CN102646487A - A wire take-up mechanism for a sheathed wire - Google Patents
A wire take-up mechanism for a sheathed wire Download PDFInfo
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Abstract
Description
技术领域 technical field
本发明属于机械技术领域,涉及一种加工电缆或线缆的设备,具体涉及一种护套线的收线机构。The invention belongs to the technical field of machinery, and relates to equipment for processing cables or cables, in particular to a wire take-up mechanism for sheathed wires.
背景技术 Background technique
电力电缆和通讯电缆是我国出口产品的第二大支柱产品,一根大的电缆由多根或者多对小的电缆以一定的螺旋距离绞合而成,以改善电缆的抗弯曲能力和提高电子信号的抗干扰能力,这样用以绞合的机器便应用而生,现有的绞对装置一般包括放线机构、收线机构、牵引机构以及摇篮组件等,通过放线机构放出的线缆经对绞后成护套线最后需要经收线机构进行收线,而现有绞对装置最大的缺点是收线机构在收线的过程中是斜向进行收线的,这样在收线的过程中张力也不稳定,稳定性差,容易在加工的过程中对线缆造成损伤。Power cables and communication cables are the second pillar products of China's export products. A large cable is twisted by multiple or pairs of small cables at a certain helical distance to improve the bending resistance of the cable and improve the electronic performance. The anti-interference ability of the signal, so the machine used for twisting is applied. The existing twisting device generally includes a pay-off mechanism, a take-up mechanism, a traction mechanism, and a cradle assembly. The cables released by the pay-off mechanism are passed through After twisting, the sheathed wire needs to be taken up by the take-up mechanism at last, and the biggest shortcoming of the existing twisted pair device is that the take-up mechanism takes up the wire obliquely during the take-up process, so in the process of take-up The medium tension is also unstable, and the stability is poor, which is easy to cause damage to the cable during processing.
发明内容 Contents of the invention
本发明所要解决的技术问题是针对现有技术的现状,而提供一种结构稳定可靠,工作效率高的护套线的收线机构。The technical problem to be solved by the present invention is to provide a sheath wire take-up mechanism with stable and reliable structure and high working efficiency in view of the current state of the prior art.
本发明解决上述技术问题所采用的技术方案为:一种护套线的收线机构,其特征在于,包括底座、机座以及收线总成部件,所述的机座设置在底座上且能够沿底座移动,收线总成部件设置在机座上,所述的收线总成部件包括收线架、收线盘、旋转驱动装置以及高度调节装置,所述的收线盘安装在收线架上,高度调节装置设置在收线架下部与机座之间,所述的旋转驱动装置设置在收线架上并带动收线盘旋转,对绞线缆输送到收线盘上并整齐均匀地排布在收线盘上。The technical solution adopted by the present invention to solve the above technical problems is: a wire take-up mechanism for a sheathed wire, which is characterized in that it includes a base, a machine base and a wire take-up assembly, and the machine base is arranged on the base and can Moving along the base, the wire take-up assembly parts are arranged on the machine base, and the wire take-up assembly parts include a wire take-up rack, a wire take-up reel, a rotary drive device and a height adjustment device, and the wire take-up reel is installed on the wire take-up On the frame, the height adjustment device is arranged between the lower part of the wire take-up frame and the machine base. The rotating drive device is arranged on the wire take-up frame and drives the wire take-up reel to rotate. Arranged on the take-up reel.
为优化上述方案采取的措施具体包括:Measures taken to optimize the above-mentioned scheme include:
在上述的一种护套线的收线机构中,所述的旋转驱动装置包括旋转驱动电机、旋转轴、大盘轮以及同步带,所述的大盘轮的一端与收线盘固定连接,另一端与旋转轴固定连接,所述的同步带分别与旋转驱动电机的输出端连接和旋转轴连接。这里为了方便进行带动收线盘旋转,采用大盘轮带动收线盘的方法,旋转驱动电机通过同步带带动旋转轴旋转,由于大盘轮是与旋转轴固定连接的,这样就带动大盘轮旋转,又由于收线盘与大盘轮固定连接,这样又带动了收线盘旋转进行收线。In the above-mentioned take-up mechanism for a sheathed wire, the rotary drive device includes a rotary drive motor, a rotating shaft, a large disk wheel and a synchronous belt, one end of the large disk wheel is fixedly connected to the take-up reel, and the other end It is fixedly connected with the rotating shaft, and the synchronous belt is respectively connected with the output end of the rotating drive motor and the rotating shaft. Here, in order to drive the take-up reel to rotate conveniently, the method of driving the take-up reel with the large plate wheel is adopted. The rotating drive motor drives the rotating shaft to rotate through the synchronous belt. Since the large plate wheel is fixedly connected with the rotating shaft, it will drive the large plate wheel to rotate. Because the take-up reel is fixedly connected with the large plate wheel, it drives the take-up reel to rotate and take-up.
