支承座,包括轴承座11、轴承压盖12、双列圆柱滚子轴承13、连接轴14,连接轴14内侧与主轴箱2左侧固定连接,双列圆柱滚子轴承13套装在连接轴14的外侧并设置在轴承座11的内部,轴承压盖12安装在轴承座11上并位于双列圆柱滚子轴承13外侧端的外部,对双列圆柱滚子轴承13起到防护作用,轴承座11与箱体1固定连接。As shown in Figure 3, the auxiliary support mechanism 5 is a bearing support seat, including a bearing seat 11, a bearing cover 12, a double-row cylindrical roller bearing 13, and a connecting shaft 14. The inner side of the connecting shaft 14 is fixedly connected to the left side of the main shaft box 2, The double-row cylindrical roller bearing 13 is set on the outside of the connecting shaft 14 and arranged inside the bearing seat 11. The bearing gland 12 is installed on the bearing seat 11 and is located outside the outer end of the double-row cylindrical roller bearing 13. For the double-row cylindrical roller bearing The roller bearing 13 plays a protective role, and the bearing seat 11 is fixedly connected with the box body 1 .

如图2、图4所示,第一摆动机构6包括从动带轮胀套28、从动带轮29、同步带30、主动带轮31、主动带轮胀套32、胀套压盖33。主动带轮31通过主动带轮胀套32与伺服电机转轴连接,胀套压盖33对主动带轮胀套32进行压紧,从动带轮29通过同步带30与主动带轮31连接,主动带轮31半径小于从动带轮29,从动带轮29内侧设置从动带轮胀套28,用于连接从动带轮29和蜗杆轴27。As shown in Figure 2 and Figure 4, the first swing mechanism 6 includes a driven pulley expansion sleeve 28, a driven pulley 29, a synchronous belt 30, a driving pulley 31, a driving pulley expansion sleeve 32, and an expansion sleeve gland 33 . The driving pulley 31 is connected with the rotating shaft of the servo motor through the driving pulley expansion sleeve 32, the expansion sleeve gland 33 compresses the driving pulley expansion sleeve 32, the driven pulley 29 is connected with the driving pulley 31 through the timing belt 30, and the driving pulley The radius of the pulley 31 is smaller than that of the driven pulley 29 , and the driven pulley expansion sleeve 28 is arranged inside the driven pulley 29 for connecting the driven pulley 29 and the worm shaft 27 .

第二摆动机构7为滚动蜗轮蜗杆的传动结构,包括中心轴16、YRT转台轴承15、滚动蜗轮蜗杆、前偏心轴承座24、角接触球轴承25,前轴承压盖26、后偏心轴承座34、双列圆柱滚子轴承35,后轴承压盖36。中心轴16头部位置设置YRT转台轴承15,YRT转台轴承15固定于箱体1,滚动蜗轮蜗杆包括滚动蜗轮17和蜗杆27,蜗轮17设置于中心轴16中部,蜗杆27与蜗轮17啮合进行传动,蜗杆27上端设置角接触球轴承25,角接触球轴承25外圈设置前偏心轴承座24,前偏心轴承座24固定在箱体1中,前轴承压盖26对角接触球轴承25外圈进行轴向固定,蜗杆27下端设置双列圆柱滚子轴承35,双列圆柱滚子轴承35外圈设置后偏心轴承座34,后偏心轴承座34固定在箱体1中,后轴承压盖36对双列圆柱滚子轴承35外圈进行轴向固定。The second swing mechanism 7 is a transmission structure of a rolling worm gear, including a central shaft 16, a YRT turntable bearing 15, a rolling worm gear, a front eccentric bearing seat 24, an angular contact ball bearing 25, a front bearing cover 26, and a rear eccentric bearing seat 34 , Double row cylindrical roller bearing 35, rear bearing gland 36. A YRT turntable bearing 15 is installed at the head of the central shaft 16, and the YRT turntable bearing 15 is fixed on the box body 1. The rolling worm gear includes a rolling worm wheel 17 and a worm 27. The worm wheel 17 is set in the middle of the central shaft 16, and the worm 27 meshes with the worm wheel 17 for transmission. , the upper end of the worm 27 is provided with an angular contact ball bearing 25, the outer ring of the angular contact ball bearing 25 is provided with a front eccentric bearing seat 24, the front eccentric bearing seat 24 is fixed in the box body 1, and the front bearing cover 26 is opposite to the outer ring of the angular contact ball bearing 25 For axial fixing, the lower end of the worm 27 is provided with a double-row cylindrical roller bearing 35, the outer ring of the double-row cylindrical roller bearing 35 is provided with a rear eccentric bearing seat 34, the rear eccentric bearing seat 34 is fixed in the box body 1, and the rear bearing gland 36 The outer ring of the double-row cylindrical roller bearing 35 is axially fixed.

