CN115234281A - A tunnel ventilation and refrigeration system - Google Patents
A tunnel ventilation and refrigeration system Download PDFInfo
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Abstract
Description
技术领域technical field
本发明涉及隧道通风制冷技术领域,特别是指一种隧道通风制冷系统。The invention relates to the technical field of tunnel ventilation and refrigeration, in particular to a tunnel ventilation and refrigeration system.
背景技术Background technique
目前盾构施工隧道所用制冷系统,是通过外水冷却制冷机组冷冻水,低温冷冻水通过空冷器冷却新鲜风管里的新鲜风,达到制冷效果;常规6m级盾构制冷机组所需外水量约40m3/h,大直径隧道制冷需水量更大,比隧道施工设备本身冷却循环及消耗水量还大;急需寻求需水量较小的制冷方案,特别是对于供水量不足的地区。At present, the refrigeration system used in the shield tunnel construction tunnel uses external water to cool the chilled water of the refrigeration unit, and the low-temperature chilled water cools the fresh air in the fresh air duct through the air cooler to achieve the cooling effect. 40m 3 /h, large-diameter tunnels require more water for cooling, which is larger than the cooling cycle and water consumption of the tunnel construction equipment itself; it is urgent to find a cooling solution with less water demand, especially for areas with insufficient water supply.
因此,现有技术中出现了利用风冷降温的制冷系统,如申请公布日为2022.04.29、申请公布号为CN 114412535 A的中国发明专利申请,公开了一种基于隧洞TBM连续作业的超长距离高压连续送风方法,利用空压机进行压缩空气,用高压风进行长距离连续送风,利用膨胀机降低温度。但是该技术方案存在下述问题:Therefore, a refrigeration system using air cooling for cooling has appeared in the prior art. For example, the Chinese invention patent application whose application publication date is 2022.04.29 and whose application publication number is CN 114412535 A discloses an ultra-long continuous operation based on tunnel TBM. In the method of continuous high-pressure air supply over a distance, the air compressor is used to compress the air, the high-pressure air is used for long-distance continuous air supply, and the expander is used to reduce the temperature. However, this technical solution has the following problems:
(1)在进入隧道前没有对高压通风进行必要的处理,根据膨胀机膨胀制冷效率特性,通风所需压缩空气量全部进入膨胀机进行膨胀制冷,会导致出口温度过低(-18℃左右),压缩空气内的水分会结冰,并经压缩空气膨胀加速后破坏膨胀机结构,损坏设备;(1) Necessary treatment for high-pressure ventilation is not performed before entering the tunnel. According to the expansion and cooling efficiency characteristics of the expander, all the compressed air required for ventilation enters the expander for expansion and cooling, which will result in an excessively low outlet temperature (about -18°C). , the moisture in the compressed air will freeze, and after the compressed air expands and accelerates, it will destroy the structure of the expander and damage the equipment;
(2)经与目前国内知名膨胀机厂家交流,目前国内吸气量最大的气体膨胀机的吸气量为3-5Nm3,由于膨胀机自身吸气量限制,目前不具备吸气量等于盾构通风量的膨胀机技术,因此即使不考虑压缩空气内的水分结冰而破坏膨胀机的因素,使所需通风量全部进入膨胀机膨胀制冷无法实现;(2) After communicating with well-known domestic expander manufacturers, the gas expander with the largest suction capacity in China currently has a suction capacity of 3-5Nm 3 . Due to the limitation of the expander's own suction capacity, there is currently no capacity equal to the shield. Therefore, even if the factor that the moisture in the compressed air freezes and destroys the expander is not considered, it is impossible to make all the required ventilation volume enter the expander for expansion refrigeration;
(3)全部高压风通过膨胀机会造成出口风温度过低,无法调节,而隧道适宜通风温度为20-26℃,过低的通风温度无法满足正常使用需求;(3) All the high-pressure air will pass through the expansion machine, causing the outlet air temperature to be too low to be adjusted, and the suitable ventilation temperature of the tunnel is 20-26 °C, and the too low ventilation temperature cannot meet the normal use requirements;
(4)为保证连续送风,上述专利申请的技术方案采用两套膨胀机、两套风管延伸结构,对施工运行成本及空间布置造成了极大地难度,不易实现。(4) In order to ensure continuous air supply, the technical solution of the above patent application adopts two sets of expanders and two sets of air duct extension structures, which causes great difficulty in construction and operation cost and space layout, and is not easy to achieve.
