CN115162116A - Municipal administration pavement ceramic tile lays robot - Google Patents
Municipal administration pavement ceramic tile lays robot Download PDFInfo
- Publication number
- CN115162116A CN115162116A CN202211027785.2A CN202211027785A CN115162116A CN 115162116 A CN115162116 A CN 115162116A CN 202211027785 A CN202211027785 A CN 202211027785A CN 115162116 A CN115162116 A CN 115162116A
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- China
- Prior art keywords
- laying
- floor tile
- paving
- material storage
- bottom plate
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- 239000000919 ceramic Substances 0.000 title claims description 4
- 239000000463 material Substances 0.000 claims abstract description 36
- 230000005540 biological transmission Effects 0.000 claims description 12
- 239000003638 chemical reducing agent Substances 0.000 claims description 7
- 230000000694 effects Effects 0.000 abstract description 5
- 239000004576 sand Substances 0.000 description 9
- 239000011449 brick Substances 0.000 description 7
- 238000000034 method Methods 0.000 description 7
- 238000004140 cleaning Methods 0.000 description 4
- 238000010276 construction Methods 0.000 description 3
- 239000002245 particle Substances 0.000 description 3
- 239000004745 nonwoven fabric Substances 0.000 description 2
- 239000002689 soil Substances 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 235000008733 Citrus aurantifolia Nutrition 0.000 description 1
- 235000011941 Tilia x europaea Nutrition 0.000 description 1
- 230000001133 acceleration Effects 0.000 description 1
- 238000009412 basement excavation Methods 0.000 description 1
- 238000010009 beating Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000002457 bidirectional effect Effects 0.000 description 1
- AXCZMVOFGPJBDE-UHFFFAOYSA-L calcium dihydroxide Chemical compound [OH-].[OH-].[Ca+2] AXCZMVOFGPJBDE-UHFFFAOYSA-L 0.000 description 1
- 229910001861 calcium hydroxide Inorganic materials 0.000 description 1
- 235000011116 calcium hydroxide Nutrition 0.000 description 1
- 239000000920 calcium hydroxide Substances 0.000 description 1
- 239000004568 cement Substances 0.000 description 1
- 238000005056 compaction Methods 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 238000009440 infrastructure construction Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 239000004571 lime Substances 0.000 description 1
- 230000035699 permeability Effects 0.000 description 1
- 239000013589 supplement Substances 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Images
Classifications
-
- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01C—CONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
- E01C19/00—Machines, tools or auxiliary devices for preparing or distributing paving materials, for working the placed materials, or for forming, consolidating, or finishing the paving
- E01C19/52—Apparatus for laying individual preformed surfacing elements, e.g. kerbstones
Landscapes
- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Road Paving Structures (AREA)
Abstract
The municipal sidewalk floor tile laying robot comprises a rack, wherein unit groups which are uniformly distributed along the width direction of the rack are arranged on the rack, each unit group comprises a material storage part, a material conveying part and a laying part which are sequentially arranged from front to back, the material storage part comprises a material storage box, and an outlet of the material storage box is connected with the material conveying part; the laying part comprises a laying bottom plate, and the tail end of the material conveying part is communicated with the laying bottom plate; the paving bottom plate is provided with holes, a paving gap is reserved between the holes of the adjacent unit groups, and a movable plate is arranged below the holes. The paving robot can pave floor tiles on a concrete layer, can pave a row of floor tiles at one time, has high paving speed and good paving effect, has simple structure and low cost, effectively reduces the labor intensity of municipal workers when paving the floor tiles of sidewalks, is provided with a plurality of unit groups, and can place different floor tiles in each unit group according to the requirement, thereby realizing the mixed paving of common tiles and blind sidewalk tiles.
Description
Technical Field
The invention belongs to the technical field of paving of sidewalk floor tiles, and particularly relates to a municipal sidewalk floor tile paving robot.
Background
With the acceleration of urban infrastructure construction, pavement paving materials are more and more in types and patterns, and the requirements are higher and higher. The comfort level and the aesthetic level of people to go out are gradually improved.
The paving process of the sidewalk floor tile comprises the following steps:
1. and (6) processing a road base layer.
Excavating the ground according to construction requirements, determining the depth and length and width of the excavation, excavating grooves, determining the drainage position and installation of drainage pipes, cleaning up impurities on the roadbed, filling and tamping the surface of the roadbed, leveling the ground, and paving non-woven fabrics (paving a layer of non-woven fabrics on ground gravel for damp-proof treatment).