本实施例中,第二摆动机构7,还包括耐磨圈19、气动夹钳18、夹钳安装座23、环形光栅尺20、光栅安装板22以及光栅防护罩21。耐磨圈19固定在中心轴16上,气动夹钳18侧面设置夹钳安装座23,夹钳安装座23固定在箱体1上,环形光栅尺20包括栅毂和读数头,栅毂与中心轴16连接,读数头与光栅安装板22固定连接,光栅安装板22固定在箱体1上,光栅防护罩21与光栅安装板22固定连接。In this embodiment, the second swing mechanism 7 further includes a wear ring 19 , a pneumatic clamp 18 , a clamp mounting seat 23 , an annular grating ruler 20 , a grating mounting plate 22 and a grating protective cover 21 . The wear-resistant ring 19 is fixed on the central shaft 16, the clamp mounting seat 23 is arranged on the side of the pneumatic clamp 18, and the clamp mounting seat 23 is fixed on the box body 1. The annular grating ruler 20 includes a grid hub and a reading head, and the grid hub and the center The shaft 16 is connected, the reading head is fixedly connected with the grating mounting plate 22 , the grating mounting plate 22 is fixed on the box body 1 , and the grating protective cover 21 is fixedly connected with the grating mounting plate 22 .

具体而言,箱体1用于安放和保护辅助支承机构5、第一摆动机构6、第二摆动机构7、伺服电机10中的各转动部件,主轴箱2用于安装高速电主轴,电机安装板安装在箱体1内部后侧,用于安装伺服电机10,同步带30连接伺服电机10和蜗杆27上的带轮,同步带30连接后用调节块上螺钉调节电机安装板的位置,让同步带30绷紧,伺服电机轴转动经同步带30传动到从动带轮29,实现第一级降速。第二摆动机构7中的大传动比滚动蜗轮蜗杆相互啮合传动,蜗轮17带动中心轴16转动,实现第二级降速,两次降速大幅度提高了传动扭矩。中心轴16与主轴箱2用螺钉连接,从而带动主轴箱2摆动。主轴箱2左侧的YRT转台轴承15承受径向力和轴向力,右侧的双列圆柱滚子轴承35承受径向力,从而为主轴箱2提供了稳定的旋转轴线,提高了摆头的刚性。Specifically, the box 1 is used to place and protect the auxiliary support mechanism 5, the first swing mechanism 6, the second swing mechanism 7, and the rotating parts in the servo motor 10. The headstock 2 is used to install the high-speed electric spindle, and the motor is installed. The board is installed on the inner rear side of the box body 1, and is used to install the servo motor 10. The timing belt 30 connects the pulley on the servo motor 10 and the worm screw 27. After the timing belt 30 is connected, adjust the position of the motor mounting plate with the screw on the adjustment block, so that The synchronous belt 30 is tightened, and the rotation of the servo motor shaft is transmitted to the driven pulley 29 through the synchronous belt 30 to realize the first stage of deceleration. The large transmission ratio rolling worm gears in the second swing mechanism 7 mesh with each other for transmission, and the worm gear 17 drives the central shaft 16 to rotate to realize the second stage of deceleration, and the two decelerations greatly increase the transmission torque. The central shaft 16 is connected with the spindle box 2 with screws, thereby driving the spindle box 2 to swing. The YRT turntable bearing 15 on the left side of the headstock 2 bears radial force and axial force, and the double-row cylindrical roller bearing 35 on the right side bears the radial force, thus providing a stable axis of rotation for the headstock 2 and improving the swing head rigidity.