因此需要设计一种更加便捷有效的新型高压通风膨胀机制冷系统。Therefore, it is necessary to design a more convenient and effective new high-pressure ventilation expander refrigeration system.
发明内容SUMMARY OF THE INVENTION
针对上述背景技术中的不足,本发明提出隧道通风制冷系统,解决了现有隧道施工制冷系统的膨胀机易损坏、出风温度过低的技术问题。In view of the above-mentioned deficiencies in the background technology, the present invention proposes a tunnel ventilation and refrigeration system, which solves the technical problems that the expander of the existing tunnel construction refrigeration system is easily damaged and the outlet air temperature is too low.
本申请的技术方案为:The technical solution of this application is:
一种隧道通风制冷系统,包括与空压机相连的膨胀机,所述膨胀机与隧道内的二次风管之间通过空气混合器连通,所述空压机与空气混合器之间设置有与膨胀机并联的配气管路。该技术方案利用空压机产生高压空气,高压空气通过管道运输分流,部分进入膨胀机进行膨胀制冷,制冷后的冷空气在混合器中与未经膨胀制冷的压缩空气混合、减压,最终形成常规通风压力与相应制冷温度的新鲜风,所述新鲜风经二次风管输送至盾体尾部工作区域进行供风,改善工作环境与供人员呼吸,满足隧道通风及工作环境行业要求。A tunnel ventilation and refrigeration system includes an expander connected to an air compressor, the expander is communicated with a secondary air pipe in the tunnel through an air mixer, and an air mixer is arranged between the air compressor and the air mixer. The gas distribution line in parallel with the expander. The technical scheme uses an air compressor to generate high-pressure air, which is transported and divided through pipelines, and part of the high-pressure air enters the expander for expansion and refrigeration. The fresh air with conventional ventilation pressure and corresponding cooling temperature is transported to the working area at the rear of the shield body through the secondary air duct for air supply, which improves the working environment and allows personnel to breathe, and meets the requirements of tunnel ventilation and working environment industry.
进一步地,所述配气管路上设置有减压阀,未经膨胀制冷的压缩空气通过减压阀减压,可以在空气混合器中与制冷后的冷空气充分混合,然后得到更加均匀的常规通风压力与相应制冷温度的新鲜风。Further, a decompression valve is provided on the air distribution pipeline, and the compressed air without expansion refrigeration is decompressed by the decompression valve, which can be fully mixed with the refrigerated cold air in the air mixer, and then a more uniform conventional ventilation can be obtained. Fresh air with pressure and corresponding cooling temperature.
进一步地,所述空气混合器包括与膨胀机、减压阀相连的混合器本体,所述混合器本体与膨胀机和减压阀之间均设置有单向阀,单向阀可以有效防止气体回流。Further, the air mixer includes a mixer body connected with the expander and the pressure reducing valve, and a check valve is provided between the mixer body, the expander and the pressure reducing valve, and the check valve can effectively prevent the gas backflow.
进一步地,所述混合器本体连接有压力表或/和压力传感器,可检测混合器压力。Further, the mixer body is connected with a pressure gauge or/and a pressure sensor, which can detect the pressure of the mixer.
进一步地,所述空压机为变频空压机,与空气混合器相连的压力传感器通过控制系统与空压机形成自动调节的闭环系统,所述控制系统根据制冷需求自动调节空压机,根据隧道掘进距离与高压风管阻力损失自动调节初始压力。Further, the air compressor is a variable frequency air compressor, and the pressure sensor connected to the air mixer forms an automatically adjusted closed-loop system with the air compressor through the control system. Tunneling distance and resistance loss of high-pressure air duct automatically adjust the initial pressure.