2. And laying a cushion layer.
After the cushion layer and the base layer (the base layer is generally directly paved by gravels with the thickness of more than 220 mm and the compaction coefficient of more than 95 percent) are rammed, the roadbed is filled with materials with uneven thickness to ensure good water permeability, wherein the cushion layer is mainly selected from slaked lime particles, soil and the like, the diameter of the lime particles is generally not more than 5mm, and the soil particles are not too large. The thickness of the mat layer is generally about 10 cm.
3. Paving floor bricks.
After the base layer is leveled on the ground, the pavement bricks can be paved on the ground. The floor tiles can be fixed by cement paste, the leveling height and the typesetting method are well adjusted by arranging the tiles in a horizontal line, and then the tiles are lightly beaten by a rubber hammer to enhance the stability. A gap needs to be reserved between every two bricks, and water can be drained in time.
4. Adding sand ash for compacting.
After the floor tiles are laid, joint sand needs to be swept and filled on the surface of the laid floor tiles in order to enhance the durability and stability of the whole pavement. And selecting some fine sand, uniformly cleaning the fine sand into gaps of the floor tiles, and if secondary dust supplement is not enough, compacting the fine sand by using a roller press, or directly trampling the fine sand by pedestrians so as to completely fill the gaps with the seam sand.
5. And (5) cleaning and maintaining the road surface.
Cleaning the redundant joint sand and construction waste, watering and maintaining the floor tiles, and standing for 6 hours for use.
The steps are carried out in a manual mode in the prior art, the manual laying speed is low, and the labor cost is high.
The prior art also discloses a road paving robot, which has a complex structure and extremely high cost and is not easy to maintain after being damaged; meanwhile, the existing road paving robot is not suitable for paving sidewalks, blind roads can be involved in the paving process of the sidewalks, bricks for the blind roads are different from ordinary bricks, and the paving can not be realized by the existing road paving robot.
Disclosure of Invention
The invention aims to provide a municipal sidewalk floor tile laying robot which is simple in structure and good in using effect.
In order to solve the technical problems, the invention provides the following technical scheme: the municipal sidewalk floor tile laying robot comprises a rack, wherein unit groups which are uniformly distributed along the width direction of the rack are arranged on the rack, each unit group comprises a material storage part, a material conveying part and a laying part which are sequentially arranged from front to back, the material storage part comprises a material storage box, and an outlet of the material storage box is connected with the material conveying part; the laying part comprises a laying bottom plate, and the tail end of the material conveying part is communicated with the laying bottom plate; the paving bottom plate is provided with holes, a paving gap is reserved between the holes of the adjacent unit groups, and a movable plate is arranged below the holes.
A movable crawler belt is arranged below the frame, a motor and a speed reducer in transmission connection with the motor are arranged on the frame, and the speed reducer drives the movable crawler belt.
The conveying part comprises a conveying belt, and the conveying belt circularly moves between the material storage box and the hole.
The storage box is internally provided with a liftable bottom plate, the upper part of the storage box is provided with a floor tile outlet, a push rod which is arranged towards the floor tile outlet is arranged in the storage box by matching with the floor tile outlet, and the transmission front end of the transmission belt is positioned at the floor tile outlet.
The tail end of the conveying belt is provided with a clamping part positioned above the conveying belt, and the clamping part comprises a first moving assembly and a second moving assembly connected to the first moving assembly; the first moving assembly comprises two first rails, the tail ends of the first rails are positioned above the hole, and the two first rails are respectively connected to two sides of the conveying belt; a first sliding block is arranged in each of the two first tracks in a sliding manner; a connecting rod is connected between the two first sliding blocks, and the second moving assembly is arranged on the connecting rod.
The second moving assembly comprises a second track arranged on the connecting rod, a two-way lead screw and two clamping plates, two second sliding blocks are movably arranged on the two-way lead screw, and the two second sliding blocks are arranged on the second track in a sliding mode; the two clamping plates are respectively connected to the two second sliding blocks.
The first moving assembly further comprises a first lead screw connected to the rack, and the first sliding block is arranged on the first lead screw in a sliding mode.
The movable plate is connected with an electric push rod, and the telescopic end of the electric push rod is horizontally arranged below the laying bottom plate; a third track is arranged below the laying bottom plate, and the movable plate is arranged in the third track in a sliding mode.
