[go: up one dir, main page]

CN115108410A - A control system for an electric drive linear cabling machine - Google Patents

A control system for an electric drive linear cabling machine Download PDF

Info

Publication number
CN115108410A
CN115108410A CN202210877659.XA CN202210877659A CN115108410A CN 115108410 A CN115108410 A CN 115108410A CN 202210877659 A CN202210877659 A CN 202210877659A CN 115108410 A CN115108410 A CN 115108410A
Authority
CN
China
Prior art keywords
cable
control system
machine
interface
plc control
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202210877659.XA
Other languages
Chinese (zh)
Inventor
周章银
范杨
储彬
陈江华
朱守政
卢飞
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Hefei Smarter Technology Group Corp
Original Assignee
Hefei Smarter Technology Group Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Hefei Smarter Technology Group Corp filed Critical Hefei Smarter Technology Group Corp
Priority to CN202210877659.XA priority Critical patent/CN115108410A/en
Publication of CN115108410A publication Critical patent/CN115108410A/en
Pending legal-status Critical Current

Links

Images

Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H75/00—Storing webs, tapes, or filamentary material, e.g. on reels
    • B65H75/02—Cores, formers, supports, or holders for coiled, wound, or folded material, e.g. reels, spindles, bobbins, cop tubes, cans, mandrels or chucks
    • B65H75/34—Cores, formers, supports, or holders for coiled, wound, or folded material, e.g. reels, spindles, bobbins, cop tubes, cans, mandrels or chucks specially adapted or mounted for storing and repeatedly paying-out and re-storing lengths of material provided for particular purposes, e.g. anchored hoses, power cables
    • B65H75/38—Cores, formers, supports, or holders for coiled, wound, or folded material, e.g. reels, spindles, bobbins, cop tubes, cans, mandrels or chucks specially adapted or mounted for storing and repeatedly paying-out and re-storing lengths of material provided for particular purposes, e.g. anchored hoses, power cables involving the use of a core or former internal to, and supporting, a stored package of material
    • B65H75/44—Constructional details
    • B65H75/4436—Arrangements for yieldably braking the reel or the material for moderating speed of winding or unwinding
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H75/00—Storing webs, tapes, or filamentary material, e.g. on reels
    • B65H75/02—Cores, formers, supports, or holders for coiled, wound, or folded material, e.g. reels, spindles, bobbins, cop tubes, cans, mandrels or chucks
    • B65H75/34—Cores, formers, supports, or holders for coiled, wound, or folded material, e.g. reels, spindles, bobbins, cop tubes, cans, mandrels or chucks specially adapted or mounted for storing and repeatedly paying-out and re-storing lengths of material provided for particular purposes, e.g. anchored hoses, power cables
    • B65H75/38—Cores, formers, supports, or holders for coiled, wound, or folded material, e.g. reels, spindles, bobbins, cop tubes, cans, mandrels or chucks specially adapted or mounted for storing and repeatedly paying-out and re-storing lengths of material provided for particular purposes, e.g. anchored hoses, power cables involving the use of a core or former internal to, and supporting, a stored package of material
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H75/00—Storing webs, tapes, or filamentary material, e.g. on reels
    • B65H75/02—Cores, formers, supports, or holders for coiled, wound, or folded material, e.g. reels, spindles, bobbins, cop tubes, cans, mandrels or chucks
    • B65H75/34—Cores, formers, supports, or holders for coiled, wound, or folded material, e.g. reels, spindles, bobbins, cop tubes, cans, mandrels or chucks specially adapted or mounted for storing and repeatedly paying-out and re-storing lengths of material provided for particular purposes, e.g. anchored hoses, power cables
    • B65H75/38—Cores, formers, supports, or holders for coiled, wound, or folded material, e.g. reels, spindles, bobbins, cop tubes, cans, mandrels or chucks specially adapted or mounted for storing and repeatedly paying-out and re-storing lengths of material provided for particular purposes, e.g. anchored hoses, power cables involving the use of a core or former internal to, and supporting, a stored package of material
    • B65H75/44—Constructional details
    • B65H75/4402—Guiding arrangements to control paying-out and re-storing of the material
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H75/00—Storing webs, tapes, or filamentary material, e.g. on reels
    • B65H75/02—Cores, formers, supports, or holders for coiled, wound, or folded material, e.g. reels, spindles, bobbins, cop tubes, cans, mandrels or chucks
    • B65H75/34—Cores, formers, supports, or holders for coiled, wound, or folded material, e.g. reels, spindles, bobbins, cop tubes, cans, mandrels or chucks specially adapted or mounted for storing and repeatedly paying-out and re-storing lengths of material provided for particular purposes, e.g. anchored hoses, power cables
    • B65H75/38—Cores, formers, supports, or holders for coiled, wound, or folded material, e.g. reels, spindles, bobbins, cop tubes, cans, mandrels or chucks specially adapted or mounted for storing and repeatedly paying-out and re-storing lengths of material provided for particular purposes, e.g. anchored hoses, power cables involving the use of a core or former internal to, and supporting, a stored package of material
    • B65H75/44—Constructional details
    • B65H75/4418—Arrangements for stopping winding or unwinding; Arrangements for releasing the stop means
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H75/00—Storing webs, tapes, or filamentary material, e.g. on reels
    • B65H75/02—Cores, formers, supports, or holders for coiled, wound, or folded material, e.g. reels, spindles, bobbins, cop tubes, cans, mandrels or chucks
    • B65H75/34—Cores, formers, supports, or holders for coiled, wound, or folded material, e.g. reels, spindles, bobbins, cop tubes, cans, mandrels or chucks specially adapted or mounted for storing and repeatedly paying-out and re-storing lengths of material provided for particular purposes, e.g. anchored hoses, power cables
    • B65H75/38—Cores, formers, supports, or holders for coiled, wound, or folded material, e.g. reels, spindles, bobbins, cop tubes, cans, mandrels or chucks specially adapted or mounted for storing and repeatedly paying-out and re-storing lengths of material provided for particular purposes, e.g. anchored hoses, power cables involving the use of a core or former internal to, and supporting, a stored package of material
    • B65H75/44—Constructional details
    • B65H75/4457—Arrangements of the frame or housing
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H75/00—Storing webs, tapes, or filamentary material, e.g. on reels
    • B65H75/02—Cores, formers, supports, or holders for coiled, wound, or folded material, e.g. reels, spindles, bobbins, cop tubes, cans, mandrels or chucks
    • B65H75/34—Cores, formers, supports, or holders for coiled, wound, or folded material, e.g. reels, spindles, bobbins, cop tubes, cans, mandrels or chucks specially adapted or mounted for storing and repeatedly paying-out and re-storing lengths of material provided for particular purposes, e.g. anchored hoses, power cables
    • B65H75/38—Cores, formers, supports, or holders for coiled, wound, or folded material, e.g. reels, spindles, bobbins, cop tubes, cans, mandrels or chucks specially adapted or mounted for storing and repeatedly paying-out and re-storing lengths of material provided for particular purposes, e.g. anchored hoses, power cables involving the use of a core or former internal to, and supporting, a stored package of material
    • B65H75/44—Constructional details
    • B65H75/4481—Arrangements or adaptations for driving the reel or the material
    • B65H75/4484—Electronic arrangements or adaptations for controlling the winding or unwinding process, e.g. with sensors
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2701/00—Handled material; Storage means
    • B65H2701/30—Handled filamentary material
    • B65H2701/35—Ropes, lines
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]

