CN115200729A - Array type thin film temperature difference sensor and preparation method thereof - Google Patents
Array type thin film temperature difference sensor and preparation method thereof Download PDFInfo
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- 239000010409 thin film Substances 0.000 title claims abstract description 51
- 238000002360 preparation method Methods 0.000 title abstract description 22
- 238000012360 testing method Methods 0.000 claims abstract description 91
- 239000000758 substrate Substances 0.000 claims abstract description 50
- 238000000034 method Methods 0.000 claims abstract description 21
- 239000000463 material Substances 0.000 claims description 45
- 238000001755 magnetron sputter deposition Methods 0.000 claims description 24
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 claims description 16
- XKRFYHLGVUSROY-UHFFFAOYSA-N Argon Chemical compound [Ar] XKRFYHLGVUSROY-UHFFFAOYSA-N 0.000 claims description 16
- 230000008569 process Effects 0.000 claims description 15
- 238000005516 engineering process Methods 0.000 claims description 14
- WABPQHHGFIMREM-UHFFFAOYSA-N lead(0) Chemical compound [Pb] WABPQHHGFIMREM-UHFFFAOYSA-N 0.000 claims description 11
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims description 8
- 229910052786 argon Inorganic materials 0.000 claims description 8
- 238000004544 sputter deposition Methods 0.000 claims description 8
- 238000000151 deposition Methods 0.000 claims description 5
- 239000007789 gas Substances 0.000 claims description 5
- HBMJWWWQQXIZIP-UHFFFAOYSA-N silicon carbide Chemical compound [Si+]#[C-] HBMJWWWQQXIZIP-UHFFFAOYSA-N 0.000 claims description 4
- 229910010271 silicon carbide Inorganic materials 0.000 claims description 4
- 238000004506 ultrasonic cleaning Methods 0.000 claims description 4
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 claims description 3
- 238000001035 drying Methods 0.000 claims description 3
- 229910052594 sapphire Inorganic materials 0.000 claims description 3
- 239000010980 sapphire Substances 0.000 claims description 3
- 229910052710 silicon Inorganic materials 0.000 claims description 3
- 239000010703 silicon Substances 0.000 claims description 3
- 238000001259 photo etching Methods 0.000 claims 2
- 239000010408 film Substances 0.000 description 13
- 229920002120 photoresistant polymer Polymers 0.000 description 13
- 238000010586 diagram Methods 0.000 description 9
- 239000002585 base Substances 0.000 description 8
- 238000005259 measurement Methods 0.000 description 6
- 238000000206 photolithography Methods 0.000 description 6
- 238000009826 distribution Methods 0.000 description 4
- 238000004088 simulation Methods 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 3
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 2
- 239000002253 acid Substances 0.000 description 2
- 239000003513 alkali Substances 0.000 description 2
- 238000009529 body temperature measurement Methods 0.000 description 2
- 229910052802 copper Inorganic materials 0.000 description 2
- 239000010949 copper Substances 0.000 description 2
- 238000011161 development Methods 0.000 description 2
- 239000007769 metal material Substances 0.000 description 2
- 230000005676 thermoelectric effect Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000014509 gene expression Effects 0.000 description 1
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01K—MEASURING TEMPERATURE; MEASURING QUANTITY OF HEAT; THERMALLY-SENSITIVE ELEMENTS NOT OTHERWISE PROVIDED FOR
- G01K3/00—Thermometers giving results other than momentary value of temperature
- G01K3/08—Thermometers giving results other than momentary value of temperature giving differences of values; giving differentiated values
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01K—MEASURING TEMPERATURE; MEASURING QUANTITY OF HEAT; THERMALLY-SENSITIVE ELEMENTS NOT OTHERWISE PROVIDED FOR
- G01K7/00—Measuring temperature based on the use of electric or magnetic elements directly sensitive to heat ; Power supply therefor, e.g. using thermoelectric elements
- G01K7/02—Measuring temperature based on the use of electric or magnetic elements directly sensitive to heat ; Power supply therefor, e.g. using thermoelectric elements using thermoelectric elements, e.g. thermocouples
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01K—MEASURING TEMPERATURE; MEASURING QUANTITY OF HEAT; THERMALLY-SENSITIVE ELEMENTS NOT OTHERWISE PROVIDED FOR
- G01K7/00—Measuring temperature based on the use of electric or magnetic elements directly sensitive to heat ; Power supply therefor, e.g. using thermoelectric elements
- G01K7/02—Measuring temperature based on the use of electric or magnetic elements directly sensitive to heat ; Power supply therefor, e.g. using thermoelectric elements using thermoelectric elements, e.g. thermocouples
- G01K7/028—Measuring temperature based on the use of electric or magnetic elements directly sensitive to heat ; Power supply therefor, e.g. using thermoelectric elements using thermoelectric elements, e.g. thermocouples using microstructures, e.g. made of silicon
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Abstract
Description
技术领域technical field
本发明涉及微机电制造及传感器技术领域,特别是涉及一种阵列式薄膜温差传感器及其制备方法。The invention relates to the technical field of micro-electromechanical manufacturing and sensors, in particular to an array type thin film temperature difference sensor and a preparation method thereof.
