CN115092670B - An intelligent mechanical automatic feeding device and method - Google Patents
An intelligent mechanical automatic feeding device and method Download PDFInfo
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- CN115092670B CN115092670B CN202210623437.5A CN202210623437A CN115092670B CN 115092670 B CN115092670 B CN 115092670B CN 202210623437 A CN202210623437 A CN 202210623437A CN 115092670 B CN115092670 B CN 115092670B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/90—Devices for picking-up and depositing articles or materials
- B65G47/901—Devices for picking-up and depositing articles or materials provided with drive systems with rectilinear movements only
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66F—HOISTING, LIFTING, HAULING OR PUSHING, NOT OTHERWISE PROVIDED FOR, e.g. DEVICES WHICH APPLY A LIFTING OR PUSHING FORCE DIRECTLY TO THE SURFACE OF A LOAD
- B66F9/00—Devices for lifting or lowering bulky or heavy goods for loading or unloading purposes
- B66F9/06—Devices for lifting or lowering bulky or heavy goods for loading or unloading purposes movable, with their loads, on wheels or the like, e.g. fork-lift trucks
- B66F9/075—Constructional features or details
- B66F9/12—Platforms; Forks; Other load supporting or gripping members
- B66F9/18—Load gripping or retaining means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
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Abstract
Description
技术领域Technical field
本发明涉及机械技术领域,具体为一种智能机械自动化进料装置及方法。The invention relates to the field of mechanical technology, specifically an intelligent mechanical automatic feeding device and method.
背景技术Background technique
自动化是指机器设备、系统或过程(生产、管理过程)在没有人或较少人的直接参与下,按照人的要求,经过自动检测、信息处理、分析判断、操纵控制,实现预期的目标的过程。自动化技术广泛用于工业、农业、军事、科学研究、交通运输、商业、医疗、服务和家庭等方面。Automation means that machines, equipment, systems or processes (production and management processes) achieve expected goals through automatic detection, information processing, analysis and judgment, and manipulation and control according to human requirements without the direct participation of people or fewer people. process. Automation technology is widely used in industry, agriculture, military, scientific research, transportation, commerce, medical care, services and homes.
进料装置的一般结构主要由输送带、滚筒、支承装置、驱动装置、张紧装置、卸料装置、清扫装置和机架等部件组成,带式送料器是一种连续送料机械,它用一根环绕于前、后两个滚筒上的输送带作为牵引及承载构件,驱动滚筒依靠摩擦力驱动输送带运动,并带动物料一起运行,从而实现输送物料的目的。The general structure of the feeding device mainly consists of a conveyor belt, a roller, a supporting device, a driving device, a tensioning device, an unloading device, a cleaning device and a frame. The belt feeder is a continuous feeding machine that uses a The conveyor belt surrounding the front and rear rollers serves as a traction and load-bearing component. The driving rollers rely on friction to drive the conveyor belt movement and drive the materials to run together, thereby achieving the purpose of transporting materials.
原有的进料装置基本都是运用人工进料,大大增加工人的劳动力,增加安全系数,降低生产效率并增加成本;不能满足高度不同的进料箱的进料功能,增加更换设备而导致成本的浪费,减少实用性;现有的进料装置采用L型进料,进料速度减慢,工作效率降低;一般的进料装置不能满足不同规格材料的夹紧,而且加紧力度小,材料易脱落,减少进料效率。The original feeding device basically uses manual feeding, which greatly increases the labor force of workers, increases the safety factor, reduces production efficiency and increases costs; it cannot meet the feeding functions of feeding boxes with different heights, and increases the cost of replacing equipment. waste and reduce practicality; the existing feeding device adopts L-shaped feeding, which slows down the feeding speed and reduces the work efficiency; the general feeding device cannot meet the clamping of materials of different specifications, and the tightening force is small, and the material is easy to fall off, reducing feeding efficiency.
因此,有必要设计一个解决上述问题的一种智能机械自动化进料装置及方法。Therefore, it is necessary to design an intelligent mechanical automatic feeding device and method that solves the above problems.
发明内容Contents of the invention
本发明的目的在于提供一种智能机械自动化进料装置及方法,以解决上述背景技术中提出的问题。The purpose of the present invention is to provide an intelligent mechanical automatic feeding device and method to solve the problems raised in the above background technology.
