CN115126549A - Root of a turbine blade and turbine blade - Google Patents
Root of a turbine blade and turbine blade Download PDFInfo
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- CN115126549A CN115126549A CN202111056122.9A CN202111056122A CN115126549A CN 115126549 A CN115126549 A CN 115126549A CN 202111056122 A CN202111056122 A CN 202111056122A CN 115126549 A CN115126549 A CN 115126549A
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- 230000007704 transition Effects 0.000 claims abstract description 12
- 230000015572 biosynthetic process Effects 0.000 abstract 1
- 210000003739 neck Anatomy 0.000 description 25
- 239000013585 weight reducing agent Substances 0.000 description 14
- 239000012530 fluid Substances 0.000 description 7
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 4
- 238000013461 design Methods 0.000 description 4
- 230000009286 beneficial effect Effects 0.000 description 3
- 229910002092 carbon dioxide Inorganic materials 0.000 description 2
- 239000001569 carbon dioxide Substances 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 230000003993 interaction Effects 0.000 description 2
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000005284 excitation Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01D—NON-POSITIVE DISPLACEMENT MACHINES OR ENGINES, e.g. STEAM TURBINES
- F01D5/00—Blades; Blade-carrying members; Heating, heat-insulating, cooling or antivibration means on the blades or the members
- F01D5/30—Fixing blades to rotors; Blade roots ; Blade spacers
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Abstract
Description
技术领域technical field
本发明涉及透平旋转机械技术领域,尤其涉及一种透平叶片的叶根及透平叶片。The invention relates to the technical field of turbo rotating machinery, in particular to a blade root of a turbo blade and a turbo blade.
背景技术Background technique
超临界二氧化碳系统发电循环关键设备研发中,透平机械的结构设计是科研人员关注的重点。透平叶片是超临界二氧化碳透平机械的关键部件,用以引导流体按一定方向流动并推动转子旋转。装在壳体上的叶片成为静叶片或导叶,装在转子上的叶片成为动叶片。高速运转的透平机械中,任何叶片的断落都会引起振动,甚至造成设备损坏,因此,叶片的结构设计和振动强度对机组的安全可靠性至关重要,而透平叶片相较于常规的汽轮机叶片,在制造工艺等方面的要求更高。In the research and development of key equipment for the power generation cycle of the supercritical carbon dioxide system, the structural design of the turbomachinery is the focus of researchers. Turbine blades are the key components of supercritical carbon dioxide turbomachinery, directing fluid flow in a certain direction and propelling the rotor to rotate. The vanes mounted on the casing become stationary vanes or guide vanes, and the vanes mounted on the rotor become moving vanes. In turbomachinery running at high speed, any blade breakage will cause vibration and even damage to the equipment. Therefore, the structural design and vibration intensity of the blade are very important to the safety and reliability of the unit. Steam turbine blades have higher requirements in terms of manufacturing processes.
叶片通常由叶身、叶根和叶顶三个部分组成。叶身是叶片的工作部分,相邻叶身之间构成气流通道,蒸汽从气流通道流过时将动能转化成机械能;叶片通过叶根固定连接在叶轮或转鼓上;叶顶指叶片的顶部,短叶片和中长叶片通常在叶顶用围带连接在一起,构成叶片组。目前,在转子上常采用结构简单的叶根,结构如图1所示。由于透平机械处于高温、高压的工作环境,具有高转速、频繁启动的特点,叶根在运行过程中受到离心力、激振力和温度场的影响,在叶根下部1与颈部2连接处容易产生极大的应力集中,如果不降低该处最大应力值将导致发生叶片断裂等事故。The leaf is usually composed of three parts: the leaf body, the leaf root and the leaf tip. The blade body is the working part of the blade, and the air flow channel is formed between the adjacent blade bodies. When the steam flows through the air flow channel, the kinetic energy is converted into mechanical energy; the blade is fixedly connected to the impeller or drum through the blade root; the blade tip refers to the top of the blade, Short blades and medium-long blades are usually connected together by shrouds at the tip of the blade to form a blade group. At present, a blade root with a simple structure is often used on the rotor, as shown in Figure 1. Because the turbomachinery is in a high temperature and high pressure working environment, it has the characteristics of high speed and frequent start-up, the blade root is affected by centrifugal force, excitation force and temperature field during operation, and the connection between the lower part 1 of the blade root and the neck 2 It is easy to produce great stress concentration. If the maximum stress value is not reduced, accidents such as blade breakage will occur.