背景技术Background technique
因安全性问题,酸碱管道等对温度的均匀性要求很高。因此,需要对酸碱管道的温度温差进行测量。传统的可测量酸碱管道区域温差的温度传感器,在实际测试中,测试结果不准确,测试精度难以达到要求,可靠性差。Due to safety issues, acid-base pipelines have high requirements for temperature uniformity. Therefore, it is necessary to measure the temperature difference of the acid-base pipeline. The traditional temperature sensor that can measure the temperature difference in the area of acid and alkali pipelines, in the actual test, the test results are inaccurate, the test accuracy is difficult to meet the requirements, and the reliability is poor.
发明内容SUMMARY OF THE INVENTION
基于此,针对传统的可测量酸碱管道区域温差的温度传感器,在实际测试中,测试结果不准确,测试精度难以达到要求,可靠性差的问题,本发明一实施例提供一种阵列式薄膜温差传感器。本发明一实施例的阵列式薄膜温差传感器能够判断酸碱管道温度的均匀性是否满足需求,测试可靠性高。Based on this, in view of the problems of the traditional temperature sensor that can measure the temperature difference in the acid-base pipeline area, in the actual test, the test result is inaccurate, the test accuracy is difficult to meet the requirements, and the reliability is poor, an embodiment of the present invention provides an array type thin film temperature difference sensor. The array type thin film temperature difference sensor according to an embodiment of the present invention can judge whether the uniformity of the temperature of the acid-base pipeline meets the requirements, and the test reliability is high.
一种阵列式薄膜温差传感器,包括基片、正极敏感层以及负极敏感层,所述正极敏感层与所述负极敏感层位于所述基片上;所述正极敏感层包括第一正极、第二正极、第三正极以及第四正极,所述负极敏感层包括第一负极、第二负极以及第三负极,所述第一正极的一端与所述第一负极的一端通过第一热结点连接,所述第二正极的一端与所述第二负极的一端通过第二热结点连接,所述第一负极的另一端、所述第三负极的一端均与所述第三正极的一端通过第三热结点连接,所述第二负极的另一端、所述第三负极的另一端均与所述第四正极的一端通过第四热结点连接,所述第一正极的另一端与所述第三正极的另一端相对设置且分别形成第一测试端与第三测试端,所述第二正极的另一端与所述第四正极的另一端相对设置且分别形成第二测试端与第四测试端。An array type thin film temperature difference sensor includes a substrate, a positive electrode sensitive layer and a negative electrode sensitive layer, the positive electrode sensitive layer and the negative electrode sensitive layer are located on the substrate; the positive electrode sensitive layer includes a first positive electrode and a second positive electrode , a third positive electrode and a fourth positive electrode, the negative electrode sensitive layer includes a first negative electrode, a second negative electrode and a third negative electrode, one end of the first positive electrode is connected to one end of the first negative electrode through a first thermal junction, One end of the second positive electrode is connected to one end of the second negative electrode through a second thermal junction, and the other end of the first negative electrode and one end of the third negative electrode are connected to one end of the third positive electrode through a second thermal junction. Three hot junctions are connected, the other end of the second negative electrode and the other end of the third negative electrode are both connected to one end of the fourth positive electrode through a fourth hot junction, and the other end of the first positive electrode is connected to the The other end of the third positive electrode is opposite to each other and forms a first test end and a third test end, and the other end of the second positive electrode is opposite to the other end of the fourth positive electrode and forms a second test end and a third test end, respectively. Four test terminals.
在其中一些实施例中,所述正极敏感层的制备材料选自W-5Re热偶材料、Pt-10Rh热偶材料、Pt-13Rh热偶材料以及Ni-10Cr热偶材料中的一种或几种。In some embodiments, the preparation material of the positive electrode sensitive layer is selected from one or more of W-5Re thermocouple material, Pt-10Rh thermocouple material, Pt-13Rh thermocouple material and Ni-10Cr thermocouple material kind.
在其中一些实施例中,所述负极敏感层的制备材料选自W-26Re热偶材料、Pt热偶材料以及Ni-3Si热偶材料中的一种或几种。In some of the embodiments, the preparation material of the negative electrode sensitive layer is selected from one or more of W-26Re thermocouple material, Pt thermocouple material and Ni-3Si thermocouple material.
在其中一些实施例中,所述基片的厚度为300μm-500μm。In some of these embodiments, the thickness of the substrate is 300 μm-500 μm.
在其中一些实施例中,所述基片为硅基底、碳化硅基底或者蓝宝石基底。In some of these embodiments, the substrate is a silicon substrate, a silicon carbide substrate or a sapphire substrate.
在其中一些实施例中,所述第一热结点、所述第二热结点之间的间距与第三热结点、所述第四热结点之间的间距相等。In some of the embodiments, the distance between the first thermal node and the second thermal node is equal to the distance between the third thermal node and the fourth thermal node.