Landscapes

  • Unwinding Of Filamentary Materials (AREA)

Abstract

本发明公开了一种电驱动直线布缆机控制系统，包括PLC控制系统、人机界面和数据采集模块；PLC控制系统包括CPU模块，CPU模块具有PN接口和DP接口；数据采集模块通过总线协议相互串联后通过扩展通讯模块连接于所述DP接口；人机界面通过以太网协议连接于所述PN接口，用于将PLC控制系统接收到的数据采集模块的采集信息从人机界面上显示出来；本发明通过PLC控制系统控制变频器，使变频器控制布缆机电机对线缆收放速度进行调控，通过张力传感器监测线缆上的张力，PLC控制系统接收线缆张力信号对线缆收放速度进行控制，使线缆在收放过程中受力稳定，实现电缆收放协调，安全可靠、质量稳定。

Figure 202210877659

The invention discloses a control system for an electric drive linear cabling machine, comprising a PLC control system, a man-machine interface and a data acquisition module; the PLC control system comprises a CPU module, and the CPU module has a PN interface and a DP interface; the data acquisition module adopts a bus protocol After being connected in series with each other, they are connected to the DP interface through the expansion communication module; the human-machine interface is connected to the PN interface through the Ethernet protocol, and is used to display the collection information of the data acquisition module received by the PLC control system from the human-machine interface. The invention controls the frequency converter through the PLC control system, so that the frequency converter controls the motor of the cable laying machine to regulate and control the cable retraction speed, monitors the tension on the cable through the tension sensor, and the PLC control system receives the cable tension signal to the cable retractor. The speed of unwinding is controlled, so that the cable is subjected to stable force during the process of unwinding and unwinding, and the coordination of unwinding and unwinding of the cable is realized, which is safe, reliable and stable in quality.

Figure 202210877659

Description

一种电驱动直线布缆机控制系统A control system for an electric drive linear cabling machine

技术领域technical field

本发明涉及线缆控制技术领域，具体涉及一种电驱动直线布缆机控制系统。The invention relates to the technical field of cable control, in particular to a control system for an electric drive linear cable routing machine.

背景技术Background technique

拖缆机是深海拖轮实现牵引拖带作业的主要设备之一，以液压驱动为主，其工作原理是由液压马达通过齿轮减速带动滚筒转动，实现缆绳的收缆与放缆。The towing machine is one of the main equipment for the deep-sea tugboat to realize the towing operation. It is mainly driven by hydraulic pressure. Its working principle is that the hydraulic motor drives the drum to rotate through gear deceleration to realize the retraction and release of the cable.