进一步地,所述空气混合器的排气端通过喇叭状端头与所述二次风管的进风口间隔配合。通过喇叭状端头,新鲜风可以更好地通入二次风管,同时不与二次风管直接相连,可防止一次通风、二次通风的气量不等而导致该部分风管鼓包或吸瘪,或者避免当洞外高压通风异常关闭时导致的此处风管极大负压吸瘪破坏风道。Further, the exhaust end of the air mixer is spaced and matched with the air inlet of the secondary air duct through a horn-shaped end. Through the horn-shaped end, the fresh air can better pass into the secondary air duct, and at the same time, it is not directly connected with the secondary air duct, which can prevent the air volume of the primary ventilation and the secondary ventilation from being unequal, which may lead to bulging or suction of this part of the air duct. collapse, or avoid the collapse of the air duct caused by the extremely negative pressure suction and collapse of the air duct when the high-pressure ventilation outside the cave is abnormally closed.
进一步地,所述喇叭状端头与空气混合器之间设置有用于检测的旁通阀。通过旁通阀.可检测混合器出口空气温度、压力等是否适宜,从而根据检测值调节系统,调节空压机的出口气体压力、膨胀机进气压力、气量等参数,进而调节混合器排气压力与温度。Further, a bypass valve for detection is provided between the trumpet-shaped end and the air mixer. Through the bypass valve, it can detect whether the temperature and pressure of the outlet air of the mixer are suitable, so as to adjust the system according to the detected value, adjust the parameters such as the outlet gas pressure of the air compressor, the inlet pressure of the expander, and the gas volume, and then adjust the exhaust gas of the mixer. pressure and temperature.
进一步地,所述减压阀和膨胀机的进气端并联有两个高压软风管,两个高压软风管分别设置在两个风管卷筒或两个风管存储筒上,所述空压机通过高压风管与其中一个高压软风管相连。所述风管卷筒或两个风管存储筒储存一定长度的高压软风管,随掘进机不断掘进而延伸高压风管,高压软风管采用一用一备,当一个风管卷筒或者风管储存筒上的高压软风管延伸至极限时,可关闭相应的阀门,将与高压软风管相连的高压风管迅速拆装至备用风管卷筒或者风管储存筒的高压软风管上,继续随掘进机掘进进行风管延伸。若隧道内的高压风管采用硬管通高压风及采用对应的高压风管开关阀时,在掘进机维保时间,即不掘进时,应及时快速关闭高压风管开关阀,然后断开高压风管与风管卷筒或者风管储存筒内高压软风管的连接,风管卷筒或者风管储存筒通过所带电机卷回,同时对此前对应高压软风管区域铺设相应隧道内的高压风管,而后将高压风管与另一个风管卷筒或者风管储存筒内高压软风管的连接,继续进行高压通风,以保证掘进机正常通风与掘进。Further, two high-pressure flexible air ducts are connected in parallel with the air inlet end of the pressure reducing valve and the expander, and the two high-pressure flexible air ducts are respectively arranged on two air duct reels or two air duct storage reels. The air compressor is connected to one of the high-pressure flexible ducts through a high-pressure duct. The air duct reel or two air duct storage reels store a certain length of high-pressure flexible air duct, and the high-pressure air duct is extended as the roadheader continues to excavate. When the high-pressure flexible air duct on the air duct storage drum extends to the limit, the corresponding valve can be closed, and the high-pressure air duct connected with the high-pressure flexible air duct can be quickly disassembled and assembled to the spare air duct reel or the high-pressure flexible air duct of the air duct storage drum. , continue to extend the air duct with the roadheader. If the high-pressure air duct in the tunnel adopts a hard pipe for high-pressure air and adopts the corresponding high-pressure air duct on-off valve, the high-pressure air duct on-off valve should be quickly closed in time during the maintenance time of the roadheader, that is, when it is not tunneling, and then disconnect the high-pressure air duct. The connection between the air duct and the high-pressure flexible air duct in the air duct reel or the air duct storage cylinder, the air duct reel or the air duct storage cylinder is rolled back by the attached motor, and at the same time, the corresponding high-pressure flexible air duct area is laid in the corresponding tunnel. Then connect the high-pressure air duct to another air duct reel or the high-pressure flexible air duct in the air duct storage drum, and continue high-pressure ventilation to ensure the normal ventilation and tunneling of the roadheader.