在其中一些实施例中,所述第一热结点、所述第三热结点之间的间距与第二热结点、所述第四热结点之间的间距相等。In some of the embodiments, the distance between the first thermal node and the third thermal node is equal to the distance between the second thermal node and the fourth thermal node.
在其中一些实施例中,所述阵列式薄膜温差传感器还包括第一导引线、第二导引线、第三导引线以及第四导引线,所述第一导引线的一端连接于所述第一测试端,所述第二导引线的一端连接于所述第二测试端,所述第三导引线的一端连接于所述第三测试端,所述第四导引线的一端连接于所述第四测试端。In some of the embodiments, the array type thin film temperature difference sensor further includes a first guide wire, a second guide wire, a third guide wire and a fourth guide wire, and one end of the first guide wire is connected to At the first test end, one end of the second guide wire is connected to the second test end, one end of the third guide wire is connected to the third test end, and the fourth guide wire One end of the wire is connected to the fourth test terminal.
本发明的另一目的还在于提供一种阵列式薄膜温差传感器的制备方法。Another object of the present invention is to provide a preparation method of an array type thin film temperature difference sensor.
一种阵列式薄膜温差传感器的制备方法,包括如下步骤:A preparation method of an array type thin film temperature difference sensor, comprising the following steps:
获取基片;get the substrate;
采用光刻工艺在所述基片上形成正极图案;A positive electrode pattern is formed on the substrate by a photolithography process;
采用直流磁控溅射技术在所述正极图案上沉积获得正极敏感层;A positive electrode sensitive layer is obtained by depositing the positive electrode pattern on the positive electrode pattern by DC magnetron sputtering technology;
采用光刻工艺在所述基片上形成负极图案;A negative electrode pattern is formed on the substrate by a photolithography process;
采用直流磁控溅射技术在所述负极图案上沉积获得负极敏感层。A negative electrode sensitive layer is deposited on the negative electrode pattern by DC magnetron sputtering technology.
在其中一些实施例中,阵列式薄膜温差传感器的制备方法还包括如下步骤:获取基片后,将所述基片依次经过酒精、丙酮、酒精超声清洗处理以及烘干处理。In some of the embodiments, the preparation method of the array type thin film temperature difference sensor further includes the following steps: after the substrate is obtained, the substrate is sequentially subjected to alcohol, acetone, alcohol ultrasonic cleaning treatment and drying treatment.
在其中一些实施例中,采用直流磁控溅射技术在所述正极图案上沉积获得正极敏感层时,磁控溅射的真空达到2.8×10-7~3.0×10-7Torr,控制氩气流速为45~60sccm,溅射功率为230~280W。In some of the embodiments, when the positive electrode sensitive layer is deposited on the positive electrode pattern by using the DC magnetron sputtering technology, the vacuum of the magnetron sputtering reaches 2.8×10 -7 to 3.0×10 -7 Torr, and the flow of argon is controlled. The speed is 45~60sccm, and the sputtering power is 230~280W.
在其中一些实施例中,采用直流磁控溅射技术在所述负极图案上沉积获得负极敏感层时,磁控溅射的真空达到2.8×10-7~3.0×10-7Torr,控制氩气流速为45~60sccm,溅射功率为180~220W。In some of the embodiments, when the negative electrode sensitive layer is deposited on the negative electrode pattern by using the DC magnetron sputtering technology, the vacuum of the magnetron sputtering reaches 2.8×10 -7 to 3.0×10 -7 Torr, and the flow of argon is controlled. The speed is 45~60sccm, and the sputtering power is 180~220W.
上述阵列式薄膜温差传感器能够判断酸碱管道温度的均匀性是否满足需求,测试可靠性高。上述阵列式薄膜温差传感器利用热电效应可进行多个热结点之间的温差测量,选用在测温领域已发展成熟的热电偶金属材料,无需进行复杂的热电势-温度校准标定过程,测试时间短,极大缩短了其产业化发展时间。The above-mentioned array type thin film temperature difference sensor can judge whether the uniformity of the temperature of the acid-base pipeline meets the requirements, and the test reliability is high. The above-mentioned array thin film temperature difference sensor can measure the temperature difference between multiple thermal junctions by using the thermoelectric effect. The thermocouple metal material that has been developed in the field of temperature measurement is selected, and there is no need to perform a complex thermoelectric potential-temperature calibration process. The test time Short, greatly shortening its industrialization development time.
附图说明Description of drawings
为了更清楚地说明本申请实施例中的技术方案,下面将对实施例描述中所需要使用的附图作简单的介绍。显而易见地,下面描述中的附图仅仅是本申请的一些实施例,对本领域技术人员来说,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to illustrate the technical solutions in the embodiments of the present application more clearly, the following briefly introduces the accompanying drawings that need to be used in the description of the embodiments. Obviously, the drawings in the following description are only some embodiments of the present application, and for those skilled in the art, other drawings can also be obtained from these drawings without creative effort.
为了更完整地理解本申请及其有益效果,下面将结合附图来进行说明。其中,在下面的描述中相同的附图标号表示相同部分。For a more complete understanding of the present application and its beneficial effects, the following description will be made with reference to the accompanying drawings. Here, the same reference numerals denote the same parts in the following description.