The size of the laying gap is 8mm to 10mm.
Through the technical scheme, the invention has the beneficial effects that: 1. the paving robot can pave floor tiles on the concrete layer after the road is leveled and the concrete layer is paved, so that one row of floor tiles can be paved at one time, and the paving speed is high and the paving effect is good; 2. the arranged material storage part can store a plurality of layers of floor tiles at one time, and the upper part is first out when the floor tiles work; 3. the arranged conveying belt realizes the conveying of the floor tiles; 4. the arranged clamping part can clamp and take down the floor tiles from the transmission belt and place the floor tiles at the hole, so that subsequent laying is facilitated; 5. the movable panel is arranged to allow the tile to fall from the opening to a paving location.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a top view of FIG. 1;
fig. 3 is a schematic view of the gripping unit.
Detailed Description
The municipal sidewalk floor tile laying robot comprises a frame 2, wherein a movable crawler 1 is arranged below the frame 2, a motor and a speed reducer in transmission connection with the motor are arranged on the frame 2, and the speed reducer drives the movable crawler 1, as shown in figures 1 to 3. The movable crawler 1 can be driven by the speed reducer, and the movable crawler 1 drives the rack 2 to move, so that pavement is paved. In operation, to avoid the influence on the floor tiles, the moving track 1 is located on the non-paved ground, and a part of the frame 2 extends into the position where the floor tiles are needed to be paved.
The unit groups are uniformly distributed along the width direction of the rack 2 on the rack 2, each unit group can realize the laying of one floor tile, and the number of the unit groups can be determined according to the number of the floor tiles required by the width direction of a sidewalk. The size of the floor tile suitable for this embodiment is: 600mm. When laying, each unit group works simultaneously, realizes one-time laying of the floor tiles in the width direction, effectively improves the laying speed, and after laying, does not work on the floor tiles, avoids the movement of the laid floor tiles, and ensures the laying effect.
In this embodiment, set up a plurality of unit groups, lay when can be at first a row of ceramic tile on the one hand, on the other hand can place different ceramic tiles to the unit group of difference in, realizes the mixed shop of ordinary brick and blind road brick.
Wherein, every unit group all includes the storing portion 3, defeated material portion 4 and the portion of laying 6 that set gradually from front to back.
The storage portion 3 is used for placing floor tiles, and when the storage portion 3 is used for placing floor tiles, a plurality of layers of floor tiles can be placed in the storage portion 3.
The storing part 3 comprises a storing box 14, and the outlet of the storing box 14 is connected with the material conveying part 4. Specifically, the method comprises the following steps: a liftable bottom plate is arranged in the storage box 14, a floor tile outlet is arranged at the upper part of the storage box 14, a push rod 7 which is arranged towards the floor tile outlet is arranged in the storage box 14 by matching with the floor tile outlet, and the transmission front end of the transmission belt 8 is positioned at the floor tile outlet.
An inlet is arranged above the storage box 14, and floor tiles can be placed into the storage box 14 through the inlet when needed.
The floor tiles are stacked in the storage box 14, and when the floor tiles are laid on the storage box 14, the push rod 7 works to push the floor tiles to the conveying belt 8 at the floor tile outlet. After the floor tiles on the upper part are laid, the bottom plate rises for a set distance, the push rod 7 continues to work, and the floor tiles on the bottom layer are pushed to the material conveying part 4 at the floor tile outlet.
The material conveying part 4 is used for realizing the movement of the floor tiles, the material conveying part 4 comprises a conveying belt 8, and the conveying belt 8 circularly moves between the material storage box 14 and the hole 10.
The tail end of the conveying belt 8 is provided with a clamping part 5 positioned above the conveying belt 8, and the clamping part 5 comprises a first moving assembly and a second moving assembly connected to the first moving assembly; the first moving assembly comprises two first rails 11, the tail ends of the first rails 11 are positioned above the hole 10, and the two first rails 11 are respectively connected to two sides of the conveying belt 8; a first sliding block is arranged in each of the two first tracks 11 in a sliding manner; a connecting rod is connected between the two first sliding blocks, and the second moving assembly is arranged on the connecting rod.