现有技术中，拖缆机上的滚筒所配置的缆绳长度一般都有一千多米，缆绳缠绕层数可达到十层左右，布缆机是拖缆机的配套设备，其安装在船艉靠近滚筒的地方，在拖缆机收缆和放缆的过程中，布缆机带动缆绳沿滚筒轴向左右移动，使缆绳能够整齐的排列在滚筒上In the prior art, the length of the cable configured on the drum on the towing machine is generally more than 1,000 meters, and the number of winding layers of the cable can reach about ten layers. The cable laying machine is the supporting equipment of the towing machine. In the place of the drum, in the process of pulling and releasing the cable, the cable laying machine drives the cable to move left and right along the axis of the drum, so that the cables can be neatly arranged on the drum

布缆机由于工作环境恶劣，线缆长期拖拽与剐蹭，很容易损坏，因此线缆收放过程中对线缆放缆速度及张力控制极为重要，线缆速度及张力过大，则容易拉伸变形甚至扯断；线缆速度及张力过小，则容易松动打结甚至遭到碾压，加剧线缆的甩动与磨损。Due to the harsh working environment of the cable laying machine, the cable is easily damaged by dragging and rubbing for a long time. Therefore, it is very important to control the speed and tension of the cable during the cable retraction process. If the cable speed and tension are too large, it is easy to pull If the cable speed and tension are too small, it is easy to loosen and knot or even be crushed, aggravating the fluttering and wear of the cable.

发明内容SUMMARY OF THE INVENTION

本发明的目的在于提供一种电驱动直线布缆机控制系统，本发明通过PLC控制系统控制变频器，使变频器控制布缆机电机对线缆收放速度进行调控，通过张力传感器监测线缆上的张力，PLC控制系统接收线缆张力信号对线缆收放速度进行控制，使线缆在收放过程中受力稳定，并通过计米器对线缆的收放长度的进行监测，将各监测数据传到PLC控制系统进行数据处理，实现线缆收放动态和数据实时显示，实现电缆收放协调，安全可靠、质量稳定。The purpose of the present invention is to provide a control system for an electrically driven linear cabling machine. The present invention controls the frequency converter through the PLC control system, so that the frequency converter controls the motor of the cabling machine to regulate the cable retraction speed, and monitors the cable through a tension sensor. The tension on the cable, the PLC control system receives the cable tension signal to control the cable retraction speed, so that the cable is stable during the retraction and retraction process, and monitors the retraction and retraction length of the cable through the meter counter. Each monitoring data is transmitted to the PLC control system for data processing, realizing the dynamic cable retraction and real-time data display, realizing the coordination of cable retraction, safety, reliability and stable quality.

本发明的目的可以通过以下技术方案实现：The object of the present invention can be realized through the following technical solutions:

一种电驱动直线布缆机控制系统，包括PLC控制系统、人机界面和数据采集模块；An electric drive linear cabling machine control system, comprising a PLC control system, a man-machine interface and a data acquisition module;

PLC控制系统包括CPU模块，CPU模块具有PN接口和DP接口；The PLC control system includes a CPU module, and the CPU module has a PN interface and a DP interface;

数据采集模块通过总线协议相互串联后通过扩展通讯模块连接于所述DP接口；The data acquisition modules are connected in series with each other through the bus protocol and are connected to the DP interface through the expansion communication module;

人机界面通过以太网协议连接于所述PN接口，用于将PLC控制系统接收到的数据采集模块的采集信息从人机界面上显示出来；The man-machine interface is connected to the PN interface through the Ethernet protocol, and is used to display the collection information of the data acquisition module received by the PLC control system from the man-machine interface;

PLC控制系统用于控制布缆机进行线缆收放。The PLC control system is used to control the cable laying machine for cable retraction.

作为本发明进一步的方案：所述数据采集模块包括线缆张力采集单元和线缆收放速度及长度采集单元；As a further solution of the present invention: the data acquisition module includes a cable tension acquisition unit and a cable retraction speed and length acquisition unit;

所述线缆张力采集单元用于采集线缆张力，并将线缆张力信号反馈至PLC控制系统；The cable tension acquisition unit is used to collect the cable tension and feed back the cable tension signal to the PLC control system;

所述长度采集单元用于采集线缆收放速度及长度，并将线缆收放速度及长度信号反馈至PLC控制系统。The length collection unit is used to collect the cable retraction speed and length, and feed back the cable retraction speed and length signals to the PLC control system.

作为本发明进一步的方案：所述线缆张力采集单元包括张力传感器，张力传感器设置在布缆机上。As a further solution of the present invention: the cable tension acquisition unit includes a tension sensor, and the tension sensor is arranged on the cable routing machine.

作为本发明进一步的方案：所述长度采集单元包括计米器，计米器安装在布缆机前侧或后侧，实现对线缆传送长度和速度进行监控。As a further solution of the present invention: the length collecting unit includes a meter counter, which is installed on the front side or the back side of the cable laying machine to monitor the cable transmission length and speed.