图1为本发明一实施例所述的阵列式薄膜温差传感器示意图;1 is a schematic diagram of an array type thin film temperature difference sensor according to an embodiment of the present invention;
图2是本发明实施例1所述的阵列式薄膜温差传感器的COMSOL温度模型模拟测量过程温度分布图;Fig. 2 is the temperature distribution diagram of the COMSOL temperature model simulation measurement process of the array thin film temperature difference sensor described in Embodiment 1 of the present invention;
图3是本发明实施例1所述的阵列式薄膜温差传感器的COMSOL温度模型模拟测量过程电势分布图;3 is a potential distribution diagram of the COMSOL temperature model simulation measurement process of the array thin film temperature difference sensor described in Embodiment 1 of the present invention;
图4是本发明实施例1所述的阵列式薄膜温差传感器的COMSOL温度模型模拟测量过程各个热结点温差-电势曲线图,其中,横坐标为温度,纵坐标为电压。4 is a temperature difference-potential curve diagram of each thermal junction in the COMSOL temperature model simulation measurement process of the array thin film temperature difference sensor according to Embodiment 1 of the present invention, wherein the abscissa is temperature and the ordinate is voltage.
附图标记说明Description of reference numerals
10、阵列式薄膜温差传感器;110、第一正极;111、第一测试端;120、第二正极;121、第二测试端;130、第三正极;131、第三测试端;140、第四正极;141、第四测试端;210、第一负极;220、第二负极;230、第三负极;310、第一热结点;320、第二热结点;330、第三热结点;340、第四热结点。10. Array type thin film temperature difference sensor; 110, the first positive electrode; 111, the first test end; 120, the second positive electrode; 121, the second test end; 130, the third positive electrode; 131, the third test end; 140, the first Four positive electrodes; 141, the fourth test terminal; 210, the first negative electrode; 220, the second negative electrode; 230, the third negative electrode; 310, the first hot junction; 320, the second hot junction; 330, the third hot junction point; 340, the fourth hot node.
具体实施方式Detailed ways
为使本发明的上述目的、特征和优点能够更加明显易懂,下面结合附图对本发明的具体实施方式做详细的说明。在下面的描述中阐述了很多具体细节以便于充分理解本发明。但是本发明能够以很多不同于在此描述的其它方式来实施,本领域技术人员可以在不违背本发明内涵的情况下做类似改进,因此本发明不受下面公开的具体实施例的限制。In order to make the above objects, features and advantages of the present invention more clearly understood, the specific embodiments of the present invention will be described in detail below with reference to the accompanying drawings. In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present invention. However, the present invention can be implemented in many other ways different from those described herein, and those skilled in the art can make similar improvements without departing from the connotation of the present invention. Therefore, the present invention is not limited by the specific embodiments disclosed below.
在本发明的描述中,需要理解的是,术语“中心”、“纵向”、“横向”、“长度”、“宽度”、“厚度”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”、“顺时针”、“逆时针”、“轴向”、“径向”、“周向”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", " Back, Left, Right, Vertical, Horizontal, Top, Bottom, Inner, Outer, Clockwise, Counterclockwise, Axial , "radial", "circumferential" and other indicated orientations or positional relationships are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying the indicated device or Elements must have a particular orientation, be constructed and operate in a particular orientation and are therefore not to be construed as limitations of the invention.
此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括至少一个该特征。在本发明的描述中,“多个”的含义是至少两个,例如两个,三个等,除非另有明确具体的限定。In addition, the terms "first" and "second" are only used for descriptive purposes, and should not be construed as indicating or implying relative importance or implying the number of indicated technical features. Thus, a feature delimited with "first", "second" may expressly or implicitly include at least one of that feature. In the description of the present invention, "plurality" means at least two, such as two, three, etc., unless otherwise expressly and specifically defined.
在本发明中,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”、“固定”等术语应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或成一体;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系,除非另有明确的限定。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本发明中的具体含义。In the present invention, unless otherwise expressly specified and limited, the terms "installed", "connected", "connected", "fixed" and other terms should be understood in a broad sense, for example, it may be a fixed connection or a detachable connection , or integrated; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between the two elements, unless otherwise specified limit. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific situations.
在本发明中,除非另有明确的规定和限定,第一特征在第二特征“上”或“下”可以是第一和第二特征直接接触,或第一和第二特征通过中间媒介间接接触。而且,第一特征在第二特征“之上”、“上方”和“上面”可是第一特征在第二特征正上方或斜上方,或仅仅表示第一特征水平高度高于第二特征。第一特征在第二特征“之下”、“下方”和“下面”可以是第一特征在第二特征正下方或斜下方,或仅仅表示第一特征水平高度小于第二特征。In the present invention, unless otherwise expressly specified and limited, a first feature "on" or "under" a second feature may be in direct contact between the first and second features, or the first and second features indirectly through an intermediary touch. Also, the first feature being "above", "over" and "above" the second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is level higher than the second feature. The first feature being "below", "below" and "below" the second feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature has a lower level than the second feature.
