CN207715190U - Turbo blade - Google Patents
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- CN207715190U CN207715190U CN201820046717.3U CN201820046717U CN207715190U CN 207715190 U CN207715190 U CN 207715190U CN 201820046717 U CN201820046717 U CN 201820046717U CN 207715190 U CN207715190 U CN 207715190U
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Abstract
本实用新型提出一种涡轮叶片,包括叶体,所述叶体具有叶尖和叶根,所述叶尖在所述叶体的顶端具有叶尖平面,所述涡轮叶片内设有一凹形腔,所述凹形腔呈流线型,所述凹形腔具有一开口,所述开口位于所述叶尖平面上,所述凹形腔沿所述涡轮叶片的横截面的部分由若干段弧线构成。
The utility model provides a turbine blade, which includes a blade body, the blade body has a blade tip and a blade root, the blade tip has a blade tip plane at the top of the blade body, and a concave cavity is arranged in the turbine blade , the concave cavity is streamlined, the concave cavity has an opening, the opening is located on the blade tip plane, and the concave cavity along the cross section of the turbine blade is composed of several sections of arcs .
Description
技术领域technical field
本发明涉及一种涡轮叶片,特别涉及一种叶尖流线凹形腔涡轮叶片。The invention relates to a turbine blade, in particular to a blade tip streamline concave cavity turbine blade.
背景技术Background technique
在燃气轮机系统中,涡轮叶片要承受高温、高速、高压的环境,在这样的环境下稳定工作是现代燃气轮机对涡轮性能提出最基本的要求,在此基础上,提高燃气轮机的效率、寿命成为现阶段涡轮叶片结构设计要考虑和解决的主要问题。In a gas turbine system, the turbine blades must withstand high temperature, high speed, and high pressure environments. Stable operation in such an environment is the most basic requirement for modern gas turbines for turbine performance. On this basis, improving the efficiency and life of gas turbines has become the current stage. The main problems to be considered and solved in the structural design of turbine blades.
现有技术背景下的叶片有实心叶片、多孔空心叶片。实心叶片不考虑冷却和叶尖损失,所以效率较低,寿命较短;多孔空心叶片则制造难度大、成品率低;在这样的背景下,综合上述问题,提出一种新型叶片解决叶尖损失大、制造难度大等问题。The blades under the prior art background include solid blades and porous hollow blades. Solid blades do not consider cooling and tip loss, so the efficiency is low and the life is short; porous hollow blades are difficult to manufacture and the yield is low; in this context, considering the above problems, a new type of blade is proposed to solve the tip loss Large, difficult to manufacture and other issues.
发明内容Contents of the invention
有鉴于此,本发明提出一种具有叶尖流线凹形腔的涡轮叶片。In view of this, the present invention proposes a turbine blade with a blade-tip streamline concave cavity.
本发明提供一种涡轮叶片,包括叶体,所述叶体具有叶尖和叶根,所述叶尖在所述叶体的顶端具有叶尖平面,所述涡轮叶片内设有一凹形腔,所述凹形腔呈流线型,所述凹形腔具有一开口,所述开口位于所述叶尖平面上。The invention provides a turbine blade, comprising a blade body, the blade body has a blade tip and a blade root, the blade tip has a blade tip plane at the top of the blade body, a concave cavity is arranged in the turbine blade, The concave cavity is streamlined, and the concave cavity has an opening, and the opening is located on the blade tip plane.
在一实施例中,所述叶尖平面具有叶尖前缘和与所述叶尖前缘相反的叶尖后缘,所述开口具有靠近所述叶尖前缘的凹腔前缘和靠近所述叶尖后缘的凹腔后缘,所述开口在所述涡轮叶片的横向上构造成自所述凹腔前缘到凹腔后缘先扩张再收缩,所述凹形腔在所述涡轮叶片的纵向上构造成自所述开口到所述凹形腔的底部先扩张再收缩,且往所述底部的中心收缩。In one embodiment, said tip plane has a tip leading edge and a tip trailing edge opposite said tip leading edge, said opening has a cavity leading edge adjacent to said tip leading edge and adjacent to said tip leading edge. The concave cavity trailing edge of the blade tip trailing edge, the opening is configured in the transverse direction of the turbine blade to first expand and then contract from the concave cavity leading edge to the concave cavity trailing edge, and the concave cavity in the turbine blade The vanes are configured longitudinally to first expand and then contract from the opening to the bottom of the concave cavity, and contract toward the center of the bottom.