为实现上述目的,本发明提供如下技术方案:一种智能机械自动化进料装置,包括底板与滚轮,所述底板的下端设有若干个均匀分布的滚轮,所述底板的上端设有横梁,所述横梁的外侧设有抬升机构且固定连接;In order to achieve the above object, the present invention provides the following technical solution: an intelligent mechanical automatic feeding device, including a base plate and rollers. The lower end of the base plate is provided with several evenly distributed rollers, and the upper end of the base plate is provided with a cross beam. A lifting mechanism is provided on the outside of the cross beam and is fixedly connected;
所述抬升机构包括转动电机,所述转动电机的上端固定连接底板,所述转动电机的上端设有转动电机轴且转动连接,所述转动电机轴的外侧转动底板,所述转动电机轴的上端固定连接蜗杆,所述蜗杆的两端啮合两个对称分布的涡轮,所述涡轮内部穿插有第一转轴且转动连接,所述第一转轴的两端转动连接底板,所述第一转轴的靠近底板的两端均穿插有第三皮带轮且固定连接,所述第三皮带轮的外侧啮合连接皮带,所述皮带的远离第三皮带轮的一端啮合连接第四皮带轮,所述第四皮带轮的一端固定连接竖向锥齿轮,所述竖向锥齿轮与第四皮带轮的内部均穿插有第二转轴且固定连接,所述第二转轴的两端转动连接底板,所述竖向锥齿轮的一端啮合连接横向锥齿轮,所述横向锥齿轮的上端固定连接连接柱,所述连接柱的上端固定连接螺纹套,所述连接柱的外侧转动连接底板,所述螺纹套的内部螺纹连接滑动圆盘,所述滑动圆盘的上端固定连接L型杆,所述L型杆的外侧滑动连接螺纹套,所述L型杆的远离螺纹套的一端固定连接横梁;The lifting mechanism includes a rotating motor, the upper end of the rotating motor is fixedly connected to the base plate, the upper end of the rotating motor is provided with a rotating motor shaft and is rotationally connected, the outer side of the rotating motor shaft rotates the base plate, and the upper end of the rotating motor shaft The worm is fixedly connected, and the two ends of the worm mesh with two symmetrically distributed turbines. A first rotating shaft is interspersed inside the turbine and is rotationally connected. The two ends of the first rotating shaft are rotationally connected to the base plate. The first rotating shaft is close to Both ends of the bottom plate are interspersed with third pulleys and are fixedly connected. The outside of the third pulley is meshed with a belt. One end of the belt away from the third pulley is meshed with and connected with the fourth pulley. One end of the fourth pulley is fixedly connected. Vertical bevel gear. The vertical bevel gear and the fourth pulley are both interspersed with a second rotating shaft and fixedly connected. Both ends of the second rotating shaft are rotationally connected to the bottom plate. One end of the vertical bevel gear is meshed and connected horizontally. Bevel gear, the upper end of the transverse bevel gear is fixedly connected to the connecting column, the upper end of the connecting column is fixedly connected to the threaded sleeve, the outside of the connecting column is rotatably connected to the bottom plate, the internal thread of the threaded sleeve is connected to the sliding disk, and the The upper end of the sliding disk is fixedly connected to the L-shaped rod, the outside of the L-shaped rod is slidably connected to the threaded sleeve, and the end of the L-shaped rod away from the threaded sleeve is fixedly connected to the cross beam;
所述横梁内设有横梁槽,所述横梁槽内设有送料机构;A beam groove is provided in the beam, and a feeding mechanism is provided in the beam groove;