需要说明的是,当元件被称为“固定于”或“设置于”另一个元件,它可以直接在另一个元件上或者也可以存在居中的元件。当一个元件被认为是“连接”另一个元件,它可以是直接连接到另一个元件或者可能同时存在居中元件。本文所使用的术语“垂直的”、“水平的”、“上”、“下”、“左”、“右”以及类似的表述只是为了说明的目的,并不表示是唯一的实施方式。It should be noted that when an element is referred to as being "fixed to" or "disposed on" another element, it can be directly on the other element or an intervening element may also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present. The terms "vertical", "horizontal", "upper", "lower", "left", "right" and similar expressions used herein are for the purpose of illustration only and do not represent the only embodiment.
在本发明的描述中,若干的含义是一个以上,多个的含义是两个以上,大于、小于、超过等理解为不包括本数,以上、以下、以内等理解为包括本数。如果有描述到第一、第二只是用于区分技术特征为目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量或者隐含指明所指示的技术特征的先后关系。In the description of the present invention, the meaning of several means one or more, the meaning of multiple means two or more, greater than, less than, exceeding, etc. are understood as not including this number, above, below, within, etc. are understood as including this number. If it is described that the first and the second are only for the purpose of distinguishing technical features, it cannot be understood as indicating or implying relative importance, or indicating the number of the indicated technical features or the order of the indicated technical features. relation.
除非另有定义,本文所使用的所有的技术和科学术语与属于本发明的技术领域的技术人员通常理解的含义相同。本文中在本发明的说明书中所使用的术语只是为了描述具体的实施例的目的,不是旨在于限制本发明。本文所使用的术语“和/或”包括一个或多个相关的所列项目的任意的和所有的组合。Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The terms used herein in the description of the present invention are for the purpose of describing specific embodiments only, and are not intended to limit the present invention. As used herein, the term "and/or" includes any and all combinations of one or more of the associated listed items.
本申请实施例提供一种阵列式薄膜温差传感器10,以解决传统的可测量酸碱管道区域温差的温度传感器,在实际测试中,测试结果不准确,测试精度难以达到要求,可靠性差的问题。以下将结合附图对进行说明。The embodiment of the present application provides an array type thin film
本申请实施例提供的阵列式薄膜温差传感器10,示例性的,请参阅图1所示,图1为本申请实施例提供的阵列式薄膜温差传感器10的结构示意图。本申请的阵列式薄膜温差传感器10能够用于测量酸碱管道区域温差。An example of the array type thin film
为了更清楚的说明阵列式薄膜温差传感器10的结构,以下将结合附图对阵列式薄膜温差传感器10进行介绍。In order to illustrate the structure of the array type thin film
示例性的,请参阅图1所示,图1为本申请实施例提供的阵列式薄膜温差传感器10的结构示意图。一种阵列式薄膜温差传感器10,包括基片、正极敏感层以及负极敏感层。图1中未示出基片。Illustratively, please refer to FIG. 1 , which is a schematic structural diagram of an array type thin film
正极敏感层与负极敏感层位于基片上。正极敏感层包括第一正极110、第二正极120、第三正极130以及第四正极140。负极敏感层包括第一负极210、第二负极220以及第三负极230。The positive sensitive layer and the negative sensitive layer are located on the substrate. The positive electrode sensitive layer includes a first
请参阅图1所示,第一正极110的一端与第一负极210的一端通过第一热结点310连接。第二正极120的一端与第二负极220的一端通过第二热结点320连接。第一负极210的另一端、第三负极230的一端均与第三正极130的一端通过第三热结点330连接。第二负极220的另一端、第三负极230的另一端均与第四正极140的一端通过第四热结点340连接。第一正极110的另一端与第三正极130的另一端相对设置且分别形成第一测试端111与第三测试端131。第二正极120的另一端与第四正极140的另一端相对设置且分别形成第二测试端121与第四测试端141。Referring to FIG. 1 , one end of the first
在其中一些实施例中,正极敏感层的制备材料选自W-5Re热偶材料、Pt-10Rh热偶材料、Pt-13Rh热偶材料以及Ni-10Cr热偶材料中的一种或几种。例如,在其中一个具体示例中,正极敏感层的制备材料选自W-5Re热偶材料;在另一个具体示例中,正极敏感层的制备材料选自Pt-10Rh热偶材料;在另一个具体示例中,正极敏感层的制备材料选自Pt-13Rh热偶材料;在另一个具体示例中,正极敏感层的制备材料选自Ni-10Cr热偶材料。In some of the embodiments, the preparation material of the positive electrode sensitive layer is selected from one or more of W-5Re thermocouple material, Pt-10Rh thermocouple material, Pt-13Rh thermocouple material and Ni-10Cr thermocouple material. For example, in one specific example, the preparation material of the positive electrode sensitive layer is selected from W-5Re thermocouple material; in another specific example, the preparation material of the positive electrode sensitive layer is selected from Pt-10Rh thermocouple material; in another specific example In an example, the preparation material of the positive electrode sensitive layer is selected from Pt-13Rh thermocouple material; in another specific example, the preparation material of the positive electrode sensitive layer is selected from Ni-10Cr thermocouple material.