进一步地,所述二次风管靠近空气混合器的端口处设置有二次风机。所述二次风机起接力作用,可将空气混合器排出的一次风通过喇叭状端头接力,通过二次风管输送至隧道深处的工作区域,进而实现隧道通风制冷系统在隧道连续掘进下进行通风制冷的功能。Further, the secondary air duct is provided with a secondary fan near the port of the air mixer. The secondary fan acts as a relay, which can relay the primary air discharged from the air mixer through the horn-shaped end and transport it to the working area deep in the tunnel through the secondary air pipe, thereby realizing the tunnel ventilation and refrigeration system under continuous tunnel excavation. The function of ventilation and cooling.
进一步地,所述高压风管上间隔设置有若干个第五开关阀,即高压风管一定距离两侧设置第五开关阀,高压风管有磨损漏风时可及时关闭两侧的第五开关阀进行检修及更换;所述高压软风管与高压风管连接的端部设置有第六开关阀,在换步时,便于高压风管从一个高压软风管下拆掉,而与另一个高压软风管连接,还能防止高压软风管中的气体倒流。Further, several fifth on-off valves are arranged on the high-pressure air duct at intervals, that is, fifth on-off valves are arranged on both sides of the high-pressure air duct at a certain distance, and the fifth on-off valves on both sides can be closed in time when the high-pressure air duct is worn and leaked. Carry out maintenance and replacement; the end of the high-pressure flexible air duct connected with the high-pressure air duct is provided with a sixth switch valve, which is convenient for the high-pressure air duct to be removed from one high-pressure flexible air duct when changing steps, and the other high-pressure air duct The flexible air pipe connection can also prevent the backflow of gas in the high-pressure flexible air pipe.
进一步地,所述空压机与膨胀机和配气管路之间设置有储气罐,所述储气罐连接有安全阀、第二开关阀和自动排水阀。所述储气罐用于储存压缩空气,对压缩空气进行稳压;所述安全阀保证储气罐安全,防止储气罐压力忽然增大;所述第二开关阀控制储气罐排水管路的通断;所述自动排水阀用于自动排水,正常工作时第二开关阀打开,储气罐通过自动排水阀进行自动排水,第二开关阀关闭时,可对自动排水阀进行检修。Further, an air storage tank is arranged between the air compressor, the expander and the gas distribution pipeline, and the air storage tank is connected with a safety valve, a second switch valve and an automatic drain valve. The air storage tank is used to store compressed air and stabilize the compressed air; the safety valve ensures the safety of the air storage tank and prevents the pressure of the air storage tank from suddenly increasing; the second switch valve controls the drainage pipeline of the air storage tank The automatic drain valve is used for automatic drainage, the second on-off valve is opened during normal operation, the gas storage tank is automatically drained through the automatic drain valve, and the automatic drain valve can be overhauled when the second on-off valve is closed.
进一步地,所述储气罐与膨胀机之间的管路上设置有预处理组件,所述预处理组件包括过滤器或/和除水器,所述预处理组件的进气端设置有第三开关阀、出气端设置有第四开关阀。过滤器对压缩空气进行多级过滤,使进入膨胀机的气源干净,以及后续供隧道内的工作人员安全呼吸;除水器对压缩空气进一步除水,保证膨胀机进气干燥,防止制冷至低温零下时损坏膨胀机。Further, a pretreatment assembly is provided on the pipeline between the air storage tank and the expander, and the pretreatment assembly includes a filter or/and a water eliminator, and the air inlet end of the pretreatment assembly is provided with a third The on-off valve and the gas outlet are provided with a fourth on-off valve. The filter performs multi-stage filtration on the compressed air, so that the air source entering the expander is clean, and the workers in the tunnel can breathe safely; Damage to the expander when the temperature is below zero.