作为本发明进一步的方案：所述PLC控制系统包括变频器，通过变频器驱动布缆机电机，布缆机电机驱动布缆机进行收放，同时，变频器反馈变频运行参数至PLC控制器。As a further solution of the present invention: the PLC control system includes a frequency converter, through which the motor of the cable laying machine is driven, and the motor of the cable laying machine drives the cable laying machine to retract and unwind, and at the same time, the frequency converter feeds back the variable frequency operation parameters to the PLC controller.

作为本发明进一步的方案：所述PLC控制系统还包括辅助液压单元，辅助液压单元对线缆收放过程中轮胎的开合提供所需动力源。As a further solution of the present invention: the PLC control system further includes an auxiliary hydraulic unit, and the auxiliary hydraulic unit provides the required power source for the opening and closing of the tire during the cable retraction and unwinding process.

作为本发明进一步的方案：所述布缆机包括底座、竖直支撑架、轮胎机组和线缆导向机构；As a further solution of the present invention: the cable routing machine includes a base, a vertical support frame, a tire unit and a cable guide mechanism;

所述底座上设置有竖直支撑架，所述竖直支撑架上设置有若干个用于驱动线缆收放的轮胎机组，所述底座上设置有两个线缆导向机构，两个所述线缆导向机构位于竖直支撑架的两端。A vertical support frame is arranged on the base, a plurality of tire units for driving cables are arranged on the vertical support frame, two cable guide mechanisms are arranged on the base, and two of the The cable guide mechanism is located at both ends of the vertical support frame.

作为本发明进一步的方案：所述线缆导向机构对线缆的导向槽口正对轮胎机组对线缆的传送槽。As a further solution of the present invention, the guide notch of the cable guide mechanism for the cable is directly opposite to the transmission groove of the tire unit for the cable.

本发明的有益效果：Beneficial effects of the present invention:

(1)本发明通过PLC控制系统控制变频器，使变频器控制布缆机电机对线缆收放速度进行调控，通过张力传感器监测线缆上的张力，PLC控制系统接收线缆张力信号对线缆收放速度进行控制，使线缆在收放过程中受力稳定，并通过计米器对线缆的收放长度的进行监测，将各监测数据传到PLC控制系统进行数据处理，实现线缆收放动态和数据实时显示，实现电缆收放协调，安全可靠、质量稳定；(1) The present invention controls the frequency converter through the PLC control system, so that the frequency converter controls the motor of the cable laying machine to regulate and control the cable retraction speed, monitors the tension on the cable through the tension sensor, and the PLC control system receives the cable tension signal to the line The cable retraction and retraction speed is controlled to stabilize the cable during retraction and retraction, and the cable retraction length is monitored by a meter counter, and each monitoring data is transmitted to the PLC control system for data processing to realize the line Cable retraction dynamics and real-time data display to realize cable retraction coordination, safety, reliability and stable quality;

(2)本发明通过设置多组轮胎机组，在使用过程中，使轮胎机组的上轮胎与下轮胎之间能够相向或反向移动，从而实现轮胎机组在收放过程针对不同尺寸的线缆进行间距调整，实用性强。(2) In the present invention, by setting up multiple groups of tire units, in the process of use, the upper tire and the lower tire of the tire unit can move toward each other or in the opposite direction, so that the tire unit can be used for cables of different sizes during the retracting and unwinding process. Spacing adjustment, strong practicability.

附图说明Description of drawings

下面结合附图对本发明作进一步的说明。The present invention will be further described below in conjunction with the accompanying drawings.

图1是本发明缆机控制系统流程图；Fig. 1 is the flow chart of the cable machine control system of the present invention;

图2是本发明布缆机的结构示意图。FIG. 2 is a schematic diagram of the structure of the cabling machine of the present invention.

图中：In the picture:

1、第一底座；101、滑轨；1. The first base; 101. Slide rail;

2、第二底座；2. The second base;

3、竖直支撑架；3. Vertical support frame;

4、轮胎机组；401、第一连接柱；402、第二连接柱；403、第一连接臂；404、第二连接臂；405、液压缸；406、上轮胎；407、下轮胎；4. Tire unit; 401, first connecting column; 402, second connecting column; 403, first connecting arm; 404, second connecting arm; 405, hydraulic cylinder; 406, upper tire; 407, lower tire;

5、线缆导向机构；501、支撑台；502、连接板；503、导向辊。5. Cable guiding mechanism; 501, support table; 502, connecting plate; 503, guide roller.

具体实施方式Detailed ways

下面将结合本发明实施例中的附图，对本发明实施例中的技术方案进行清楚、完整地描述，显然，所描述的实施例仅仅是本发明一部分实施例，而不是全部的实施例。基于本发明中的实施例，本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其它实施例，都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

请参阅图1所示，本发明为一种电驱动直线布缆机控制系统，包括PLC控制系统、人机界面和数据采集模块；Referring to Fig. 1, the present invention is a control system of an electric drive linear cable routing machine, including a PLC control system, a man-machine interface and a data acquisition module;

PLC控制系统包括CPU模块，CPU模块具有PN接口和DP接口；The PLC control system includes a CPU module, and the CPU module has a PN interface and a DP interface;

数据采集模块通过总线协议相互串联后通过扩展通讯模块连接于所述DP接口；The data acquisition modules are connected in series with each other through the bus protocol and are connected to the DP interface through the extended communication module;

人机界面通过以太网协议连接于所述PN接口，用于将PLC控制系统接收到的数据采集模块的采集信息从人机界面上显示出来。The man-machine interface is connected to the PN interface through the Ethernet protocol, and is used to display the collected information of the data acquisition module received by the PLC control system from the man-machine interface.