The second moving assembly comprises a second track 12 arranged on the connecting rod, a two-way lead screw and two clamping plates 13, wherein two second sliding blocks are movably arranged on the two-way lead screw and are arranged on the second track 12 in a sliding manner; the two clamping plates 13 are respectively connected to the two second sliding blocks.
The first moving assembly further comprises a first lead screw connected to the rack 2, and the first sliding block is arranged on the first lead screw in a sliding mode.
When the floor tile moves on the transmission belt 8 for a set distance, the two-way screw rod works, the two clamping plates 13 approach to each other until the floor tile is clamped, and then the first screw rod works, the first sliding block drives the clamping plates 13 to move, and the clamping plates 13 clamp the floor tile to move together; until the floor tile is translated over the opening 10; the two-way screw rotates in opposite directions, the two clamping plates 13 are far away from each other, and the floor tile falls onto the movable plate on the opening 10.
It is to be noted here that: the clamp plate 13 is not lifted, the floor tile cannot be separated from the transmission band 8 when the clamp plate 13 clamps the floor tile, when the clamp plate moves to the opening 10, the distance between the lower surface of the floor tile and the upper surface of the movable plate ranges from 10mm to 15mm, and the movable plate cannot be damaged in the falling process of the floor tile.
The paving part 6 is used for placing the floor tiles at a paving position, wherein the paving part 6 comprises a paving bottom plate 9, and the tail end of the material conveying part 4 is communicated with the paving bottom plate 9; the paving bottom plate 9 is provided with holes 10, and paving gaps are reserved between the holes 10 of the adjacent unit groups, wherein in the embodiment, the paving gaps are from 8mm to 10mm. A movable plate is arranged below the opening 10, an electric push rod is connected to the movable plate, and the telescopic end of the electric push rod is horizontally arranged below the laying bottom plate 9; a third track is arranged below the laying bottom plate 9, and the movable plate is arranged in the third track in a sliding manner. In the embodiment, the movable plates of all the unit groups are in a connected state, so that only one electric push rod is needed to be arranged for each unit group, and the cost is reduced.
The working process is as follows: firstly, the position where the floor tiles need to be laid needs to be leveled; the moving crawler 1 is placed at the non-laying position, and the floor tiles are positioned in the storage box 14 and are in a stacked state; the push rod 7 works to push the floor tiles to the floor tile outlet, the floor tiles enter the conveying belt 8, and the conveying belt 8 drives the floor tiles to move to the clamping part 5; then, the bidirectional screw rod rotates, the clamping plate 13 clamps the floor tile, and the clamping plate 13 drives the floor tile to be placed at the opening 10; finally, the movable plate at the opening 10 moves under the action of the electric push rod to separate from the opening 10, and the floor tiles of each unit set fall into the laying position from the opening 10 together to finish the laying of a row of floor tiles; the moving crawler 1 works to drive the rack 2 to move forward for a set distance, and then the second row of floor tiles are laid.
This embodiment only relates to the tile laying process, and the subsequent need of beating and filling fine sand on the laid tiles is not related to the improvement of this part of the construction.
The paving robot can pave the floor tiles on a concrete layer, can pave a row of floor tiles at one time, has high paving speed and good paving effect, has simple structure and low cost, effectively reduces the labor intensity of municipal workers when paving the floor tiles of sidewalks, is provided with a plurality of unit groups, and can place different floor tiles in each unit group according to the needs, thereby realizing the mixed paving of common tiles and blind sidewalk tiles.
Claims (9)
1. Municipal administration pavement ceramic tile lays robot, its characterized in that: the device comprises a rack, wherein unit groups which are uniformly distributed along the width direction of the rack are arranged on the rack, each unit group comprises a material storage part, a material conveying part and a laying part which are sequentially arranged from front to back, the material storage part comprises a material storage box, and an outlet of the material storage box is connected with the material conveying part; the laying part comprises a laying bottom plate, and the tail end of the material conveying part is communicated with the laying bottom plate; the paving bottom plate is provided with holes, a paving gap is reserved between the holes of the adjacent unit groups, and a movable plate is arranged below the holes.
2. The municipal sidewalk floor tile laying robot of claim 1, wherein: a movable crawler belt is arranged below the frame, a motor and a speed reducer in transmission connection with the motor are arranged on the frame, and the speed reducer drives the movable crawler belt.
3. The municipal sidewalk floor tile laying robot of claim 2, wherein: the conveying part comprises a conveying belt, and the conveying belt circularly moves between the material storage box and the hole.