气动夹钳18用来锁紧中心轴16的转动,保证摆头固定角度加工时的精度。耐磨圈19通过螺钉与中心轴16连接,气动夹钳18固定在夹钳安装座23上,两者位置对应,当气动夹钳18通气后,内圈会与耐磨圈19抱死,从而锁紧中心轴16。The pneumatic clamp 18 is used to lock the rotation of the central shaft 16, so as to ensure the precision of the fixed angle machining of the swing head. The wear-resistant ring 19 is connected to the central shaft 16 by screws, and the pneumatic clamp 18 is fixed on the clamp mounting base 23, and the positions of the two correspond. When the pneumatic clamp 18 is ventilated, the inner ring will be locked with the wear-resistant ring 19, thereby Lock the central shaft 16.

环形光栅尺20用来保证摆头箱摆动角度的精度,实时检测主轴箱2的摆角位置,环形光栅尺20采集的数据反馈至控制系统,控制系统对有误差的位置进行位置补偿,从而形成摆头转动位置的闭环控制,从而提高了摆头的摆动精度。The ring grating ruler 20 is used to ensure the accuracy of the swing angle of the swing head box, detect the swing angle position of the spindle box 2 in real time, and the data collected by the ring grating ruler 20 is fed back to the control system, and the control system performs position compensation for the position with errors, thus forming The closed-loop control of the rotation position of the swing head improves the swing precision of the swing head.

本发明的摆动原理如下:The swing principle of the present invention is as follows:

控制系统接到转动命令后控制伺服电机10转动,伺服电机10的输出轴上装配的主动带轮31转动并通过同步带30带动从动带轮29转动,进而带动蜗杆27转动,蜗轮17与蜗杆27啮合,因此蜗轮17也跟随蜗杆27的转动而转动,蜗轮17与中心轴16固定装配在一起,因此中心轴16也跟随蜗轮17转动进而带动主轴箱2也转动使得电主轴3的朝向被转动到预定位置,此时,控制系统通过安装在第二摆动机构7上的环形光栅尺20采集到的位置数据与目标位置进行比对,当比对的结果与目标位置不符时,控制系统发出控制命令并驱使伺服电机10动作修正预定位置直至预定位置到达目标位置或者处于目标位置的范围内,实现高精度加工的目的。The control system controls the rotation of the servo motor 10 after receiving the rotation command, the driving pulley 31 assembled on the output shaft of the servo motor 10 rotates and drives the driven pulley 29 to rotate through the synchronous belt 30, and then drives the worm 27 to rotate, and the worm gear 17 and the worm 27 meshes, so the worm wheel 17 also rotates following the rotation of the worm screw 27, and the worm wheel 17 is fixedly assembled with the central shaft 16, so the central shaft 16 also rotates with the worm wheel 17 and drives the headstock 2 to also rotate so that the orientation of the electric spindle 3 is rotated At this time, the control system compares the position data collected by the ring scale 20 installed on the second swing mechanism 7 with the target position. When the comparison result does not match the target position, the control system sends a control Command and drive the servo motor 10 to act and correct the predetermined position until the predetermined position reaches the target position or is within the range of the target position, so as to achieve the purpose of high-precision machining.

在本申请的描述中,需要理解的是,术语“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本申请和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本申请的限制。In the description of this application, it should be understood that the terms "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", The orientation or positional relationship indicated by "bottom", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the application and simplifying the description, rather than indicating or implying the referred device Or elements must have a certain orientation, be constructed and operate in a certain orientation, and thus should not be construed as limiting the application.

以上对本发明的具体实施例进行了描述。需要理解的是,本发明并不局限于上述特定实施方式,本领域技术人员可以在权利要求的范围内做出各种变化或修改,这并不影响本发明的实质内容。在不冲突的情况下,本申请的实施例和实施例中的特征可以任意相互组合。Specific embodiments of the present invention have been described above. It should be understood that the present invention is not limited to the specific embodiments described above, and those skilled in the art may make various changes or modifications within the scope of the claims, which do not affect the essence of the present invention. In the case of no conflict, the embodiments of the present application and the features in the embodiments can be combined with each other arbitrarily.