数据采集模块包括线缆张力采集单元和线缆收放速度及长度采集单元；The data acquisition module includes a cable tension acquisition unit and a cable retraction speed and length acquisition unit;

线缆张力采集单元用于采集线缆张力，并将线缆张力信号反馈至PLC控制系统；The cable tension acquisition unit is used to collect the cable tension and feed back the cable tension signal to the PLC control system;

长度采集单元用于采集线缆收放速度及长度，并将线缆收放速度及长度信号反馈至PLC控制系统；The length acquisition unit is used to collect the cable retraction speed and length, and feed back the cable retraction speed and length signal to the PLC control system;

具体的，线缆张力采集单元包括张力传感器，张力传感器设置在布缆机上；Specifically, the cable tension acquisition unit includes a tension sensor, and the tension sensor is arranged on the cable routing machine;

长度采集单元包括计米器，计米器安装在布缆机前侧或后侧，实现对线缆传送长度和速度进行监控。The length acquisition unit includes a meter counter, which is installed on the front or rear side of the cabling machine to monitor the length and speed of cable transmission.

PLC控制系统还包括变频器，通过变频器驱动布缆机电机，布缆机电机驱动布缆机进行收放，实现变频调速控制线缆收放速度，同时，变频器反馈变频运行参数至PLC控制器；The PLC control system also includes a frequency converter, which drives the motor of the cabling machine, and the motor of the cabling machine drives the cabling machine to retract and unwind, so as to realize variable frequency speed regulation to control the speed of the cable retraction and unwinding. At the same time, the inverter feeds back the variable frequency operation parameters to the PLC controller;

其中，运行参数包括布缆机电机的转速、转矩和电流；Among them, the operating parameters include the speed, torque and current of the cabling machine motor;

其中，布缆机电机为交流变频电机；Among them, the motor of the cabling machine is an AC variable frequency motor;

PLC控制系统还包括辅助液压单元，辅助液压单元对线缆收放过程中轮胎的开合提供动力源。The PLC control system also includes an auxiliary hydraulic unit, and the auxiliary hydraulic unit provides a power source for the opening and closing of the tire during the cable retraction process.

使用时：通过PLC控制系统控制变频器，使变频器控制布缆机电机对线缆收放速度进行调控，通过张力传感器监测线缆上的张力，PLC控制系统接收线缆张力信号对线缆收放速度进行控制，使线缆在收放过程中受力稳定，并通过计米器对线缆的收放长度的进行监测，将各监测数据传到PLC控制系统进行数据处理，实现线缆收放动态和数据实时显示。When in use: Control the inverter through the PLC control system, so that the inverter controls the motor of the cable laying machine to regulate the cable retraction speed, monitor the tension on the cable through the tension sensor, and the PLC control system receives the cable tension signal to the cable retractor. The unwinding speed is controlled, so that the cable is subjected to stable force during the retracting and unwinding process, and the length of the cable retracting and unwinding is monitored by the meter counter, and the monitoring data is transmitted to the PLC control system for data processing to realize the cable retraction. Play dynamic and real-time data display.

参阅图2，布缆机包括第一底座1、第二底座2、竖直支撑架3、轮胎机组4和线缆导向机构5；Referring to FIG. 2 , the cable routing machine includes a first base 1 , a second base 2 , a vertical support frame 3 , a tire unit 4 and a cable guide mechanism 5 ;

第一底座1与第二底座2均为框架结构，第一底座1用于布缆机在地面上的架设，第二底座2设置在第一底座1上；The first base 1 and the second base 2 are both frame structures, the first base 1 is used for the erection of the cabling machine on the ground, and the second base 2 is arranged on the first base 1;

具体的，第一底座1框架两侧的顶面上固定设置有滑轨101，第二底座2框架两侧的底面上设置有与滑轨101相适配的滑块，第二底座2通过底面滑块滑动连接在第一底座1的滑轨101上，从而使第二底座2在第一底座1上能够滑动调整，对布缆机的收放位置进行快速调整；Specifically, slide rails 101 are fixedly arranged on the top surfaces of both sides of the frame of the first base 1 , sliders adapted to the slide rails 101 are arranged on the bottom surfaces of both sides of the frame of the second base 2 , and the second base 2 passes through the bottom surface. The slider is slidably connected to the slide rail 101 of the first base 1, so that the second base 2 can be slidably adjusted on the first base 1, and the retractable position of the cable routing machine can be quickly adjusted;

竖直支撑架3固定设置在第二底座2上，在竖直支撑架3上设置有若干个轮胎机组4，轮胎机组4通过摩擦力作用实现对线缆的收放；The vertical support frame 3 is fixedly arranged on the second base 2, and several tire units 4 are arranged on the vertical support frame 3, and the tire units 4 realize the retraction and release of the cables through the action of friction;