所述送料机构包括旋转电机,所述旋转电机的一端固定连接横梁的一端,所述旋转电机的一端设有旋转电机轴且转动连接,所述旋转电机轴的外侧转动连接横梁,所述旋转电机轴的远离旋转电机的一端固定连接第一皮带轮,所述第一皮带轮的远离旋转电机轴的一端固定连接丝杠,所述丝杠的远离第一皮带轮的一端转动连接横梁,所述第一皮带轮的外侧啮合连接皮带,所述皮带的远离第一皮带轮的一端啮合连接第二皮带轮,所述第二皮带轮的一端固定连接齿轮轴,所述齿轮轴的远离第二皮带轮的一端转动连接横梁,所述丝杠的外侧滚珠丝杠副连接滚珠螺母,所述滚珠螺母的一端固定连接第一T型块,所述第一T型块的远离滚珠螺母的一端滑动连接齿条板,所述齿条板的一端啮合连接齿轮轴;The feeding mechanism includes a rotating motor. One end of the rotating motor is fixedly connected to one end of the cross beam. One end of the rotating motor is provided with a rotating motor shaft and is rotationally connected. The outside of the rotating motor shaft is rotationally connected to the cross beam. The rotating motor One end of the shaft away from the rotating motor is fixedly connected to the first pulley, one end of the first pulley away from the rotating motor shaft is fixedly connected to the screw, and one end of the screw screw is connected to the cross beam in a rotational manner. The first pulley The outer side of the belt is meshed and connected to the belt, and the end of the belt away from the first pulley is meshed and connected to the second pulley. One end of the second pulley is fixedly connected to the gear shaft, and the end of the gear shaft away from the second pulley is rotatably connected to the cross beam. The outer ball screw pair of the screw is connected to a ball nut. One end of the ball nut is fixedly connected to the first T-shaped block. One end of the first T-shaped block away from the ball nut is slidingly connected to the rack plate. The rack plate One end of the plate is engaged with the gear shaft;
所述齿条板的下端规定连接夹紧箱,所述夹紧箱内设有夹紧机构,所述夹紧机构从两端夹紧货物,所述横梁的远离夹紧机构的一端设有进料箱;The lower end of the rack plate is connected to a clamping box. A clamping mechanism is provided in the clamping box. The clamping mechanism clamps goods from both ends. One end of the cross beam away from the clamping mechanism is provided with an inlet. material box;
所述夹紧机构包括夹紧电机,所述夹紧电机的一端固定连接夹紧箱上,所述夹紧电机的一端设有夹紧电机轴且转动连接,所述夹紧电机轴的外侧转动连接夹紧箱,所述夹紧电机轴的远离夹紧电机的一端固定连接凸轮,所述凸轮的外侧设有凸轮槽,所述凸轮槽内滑动连接滚珠,所述滚珠的下端固定连接连接杆,所述连接杆的下端固定连接滑杆,所述滑杆的下端固定连接梯形滑块,所述梯形滑块的两端固定连接两个对称分布的第二T型块,所述第二T型块的外侧滑动连接滑槽,所述滑槽对称分布在矩形滑块的一端,所述矩形滑块的两端设有矩形槽,所述矩形滑块通过矩形槽滑动连接夹紧箱,所述矩形滑块的下端固定连接夹子。The clamping mechanism includes a clamping motor. One end of the clamping motor is fixedly connected to the clamping box. One end of the clamping motor is provided with a clamping motor shaft and is rotatably connected. The outside of the clamping motor shaft rotates. Connect the clamping box, the end of the clamping motor shaft away from the clamping motor is fixedly connected to the cam, the outside of the cam is provided with a cam groove, the ball is slidingly connected in the cam groove, and the lower end of the ball is fixedly connected to the connecting rod , the lower end of the connecting rod is fixedly connected to the sliding rod, the lower end of the sliding rod is fixedly connected to the trapezoidal slider, and the two ends of the trapezoidal slider are fixedly connected to two symmetrically distributed second T-shaped blocks. The outer side of the block is slidably connected to a chute, which is symmetrically distributed at one end of the rectangular slider. The two ends of the rectangular slider are provided with rectangular grooves. The rectangular slider is slidably connected to the clamping box through the rectangular grooves. The lower end of the rectangular slider is fixedly connected to a clip.
优选的,所述夹子上设有胶皮垫。Preferably, the clip is provided with a rubber pad.
优选的,所述齿条板的上端固定连接限位板。Preferably, the upper end of the rack plate is fixedly connected to the limiting plate.
优选的,所述第二T型块的两端斜面要与矩形滑块的斜面共线。Preferably, the inclined surfaces at both ends of the second T-shaped block are collinear with the inclined surfaces of the rectangular slider.
优选的,所述凸轮槽的大小要与滚珠的大小一致。Preferably, the size of the cam groove should be consistent with the size of the ball.