现有技术中的叶根结构单一,重量大,叶根轮槽处易产生较大应力,高转速下叶片质量对叶根处应力影响较大。因此亟需提出一种轻量化,不易产生应力集中的叶根来解决上述问题。The blade root in the prior art has a single structure and heavy weight, and a large stress is easily generated at the groove of the blade root, and the quality of the blade has a great influence on the stress at the blade root under high rotational speed. Therefore, it is urgent to propose a blade root that is lightweight and less prone to stress concentration to solve the above problems.
发明内容SUMMARY OF THE INVENTION
本发明的一个目的在于提供一种透平叶片的叶根,该叶根重量较小,轮槽处不易产生应力集中。An object of the present invention is to provide a blade root of a turbine blade, the blade root has a small weight and is less prone to stress concentration at the wheel groove.
为达此目的,本发明采用以下技术方案:For this purpose, the present invention adopts the following technical solutions:
一种透平叶片的叶根,包括:依次连接的根部上部、颈部和根部下部;根部上部用于与透平叶片的叶身连接,颈部的一端与根部下部呈倒T字型连接,另一端与根部上部连接;根部上部上设有第一减重槽;根部下部的顶面与颈部的侧面之间采用圆角过渡形成轮缘承载面。A blade root of a turbine blade, comprising: an upper part of the root part, a neck part and a lower part of the root part, which are connected in sequence; the upper part of the root part is used to connect with the blade body of the turbine blade, and one end of the neck part is connected with the lower part of the root part in an inverted T shape, The other end is connected with the upper part of the root; the upper part of the root is provided with a first weight-reducing groove; the top surface of the lower part of the root and the side surface of the neck adopt a rounded transition to form a wheel rim bearing surface.
可选地,颈部设有第二减重槽。Optionally, the neck is provided with a second weight-reducing groove.
可选地,轮缘承载面由多段半径不同的弧面依次连接形成。Optionally, the wheel rim bearing surface is formed by connecting a plurality of arc surfaces with different radii in sequence.
可选地,根部上部与颈部呈T字型连接,第一减重槽的开口方向朝向根部下部设置。Optionally, the upper part of the root is connected with the neck in a T-shape, and the opening direction of the first weight-reducing groove is set toward the lower part of the root.
可选地,第一减重槽沿叶片展向的截面轮廓为多边形或弧形。Optionally, the cross-sectional profile of the first weight-reducing groove along the spanwise direction of the blade is polygonal or arc-shaped.
可选地,第一减重槽的数量为两个,两个第一减重槽关于颈部的中轴线对称布置。Optionally, the number of the first weight reduction grooves is two, and the two first weight reduction grooves are arranged symmetrically about the central axis of the neck.
可选地,第二减重槽沿叶片展向的截面形状为多边形或椭圆形。Optionally, the cross-sectional shape of the second weight reduction groove along the blade span direction is polygonal or elliptical.
可选地,根部下部的顶端设有上倒角。Optionally, the top end of the lower part of the root is provided with an upper chamfer.
可选地,根部下部的底端设有下倒角。Optionally, the bottom end of the lower part of the root is provided with a lower chamfer.
本发明的另一个目的在于提供一种透平叶片,该透平叶片具有良好的工艺性,重量小,所受最大应力相对较低,适用于大多数周向安装的透平叶片,有利于推广。Another object of the present invention is to provide a turbine blade, which has good manufacturability, low weight and relatively low maximum stress, is suitable for most turbine blades installed in the circumferential direction, and is beneficial to popularization .
为达此目的,本发明采用以下技术方案:For this purpose, the present invention adopts the following technical solutions:
一种透平叶片,包括叶身和上述的透平叶片的叶根。A turbine blade includes a blade body and the blade root of the above-mentioned turbine blade.