具体的，轮胎机组4包括设置有竖直支撑架3上第一连接柱401和第二连接柱402，第一连接柱401与第二连接柱402在竖直支撑架3上沿竖直方向并排设置；Specifically, the tire assembly 4 includes a first connecting column 401 and a second connecting column 402 provided on the vertical support frame 3 , and the first connecting column 401 and the second connecting column 402 are side by side on the vertical support frame 3 along the vertical direction set up;

其中，在第一连接柱401上转动连接有第一连接臂403，第二连接柱402上转动连接有第二连接臂404，第一连接臂403的一端连接有上轮胎406组件，上轮胎406组件包括上轮胎406；Wherein, a first connecting arm 403 is rotatably connected to the first connecting column 401, a second connecting arm 404 is rotatably connected to the second connecting column 402, and one end of the first connecting arm 403 is connected to the upper tire 406 component, the upper tire 406 The assembly includes an upper tire 406;

第二连接臂404的一端连接有下轮胎407组件，下轮胎407组件包括下轮胎407；One end of the second connecting arm 404 is connected with a lower tire 407 assembly, and the lower tire 407 assembly includes a lower tire 407;

上轮胎406与下轮胎407在竖直方向叠加设置，且上轮胎406与下轮胎407之间留有供线缆穿过的间距；The upper tire 406 and the lower tire 407 are superposed in the vertical direction, and there is a space between the upper tire 406 and the lower tire 407 for cables to pass through;

第一连接臂403的另一端与第二连接臂404的另一端通过液压缸405连接，使用时，当液压缸405驱动活塞杆伸出时，使第一连接臂403在第一连接柱401上转动，第二连接臂404在第二连接柱402上转动，使上轮胎406与下轮胎407之间相向移动；The other end of the first connecting arm 403 is connected with the other end of the second connecting arm 404 through the hydraulic cylinder 405. When in use, when the hydraulic cylinder 405 drives the piston rod to extend, the first connecting arm 403 is on the first connecting column 401. Rotating, the second connecting arm 404 rotates on the second connecting column 402, so that the upper tire 406 and the lower tire 407 move toward each other;

当液压缸405驱动活塞杆收缩时，使第一连接臂403在第一连接柱401上转动，第二连接臂404在第二连接柱402上转动，使上轮胎406与下轮胎407之间反向移动，从而实现轮胎机组4在收放过程针对不同尺寸的线缆进行间距调整，实用性强。When the hydraulic cylinder 405 drives the piston rod to contract, the first connecting arm 403 is rotated on the first connecting column 401, and the second connecting arm 404 is rotated on the second connecting column 402, so that the upper tire 406 and the lower tire 407 are reversed. The tire unit 4 can adjust the spacing for cables of different sizes in the process of retracting and unwinding, and has strong practicability.

在一个具体实施方式中，竖直支撑架3上的轮胎机组4设置有多个。In a specific embodiment, there are multiple tire groups 4 on the vertical support frame 3 .

第二底座2上且位于竖直支撑架3的两端固定设置有线缆导向机构5，线缆导向机构5包括支撑台501，支撑台501固定设置在第二底座2的表面上，支撑台501的台面两端倾斜设置有两根斜杆，两根斜杆呈倒置的V型结构设置，且在两根斜杆的中部通过连接板502铰接固定；A cable guide mechanism 5 is fixedly disposed on the second base 2 and located at both ends of the vertical support frame 3 . The cable guide mechanism 5 includes a support table 501 , and the support table 501 is fixedly arranged on the surface of the second base 2 . The support table Two inclined rods are inclined at both ends of the table top of 501, and the two inclined rods are arranged in an inverted V-shaped structure, and are hinged and fixed in the middle of the two inclined rods through a connecting plate 502;

其中，在两根斜杆的顶部均设置有导向辊503，两个导向辊503共同对线缆在收放过程中形成导向作用，且两个导向辊503对线缆的导向中心线正对上轮胎406与下轮胎407间距(传送槽)中心线；Among them, guide rollers 503 are arranged on the top of the two inclined rods, and the two guide rollers 503 together form a guiding effect on the cables during the retraction and release process, and the guide centerlines of the two guide rollers 503 for the cables are facing upward. The center line of the distance between the tire 406 and the lower tire 407 (transmission groove);

使用时，通过在竖直支撑架3的两端设置线缆导向机构5，使对进入轮胎机组4的线缆或经轮胎机组4导出的线缆均起到导向作用，对线缆通过轮胎机组4进行收放过程中受力更加均衡。When in use, the cable guide mechanism 5 is provided at both ends of the vertical support frame 3, so that the cable entering the tire unit 4 or the cable that is exported through the tire unit 4 plays a guiding role, and the cable passes through the tire unit. 4. The force is more balanced during the retraction and release process.

以上对本发明的一个实施例进行了详细说明，但所述内容仅为本发明的较佳实施例，不能被认为用于限定本发明的实施范围。凡依本发明申请范围所作的均等变化与改进等，均应仍归属于本发明的专利涵盖范围之内。An embodiment of the present invention has been described in detail above, but the content is only a preferred embodiment of the present invention, and cannot be considered to limit the scope of the present invention. All equivalent changes and improvements made according to the scope of the application of the present invention should still belong to the scope of the patent of the present invention.