Claims (10)

1.一种适用于难加工材料的加工中心摆头装置,其特征在于,包括:1. A machining center swinging device suitable for difficult-to-machine materials, characterized in that it includes: 箱体(1),用于支撑;The box body (1) is used for supporting; 主轴箱(2),左侧与安装在所述箱体(1)上的辅助支承机构(5)转动配合,右侧与安装在所述箱体(1)上的第二摆动机构(7)驱动连接;Spindle box (2), the left side is in rotation with the auxiliary supporting mechanism (5) installed on the box body (1), and the right side is connected with the second swing mechanism (7) installed on the box body (1) drive connection; 第一摆动机构(6),能够在动力源的驱使下转动并能够带动第二摆动机构(7)转动进而实现所述主轴箱(2)摆头并停止在预定位置;The first swing mechanism (6) can rotate under the drive of the power source and can drive the second swing mechanism (7) to rotate so as to realize the swing of the headstock (2) and stop at a predetermined position; 控制系统,接收所述第二摆动机构(7)自身采集单元采集到的位置数据并驱使动力源动作修正所述预定位置直至所述预定位置到达目标位置或者处于目标位置的范围内。The control system receives the position data collected by the acquisition unit of the second swing mechanism (7) and drives the power source to correct the predetermined position until the predetermined position reaches the target position or is within the range of the target position. 2.根据权利要求1所述的适用于难加工材料的加工中心摆头装置,其特征在于,所述第一摆动机构(6)在动力源的驱动下通过同步带(30)与所述第二摆动机构(7)驱动连接。2. The machining center oscillating device suitable for difficult-to-machine materials according to claim 1, characterized in that, the first oscillating mechanism (6) is driven by the power source through the synchronous belt (30) and the first oscillating device. Two swing mechanisms (7) are driven and connected. 3.根据权利要求2所述的适用于难加工材料的加工中心摆头装置,其特征在于,所述动力源采用伺服电机(10),所述第一摆动机构(6)包括从动带轮胀套(28)、从动带轮(29)、同步带(30)、主动带轮(31)以及主动带轮胀套(32);3. The machining center swing head device suitable for difficult-to-machine materials according to claim 2, characterized in that, the power source adopts a servo motor (10), and the first swing mechanism (6) includes a driven pulley Expansion sleeve (28), driven pulley (29), timing belt (30), driving pulley (31) and driving pulley expansion sleeve (32); 所述第二摆动机构(7)包括中心轴(16)、滚动蜗轮蜗杆,所述主动带轮(31)通过主动带轮胀套(32)套装在伺服电机(10)的输出轴上,所述从动带轮(29)通过从动带轮胀套(28)套装在所述滚动蜗轮蜗杆的输入端,所述滚动蜗轮蜗杆的输出端连接所述中心轴(16),当所述伺服电机(10)能够驱使主动带轮(31)转动并通过同步带(30)带动滚动蜗轮蜗杆运行进而使所述中心轴(16)转动;The second swing mechanism (7) includes a central shaft (16) and a rolling worm gear. The driving pulley (31) is sleeved on the output shaft of the servo motor (10) through a driving pulley expansion sleeve (32). The driven pulley (29) is set on the input end of the rolling worm gear through the driven pulley expansion sleeve (28), and the output end of the rolling worm gear is connected to the central shaft (16). When the servo The motor (10) can drive the driving pulley (31) to rotate and drive the rolling worm gear to run through the synchronous belt (30) so as to rotate the central shaft (16); 所述中心轴(16)固定安装在所述主轴箱(2)的右侧。The central shaft (16) is fixedly installed on the right side of the headstock (2). 4.根据权利要求3所述的适用于难加工材料的加工中心摆头装置,其特征在于,所述辅助支承机构(5)包括轴承座(11)、轴承件、连接轴(14);4. The machining center oscillating device suitable for difficult-to-machine materials according to claim 3, characterized in that, the auxiliary support mechanism (5) includes a bearing seat (11), a bearing member, and a connecting shaft (14); 所述连接轴(14)的一端固定安装在主轴箱(2)的左侧,另一端的外部通过轴承件安装在所述轴承座(11)的内部,所述轴承座(11)固定安装在箱体(1)上。