4. A municipal sidewalk floor tile laying robot according to claim 3, wherein: the material storage box is internally provided with a liftable bottom plate, the upper part of the material storage box is provided with a floor tile outlet, a push rod which is arranged towards the floor tile outlet is arranged in the material storage box by matching with the floor tile outlet, and the transmission front end of the transmission band is positioned at the floor tile outlet.
5. The municipal sidewalk floor tile laying robot of claim 4, wherein: the tail end of the conveying belt is provided with a clamping part positioned above the conveying belt, and the clamping part comprises a first moving assembly and a second moving assembly connected to the first moving assembly; the first moving assembly comprises two first rails, the tail ends of the first rails are positioned above the hole, and the two first rails are connected to the two sides of the conveying belt respectively; a first sliding block is arranged in each of the two first tracks in a sliding manner; a connecting rod is connected between the two first sliding blocks, and the second moving assembly is arranged on the connecting rod.
6. The municipal sidewalk floor tile laying robot of claim 5, wherein: the second moving assembly comprises a second track arranged on the connecting rod, a two-way lead screw and two clamping plates, two second sliding blocks are movably arranged on the two-way lead screw, and the two second sliding blocks are arranged on the second track in a sliding manner; the two clamping plates are respectively connected to the two second sliding blocks.
7. A municipal sidewalk floor tile laying robot according to any one of claims 1 to 6, wherein: the first moving assembly further comprises a first lead screw connected to the rack, and the first sliding block is arranged on the first lead screw in a sliding mode.
8. The municipal sidewalk floor tile laying robot of claim 7, wherein: the movable plate is connected with an electric push rod, and the telescopic end of the electric push rod is horizontally arranged below the laying bottom plate; a third track is arranged below the laying bottom plate, and the movable plate is arranged in the third track in a sliding mode.
9. A municipal sidewalk floor tile laying robot according to claim 1 or 8, wherein: the size of the laying gap is 8mm to 10mm.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211027785.2A CN115162116A (en) | 2022-08-25 | 2022-08-25 | Municipal administration pavement ceramic tile lays robot |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211027785.2A CN115162116A (en) | 2022-08-25 | 2022-08-25 | Municipal administration pavement ceramic tile lays robot |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN115162116A true CN115162116A (en) | 2022-10-11 |
Family
ID=83482015
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202211027785.2A Pending CN115162116A (en) | 2022-08-25 | 2022-08-25 | Municipal administration pavement ceramic tile lays robot |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN115162116A (en) |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP2071081A1 (en) * | 2007-12-14 | 2009-06-17 | CRH Kleiwaren Beheer B.V. | Paving machine |
| CN108385484A (en) * | 2018-03-06 | 2018-08-10 | 康珏 | A kind of blind road floor tile laying apparatus |
| CN109056478A (en) * | 2018-09-26 | 2018-12-21 | 王海艳 | A kind of quick tile work vehicle in new-type pavement |
| CN111663413A (en) * | 2020-07-01 | 2020-09-15 | 杭州楷围机械科技有限公司 | Pavement floor tile laying device |
| CN113699861A (en) * | 2021-09-23 | 2021-11-26 | 宁波双侨园林建设有限公司 | Road construction method |
| CN216765507U (en) * | 2022-02-24 | 2022-06-17 | 宓家蒙 | Town road curb construction equipment |
-
2022
- 2022-08-25 CN CN202211027785.2A patent/CN115162116A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP2071081A1 (en) * | 2007-12-14 | 2009-06-17 | CRH Kleiwaren Beheer B.V. | Paving machine |
| CN108385484A (en) * | 2018-03-06 | 2018-08-10 | 康珏 | A kind of blind road floor tile laying apparatus |
| CN109056478A (en) * | 2018-09-26 | 2018-12-21 | 王海艳 | A kind of quick tile work vehicle in new-type pavement |
| CN111663413A (en) * | 2020-07-01 | 2020-09-15 | 杭州楷围机械科技有限公司 | Pavement floor tile laying device |
| CN113699861A (en) * | 2021-09-23 | 2021-11-26 | 宁波双侨园林建设有限公司 | Road construction method |
| CN216765507U (en) * | 2022-02-24 | 2022-06-17 | 宓家蒙 | Town road curb construction equipment |
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| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
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Application publication date: 20221011 |