进一步地,所述预处理组件并联设置有两组,每组预处理组件的进气端均设置有第三开关阀、出气端均设置有第四开关阀。所述第三开关阀、第四开关阀同时关闭可以检修中间的过滤器或/和除水器,当一组预处理组件需要维护时,可以关闭一组预处理组件,另一组预处理组件可以持续工作。Further, two groups of the pretreatment assemblies are arranged in parallel, and each group of pretreatment assemblies is provided with a third switch valve at the air inlet end and a fourth switch valve at the air outlet end. The third on-off valve and the fourth on-off valve can be closed at the same time to repair the filter or/and the water eliminator in the middle. When one group of pretreatment components needs maintenance, one group of pretreatment components can be closed, and the other group of pretreatment components can be closed. can continue to work.
进一步地,所述空压机、储气罐均设置在隧道外,所述空压机与储气罐之间均设置有第一开关阀,第一开关阀控制压缩空气管路通断,方便检修对应空压机。Further, the air compressor and the air storage tank are both arranged outside the tunnel, and a first switch valve is arranged between the air compressor and the air storage tank. The first switch valve controls the on-off of the compressed air pipeline, which is convenient. Repair the corresponding air compressor.
进一步地,所述膨胀机连接有发电机,膨胀机输出的有用功可用于发电。Further, the expander is connected with a generator, and the useful work output by the expander can be used to generate electricity.
与现有技术相比,本发明不仅可以进行通风制冷降低工作区环境温度,改善施工环境,而且能够通过空气混合器调节膨胀机出风温度。本发明通过膨胀机进气口调节进气量,使一定量压缩空气进入膨胀机进行绝热多级膨胀做功,所做功可用来发电或其他使用;同时,膨胀机对压缩空气进行减压制冷,制冷后的低温气体与原未经膨胀机制冷的压缩空气进行充分混合减压,得到压力适当、温度适宜的新鲜通风,经二次风机中转,改善工作环境与供人员呼吸,满足隧道通风及工作环境行业要求。进一步地,通过采用变频空压机实现隧道高压通风供压可调,根据隧道掘进距离与高压风管阻力损失调节初始压力,经储气罐稳压与溢流阀进一步调压后,经过滤、除水,达到膨胀机进气要求。进一步,通过风管卷筒的合理转换或风管存储筒的合理转换,保证掘进机掘进过程连续通风,从而保证隧道掘进机连续不间断掘进。Compared with the prior art, the invention can not only perform ventilation and refrigeration to reduce the ambient temperature of the working area and improve the construction environment, but also can adjust the outlet air temperature of the expander through the air mixer. The invention adjusts the air intake through the air inlet of the expander, so that a certain amount of compressed air enters the expander to perform adiabatic multi-stage expansion to do work, and the work can be used for power generation or other uses; at the same time, the expander decompresses and cools the compressed air, The refrigerated low-temperature gas is fully mixed and decompressed with the original compressed air that has not been refrigerated by the expander to obtain fresh ventilation with appropriate pressure and temperature, which is transferred by the secondary fan to improve the working environment and allow personnel to breathe, and to meet the needs of tunnel ventilation and work. Environmental industry requirements. Furthermore, the variable frequency air compressor is used to realize the adjustable supply pressure of high-pressure ventilation in the tunnel, and the initial pressure is adjusted according to the tunnel excavation distance and the resistance loss of the high-pressure air duct. Remove water to meet the air intake requirements of the expander. Further, through the reasonable conversion of the air duct reel or the reasonable conversion of the air duct storage cylinder, the continuous ventilation of the tunnel boring machine is ensured during the excavation process, thereby ensuring the continuous uninterrupted excavation of the tunnel boring machine.
本发明采用高压通风与膨胀机制冷技术合理结合,对掘进机通风系统进行降温,具有系统经济、耗水量低等优点,非常适合外水供水困难、供水代价大的地区,进行通风制冷降低工作区环境温度,改善施工环境。The invention adopts the reasonable combination of high-pressure ventilation and expander refrigeration technology to cool the ventilation system of the roadheader. Ambient temperature, improve the construction environment.