有益效果:Beneficial effects:
本发明所提供的透平叶片的叶根通过在根部上部设置第一减重槽,减轻叶根重量,实现叶根轻量化;在根部下部的顶面与颈部的侧面的连接面处采用圆角过渡形成轮缘承载面,优化了叶根的线型,使叶根轮槽处不易产生的应力集中,减小了轮缘承载面所受的最大应力,有效降低了叶根断裂的风险具有良好的工艺性,适用于大多数周向安装的透平叶片,有利于推广。The blade root of the turbine blade provided by the present invention reduces the weight of the blade root by setting the first weight-reducing groove in the upper part of the root, and realizes the lightweight of the blade root; the connection surface between the top surface of the lower part of the root and the side surface of the neck adopts a circular The angle transition forms the bearing surface of the rim, which optimizes the line shape of the blade root, so that the stress concentration that is not easily generated at the groove of the blade root reduces the maximum stress on the bearing surface of the rim, and effectively reduces the risk of blade root fracture. Good manufacturability, suitable for most turbine blades installed in the circumferential direction, which is conducive to promotion.
附图说明Description of drawings
图1是现有技术中的叶根的结构示意图;Fig. 1 is the structural representation of the blade root in the prior art;
图2是本发明提供的叶根的结构示意图。Figure 2 is a schematic structural diagram of a blade root provided by the present invention.
图中:In the picture:
100、根部上部;101、第一减重槽;200、颈部;201、第二减重槽;300、根部下部;301、轮缘承载面;302、上倒角;303、下倒角。100, the upper part of the root; 101, the first weight reduction groove; 200, the neck; 201, the second weight reduction groove; 300, the lower part of the root; 301, the rim bearing surface; 302, the upper chamfer;
具体实施方式Detailed ways
下面结合附图和实施例对本发明作进一步的详细说明。可以理解的是,此处所描述的具体实施例仅仅用于解释本发明,而非对本发明的限定。另外还需要说明的是,为了便于描述,附图中仅示出了与本发明相关的部分而非全部结构。The present invention will be further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention, but not to limit the present invention. In addition, it should be noted that, for the convenience of description, the drawings only show some but not all structures related to the present invention.
在本发明的描述中,除非另有明确的规定和限定,术语“相连”、“连接”、“固定”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或成一体;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本发明中的具体含义。In the description of the present invention, unless otherwise expressly specified and limited, the terms "connected", "connected" and "fixed" should be understood in a broad sense, for example, it may be a fixed connection, a detachable connection, or an integrated ; It can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, and it can be the internal connection of two elements or the interaction relationship between the two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood in specific situations.
在本发明中,除非另有明确的规定和限定,第一特征在第二特征之“上”或之“下”可以包括第一和第二特征直接接触,也可以包括第一和第二特征不是直接接触而是通过它们之间的另外的特征接触。而且,第一特征在第二特征“之上”、“上方”和“上面”包括第一特征在第二特征正上方和斜上方,或仅仅表示第一特征水平高度高于第二特征。第一特征在第二特征“之下”、“下方”和“下面”包括第一特征在第二特征正下方和斜下方,或仅仅表示第一特征水平高度小于第二特征。In the present invention, unless otherwise expressly specified and limited, a first feature "on" or "under" a second feature may include the first and second features in direct contact, or may include the first and second features Not directly but through additional features between them. Also, the first feature being "above", "over" and "above" the second feature includes the first feature being directly above and obliquely above the second feature, or simply means that the first feature is level higher than the second feature. The first feature is "below", "below" and "below" the second feature includes the first feature being directly below and diagonally below the second feature, or simply means that the first feature has a lower level than the second feature.
在本实施例的描述中,术语“上”、“下”、“右”、等方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述和简化操作,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。此外,术语“第一”、“第二”仅仅用于在描述上加以区分,并没有特殊的含义。In the description of this embodiment, the terms "upper", "lower", "right", etc. are based on the orientation or positional relationship shown in the accompanying drawings, which are only for convenience of description and simplified operation, rather than indicating Or imply that the device or element referred to must have a particular orientation, be constructed and operate in a particular orientation, and therefore should not be construed as limiting the invention. In addition, the terms "first" and "second" are only used for distinction in description, and have no special meaning.