在一实施例中,所述凹形腔沿所述涡轮叶片的横截面的部分由若干段弧线构成。In one embodiment, the part of the concave cavity along the cross-section of the turbine blade is formed by several arcs.
在一实施例中,所述凹形腔沿所述涡轮叶片的横截面的部分由八段弧线构成,包括位于所述凹腔前缘的第一段弧线、自所述第一端弧线向两侧延伸的第二段弧线、第三段弧线、第四段弧线、第五段弧线、第六段弧线、第七段弧线及位于所述凹腔后缘的第八段弧线。In one embodiment, the part of the concave cavity along the cross-section of the turbine blade is composed of eight segments of arcs, including a first segment of arcs located at the leading edge of the cavity, starting from the first end arc The second section of arc, the third section of arc, the fourth section of arc, the fifth section of arc, the sixth section of arc, the seventh section of arc extending to both sides and the rear edge of the cavity The eighth arc.
在一实施例中,所述第一段弧线所构成的腔段用于整流。In an embodiment, the cavity segment formed by the first segment of arc is used for rectification.
在一实施例中,所述第二段弧线和第三段弧线所构成的腔段用于形成涡流。In an embodiment, the chamber segment formed by the second segment of arc and the third segment of arc is used to form a vortex.
在一实施例中,所述第四段弧线和第五段弧线所构成的腔段用于发展涡旋的影响作用。In one embodiment, the cavity segment formed by the fourth arc and the fifth arc is used to develop the influence of the vortex.
在一实施例中,所述第六段弧线、第七段弧线和第八段弧线所构成的腔段用于平缓整流。In an embodiment, the cavity segment formed by the sixth arc, the seventh arc and the eighth arc is used for gentle rectification.
在一实施例中,所述凹形腔的底部具有一向下凹陷的凹弧面。In one embodiment, the bottom of the concave cavity has a downward concave arc surface.
在一实施例中,所述叶根上连接一缘板,所述涡轮叶片具有一积叠轴,所述凹形腔在所述涡轮叶片纵向上的高度为8.865mm,所述凹形腔的底部与所述积叠轴的距离为5.16mm,所述缘板的末端与所述积叠轴的距离为9.7mm,所述凹腔前缘的点跨距为156度,所述凹腔后缘的点跨距为183度。In one embodiment, an edge plate is connected to the blade root, the turbine blade has a stacking shaft, the height of the concave cavity in the longitudinal direction of the turbine blade is 8.865mm, and the bottom of the concave cavity The distance from the stacking axis is 5.16mm, the distance between the end of the edge plate and the stacking axis is 9.7mm, the point span of the front edge of the cavity is 156 degrees, and the rear edge of the cavity The point span of is 183 degrees.
综上所述,本发明提出一种新型的涡轮叶片,通过设计一叶尖流线凹形腔,使得该涡轮叶片在高温、高速、高压的环境下工作集中体现的优点有:To sum up, the present invention proposes a new type of turbine blade. By designing a blade tip streamline concave cavity, the advantages of the turbine blade working in a high temperature, high speed, and high pressure environment are as follows:
(1)叶尖流线凹形腔的设计使得整个叶片的质量变轻,在高温、高速、高压的环境下避免热应力集中,温度场变化呈现均匀化现象,进而提高整个涡轮叶片的寿命。(1) The design of the blade tip streamline concave cavity makes the whole blade lighter, avoids the concentration of thermal stress in the environment of high temperature, high speed and high pressure, and makes the temperature field change uniform, thereby improving the life of the entire turbine blade.