附图说明Description of drawings
为了更清楚地说明本发明实施例,下面将对实施例描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to illustrate the embodiments of the present invention more clearly, the following briefly introduces the accompanying drawings used in the description of the embodiments. Obviously, the drawings in the following description are only some embodiments of the present invention, which are common in the art. As far as technical personnel are concerned, other drawings can also be obtained based on these drawings without any creative effort.
图1为本发明的原理示意图;Fig. 1 is the principle schematic diagram of the present invention;
图中标号:Labels in the figure:
1-空压机,2-第一开关阀,3-储气罐;1-air compressor, 2-first on-off valve, 3-air storage tank;
4-安全阀,4.1-第二开关阀,4.2-自动排水阀;4-safety valve, 4.1-second switch valve, 4.2-automatic drain valve;
5-第三开关阀,6-过滤器,7-除水器,8-第四开关阀;5-the third switch valve, 6-filter, 7-water eliminator, 8-the fourth switch valve;
9-第五开关阀,9.1-高压风管,10-第六开关阀,11-风管卷筒;9- fifth switch valve, 9.1- high pressure air duct, 10- sixth switch valve, 11- air duct reel;
12-膨胀机,13-发电机;12-expander, 13-generator;
14-空气混合器,14.1-单向阀,14.2-混合器本体,14.3-压力表,14.4-旁通阀;14-air mixer, 14.1-check valve, 14.2-mixer body, 14.3-pressure gauge, 14.4-bypass valve;
15-喇叭状端头,16-二次风管,17-二次风机。15-trumpet end, 16-secondary air duct, 17-secondary fan.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有付出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
一种隧道通风制冷系统,如图1所示,包括与空压机1相连的膨胀机12,所述空压机1位于隧道外的空压机站,为整个高压通风系统提供高压气源,空压机1优选采用无油空压机,保证压缩空气经减压后可供人员呼吸;空压机1优选采用变频控制,出口压力可根据需求连续控制调节,即根据隧道高压通风管风压损失调节初始压力,保证膨胀机进口气体压力。A tunnel ventilation and refrigeration system, as shown in Figure 1, includes an
所述膨胀机12与隧道内的二次风管16之间通过空气混合器14连通,所述空压机1与空气混合器14之间设置有与膨胀机12并联的配气管路。利用空压机1产生高压空气,高压空气通过管道运输分流,部分进入膨胀机12进行膨胀制冷,制冷后的冷空气在混合器14中与未经膨胀制冷的压缩空气混合、减压,最终形成常规通风压力与相应制冷温度的新鲜风,所述新鲜风经二次风管16输送至后部工作区域进行供风,改善工作环境与供人员呼吸,满足隧道通风及工作环境行业要求。The
在上述实施方式的基础上,作为一种优选的实施方式,所述配气管路上设置有减压阀12.1,未经膨胀制冷的压缩空气通过减压阀减压,可以在空气混合器14中与制冷后的冷空气充分混合,然后得到更加均匀的常规通风压力与相应制冷温度的新鲜风。On the basis of the above embodiment, as a preferred embodiment, a pressure reducing valve 12.1 is provided on the gas distribution pipeline, and the compressed air without expansion refrigeration is decompressed by the pressure reducing valve, and can be mixed with the
在上述实施方式的基础上,作为一种优选的实施方式,所述空气混合器14包括与膨胀机12、减压阀12.1相连的混合器本体14.2,所述混合器本体14.2与膨胀机12和减压阀12.1之间均设置有单向阀14.1,单向阀14.1防止气体回流。On the basis of the above embodiment, as a preferred embodiment, the
在上述实施方式的基础上,作为一种优选的实施方式,所述混合器本体14.2连接有压力表14.3或/和压力传感器,可检测混合器压力。当空压机1采用变频空压机时,可以将压力传感器通过控制系统与空压机1形成自动调节的闭环系统,根据制冷需求自动调整空压机1,根据隧道掘进距离与高压风管阻力损失调节初始压力,达到膨胀机进气要求和混合出风要求。On the basis of the above embodiment, as a preferred embodiment, the mixer body 14.2 is connected with a pressure gauge 14.3 or/and a pressure sensor, which can detect the mixer pressure. When the air compressor 1 adopts a variable frequency air compressor, the pressure sensor can form an automatic closed-loop system with the air compressor 1 through the control system, and the air compressor 1 can be automatically adjusted according to the cooling demand. Adjust the initial pressure to meet the air inlet requirements and mixed air outlet requirements of the expander.
