CN115254950A - Method for improving performance uniformity of screw-thread steel poker produced by hot-feeding and direct-rolling - Google Patents
Method for improving performance uniformity of screw-thread steel poker produced by hot-feeding and direct-rolling Download PDFInfo
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B1/00—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations
- B21B1/02—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations for rolling heavy work, e.g. ingots, slabs, blooms, or billets, in which the cross-sectional form is unimportant ; Rolling combined with forging or pressing
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B37/00—Control devices or methods specially adapted for metal-rolling mills or the work produced thereby
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B38/00—Methods or devices for measuring, detecting or monitoring specially adapted for metal-rolling mills, e.g. position detection, inspection of the product
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Abstract
本发明属于钢铁生产技术领域,涉及一种提高热送直轧生产螺纹钢通条性能均匀性的方法,包括如下步骤:1)配料;2)转炉冶炼,3)连铸:采用热送直轧工艺组织生产,利用连铸方坯自身温度进行轧制,连铸方坯进行切割前需进行保温,保温辊道速度控制在1.5m/s,同时切割过程中采用天然气、氧气补热装置对铸坯进行补热;4)输送至轧钢厂:切割完后,快速通过高速辊道送至轧钢厂轧制;5)轧制:开轧温度955~985℃,进精轧Ⅰ温度:850~870℃,进精轧Ⅱ温度850~870℃,上冷床温度860~880℃;6)检验、包装入库。本发明针对螺纹钢HRB400E头、中、尾屈服强度波动较大的问题,合理优化热送直轧工艺,可实现HRB400E头、中、尾屈服强度波动在15Mpa以内,提高了螺纹钢筋通条性能均匀性。The invention belongs to the technical field of iron and steel production, and relates to a method for improving the performance uniformity of threaded steel bars produced by hot-feed direct rolling, comprising the following steps: 1) batching; 2) converter smelting, and 3) continuous casting: adopting hot-feed direct rolling The production process is organized by using the temperature of the continuous casting billet itself for rolling. The continuous casting billet needs to be insulated before cutting, and the speed of the insulation roller table is controlled at 1.5m/s. 4) Transfer to the rolling mill: After cutting, it is quickly sent to the rolling mill for rolling through the high-speed roller table; 5) Rolling: the rolling temperature is 955~985℃, and the temperature of the finishing rolling I: 850~870 ℃, the temperature of the finishing rolling II is 850-870 ℃, and the temperature of the upper cooling bed is 860-880 ℃; 6) Inspection, packaging and storage. Aiming at the problem of large fluctuations in the yield strength of the HRB400E head, middle and tail of the threaded steel, the invention reasonably optimizes the hot-feeding direct rolling process, so that the fluctuation of the yield strength of the HRB400E head, middle and tail can be realized within 15Mpa, and the uniform performance of the threaded steel bar is improved. sex.
Description
技术领域technical field
本发明属于钢铁生产技术领域,涉及一种提高热送直轧生产螺纹钢通条性能均匀性的方法。The invention belongs to the technical field of iron and steel production, and relates to a method for improving the uniformity of performance of rebar strips produced by hot-sending direct rolling.
背景技术Background technique
现有的热送直轧坯料长度一般控制在10m以下,对于连铸坯长达到12m的极少,断面一般采用150mm×150mm~165mm×165mm,断面尺寸达170mm×170mm的方坯热送直轧很少。主要是因连铸坯头尾和内外的温差较大,轧制工艺要求开轧温度≥950℃。导致螺纹钢通条性能波动较大,头、中、尾屈服强度波动≥30Mpa,不利于质量稳定控制。The length of the existing hot direct rolling billet is generally controlled below 10m. For the continuous casting billet whose length reaches 12m, the section is generally 150mm×150mm~165mm×165mm, and the section size is 170mm×170mm. rare. The main reason is that the temperature difference between the head and tail of the continuous casting slab and the inside and outside is relatively large, and the rolling process requires the starting temperature to be ≥ 950°C. As a result, the performance of rebar cleaning rods fluctuates greatly, and the yield strength fluctuations of the head, middle and tail are greater than or equal to 30Mpa, which is not conducive to stable quality control.