透平机是指汽轮机、膨胀机、涡轮机、压缩机等具有流体叶片的动力式流体机械。透平机的工作原理是装有叶片的转子作高速旋转运动,流体(气体或液体)流经叶片之间的通道时,叶片与流体之间产生相互作用的力,从而实现能量的转化。透平叶片作为透平机上用以引导流体流动的部件,其结构设计的合理性十分重要。透平叶片的主体是叶身,其尺寸关系到流体的流通能力,叶顶处通过围带连接形成叶片组,叶片通过叶根连接于叶轮或转鼓上。透平机具有高温、高压、高转速、频繁启动的特点,若装在转子上的动叶片在透平机高速运转过程中断落,将引发设备振动,容易对设备造成损坏。由此可见,叶片的结构设计不仅关系到机组的工作效率,而且对于设备的安全性、可靠性也至关重要。Turbine refers to a power type fluid machine with fluid blades such as steam turbine, expander, turbine, compressor, etc. The working principle of the turbine is that the rotor equipped with blades rotates at a high speed. When the fluid (gas or liquid) flows through the channels between the blades, the interaction force between the blades and the fluid is generated, thereby realizing the conversion of energy. Turbine blades are the components used to guide fluid flow in turbines, and the rationality of their structural design is very important. The main body of the turbine blade is the blade body, and its size is related to the flow capacity of the fluid. The blade tip is connected by a shroud to form a blade group, and the blade is connected to the impeller or drum through the blade root. Turbine has the characteristics of high temperature, high pressure, high speed and frequent start-up. If the moving blade installed on the rotor breaks down during the high-speed operation of the turbine, it will cause equipment vibration and easily cause damage to the equipment. It can be seen that the structural design of the blade is not only related to the working efficiency of the unit, but also is of great importance to the safety and reliability of the equipment.
现有技术中的转子上常采用结构单一的叶根,且重量较大,叶根轮槽处应力集中,因此高速旋转的叶片,其质量对叶根处的应力影响较大,叶片容易在叶根处断裂,影响设备的正常运行。本发明所提供的叶根能够有效解决上述问题。The rotor in the prior art often adopts a blade root with a single structure, and the weight is large, and the stress is concentrated at the wheel groove of the blade root. Therefore, the quality of the blade rotating at a high speed has a great influence on the stress at the blade root, and the blade is easy to be in the blade. The root is broken, affecting the normal operation of the equipment. The blade root provided by the present invention can effectively solve the above problems.
本发明所提供的透平叶片的叶根,如图2所示,包括依次连接的根部上部100、颈部200和根部下部300。根部上部100用于和透平叶片的叶身连接,颈部200的一端与根部下部300呈倒T型连接,另一端与根部上部100连接,根部上部100上设置有第一减重槽101,根部下部300的顶面与颈部200的侧面之间采用圆角过渡形成轮缘的承载面。The blade root of the turbine blade provided by the present invention, as shown in FIG. 2 , includes an
该叶根通过在根部上部100设置第一减重槽101,减轻了叶根的重量,实现了叶根的轻量化。在根部下部300的顶面与颈部200的侧面的连接面处采用圆角过渡形成轮缘承载面301,优化了叶根的线型,使叶根轮槽处不易产生应力集中,减小了轮缘承载面301所受的最大应力,有效降低了叶根断裂的风险,具有良好的工艺性,适用于大多数周向安装的透平叶片,有利于推广。The blade root reduces the weight of the blade root by disposing the first weight-reducing
参见图2,叶根整体为呈工字型的左右对称结构,上端为水平设置的根部上部100,下端为水平设置的根部下部300,根部上部100和根部下部300互相平行,两者之间由竖直设置的颈部200连接。根部上部100和颈部200呈T字型连接,根部上部100设置有第一减重槽101,为了开设减重槽,相较于现有技术中的叶根,本实施例中的叶根在根部上部100进行了加宽处理,形状由高窄型变为粗壮型。图示中的第一减重槽101的开口方向朝向根部下部300设置,沿叶片展向的截面形状为倒U字型,顶点处采用圆角过渡,可以理解地,圆角过渡可以有效减小应力集中,防止顶点处因应力过大而出现裂纹。在其他实施例中,第一减重槽101沿叶片展向的截面形状可以为弧形、多边形或其他形状,其截面面积根据叶根的强度要求进行设置。第一减重槽101还可以为开设在根部上部100的方形、圆形或其他形状的通孔,其数量根据轻量化要求进行设置。在此需要说明的是,“减重槽”只是为了方便描述而赋予部件的名称,并不是对其形状或构造的限制。进一步地,第一减重槽101的数量为双数个,关于颈部200的中轴线对阵布置,以保证结构的稳定性。本实施例中,第一减重槽101的数量为两个,两个第一减重槽101关于颈部200的中轴线对阵布置。Referring to Fig. 2, the blade root is an I-shaped left-right symmetrical structure as a whole, the upper end is the root