在其中一些实施例中,负极敏感层的制备材料选自W-26Re热偶材料、Pt热偶材料以及Ni-3Si热偶材料中的一种或几种。例如,在其中一个具体示例中,负极敏感层的制备材料选自W-26Re热偶材料;在另一个具体示例中,负极敏感层的制备材料选自Pt热偶材料;在另一个具体示例中,负极敏感层的制备材料选自Ni-3Si热偶材料。In some of the embodiments, the preparation material of the negative electrode sensitive layer is selected from one or more of W-26Re thermocouple material, Pt thermocouple material and Ni-3Si thermocouple material. For example, in one specific example, the preparation material of the negative electrode sensitive layer is selected from W-26Re thermocouple material; in another specific example, the preparation material of the negative electrode sensitive layer is selected from Pt thermocouple material; in another specific example , the preparation material of the negative sensitive layer is selected from Ni-3Si thermocouple material.
在其中一些实施例中,基片的厚度为300μm-500μm。例如,在一个具体示例中,基片的厚度为400μm。不难理解,在其他实施例中,基片的厚度还可以为300μm、320μm、330μm、350μm、380μm、410μm、430μm、450μm、480μm、490μm或者其他数值。In some of these embodiments, the thickness of the substrate is 300 μm-500 μm. For example, in one specific example, the thickness of the substrate is 400 μm. It is not difficult to understand that in other embodiments, the thickness of the substrate may also be 300 μm, 320 μm, 330 μm, 350 μm, 380 μm, 410 μm, 430 μm, 450 μm, 480 μm, 490 μm or other values.
在其中一些实施例中,基片为硅基底、碳化硅基底或者蓝宝石基底。In some of these embodiments, the substrate is a silicon substrate, a silicon carbide substrate, or a sapphire substrate.
在其中一些实施例中,请参阅图1所示,第一热结点310、第二热结点320之间的间距与第三热结点330、第四热结点340之间的间距相等。In some of the embodiments, please refer to FIG. 1 , the distance between the first
在其中一些实施例中,第一热结点310、第三热结点330之间的间距与第二热结点320、第四热结点340之间的间距相等。In some of the embodiments, the distance between the first
在其中一些实施例中,参见图1所所示,第一测试端111与第三测试端131之间的间距小于第一热结点310、第二热结点320之间的间距,第一测试端111与第三测试端131之间的间距小于第三热结点330、第四热结点340之间的间距相等。In some of the embodiments, as shown in FIG. 1 , the distance between the
在其中一些实施例中,参见图1所所示,第二测试端121与第四测试端141之间的间距小于第一热结点310、第二热结点320之间的间距,第二测试端121与第四测试端141之间的间距小于第三热结点330、第四热结点340之间的间距相等。In some of these embodiments, as shown in FIG. 1 , the distance between the
在其中一些实施例中,参见图1所所示,第一测试端111与第三测试端131之间的间距等于第二测试端121与第四测试端141之间的间距。In some of the embodiments, as shown in FIG. 1 , the distance between the
在其中一些实施例中,参见图1所所示,第一测试端111与第二测试端121之间的间距等于第三测试端131与第四测试端141之间的间距。第一测试端111与第二测试端121之间的间距小于第一测试端111与第三测试端131之间的间距。第一测试端111与第三测试端131相距较近,第二测试端121与第四测试端141相距较近,使得相应测试端之间的温度相同,连接对应的导导线(如铜线)进行电势测试,满足判断酸碱管道温度均匀性的需求。In some of the embodiments, as shown in FIG. 1 , the distance between the
其中,需要说明的是,第一测试端111和第二测试端121之间测试的是第一热结点310、第三热结点330之间的温差;第三测试端131和第四测试端141之间测试的是第二热结点320、第四热结点340之间的温差;第二测试端121和第四测试端141之间测试的是第三热结点330、第四热结点340之间的温差。It should be noted that the temperature difference between the first
在其中一些实施例中,阵列式薄膜温差传感器10还包括第一导引线、第二导引线、第三导引线以及第四导引线。第一导引线的一端连接于第一测试端111。第二导引线的一端连接于第二测试端121。第三导引线的一端连接于第三测试端131。第四导引线的一端连接于第四测试端141。第一导引线的另一端、第二导引线的另一端、第三导引线的另一端以及第四导引线的另一端接入电压表,热结点和热结点的温差与敏感电势值一一对应,可达到测试温差的目的。In some of the embodiments, the array type thin film
在其中一些实施例中,第一导引线、第二导引线、第三导引线以及第四导引线可以分别为铜线。In some of these embodiments, the first guide wire, the second guide wire, the third guide wire, and the fourth guide wire may be copper wires, respectively.
本发明的另一目的还在于提供一种阵列式薄膜温差传感器10的制备方法。Another object of the present invention is to provide a manufacturing method of the array type thin film
一种阵列式薄膜温差传感器10的制备方法,包括如下步骤:A preparation method of an array type thin film
步骤1、获取基片。Step 1. Obtain a substrate.