发明内容Contents of the invention
有鉴于此,本发明的目的在于解决螺纹钢头、中、尾屈服强度波动较大的问题,提供一种提高热送直轧生产螺纹钢通条性能均匀性的方法。In view of this, the object of the present invention is to solve the problem of large fluctuations in the yield strength of the rebar head, middle and tail, and to provide a method for improving the performance uniformity of the rebar pass rod produced by hot-sending direct rolling.
为达到上述目的,本发明提供如下技术方案:To achieve the above object, the present invention provides the following technical solutions:
一种提高热送直轧生产螺纹钢通条性能均匀性的方法,包括如下步骤:A method for improving the performance uniformity of rebar cleaning rods produced by hot-sending direct rolling, comprising the steps of:
1)配料;1) Ingredients;
2)转炉冶炼:根据配料的成分要求,计算出需要的合金,在转炉进行冶炼;2) Converter smelting: Calculate the required alloy according to the composition requirements of the ingredients, and smelt in the converter;
3)连铸:将钢水浇注成合格的方坯,采用热送直轧工艺组织生产,利用连铸方坯自身温度进行轧制,连铸方坯进行切割前需进行保温,保温辊道速度控制在1.5m/s,同时切割过程中采用天然气、氧气补热装置对铸坯进行补热;3) Continuous casting: Molten steel is poured into a qualified billet, and the production is organized by the hot-sending direct rolling process. The continuous casting billet is rolled at its own temperature. The continuous casting billet needs to be kept warm before cutting, and the speed of the heat preservation roller is controlled. At 1.5m/s, natural gas and oxygen heating devices are used to supplement the heat of the billet during the simultaneous cutting process;
4)输送至轧钢厂:切割完后,快速通过高速辊道送至轧钢厂轧制,高速辊道要求4.0~5.5m/min,以减少方坯头、尾温降,达到方坯头、尾温差≤25℃;4) Delivery to the rolling mill: After cutting, it is quickly sent to the rolling mill for rolling through the high-speed roller table. The high-speed roller table requires 4.0-5.5m/min to reduce the temperature drop at the head and tail of the billet and achieve the highest temperature at the head and tail of the billet. Temperature difference≤25℃;
5)轧制:开轧温度955~985℃,进精轧Ⅰ温度:850~870℃,进精轧Ⅱ温度850~870℃,上冷床温度860~880℃;5) Rolling: start rolling temperature 955-985°C, finishing rolling I temperature: 850-870°C, finishing rolling II temperature 850-870°C, upper cooling bed temperature 860-880°C;
6)检验、包装入库:对热送直轧工艺生产出的螺纹钢进行取样检验,打包入库。6) Inspection, packaging and warehousing: Sampling and inspection of the rebar produced by the hot direct rolling process, and packaging and warehousing.
进一步,螺纹钢牌号为HRB400E,其成分按质量百分比计为:C:0.22~0.25%,Si:0.10-0.30%,Mn:1.45~1.60%,P:≤0.040%,S:≤0.040%,其余为Fe和不可避免的杂质。Furthermore, the rebar grade is HRB400E, and its composition is calculated by mass percentage: C: 0.22-0.25%, Si: 0.10-0.30%, Mn: 1.45-1.60%, P: ≤0.040%, S: ≤0.040%, and the rest For Fe and unavoidable impurities.
进一步,步骤3)方坯的断面尺寸为170mm×170mm×12mm。Further, in step 3), the section size of the billet is 170mm×170mm×12mm.