第一减重槽101在根部上部100的底面形成开口向下的凹槽,该凹槽的凹面的一个侧面向下连接于颈部200的侧面。本实施例中,兼顾构件的强度和重量对具有不同线型的叶根进行反复计算与优化,最终确定第一减重槽101凹面的侧面和颈部200侧面的连接处采用向颈部200对称面的方向凹陷的弧面,再继续向根部下部300过渡,以保证叶根具有足够强度的条件下,最大程度地减轻叶根重量。根部下部300的顶面和颈部200的侧面之间采用圆角过渡形成轮缘承载面301,在保证叶根与轮缘有一定的有效接触面积的情况下,尽量采用较大半径的圆角,能够更好地减小轮缘承载面301所承受的最大应力。进一步地,轮缘承载面301可由多段半径不同的弧面依次连接形成,相较于单一弧度的圆角,具有更好地减小应力的效果。从叶片展向的截面形状来看,第一减重槽101所形成的凹面、颈部200的侧面以及根部下部300的顶面的包络线形成一条连续的弧线,具有良好的工艺性。The first weight-reducing
可选地,颈部200设有第二减重槽201,图2所示的第二减重槽201为开设于颈部200中间的一个矩形通孔,关于颈部200中轴线对称设置。在其他实施例中,第二减重槽201可以为开设在颈部200一面的凹槽,或是开设在颈部200前后两面的凹槽,也可以为通孔,其形状可以为椭圆形,多边形或其他形状,其数量和尺寸在此不做限制,只要在保证强度的情况下同时达到减重的目的即可。Optionally, the
进一步地,本实施例中,根部下部300的顶端设置有上倒角302,根部下部300的底端设置有下倒角,角度均为45°,在其他实施例中,根部下部300的顶端及底端可做圆角处理,或采用其他角度的倒角,以方便轮缘安装,避免发生干涉,保证机组安全运行,倒角型线也可应用低应力集中的多段过渡圆角,圆角型线进行多版迭代计算优化。Further, in this embodiment, the top of the
本发明还提供一种透平叶片,包括上述的叶根。该叶片采用包络减重及低应力集中的圆角过渡并进行罩量调整。如表1所示,改进后的叶片相较与未改进的叶片,其重量可由0.8kg减少至0.7kg,所减少的重量占原叶片重量的12.5%;最大应力值可从1080MPa降低至753MPa,所降低的最大应力值占原叶片的30.3%,优化效果明显。改进后的叶片具有良好的工艺性,重量小,所受最大应力相对较低,适用于大多数周向安装的透平叶片,有利于推广。The present invention also provides a turbine blade, comprising the above-mentioned blade root. The blade adopts enveloping weight reduction and rounded transition with low stress concentration and adjusts the amount of hood. As shown in Table 1, compared with the unimproved blade, the weight of the improved blade can be reduced from 0.8kg to 0.7kg, and the reduced weight accounts for 12.5% of the original blade weight; the maximum stress value can be reduced from 1080MPa to 753MPa, The reduced maximum stress value accounts for 30.3% of the original blade, and the optimization effect is obvious. The improved blade has good manufacturability, low weight and relatively low maximum stress, which is suitable for most turbine blades installed in the circumferential direction, which is beneficial to popularization.
表1Table 1
显然,本发明的上述实施例仅仅是为了清楚说明本发明所作的举例,而并非是对本发明的实施方式的限定。对于所属领域的普通技术人员来说,能够进行各种明显的变化、重新调整和替代而不会脱离本发明的保护范围。这里无需也无法对所有的实施方式予以穷举。凡在本发明的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本发明权利要求的保护范围之内。Obviously, the above-mentioned embodiments of the present invention are only examples for clearly illustrating the present invention, rather than limiting the embodiments of the present invention. For those of ordinary skill in the art, various obvious changes, readjustments and substitutions can be made without departing from the protection scope of the present invention. There is no need and cannot be exhaustive of all implementations here. Any modifications, equivalent replacements and improvements made within the spirit and principle of the present invention shall be included within the protection scope of the claims of the present invention.
Claims (10)
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