步骤2、采用光刻工艺在基片上形成正极图案。Step 2, using a photolithography process to form a positive electrode pattern on the substrate.
步骤3、采用直流磁控溅射技术在正极图案上沉积薄膜,使用丙酮剥离液去除正极图案以外的光刻胶和薄膜,获得正极敏感层。正极敏感层包括第一正极110、第二正极120、第三正极130以及第四正极140。
步骤4、采用光刻工艺在基片上形成负极图案。Step 4, using a photolithography process to form a negative electrode pattern on the substrate.
步骤5、采用直流磁控溅射技术在负极图案上沉积薄膜,使用丙酮剥离液去除负极图案以外的光刻胶和薄膜,获得负极敏感层。负极敏感层包括第一负极210、第二负极220以及第三负极230。
其中,第一正极110的一端与第一负极210的一端搭接形成第一热结点310连接。第二正极120的一端与第二负极220的一端搭接形成第二热结点320连接。第一负极210的另一端、第三负极230的一端均与第三正极130的一端搭接形成第三热结点330连接。第二负极220的另一端、第三负极230的另一端均与第四正极140的一端搭接形成第四热结点340连接。第一正极110的另一端与第三正极130的另一端相对设置且分别形成第一测试端111与第三测试端131。第二正极120的另一端与第四正极140的另一端相对设置且分别形成第二测试端121与第四测试端141。Wherein, one end of the first
在其中一些实施例中,阵列式薄膜温差传感器10的制备方法还包括如下步骤:获取基片后,将基片依次经过酒精、丙酮、酒精超声清洗处理18min-22min以及烘干处理。In some of the embodiments, the preparation method of the array type thin film
在其中一些实施例中,采用直流磁控溅射技术在正极图案上沉积获得正极敏感层时,磁控溅射的真空达到2.8×10-7~3.0×10-7Torr,控制氩气流速为45~60sccm,溅射功率为230~280W。In some of the embodiments, when the positive electrode sensitive layer is deposited on the positive electrode pattern by DC magnetron sputtering technology, the vacuum of magnetron sputtering reaches 2.8×10 -7 to 3.0×10 -7 Torr, and the flow rate of argon gas is controlled to be 45~60sccm, sputtering power is 230~280W.
在其中一些实施例中,采用直流磁控溅射技术在负极图案上沉积获得负极敏感层时,磁控溅射的真空达到2.8×10-7~3.0×10-7Torr,控制氩气流速为45~60sccm,溅射功率为180~220W。In some of the embodiments, when the negative electrode sensitive layer is deposited on the negative electrode pattern by using DC magnetron sputtering technology, the vacuum of magnetron sputtering reaches 2.8×10 -7 to 3.0×10 -7 Torr, and the flow rate of argon gas is controlled to be 45~60sccm, sputtering power is 180~220W.
在其中一些实施例中,阵列式薄膜温差传感器10的制备方法还包括如下步骤:在第一测试端111连接第一导引线。在第二测试端121连接第二导引线。在第三测试端131连接第三导引线。在第四测试端141连接第四导引线。In some of the embodiments, the manufacturing method of the array type thin film
上述阵列式薄膜温差传感器10能够判断酸碱管道温度的均匀性是否满足需求,测试可靠性高。上述阵列式薄膜温差传感器10利用热电效应可进行多个热结点之间的温差测量,选用在测温领域已发展成熟的热电偶金属材料,无需进行复杂的热电势-温度校准标定过程,测试时间短,极大缩短了其产业化发展时间。The above-mentioned array type thin film
实施例1Example 1
本实施例提供了一种阵列式薄膜温差传感器10的制备方法。This embodiment provides a preparation method of the array type thin film
选自W-5Re热偶材料作为正极敏感层的材料,选择W-26Re热偶材料作为负极敏感层的材料。The W-5Re thermocouple material is selected as the material of the positive electrode sensitive layer, and the W-26Re thermocouple material is selected as the material of the negative electrode sensitive layer.
一种阵列式薄膜温差传感器10的制备方法包括如下步骤:A preparation method of an array type thin film
步骤1、获取基片,基片为6英寸400μm±40μm的SiC基底。获取基片后,将基片依次经过酒精、丙酮、酒精超声清洗处理18min-22min,并烘干处理。Step 1. Obtain a substrate, which is a 6-inch SiC substrate of 400 μm±40 μm. After the substrate is obtained, the substrate is sequentially subjected to alcohol, acetone, and alcohol ultrasonic cleaning treatment for 18min-22min, and then dried.
步骤2、采用光刻工艺在基片上形成正极图案。具体地,在基片上旋涂AZ5214型号光刻胶,形成一层厚度为2.8μm的第一光刻胶膜层后软烘,利用第一次光刻所用光刻版对第一光刻胶膜层曝光,再将基片与第一光刻胶膜层整体放入显影液溶解由曝光造成的光刻胶可溶解区域,得到400nm厚度的正极图案。Step 2, using a photolithography process to form a positive electrode pattern on the substrate. Specifically, AZ5214 type photoresist was spin-coated on the substrate to form a first photoresist film layer with a thickness of 2.8 μm and then soft-baked. The layer is exposed to light, and then the substrate and the first photoresist film layer are put into the developing solution as a whole to dissolve the photoresist soluble area caused by the exposure, and a positive electrode pattern with a thickness of 400 nm is obtained.