进一步,步骤3)中的补热过程,在各自总管上设有调压阀组、控制系统,对燃气和氧气分流控制,天然气用量要求:480Nm3/h,压力﹥0.2MPa,氧气用量要求:960Nm3/h,压力﹥0.2MPa,根据补热效果可调整每流的流量大小,将连铸坯加热到1000℃~1030℃,且方坯的头尾温差控制在25℃以下。Further, in the heat supplement process in step 3), pressure regulating valve groups and control systems are installed on the respective main pipes to control the flow of gas and oxygen. The natural gas consumption requirement: 480Nm 3 /h, pressure > 0.2MPa, oxygen consumption requirement: 960Nm 3 /h, pressure ﹥0.2MPa, the flow rate of each flow can be adjusted according to the heating effect, the continuous casting billet is heated to 1000 ℃ ~ 1030 ℃, and the temperature difference between the head and tail of the billet is controlled below 25 ℃.
进一步,步骤6)中,对螺纹钢通条的头、中、尾分别进行屈服强度检测,屈服强度波动小于15Mpa则合格,打包入库。Further, in step 6), the yield strength test is carried out on the head, middle and tail of the rebar cleaning rod respectively. If the yield strength fluctuation is less than 15Mpa, it is qualified and packed into the warehouse.
本发明的有益效果在于:本发明针对螺纹钢头、中、尾屈服强度波动较大的问题,合理优化热送直轧工艺,可实现HRB400E头、中、尾屈服强度波动在15Mpa以内,实现螺纹钢筋通条性能均匀性。The beneficial effect of the present invention is that: the present invention aims at the problem that the yield strength of the threaded steel head, middle and tail fluctuates greatly, rationally optimizes the hot direct rolling process, and can realize the fluctuation of the yield strength of the HRB400E head, middle and tail within 15Mpa, and realize the thread Uniformity of steel cleaning rod performance.
本发明的其他优点、目标和特征在某种程度上将在随后的说明书中进行阐述,并且在某种程度上,基于对下文的考察研究对本领域技术人员而言将是显而易见的,或者可以从本发明的实践中得到教导。本发明的目标和其他优点可以通过下面的说明书来实现和获得。Other advantages, objects and features of the present invention will be set forth in the following description to some extent, and to some extent, will be obvious to those skilled in the art based on the investigation and research below, or can be obtained from It is taught in the practice of the present invention. The objects and other advantages of the invention may be realized and attained by the following specification.
具体实施方式Detailed ways
以下通过特定的具体实例说明本发明的实施方式,本领域技术人员可由本说明书所揭露的内容轻易地了解本发明的其他优点与功效。本发明还可以通过另外不同的具体实施方式加以实施或应用,本说明书中的各项细节也可以基于不同观点与应用,在没有背离本发明的精神下进行各种修饰或改变。Embodiments of the present invention are described below through specific examples, and those skilled in the art can easily understand other advantages and effects of the present invention from the content disclosed in this specification. The present invention can also be implemented or applied through other different specific implementation modes, and various modifications or changes can be made to the details in this specification based on different viewpoints and applications without departing from the spirit of the present invention.