(2)在高转速环境中,燃气轮机的做功流体受离心力的作用会往叶顶部位甩动,而导致部分流体工质未做功就从叶顶与静子部件之间的间隙中泄露,导致涡轮效率下降。叶尖流线凹形腔的设计使得涡轮叶片与静子部件之间的间隙形成一个扩容腔体,流体通过此处会产生台阶涡旋作用,泄露流体能量在此处被削弱,速度变慢,进而减少做功工质的泄露,进而提高效率。(2) In a high-speed environment, the working fluid of the gas turbine will be thrown towards the tip of the blade under the action of centrifugal force, resulting in part of the fluid working fluid leaking from the gap between the tip of the blade and the stator component without doing work, resulting in a loss of turbine efficiency. decline. The design of the blade tip streamline concave cavity makes the gap between the turbine blade and the stator part form an expansion cavity, and the fluid passing through here will produce a step vortex effect, where the energy of the leaked fluid is weakened and the speed becomes slower, and then Reduce the leakage of working medium, thereby improving efficiency.
(3)叶尖流线凹形腔的设计还起到调频的作用,每个叶片在转动时都有自己的固有振动频率,通过叶尖流线凹形腔深度、大小的设计可以有效避免与涡轮盘、轴等转动部件发生共振现象,进而增加机组寿命。(3) The design of the streamline concave cavity at the blade tip also plays a role in frequency modulation. Each blade has its own natural vibration frequency when it rotates. Through the design of the depth and size of the streamline concave cavity at the blade tip, it can be effectively avoided. Resonance occurs in rotating parts such as turbine disks and shafts, thereby increasing the life of the unit.
附图说明Description of drawings
图1为本发明涡轮叶片的正视图。Fig. 1 is a front view of a turbine blade of the present invention.
图2为本发明涡轮叶片在一个角度的俯视图。Figure 2 is a top view of the turbine blade of the present invention at an angle.
图3为本发明涡轮叶片在一个角度的剖视图。Figure 3 is a cross-sectional view of a turbine blade of the present invention at an angle.
图4为本发明涡轮叶片在另一角度的俯视图。Fig. 4 is a top view of the turbine blade of the present invention at another angle.
图5为本发明涡轮叶片在另一角度的剖视图。Fig. 5 is a sectional view of the turbine blade of the present invention at another angle.
具体实施方式Detailed ways
在详细描述实施例之前,应该理解的是,本发明不限于本申请中下文或附图中所描述的详细结构或元件排布。本发明可为其它方式实现的实施例。而且,应当理解,本文所使用的措辞及术语仅仅用作描述用途,不应作限定性解释。本文所使用的“包括”、“包含”、“具有”等类似措辞意为包含其后所列出之事项、其等同物及其它附加事项。特别是,当描述“一个某元件”时,本发明并不限定该元件的数量为一个,也可以包括多个。Before describing the embodiments in detail, it should be understood that the present invention is not limited to the detailed structures or arrangements of elements described herein below or in the accompanying drawings. The present invention can be an embodiment implemented in other ways. Also, it should be understood that the phraseology and terminology used herein are for descriptive purposes only and should not be interpreted as limiting. The terms "including", "comprising", "having" and similar expressions used herein are meant to include the items listed thereafter, their equivalents and other additional items. In particular, when "a certain element" is described, the present invention does not limit the number of the element to one, but may also include a plurality.
如图1-5所示,本发明提出一种涡轮叶片,其包括叶体10、叶片缘板16和榫齿18。叶体10和榫齿18分别位于叶片缘板16的相对两侧。叶体10具有叶尖12和叶根14,叶根14与涡轮盘的固定形式采用枞树形榫槽固定。具体来说,叶根14与叶片缘板16圆滑过渡连接,叶片缘板16为曲面的,使得叶片缘板16切合流体的气动特性,叶片缘板16的下侧连接榫齿18。As shown in FIGS. 1-5 , the present invention proposes a turbine blade, which includes a blade body 10 , a blade edge plate 16 and tenon teeth 18 . The blade body 10 and the mortise teeth 18 are respectively located on opposite sides of the blade edge plate 16 . The blade body 10 has a blade tip 12 and a blade root 14, and the fixing form of the blade root 14 and the turbine disk is fixed by a fir tree-shaped tongue and groove. Specifically, the blade root 14 is smoothly transitioned to the blade edge plate 16 , the blade edge plate 16 is curved so that the blade edge plate 16 fits the aerodynamic characteristics of the fluid, and the lower side of the blade edge plate 16 is connected to the tenons 18 .