一种智能机械自动化进料方法,其步骤是:An intelligent mechanical automated feeding method, the steps of which are:
通过设置滚轮先把该装置停靠在需要进料的进料箱旁,在通过滚轮自带的自锁功能把该装置固定在原地;By setting the rollers, first park the device next to the feeding box that needs to be fed, and then use the self-locking function of the rollers to fix the device in place;
通过进料箱的高度来调节进料高度,开启转动电机带动螺纹套转动,螺纹套转动带动L型杆向上移动,L型杆向上移动从而实现横梁的上升,从而确定进料高度,开启转动电机带动转动电机轴转动,转动电机轴转动带动蜗杆转动,蜗杆转动带动两个对称分布的涡轮转动,两个对称分布的涡轮转动带动第一转轴转动,第一转轴转动带动两个对称分布的第三皮带轮转动,两个对称分布的第三皮带轮转动带动第二皮带转动,第二皮带转动带动第四皮带轮转动,第四皮带轮转动带动竖向锥齿轮转动,竖向锥齿轮转动带动横向锥齿轮转动,横向锥齿轮转动带动连接柱转动,连接柱转动带动螺纹套转动,螺纹套转动带动滑动圆盘向上移动,滑动圆盘向上移动带动L型杆向上的移动,L型杆向上的移动带动横梁向上移动,从而实现抬升机构的功能;Adjust the feeding height through the height of the feeding box. Turn on the rotating motor to drive the threaded sleeve to rotate. The rotation of the threaded sleeve drives the L-shaped rod to move upward. The L-shaped rod moves upward to realize the rise of the cross beam, thereby determining the feeding height. Turn on the rotating motor. The rotation of the rotating motor shaft drives the rotation of the rotating motor shaft. The rotation of the rotating motor shaft drives the rotation of the worm. The rotation of the worm drives the rotation of two symmetrically distributed turbines. The rotation of the two symmetrically distributed turbines drives the rotation of the first rotating shaft. The rotation of the first rotating shaft drives the two symmetrically distributed third turbines. The pulley rotates, and the rotation of the two symmetrically distributed third pulleys drives the second belt to rotate. The rotation of the second belt drives the fourth pulley to rotate. The rotation of the fourth pulley drives the vertical bevel gear to rotate. The rotation of the vertical bevel gear drives the horizontal bevel gear to rotate. The rotation of the transverse bevel gear drives the connecting column to rotate. The rotation of the connecting column drives the threaded sleeve to rotate. The rotation of the threaded sleeve drives the sliding disk to move upward. The upward movement of the sliding disk drives the L-shaped rod to move upward. The upward movement of the L-shaped rod drives the cross beam to move upward. , thereby realizing the function of the lifting mechanism;
抓取材料,通过开启夹紧电机带动两个对称分布的夹子向中心靠拢,从而实现材料的夹取,开启夹紧电机带动夹紧电机轴转动,夹紧电机轴转动带动凸轮转动,凸轮转动带动滚珠向上移动,滚珠向上移动带动连接杆向上移动,接杆向上移动带动滑杆向上移动,滑杆向上移动带动梯形滑块向上移动,梯形滑块向上移动带动第二T型块向上移动,第二T型块向上移动带动两个对称分布的矩形滑块向中心移动,两个对称分布的矩形滑块向中心移动带动夹子向中心移动从而夹紧材料;Grab the material, and turn on the clamping motor to drive the two symmetrically distributed clamps closer to the center, thereby realizing the clamping of the material. Turn on the clamping motor to drive the clamping motor shaft to rotate. The clamping motor shaft rotates to drive the cam to rotate, and the cam rotation drives the cam to rotate. The ball moves upward, the ball moves upward to drive the connecting rod to move upward, the connecting rod moves upward to drive the sliding rod to move upward, the sliding rod moves upward to drive the trapezoidal slider to move upward, the trapezoidal slider moves upward to drive the second T-shaped block to move upward, and the second T-shaped block moves upward. The upward movement of the T-shaped block drives the two symmetrically distributed rectangular slide blocks to move to the center. The two symmetrically distributed rectangular slide blocks move to the center and drive the clamp to move to the center to clamp the material;