一种提高热送直轧生产螺纹钢通条性能均匀性的方法,包括如下步骤:A method for improving the performance uniformity of rebar cleaning rods produced by hot-sending direct rolling, comprising the steps of:
1)配料:螺纹钢牌号为HRB400E,公称直径Φ16mm,其成分按质量百分比计为:C:0.23%,Si:0.18%,Mn:1.45%,P:0.032%,S:0.019%,其余为Fe和不可避免的杂质;1) Ingredients: The grade of rebar is HRB400E, the nominal diameter is Φ16mm, and its composition is calculated by mass percentage: C: 0.23%, Si: 0.18%, Mn: 1.45%, P: 0.032%, S: 0.019%, and the rest is Fe and unavoidable impurities;
2)转炉冶炼:根据配料的成分要求,计算出需要的合金,在转炉进行冶炼;2) Converter smelting: Calculate the required alloy according to the composition requirements of the ingredients, and smelt in the converter;
3)连铸:将钢水浇注成合格的方坯,方坯的断面尺寸为170mm×170mm×12mm;采用热送直轧工艺组织生产,利用连铸方坯自身温度进行轧制,连铸方坯进行切割前需进行保温,保温辊道速度控制在1.5m/s,同时切割过程中采用天然气、氧气补热装置对铸坯进行补热;在各自总管上设有调压阀组、控制系统,对燃气和氧气分流控制,天然气用量要求:480Nm3/h,压力﹥0.2MPa,氧气用量要求:960Nm3/h,压力﹥0.2MPa,根据补热效果可调整每流的流量大小,将连铸坯加热到1000℃~1030℃,且方坯的头尾温差控制在25℃以下。3) Continuous casting: pouring molten steel into qualified billets, the section size of billets is 170mm×170mm×12mm; the production is organized by hot-sending direct rolling process, and rolling is carried out by using the temperature of the continuous casting billet itself, and the continuous casting billet Heat preservation is required before cutting, and the speed of the heat preservation roller is controlled at 1.5m/s. At the same time, natural gas and oxygen heating devices are used to supplement the heat of the billet during the cutting process; pressure regulating valve groups and control systems are installed on the respective main pipes. For gas and oxygen split flow control, natural gas consumption requirement: 480Nm 3 /h, pressure ﹥ 0.2MPa, oxygen consumption requirement: 960Nm 3 /h, pressure ﹥ 0.2MPa, the flow rate of each flow can be adjusted according to the heat supplement effect, and the continuous casting The billet is heated to 1000°C to 1030°C, and the temperature difference between the head and tail of the billet is controlled below 25°C.
4)输送至轧钢厂:切割完后,快速通过高速辊道送至轧钢厂轧制,高速辊道要求4.8m/min,以减少方坯头、尾温降,达到方坯头、尾温差≤25℃;4) Delivery to the rolling mill: After cutting, it is quickly sent to the rolling mill for rolling through the high-speed roller table. The high-speed roller table requires 4.8m/min to reduce the temperature drop at the billet head and tail, and reach the temperature difference between the billet head and tail ≤ 25°C;
5)轧制:开轧温度头部962℃、尾部975℃,进精轧Ⅰ温度:863℃,进精轧Ⅱ温度:859℃;控冷阶段:上冷床温度:876℃;5) Rolling: start rolling temperature head 962°C, tail 975°C, finishing rolling I temperature: 863°C, finishing rolling II temperature: 859°C; cooling stage: upper cooling bed temperature: 876°C;
6)检验、包装入库:对热送直轧工艺生产出的螺纹钢通条的头、中、尾分别进行屈服强度检测,检测结果为:头部屈服强度445MPa,中部屈服强度440MPa,尾部屈服强度450MPa,最大相差10MPa;头部抗拉强度635MPa、中部抗拉强度635MPa、尾部抗拉强度630MPa,最大相差5MPa,其性能均匀性得到显著提升。6) Inspection, packaging and warehousing: The yield strength of the head, middle and tail of the rebar wire rod produced by the hot rolling process is tested respectively. The test results are: the yield strength of the head is 445MPa, the yield strength of the middle is 440MPa, and the yield strength of the tail is The strength is 450MPa, with a maximum difference of 10MPa; the tensile strength of the head is 635MPa, the central part is 635MPa, and the tail is 630MPa, with a maximum difference of 5MPa, and its performance uniformity has been significantly improved.
最后说明的是,以上实施例仅用以说明本发明的技术方案而非限制,尽管参照较佳实施例对本发明进行了详细说明,本领域的普通技术人员应当理解,可以对本发明的技术方案进行修改或者等同替换,而不脱离本技术方案的宗旨和范围,其均应涵盖在本发明的权利要求范围当中。Finally, it is noted that the above embodiments are only used to illustrate the technical solutions of the present invention without limitation, although the present invention has been described in detail with reference to the preferred embodiments, those of ordinary skill in the art should understand that the technical solutions of the present invention can be carried out Modifications or equivalent replacements, without departing from the spirit and scope of the technical solution, should be included in the scope of the claims of the present invention.
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