叶尖12在叶体10的顶端具有叶尖平面20,叶尖平面20具有叶尖前缘22和与叶尖前缘22相反的叶尖后缘24。涡轮叶片内设有一凹形腔26,凹形腔26呈流线型。凹形腔26具有一开口28,开口28位于叶尖平面20上。开口28具有凹腔前缘30和凹腔后缘32,凹腔前缘30靠近叶尖前缘22,凹腔后缘32靠近叶尖后缘24。At the tip of the blade body 10 , the blade tip 12 has a tip plane 20 with a tip leading edge 22 and a tip trailing edge 24 opposite the tip leading edge 22 . A concave cavity 26 is arranged inside the turbine blade, and the concave cavity 26 is streamlined. The concave cavity 26 has an opening 28 located on the tip plane 20 . The opening 28 has a pocket leading edge 30 adjacent the tip leading edge 22 and a pocket trailing edge 32 adjacent the tip trailing edge 24 .
在所示的实施例中,叶体10包括位于叶尖前缘22的第一端34和位于叶尖后缘24的第二端36,叶体10在涡轮叶片的横向上构造成自叶体10的第一端34到第二端36先扩张再收缩。叶体10从第二端36朝向涡轮叶片的一侧圆滑过渡至第一端34,且弯曲的角度逐渐增大,叶体10的厚度自第二端36朝向第一端34先增大后减小,叶体10在第一端34的厚度大于第二端36的厚度。In the illustrated embodiment, the blade body 10 includes a first end 34 at the tip leading edge 22 and a second end 36 at the blade tip trailing edge 24, the blade body 10 being configured from the blade body in the transverse direction of the turbine blade. First end 34 to second end 36 of 10 expand and then contract. The blade body 10 smoothly transitions from the second end 36 toward the turbine blade side to the first end 34, and the bending angle gradually increases. The thickness of the blade body 10 first increases and then decreases from the second end 36 toward the first end 34. Small, the thickness of the blade body 10 at the first end 34 is greater than the thickness at the second end 36 .
开口28在涡轮叶片的横向上构造成自凹腔前缘30到凹腔后缘32先扩张再收缩,凹形腔26在涡轮叶片的纵向上构造成自开口28到凹形腔26的底部先扩张再收缩,且往底部的中心收缩。在所示的实施例中,凹形腔26的底部设计为具有一向下凹陷的凹弧面38。这样设计的好处是当气流受离心力往叶尖12泄漏时,经过凹形腔26时,气流因结构截面积变化会在腔内迅速扩散形成涡旋,涡旋的存在使得气体流速缓慢,阻碍新来气流工质的泄漏,提高了效率。The opening 28 is configured to first expand and then shrink from the cavity front edge 30 to the cavity trailing edge 32 in the transverse direction of the turbine blade. Expand and then contract, and contract towards the center of the bottom. In the illustrated embodiment, the bottom of the concave cavity 26 is designed to have a downward concave arc surface 38 . The advantage of this design is that when the air flow is leaked to the blade tip 12 by the centrifugal force, when passing through the concave cavity 26, the air flow will rapidly diffuse in the cavity due to the change of the structural cross-sectional area to form a vortex. The existence of the vortex makes the gas flow velocity slow and hinders the new Leakage of the working medium from the airflow improves the efficiency.
开口28与叶尖平面20的形状相似。开口28从凹腔后缘32朝向涡轮叶片的一侧圆滑过渡至凹腔前缘30,且弯曲的角度逐渐增大,开口28在位于凹腔前缘30的宽度大于在凹腔后缘32的宽度。其中,凹腔前缘30位于靠近叶尖前缘22的位置,凹腔后缘32位于叶尖平面20在横向上的中间部位。The opening 28 is similar in shape to the tip plane 20 . The opening 28 transitions smoothly from the cavity trailing edge 32 toward the turbine blade side to the cavity leading edge 30, and the angle of curvature increases gradually. The width of the opening 28 at the cavity front edge 30 is greater than that at the cavity trailing edge 32. width. Wherein, the cavity leading edge 30 is located close to the blade tip leading edge 22 , and the cavity trailing edge 32 is located in the middle of the blade tip plane 20 in the transverse direction.