在上述的一种护套线的收线机构中,所述的大盘轮的中部上制有凸出的连接头,所述的连接头上设置有带动头,所述的收线盘上分别制有连接孔和带动孔与连接头和带动头相配合。这里通过带动头与收线盘连接是为了保证力传递的稳定性。In the above-mentioned wire take-up mechanism of a sheathed wire, a protruding connecting head is formed on the middle part of the large disc wheel, and a driving head is arranged on the described connecting head, and A connecting hole and a driving hole are arranged to match the connecting head and the driving head. The purpose of connecting the drive head with the take-up reel here is to ensure the stability of force transmission.
在上述的一种护套线的收线机构中,该收线机构还包括设置在收线架上的定位装置,所述的定位装置包括气缸以及与气缸固定连接的定位头,收线盘的两端分别通过连接头和定位头固定在收线架上。当需要在收线架上安装空的收线盘时,首先将收线盘上的连接孔和带动孔分别对准连接头和带动头,连接固定一端后,再操作另一端的气缸,使得气缸推动定位头将收线盘定位在收线架上,当收线盘收满线缆后,再操作气缸反向运动,使得定位头退出,然后取出收线盘即可。In the above-mentioned take-up mechanism for the sheathed wire, the take-up mechanism also includes a positioning device arranged on the take-up frame, the positioning device includes a cylinder and a positioning head fixedly connected with the cylinder, the take-up reel The two ends are respectively fixed on the take-up frame through the connecting head and the positioning head. When it is necessary to install an empty take-up reel on the take-up frame, first align the connecting hole and the driving hole on the take-up reel with the connecting head and the driving head respectively, and after connecting and fixing one end, operate the cylinder at the other end to make the cylinder Push the positioning head to position the take-up reel on the take-up rack. When the take-up reel is full of cables, operate the cylinder to move in reverse to make the positioning head withdraw, and then take out the take-up reel.
在上述的一种护套线的收线机构中,所述的收线架的下部与机座之间一侧两端上设置有固定脚,高度调节装置设置在收线架下部与机座之间另一侧,所述的高度调节装置包括升降汽缸和限位杆,所述的升降汽缸的输出端与收线架固定连接,所述的限位杆对收线架的调整高度进行限位。这里通过根据实际需要实时地调节收线架的相对高度,保证收线动作的流畅性,调整高度时只需要操作升降汽缸带动收线架一侧上下运动即可完成调节。In the above-mentioned take-up mechanism for sheathed wires, fixed feet are provided on both ends of one side between the lower part of the take-up frame and the machine base, and the height adjustment device is arranged between the lower part of the take-up frame and the machine base. On the other side of the room, the height adjustment device includes a lift cylinder and a limit rod, the output end of the lift cylinder is fixedly connected to the wire take-up frame, and the limit rod limits the adjusted height of the wire take-up frame . Here, the relative height of the take-up frame is adjusted in real time according to the actual needs to ensure the smoothness of the take-up action. When adjusting the height, it is only necessary to operate the lifting cylinder to drive one side of the take-up frame to move up and down to complete the adjustment.
在上述的一种护套线的收线机构中,该收线机构还包括安装在底座上的横向移动装置,横向移动装置包括移动驱动电机、驱动带以及丝杆,移动驱动电机的通过驱动带与丝杆连接,丝杆的两端分别固定在机座的两侧上,机座的中部穿套在丝杆上,所述的底座上还安装有导轨,机座通过导轨设置在底座上。这里通过移动驱动电机带动丝杆转动,又由于丝杆是与机座固定的,这样就带动机座在底座上沿导轨进行横向移动,可以根据实际需要对横向位置进行调整。In the above-mentioned take-up mechanism for a sheathed wire, the take-up mechanism also includes a lateral movement device installed on the base, the lateral movement device includes a moving drive motor, a driving belt and a screw rod, and the moving drive motor passes through the driving belt. Connect with screw mandrel, the two ends of screw mandrel are respectively fixed on the both sides of machine base, the middle part of machine base wears on the screw mandrel, and guide rail is also installed on described base, and machine base is arranged on the base through guide rail. Here, the screw mandrel is driven to rotate by the mobile driving motor, and because the screw mandrel is fixed with the machine base, the machine base is driven to move laterally along the guide rail on the base, and the lateral position can be adjusted according to actual needs.
与现有技术相比,本发明的优点在于可以收线机构在收线的过程中是直向进行收线的,由于各个部件相互配合可以自动进行调节,牵引线缆传动稳定性好,提高了加工工作效率,加工的过程中不会对线缆造成损伤,保证了加工产品的质量可靠性。Compared with the prior art, the present invention has the advantage that the wire take-up mechanism can take up the wire in a straight direction during the wire take-up process, and the mutual cooperation of various parts can be automatically adjusted, and the traction cable transmission stability is good, which improves the The processing efficiency is high, and the cable will not be damaged during the processing, which ensures the quality and reliability of the processed products.
附图说明 Description of drawings
图1是本护套线中收线机构的立体结构示意图;Fig. 1 is the schematic diagram of the three-dimensional structure of the take-up mechanism in the sheath line;
图2是图1的后视结构示意图;Fig. 2 is a rear view structural schematic diagram of Fig. 1;
图3是图1的右视结构示意图;Fig. 3 is a schematic diagram of the right view structure of Fig. 1;
图4是图1拆掉收线盘后的立体结构示意图;Fig. 4 is a schematic diagram of the three-dimensional structure of Fig. 1 after the take-up reel is removed;
图5是图4的另一方向结构示意图。FIG. 5 is a schematic diagram of the structure in another direction of FIG. 4 .