在上述实施方式的基础上,作为一种优选的实施方式,所述空气混合器14的排气端通过喇叭状端头15与所述二次风管16的进风口间隔配合。通过喇叭状端头15,新鲜风可以更好地通入二次风管16,同时不与二次风管16直接相连,可防止一次通风、二次通风的气量不等而导致该部分风管鼓包或吸瘪,或者避免当洞外高压通风异常关闭时导致的此处风管极大负压吸瘪破坏风道。On the basis of the above-mentioned embodiment, as a preferred embodiment, the exhaust end of the
在上述实施方式的基础上,作为一种优选的实施方式,所述喇叭状端头15与空气混合器14之间设置有用于检测的旁通阀14.4。通过旁通阀14.4可检测混合器14出口空气温度、压力等是否适宜,从而根据检测值调节系统,调节空压机1的出口气体压力、膨胀机12进气压力、气量等参数,进而调节混合器14排气压力与温度。On the basis of the above embodiment, as a preferred embodiment, a bypass valve 14.4 for detection is provided between the trumpet-shaped
在上述实施方式的基础上,作为一种优选的实施方式,所述减压阀12.1和膨胀机12的进气端并联有两个高压软风管,两个高压软风管分别设置在两个风管卷筒11或两个风管存储筒上,所述空压机1通过高压风管9.1与其中一个高压软风管相连。所述风管卷筒11或两个风管存储筒储存一定长度的高压软风管,随掘进机不断掘进而延伸高压风管,高压软风管采用一用一备,当一个风管卷筒或者风管储存筒上的高压软风管延伸至极限时,可关闭相应的阀门,将与高压软风管相连的高压风管迅速拆装至备用风管卷筒或者风管储存筒的高压软风管上,继续随掘进机掘进进行风管延伸。若隧道内的高压风管9.1采用硬管通高压风及采用对应的高压风管开关阀时,在掘进机维保时间,即不掘进时,应及时快速关闭高压风管开关阀,然后断开高压风管9.1与风管卷筒或者风管储存筒内高压软风管的连接,风管卷筒或者风管储存筒通过所带电机卷回,同时对此前对应高压软风管区域铺设相应隧道内的高压风管9.1,而后将高压风管9.1与另一个风管卷筒或者风管储存筒内高压软风管的连接,继续进行高压通风,以保证掘进机正常通风与掘进。On the basis of the above embodiment, as a preferred embodiment, the pressure reducing valve 12.1 and the inlet end of the
在上述实施方式的基础上,作为一种优选的实施方式,所述二次风管16靠近空气混合器14的端口处设置有二次风机17。所述二次风机17起接力作用,可将空气混合器14排出的一次风通过喇叭状端头15接力,通过二次风管16输送至隧道深处的工作区域,进而实现隧道通风制冷系统在隧道连续掘进下进行通风制冷的功能。On the basis of the above embodiment, as a preferred embodiment, the
在上述实施方式的基础上,作为一种优选的实施方式,所述高压风管9.1上间隔设置有若干个第五开关阀9,即高压风管9.1一定距离两侧设置第五开关阀9,高压风管9.1有磨损漏风时可及时关闭两侧的第五开关阀9进行检修及更换;所述高压软风管与高压风管9.1连接的端部设置有第六开关阀10,在换步时,便于高压风管9.1从一个高压软风管下拆掉,而与另一个高压软风管连接,还能防止高压软风管中的气体倒流。On the basis of the above embodiment, as a preferred embodiment, the high-pressure air duct 9.1 is provided with a number of fifth on-off valves 9 at intervals, that is, the high-pressure air duct 9.1 is provided with fifth on-off valves 9 on both sides at a certain distance, When the high-pressure air duct 9.1 is worn and leaked, the fifth switch valve 9 on both sides can be closed in time for maintenance and replacement; When the high-pressure air duct 9.1 is removed from one high-pressure flexible air duct and connected to another high-pressure flexible air duct, it can also prevent the gas in the high-pressure flexible air duct from flowing back.