凹形腔26沿涡轮叶片的横截面的部分由若干段弧线构成。具体而言,在所示的实施例中,凹形腔26沿所述涡轮叶片的横截面的部分由八段弧线构成,其包括位于凹腔前缘30的第一段弧线40、自第一段弧线40向两侧延伸的第二段弧线42、第三段弧线44、第四段弧线46、第五段弧线48、第六段弧线50、第七段弧线52及位于凹腔后缘32的第八段弧线54。工质从叶尖12泄漏的途径是由叶尖前缘22进入凹形腔26,经凹形腔26在靠近凹腔前缘30的腔体,这是一个截面扩张的过程,然后经过凹形腔26在靠近凹腔后缘32的腔体,这是一个截面收缩的过程。截面变化的目的是让气流形成涡旋,进而减少气流泄漏量,最后经凹腔后缘32到叶尖后缘24流出。The portion of the concave cavity 26 along the cross-section of the turbine blade is formed by several arcs. Specifically, in the illustrated embodiment, the portion of the concave cavity 26 along the cross-section of the turbine blade consists of eight arcs, including a first arc 40 at the leading edge 30 of the cavity, from The first arc 40 extends to both sides of the second arc 42, the third arc 44, the fourth arc 46, the fifth arc 48, the sixth arc 50, and the seventh arc Line 52 and the eighth arc 54 located at the rear edge 32 of the cavity. The way for the working fluid to leak from the blade tip 12 is from the leading edge 22 of the blade tip into the concave cavity 26, through the concave cavity 26 in the cavity close to the leading edge 30 of the concave cavity, which is a process of section expansion, and then through the concave cavity Cavity 26 is in the cavity near the rear edge 32 of the cavity, which is a process of cross-sectional contraction. The purpose of the section change is to make the air flow form a vortex, thereby reducing the leakage of the air flow, and finally flow out through the cavity trailing edge 32 to the blade tip trailing edge 24 .
在工质经过凹形腔26的过程中,第一段弧线40所构成的腔段其作用是整流;第二段弧线42和第三段弧线44所构成的腔段是形成涡流最重要的腔段;第四段弧线46和第五段弧线48所构成的腔段的主要作用是发展涡旋的影响作用;第六段弧线50、第七段弧线52和第八段弧线54所构成的腔段其主要起平缓整流的作用。由于凹形腔26既在横截面方向有变化,又在纵截面方向有变化,使得形成的涡旋可以在整个凹形腔26内充分发展,有利于减少流体泄漏量。In the process of the working fluid passing through the concave cavity 26, the function of the cavity segment formed by the first arc 40 is to rectify; the cavity segment formed by the second arc 42 and the third arc 44 is to form the eddy current Important cavity segment; the main function of the cavity segment formed by the fourth segment arc 46 and the fifth segment arc 48 is to develop the influence of the vortex; the sixth segment arc 50, the seventh segment arc 52 and the eighth segment arc The cavity segment formed by segment arc 54 mainly plays the role of gentle rectification. Since the concave cavity 26 changes not only in the direction of the cross section, but also in the direction of the longitudinal section, the formed vortex can fully develop in the entire concave cavity 26, which is beneficial to reduce the amount of fluid leakage.
请继续参考图3-5,本发明的涡轮叶片具有一积叠轴56,凹形腔26在涡轮叶片纵向上的高度设置为8.865mm,凹形腔26的底部与积叠轴26的距离设置为5.16mm,叶片缘板14的末端与积叠轴的距离设置为9.7mm。凹腔前缘30的点跨距为156度,凹腔后缘的点跨距为183度。应当理解的是,以上参数值是一种具体设置,可根据实际情况进行修改。Please continue to refer to Figures 3-5, the turbine blade of the present invention has a stacking shaft 56, the height of the concave cavity 26 in the longitudinal direction of the turbine blade is set to 8.865mm, and the distance between the bottom of the concave cavity 26 and the stacking shaft 26 is set The distance between the end of the blade edge plate 14 and the stacking axis is set at 9.7 mm. The point span of the leading edge 30 of the cavity is 156 degrees and the point span of the trailing edge of the cavity is 183 degrees. It should be understood that the above parameter values are specific settings and may be modified according to actual conditions.