Claims (8)

1.一种电驱动直线布缆机控制系统，其特征在于，包括PLC控制系统、人机界面和数据采集模块；1. A control system for an electric-driven linear cabling machine, characterized in that, comprising a PLC control system, a man-machine interface and a data acquisition module; PLC控制系统包括CPU模块，CPU模块具有PN接口和DP接口；The PLC control system includes a CPU module, and the CPU module has a PN interface and a DP interface; 数据采集模块通过总线协议相互串联后通过扩展通讯模块连接于所述DP接口；The data acquisition modules are connected in series with each other through the bus protocol and are connected to the DP interface through the extended communication module; 人机界面通过以太网协议连接于所述PN接口，用于将PLC控制系统接收到的数据采集模块的采集信息从人机界面上显示出来；The man-machine interface is connected to the PN interface through the Ethernet protocol, and is used to display the collection information of the data acquisition module received by the PLC control system from the man-machine interface; PLC控制系统用于控制布缆机进行线缆收放。The PLC control system is used to control the cable laying machine for cable retraction. 2.根据权利要求1所述的一种电驱动直线布缆机控制系统,其特征在于，所述数据采集模块包括线缆张力采集单元和线缆收放速度及长度采集单元；2 . The control system of an electric drive linear cable routing machine according to claim 1 , wherein the data acquisition module comprises a cable tension acquisition unit and a cable retraction speed and length acquisition unit; 2 . 所述线缆张力采集单元用于采集线缆张力，并将线缆张力信号反馈至PLC控制系统；The cable tension acquisition unit is used to collect the cable tension and feed back the cable tension signal to the PLC control system; 所述长度采集单元用于采集线缆收放速度及长度，并将线缆收放速度及长度信号反馈至PLC控制系统。The length collection unit is used to collect the cable retraction speed and length, and feed back the cable retraction speed and length signals to the PLC control system. 3.根据权利要求2所述的一种电驱动直线布缆机控制系统,其特征在于，所述线缆张力采集单元包括张力传感器，张力传感器设置在布缆机上。3 . The control system for an electrically driven linear cable routing machine according to claim 2 , wherein the cable tension acquisition unit comprises a tension sensor, and the tension sensor is arranged on the cable routing machine. 4 . 4.根据权利要求2所述的一种电驱动直线布缆机控制系统,其特征在于，所述长度采集单元包括计米器，计米器安装在布缆机前侧或后侧，实现对线缆传送长度和速度进行监控。4. An electric drive linear cable routing machine control system according to claim 2, characterized in that, the length acquisition unit comprises a meter counter, and the meter counter is installed on the front side or the rear side of the cable routing machine, so that the Cable delivery length and speed are monitored. 5.根据权利要求1所述的一种电驱动直线布缆机控制系统,其特征在于，所述PLC控制系统包括变频器，通过变频器驱动布缆机电机，布缆机电机驱动布缆机进行收放，同时，变频器反馈变频运行参数至PLC控制器。5. The control system for an electric-driven linear cabling machine according to claim 1, wherein the PLC control system comprises a frequency converter, and the cabling machine motor is driven by the frequency converter, and the cabling machine motor drives the cabling machine At the same time, the inverter feeds back the variable frequency operation parameters to the PLC controller. 6.根据权利要求1所述的一种电驱动直线布缆机控制系统,其特征在于，所述PLC控制系统还包括辅助液压单元，辅助液压单元对线缆收放过程中轮胎的开合提供所需动力源。6 . The control system of an electric drive linear cable routing machine according to claim 1 , wherein the PLC control system further comprises an auxiliary hydraulic unit, and the auxiliary hydraulic unit provides the opening and closing of the tire during the cable retraction process. 7 . required power source. 7.根据权利要求1所述的一种电驱动直线布缆机控制系统,其特征在于，所述布缆机包括底座、竖直支撑架(3)、轮胎机组(4)和线缆导向机构(5)；7. A control system for an electrically driven linear cable routing machine according to claim 1, wherein the cable routing machine comprises a base, a vertical support frame (3), a tire unit (4) and a cable guide mechanism (5); 所述底座上设置有竖直支撑架(3)，所述竖直支撑架(3)上设置有若干个用于驱动线缆收放的轮胎机组(4)，所述底座上设置有两个线缆导向机构(5)，两个所述线缆导向机构(5)位于竖直支撑架(3)的两端。A vertical support frame (3) is arranged on the base, a plurality of tire units (4) for driving cables are arranged on the vertical support frame (3), and two tire units (4) are arranged on the base A cable guide mechanism (5), two of the cable guide mechanisms (5) are located at both ends of the vertical support frame (3). 8.根据权利要求7所述的一种电驱动直线布缆机控制系统,其特征在于，所述线缆导向机构(5)对线缆的导向槽口正对轮胎机组(4)对线缆的传送槽。8. An electric drive linear cable routing machine control system according to claim 7, characterized in that the guide notch of the cable guide mechanism (5) to the cable is opposite to the tire unit (4) to the cable transmission slot.
CN202210877659.XA 2022-07-25 2022-07-25 A control system for an electric drive linear cabling machine Pending CN115108410A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202210877659.XA CN115108410A (en) 2022-07-25 2022-07-25 A control system for an electric drive linear cabling machine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202210877659.XA CN115108410A (en) 2022-07-25 2022-07-25 A control system for an electric drive linear cabling machine