在上述实施方式的基础上,作为一种优选的实施方式,所述空压机1与膨胀机12和配气管路之间设置有储气罐3,所述储气罐3连接有安全阀4、第二开关阀4.1和自动排水阀4.2。所述储气罐3用于储存压缩空气,对压缩空气进行稳压;所述安全阀4.2保证储气罐安全,防止储气罐压力忽然增大;所述第二开关阀4.1控制储气罐3排水管路的通断;所述自动排水阀4.2用于自动排水,正常工作时第二开关阀4.1打开,储气罐3通过自动排水阀4.2进行自动排水,第二开关阀4.1关闭时,可对自动排水阀4.2进行检修。On the basis of the above embodiment, as a preferred embodiment, an air storage tank 3 is arranged between the air compressor 1, the
在上述实施方式的基础上,作为一种优选的实施方式,所述储气罐3与膨胀机12之间的管路上设置有预处理组件,所述预处理组件包括过滤器6或/和除水器7,所述预处理组件的进气端设置有第三开关阀5、出气端设置有第四开关阀8。过滤器6对压缩空气进行多级过滤,使进入膨胀机12的气源干净,以及后续供隧道内的工作人员安全呼吸;除水器7对压缩空气进一步除水,保证膨胀机12进气干燥,防止制冷至低温零下时损坏膨胀机12。On the basis of the above embodiment, as a preferred embodiment, a pretreatment assembly is provided on the pipeline between the gas storage tank 3 and the
在上述实施方式的基础上,作为一种优选的实施方式,所述预处理组件并联设置有两组,每组预处理组件的进气端均设置有第三开关阀5、出气端均设置有第四开关阀8。所述第三开关阀5、第四开关阀8同时关闭可以检修中间的过滤器6或/和除水器7,当一组预处理组件需要维护时,可以关闭一组预处理组件,另一组预处理组件可以持续工作。On the basis of the above-mentioned embodiment, as a preferred embodiment, two groups of the pretreatment assemblies are arranged in parallel, and the air inlet end of each group of pretreatment assemblies is provided with a
在上述实施方式的基础上,作为一种优选的实施方式,所述空压机1、储气罐3均设置在隧道外,所述空压机1与储气罐3之间均设置有第一开关阀2,第一开关阀2控制压缩空气管路通断,方便检修对应空压机1。On the basis of the above embodiment, as a preferred embodiment, the air compressor 1 and the air storage tank 3 are both arranged outside the tunnel, and a second air compressor is arranged between the air compressor 1 and the air storage tank 3. An on-off valve 2, the first on-off valve 2 controls the on-off of the compressed air pipeline, which is convenient for maintenance of the corresponding air compressor 1.
在上述实施方式的基础上,作为一种优选的实施方式,所述膨胀机12连接有发电机13,膨胀机12输出的有用功可用于发电。除发电机13外,膨胀机12还可以连接其他部件,可对膨胀制冷过程中产生的额外功进行充分利用。On the basis of the above embodiment, as a preferred embodiment, the
上述实施例中的第一开关阀2、第三开关阀5、第四开关阀8、第五开关阀9、第六开关阀10既可以选用手动球阀,便于进行手动控制,还可以选用自动开关阀,如电磁开关阀、气动开关阀等。采用自动开关阀时,可以接入控制系统,与空压机、膨胀机形成联动控制系统,根据通风量、制冷量需求及管路延伸需求,自动调节各个阀的启闭。The first on-off valve 2 , the third on-off
本发明未详尽之处均为本领域技术人员所公知的常规技术手段。The non-exhaustive parts of the present invention are conventional technical means known to those skilled in the art.
以上内容显示和描述了本发明的基本原理、主要特征及本发明的有益效果。以上所述仅为本发明的较佳实施例而已,并不用以限制本发明,凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above content shows and describes the basic principles, main features and beneficial effects of the present invention. The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the scope of the present invention. within the scope of protection.
Claims (15)
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