本发明在涡轮叶片上的流线型凹形腔的设计,无论从结构力学来看,还是从流场、寿命、振动机理上来看都具有其独到之处。其解决了传统涡轮叶片因离心力过大,工质往叶尖扩散流动导致的叶尖损失过大、涡轮效率低的问题;解决了现有技术中调节叶片固有频率难,避免与整机其它部件发生在临界转速发生共振的问题;解决了多孔空心叶片中成品率低、加工困难的问题。通过以上分析表明,本发明具有流线型凹形腔的涡轮叶片具有节省制造材料、提高涡轮效率、工作可靠稳定、寿命长的众多优势。The design of the streamlined concave cavity on the turbine blade of the present invention has its unique features no matter from the perspective of structural mechanics, or from the perspective of flow field, life and vibration mechanism. It solves the problem of excessive tip loss and low turbine efficiency caused by the excessive centrifugal force of the traditional turbine blade and the diffusion and flow of the working medium to the tip; it solves the difficulty in adjusting the natural frequency of the blade in the prior art and avoids interference with other parts of the whole machine The problem of resonance at the critical speed occurs; the problem of low yield and difficult processing in porous hollow blades is solved. The above analysis shows that the turbine blade with streamlined concave cavity of the present invention has many advantages of saving manufacturing materials, improving turbine efficiency, reliable and stable operation, and long life.
综上所述,本发明提出一种新型的涡轮叶片,通过设计一叶尖流线凹形腔,使得该涡轮叶片在高温、高速、高压的环境下工作集中体现的优点有:To sum up, the present invention proposes a new type of turbine blade. By designing a blade tip streamline concave cavity, the advantages of the turbine blade working in a high temperature, high speed, and high pressure environment are as follows:
(1)叶尖流线凹形腔的设计使得整个叶片的质量变轻,在高温、高速、高压的环境下避免热应力集中,温度场变化呈现均匀化现象,进而提高整个涡轮叶片的寿命。(1) The design of the blade tip streamline concave cavity makes the whole blade lighter, avoids the concentration of thermal stress in the environment of high temperature, high speed and high pressure, and makes the temperature field change uniform, thereby improving the life of the entire turbine blade.
(2)在高转速环境中,燃气轮机的做功流体受离心力的作用会往叶顶部位甩动,而导致部分流体工质未做功就从叶顶与静子部件之间的间隙中泄露,导致涡轮效率下降。叶尖流线凹形腔的设计使得涡轮叶片与静子部件之间的间隙形成一个扩容腔体,流体通过此处会产生台阶涡旋作用,泄露流体能量在此处被削弱,速度变慢,进而减少做功工质的泄露,进而提高效率。(2) In a high-speed environment, the working fluid of the gas turbine will be thrown towards the tip of the blade under the action of centrifugal force, resulting in part of the fluid working fluid leaking from the gap between the tip of the blade and the stator component without doing work, resulting in a loss of turbine efficiency. decline. The design of the blade tip streamline concave cavity makes the gap between the turbine blade and the stator part form an expansion cavity, and the fluid passing through here will produce a step vortex effect, where the energy of the leaked fluid is weakened and the speed becomes slower, and then Reduce the leakage of working medium, thereby improving efficiency.
(3)叶尖流线凹形腔的设计还起到调频的作用,每个叶片在转动时都有自己的固有振动频率,通过叶尖流线凹形腔深度、大小的设计可以有效避免与涡轮盘、轴等转动部件发生共振现象,进而增加机组寿命。(3) The design of the streamline concave cavity at the blade tip also plays a role in frequency modulation. Each blade has its own natural vibration frequency when it rotates. Through the design of the depth and size of the streamline concave cavity at the blade tip, it can be effectively avoided. Resonance occurs in rotating parts such as turbine disks and shafts, thereby increasing the life of the unit.
本文所描述的概念在不偏离其精神和特性的情况下可以实施成其它形式。所公开的具体实施例应被视为例示性而不是限制性的。因此,本发明的范围是由所附的权利要求,而不是根据之前的这些描述进行确定。在权利要求的字面意义及等同范围内的任何改变都应属于这些权利要求的范围。The concepts described herein may be implemented in other forms without departing from their spirit and characteristics. The particular embodiments disclosed are to be considered as illustrative rather than restrictive. Accordingly, the scope of the invention is to be determined by the appended claims rather than by these preceding descriptions. Any change within the literal meaning of the claims and within the range of equivalency shall belong to the scope of these claims.
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