Publications (1)

Publication Number Publication Date
CN115108410A true CN115108410A (en) 2022-09-27

Family

ID=83334858

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202210877659.XA Pending CN115108410A (en) 2022-07-25 2022-07-25 A control system for an electric drive linear cabling machine

Country Status (1)

Country Link
CN (1) CN115108410A (en)

Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0473036A2 (en) * 1990-08-25 1992-03-04 B.V. Hollandse Apparatenfabriek H.A.F. Wire bending machine for insulated wire
CN1404644A (en) * 2000-02-22 2003-03-19 魁北克水电公司 Remote-operated trolley for inspection and intervention for a live electrical power grid in operation and ice removing equipment
US20060150857A1 (en) * 2003-02-04 2006-07-13 Nicolas Pouliot Remote-controlled vehicle which travels on conductors and which can pass over obstacles by means of temporary support rotors
CN201126940Y (en) * 2008-05-26 2008-10-01 金红专 Track barrow
CN103928863A (en) * 2014-03-20 2014-07-16 国家电网公司 An electric overhead line traction machine
CN107947032A (en) * 2017-11-24 2018-04-20 上海市基础工程集团有限公司 Clamping device for wheeled cable laying machine
EP3694064A1 (en) * 2019-02-08 2020-08-12 Tesmec SpA Cable recovery machine
CN113955570A (en) * 2021-09-30 2022-01-21 中船重工海为郑州高科技有限公司 A operation equipment for high-speed railway cable lays

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0473036A2 (en) * 1990-08-25 1992-03-04 B.V. Hollandse Apparatenfabriek H.A.F. Wire bending machine for insulated wire
CN1404644A (en) * 2000-02-22 2003-03-19 魁北克水电公司 Remote-operated trolley for inspection and intervention for a live electrical power grid in operation and ice removing equipment
US20060150857A1 (en) * 2003-02-04 2006-07-13 Nicolas Pouliot Remote-controlled vehicle which travels on conductors and which can pass over obstacles by means of temporary support rotors
CN201126940Y (en) * 2008-05-26 2008-10-01 金红专 Track barrow
CN103928863A (en) * 2014-03-20 2014-07-16 国家电网公司 An electric overhead line traction machine
CN107947032A (en) * 2017-11-24 2018-04-20 上海市基础工程集团有限公司 Clamping device for wheeled cable laying machine
EP3694064A1 (en) * 2019-02-08 2020-08-12 Tesmec SpA Cable recovery machine
CN113955570A (en) * 2021-09-30 2022-01-21 中船重工海为郑州高科技有限公司 A operation equipment for high-speed railway cable lays

Similar Documents

Publication Publication Date Title
CN105947917B (en) Aerostatics Ground Mooring towing capstan
CN203582355U (en) Submarine cable burying machine take-up and pay-off towing winch
CN104671137A (en) Retractable towing winch of submarine cable embedding machine
CN102963766B (en) Control device of wire arranging flatness for take-up machine
CN204716239U (en) A kind of based on the automatic towing device of chain-drive electric cable for coal mining machine
CN106400455A (en) Ultrasonic edge sealing and cutting machine with automatic drafting and video error correction functions and application method thereof
CN204823450U (en) Automatic device that pulls of coal -winning machine cable based on steel -cable drawing
CN102646487A (en) A wire take-up mechanism for a sheathed wire
CN107381392A (en) Towing winch peculiar to vessel
CN210393543U (en) Self-rope-discharging winch
CN115108410A (en) A control system for an electric drive linear cabling machine
CN112010212A (en) An automatic cable arrangement
CN222006831U (en) Wire compactor to avoid wire tangles
CN119100291A (en) A double servo motor driven capstan grinder
CN115108399A (en) A hydraulically driven linear cable laying machine control system
CN113639913B (en) Real-time tension testing device of rope-driven parallel robot
CN217627319U (en) Electric hoist with rope arranging mechanism
CN115303896A (en) Emergency brake system of tire cable laying machine
CN217934824U (en) Pulling mechanism for wire and cable laying
CN115097780A (en) A constant tension submarine cable operation traction system
CN212831992U (en) Security protection supervisory equipment wire and cable pay-off with protection machanism
CN114772492A (en) Hydraulic towing winch with tension and speed detection function
CN116238960A (en) Intelligent cable winding and arranging equipment
CN221821582U (en) Marine testing equipment retracting and launching device
CN218145115U (en) Horizontal traction device with adjustable speed and displayable tensioning pressure

Legal Events

Date Code Title Description
PB01 Publication
PB01 Publication
SE01 Entry into force of request for substantive examination
SE01 Entry into force of request for substantive examination