One end of the connecting shaft (14) is fixedly installed on the left side of the headstock (2), and the outside of the other end is installed inside the bearing seat (11) through a bearing, and the bearing seat (11) is fixedly installed on the on the box (1). 5.根据权利要求4所述的适用于难加工材料的加工中心摆头装置,其特征在于,所述连接轴(14)、中心轴(16)均为空心轴。5. The machining center swing head device suitable for difficult-to-machine materials according to claim 4, characterized in that, both the connecting shaft (14) and the central shaft (16) are hollow shafts. 6.根据权利要求4所述的适用于难加工材料的加工中心摆头装置,其特征在于,所述滚动蜗轮蜗杆包括蜗轮(17)以及蜗杆(27),所述蜗轮(17)与中心轴(16)同心布置,所述蜗杆(27)的下端与蜗轮(17)啮合,所述从动带轮(29)通过从动带轮胀套(28)套装在所述蜗轮(17)的上端。6. The machining center oscillating device suitable for difficult-to-machine materials according to claim 4, characterized in that, the rolling worm gear comprises a worm wheel (17) and a worm (27), and the worm wheel (17) and the central shaft (16) Arranged concentrically, the lower end of the worm (27) is engaged with the worm wheel (17), and the driven pulley (29) is sleeved on the upper end of the worm wheel (17) through the driven pulley expansion sleeve (28) . 7.根据权利要求6所述的适用于难加工材料的加工中心摆头装置,其特征在于,所述轴承件采用双列圆柱滚子轴承(13);7. The machining center oscillating device suitable for difficult-to-machine materials according to claim 6, characterized in that, the bearing part adopts a double-row cylindrical roller bearing (13); 所述蜗杆(27)的上端通过角接触球轴承(25)固定在前偏心轴承座(24)上,所述蜗杆(27)的下端通过双列圆柱滚子轴承(35)固定在后偏心轴承座(34)上,所述前偏心轴承座(24)、后偏心轴承座(34)均固定在箱体(1)中。The upper end of the worm (27) is fixed on the front eccentric bearing seat (24) through an angular contact ball bearing (25), and the lower end of the worm (27) is fixed on the rear eccentric bearing through a double-row cylindrical roller bearing (35). On the seat (34), the front eccentric bearing seat (24) and the rear eccentric bearing seat (34) are all fixed in the casing (1). 8.根据权利要求6所述的适用于难加工材料的加工中心摆头装置,其特征在于,所述蜗杆(27)的轴心与伺服电机(10)输出轴的轴心平行布置。8. The head oscillating device of a machining center suitable for difficult-to-machine materials according to claim 6, characterized in that the axis of the worm (27) is arranged parallel to the axis of the output shaft of the servo motor (10). 9.根据权利要求6所述的适用于难加工材料的加工中心摆头装置,其特征在于,所述主动带轮(31)的半径小于从动带轮(29)的半径。9. The head oscillating device of a machining center suitable for difficult-to-machine materials according to claim 6, characterized in that the radius of the driving pulley (31) is smaller than the radius of the driven pulley (29). 10.根据权利要求1所述的适用于难加工材料的加工中心摆头装置,其特征在于,所述第二摆动机构(7)包括气动夹钳(18)、耐磨圈(19)以及夹钳安装座(23);10. The machining center oscillating device suitable for difficult-to-machine materials according to claim 1, characterized in that, the second oscillating mechanism (7) includes pneumatic clamps (18), wear-resistant rings (19) and clips Clamp mount (23); 所述气动夹钳(18)通过夹钳安装座(23)固定在箱体(1)上,所述气动夹钳(18)在控制系统的控制下能够抱死或松开位于中心轴(16)上的耐磨圈(19)进而能够实现中心轴(16)的锁死定位状态或非锁定状态。The pneumatic clamp (18) is fixed on the box body (1) through the clamp mounting base (23), and the pneumatic clamp (18) can be locked or released on the central axis (16) under the control of the control system. ) on the wear ring (19) and then can realize the locked positioning state or the unlocked state of the central shaft (16).
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