具体实施方式 Detailed ways
以下是本发明的具体实施例并结合附图,对本发明的技术方案作进一步的描述,但本发明并不限于这些实施例。The following are specific embodiments of the present invention and in conjunction with the accompanying drawings, the technical solutions of the present invention are further described, but the present invention is not limited to these embodiments.
图中,底座1;机座2;收线总成部件3;收线架4;收线盘5;连接孔5a;带动孔5b;旋转驱动装置6;旋转驱动电机61;旋转轴62;大盘轮63;连接头63a;带动头63b;同步带64;高度调节装置7;升降汽缸71;限位杆72;定位装置8;气缸81;定位头82;横向移动装置9;移动驱动电机91;驱动带92;丝杆93;固定脚10;导轨11。In the figure, the
如图1、图2以及图3所示,本护套线的收线机构包括底座1、机座2以及收线总成部件3,机座2设置在底座1上且能够沿底座1移动,收线总成部件3设置在机座2上,收线机构包括安装在底座1上的横向移动装置9,横向移动装置9包括移动驱动电机91、驱动带92以及丝杆93,移动驱动电机91的通过驱动带92与丝杆93连接,丝杆93的两端分别固定在机座2的两侧上,机座2的中部穿套在丝杆93上,底座1上还安装有导轨11,机座2通过导轨11设置在底座1上,这里通过移动驱动电机91带动丝杆93转动,又由于丝杆93是与机座2固定的,这样就带动机座2在底座1上沿导轨11进行横向移动,可以根据实际需要对横向位置进行调整。As shown in Figure 1, Figure 2 and Figure 3, the take-up mechanism of the sheath line includes a
如图4、图5所示,收线总成部件3包括收线架4、收线盘5、旋转驱动装置6以及高度调节装置7,收线盘5安装在收线架4上,高度调节装置7设置在收线架4下部与机座2之间,收线架4的下部与机座2之间一侧两端上设置有固定脚10,高度调节装置7设置在收线架4下部与机座2之间另一侧,高度调节装置7包括升降汽缸71和限位杆72,升降汽缸71的输出端与收线架4固定连接,限位杆72对收线架4的调整高度进行限位,这里通过根据实际需要实时地调节收线架4的相对高度,保证收线动作的流畅性,调整高度时只需要操作升降汽缸71带动收线架4一侧上下运动即可完成调节;As shown in Fig. 4 and Fig. 5, the take-up assembly part 3 includes a take-
旋转驱动装置6设置在收线架4上并带动收线盘5旋转,旋转驱动装置6包括旋转驱动电机61、旋转轴62、大盘轮63以及同步带64,大盘轮63的一端与收线盘5固定连接,另一端与旋转轴62固定连接,同步带64分别与旋转驱动电机61的输出端连接和旋转轴62连接,大盘轮63的中部上制有凸出的连接头63a,为了保证力传递的稳定性,连接头63a上设置有带动头63b,收线盘5上分别制有连接孔5a和带动孔5b与连接头63a和带动头63b相配合,这里采用大盘轮63带动收线盘5的方法,旋转驱动电机61通过同步带64带动旋转轴62旋转,由于大盘轮63是与旋转轴62固定连接的,这样就带动大盘轮63旋转,又由于收线盘5与大盘轮63固定连接,这样又带动了收线盘5旋转进行收线。The
为了方便更换安装收线盘5,该收线机构还包括设置在收线架4上的定位装置8定位装置8包括气缸81以及与气缸81固定连接的定位头82,收线盘5的两端分别通过连接头63a和定位头82固定在收线架4上。In order to facilitate replacement and installation of the take-
工作时,首先将空的收线盘5上的连接孔5a和带动孔5b分别对准连接头63a和带动头63b,连接固定一端后,再操作另一端的气缸81,使得气缸81推动定位头82将收线盘5定位在收线架4上,这里通过移动驱动电机91可以带动机座2在底座1上移动,调整到合适的位置,可以操作升降汽缸71调整收线架4的高度,再对绞线缆输送到收线盘5上,然后启动旋转驱动电机61通过同步带64带动旋转轴62旋转,旋转轴62带动大盘轮63旋转,大盘轮63带动收线盘5旋转进行收线,当线缆整齐均匀地排满在收线盘5上后,再操作气缸81反向运动,使得定位头82退出,然后取出收线盘5即可。During work, first align the connecting
本文中所描述的具体实施例仅仅是对本发明精神作举例说明。本发明所属技术领域的技术人员可以对所描述的具体实施例做各种各样的修改或补充或采用类似的方式替代,但并不会偏离本发明的精神所定义的范围。The specific embodiments described herein are merely illustrative of the spirit of the invention. Those skilled in the art to which the present invention pertains may make various modifications or supplements to the described specific embodiments, or replace them in similar ways, without departing from the scope defined by the spirit of the present invention.
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