步骤3、选用纯度为99.99%的W-5Re靶安装到磁控溅射的靶枪,采用直流磁控溅射技术在正极图案上沉积薄膜,磁控溅射的真空达到2.8×10-7Torr,控制氩气流速为45sccm,溅射功率为250W。使用丙酮剥离液去除正极图案以外的光刻胶和薄膜,获得正极敏感层。得到的正极敏感层包括第一正极110、第二正极120、第三正极130以及第四正极140。
步骤4、采用光刻工艺在基片上形成负极图案。具地,在基片上旋涂AZ5214型号光刻胶,形成一层厚度为2.8μm的第二光刻胶膜层后软烘,利用第二次光刻所用光刻版对第二光刻胶膜层曝光,再将基片与第二光刻胶膜层整体放入显影液溶解由曝光造成的光刻胶可溶解区域,得到负极图案。Step 4, using a photolithography process to form a negative electrode pattern on the substrate. Specifically, AZ5214 type photoresist is spin-coated on the substrate to form a second photoresist film layer with a thickness of 2.8 μm and then soft-bake, and the second photoresist film is subjected to The layer is exposed to light, and then the substrate and the second photoresist film layer are put into the developing solution as a whole to dissolve the photoresist soluble area caused by the exposure, and the negative electrode pattern is obtained.
步骤5、选用纯度均为99.99%的W-26Re靶安装到磁控溅射的靶枪上,采用直流磁控溅射技术在负极图案上沉积薄膜,磁控溅射的真空达到2.8×10-7Torr,控制氩气流速为45sccm,溅射功率为200W。使用丙酮剥离液去除负极图案以外的光刻胶和薄膜,获得400nm厚度的负极敏感层。得到的负极敏感层包括第一负极210、第二负极220以及第三负极230。
其中,第一正极110的一端与第一负极210的一端搭接形成第一热结点310连接。第二正极120的一端与第二负极220的一端搭接形成第二热结点320连接。第一负极210的另一端、第三负极230的一端均与第三正极130的一端搭接形成第三热结点330连接。第二负极220的另一端、第三负极230的另一端均与第四正极140的一端搭接形成第四热结点340连接。第一正极110的另一端与第三正极130的另一端相对设置且分别形成第一测试端111与第三测试端131。第二正极120的另一端与第四正极140的另一端相对设置且分别形成第二测试端121与第四测试端141。Wherein, one end of the first
步骤6、在第一测试端111连接第一导引线。在第二测试端121连接第二导引线。在第三测试端131连接第三导引线。在第四测试端141连接第四导引线。
本实施例阵列式薄膜温差传感器10的制备方法得到的阵列式薄膜温差传感器10的的COMSOL温度模型模拟测量过程温度分布图参见图2所示;阵列式薄膜温差传感器10的COMSOL温度模型模拟测量过程电势分布图参见图3所示,阵列式薄膜温差传感器10的COMSOL温度模型模拟测量过程各个热结点温差-电势曲线图参见图4所示,图4中横坐标为温度,纵坐标为电压。The temperature distribution diagram of the COMSOL temperature model simulation measurement process of the array type thin film
在上述实施例中,对各个实施例的描述都各有侧重,某个实施例中没有详述的部分,可以参见其他实施例的相关描述。In the above-mentioned embodiments, the description of each embodiment has its own emphasis. For parts that are not described in detail in a certain embodiment, reference may be made to the relevant descriptions of other embodiments.
以上所述实施例的各技术特征可以进行任意的组合,为使描述简洁,未对上述实施例中的各个技术特征所有可能的组合都进行描述,然而,只要这些技术特征的组合不存在矛盾,都应当认为是本说明书记载的范围。The technical features of the above-described embodiments can be combined arbitrarily. For the sake of brevity, all possible combinations of the technical features in the above-described embodiments are not described. However, as long as there is no contradiction between the combinations of these technical features, All should be regarded as the scope described in this specification.
以上所述实施例仅表达了本发明的几种实施方式,其描述较为具体和详细,但并不能因此而理解为对本发明专利范围的限制。应当指出的是,对于本领域的普通技术人员来说,在不脱离本发明构思的前提下,还可以做出若干变形和改进,这些都属于本发明的保护范围。因此,本发明专利的保护范围应以所附权利要求为准。The above-mentioned embodiments only represent several embodiments of the present invention, and the descriptions thereof are specific and detailed, but should not be construed as limiting the scope of the patent of the present invention. It should be pointed out that for those of ordinary skill in the art, without departing from the concept of the present invention, several modifications and improvements can also be made, which all belong to the protection scope of the present invention. Therefore, the protection scope of the patent of the present invention should be subject to the appended claims.
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