运输材料,开启旋转电机分别带动丝杠与齿轮轴转动从而使得齿条板对带动夹紧机构边上升边移动至进料箱的进料口,开启旋转电机带动旋转电机轴转动,旋转电机轴转动带动第一皮带轮转动,第一皮带轮转动带动丝杠转动,丝杠转动带动滚珠螺母发生移动,滚珠螺母发生移动带动第一T型块移动,第一T型块移动带动齿条板移动,第一皮带轮转动带动皮带转动,皮带转动带动第二皮带轮转动,第二皮带轮转动带动齿轮轴转动,齿轮轴转动带动齿条板向上移动,从而实现齿条板的斜线进料功能;To transport materials, turn on the rotating motor to drive the screw and gear shaft to rotate respectively, so that the rack plate pair drives the clamping mechanism to rise and move to the feed port of the feed box. Turn on the rotating motor to drive the rotating motor shaft to rotate, and the rotating motor shaft rotates. The first pulley is driven to rotate, the rotation of the first pulley drives the screw to rotate, the rotation of the screw drives the ball nut to move, the movement of the ball nut drives the first T-shaped block to move, the movement of the first T-shaped block drives the rack plate to move, the first The rotation of the pulley drives the belt to rotate, the rotation of the belt drives the second pulley to rotate, the rotation of the second pulley drives the gear shaft to rotate, the rotation of the gear shaft drives the rack plate to move upward, thereby realizing the diagonal feeding function of the rack plate;
进料,通过夹紧电机松开夹子使得材料掉入进料箱内,实现材料的自动进料功能;Feeding, the clamping motor loosens the clamp so that the material falls into the feeding box, realizing the automatic feeding function of the material;
后处理,材料在进料箱内加工后供后续工序使用。Post-processing, the materials are processed in the feed box for use in subsequent processes.
与现有技术相比,本发明的有益效果是:本发明一种智能机械自动化进料装置及方法相对于其它发明的优点在于,该发明设有抬升机构,通过开启转动电机带动螺纹套转动,螺纹套转动带动L型杆向上移动,L型杆向上移动从而实现横梁的上升,从而确定进料高度,可以满足高度不同的进料箱的进料功能,减少更换设备而导致成本的浪费,增加实用性;该设备还设有送料机构,通过开启旋转电机分别带动丝杠与齿轮轴转动从而使得齿条板带动夹紧机构边上升边移动至进料箱的进料口,可以实现斜线送料,加快进料速度,提高工作效率;该装置还设有夹紧机构,通过开启夹紧电机带动两个对称分布的夹子向中心靠拢,从而实现材料的取放,可以满足不同规格材料的夹紧,而且加紧力度大,材料不易脱落,增加进料效率;该设备自动化程度高,大大减少工人的劳动力,增加安全系数。Compared with the existing technology, the beneficial effects of the present invention are: The advantage of the intelligent mechanical automatic feeding device and method of the present invention over other inventions is that the invention is provided with a lifting mechanism, and the threaded sleeve is driven to rotate by turning on the rotating motor. The rotation of the threaded sleeve drives the L-shaped rod to move upward, and the L-shaped rod moves upward to realize the rise of the cross beam, thereby determining the feeding height, which can meet the feeding function of feeding boxes with different heights, reduce the waste of costs caused by replacing equipment, and increase Practicality; The equipment is also equipped with a feeding mechanism. By turning on the rotating motor to drive the screw and gear shaft to rotate respectively, the rack plate drives the clamping mechanism to rise and move to the feeding port of the feeding box, thus enabling diagonal feeding. , speeding up the feeding speed and improving work efficiency; the device is also equipped with a clamping mechanism, which drives two symmetrically distributed clamps closer to the center by turning on the clamping motor, thereby realizing the picking and placing of materials, which can meet the clamping of materials of different specifications. , and the tightening force is strong, the material is not easy to fall off, and the feeding efficiency is increased; the equipment is highly automated, greatly reducing the labor force of workers and increasing the safety factor.
附图说明Description of drawings
图1为本发明一种智能机械自动化进料装置的主要结构示意图;Figure 1 is a schematic diagram of the main structure of an intelligent mechanical automated feeding device of the present invention;
图2为本发明一种智能机械自动化进料装置的轴测图;Figure 2 is a isometric view of an intelligent mechanical automated feeding device of the present invention;
图3为本发明一种智能机械自动化进料装置的俯视图;Figure 3 is a top view of an intelligent mechanical automated feeding device of the present invention;
图4为本发明一种智能机械自动化进料装置的夹爪机构的主要结构示意图;Figure 4 is a schematic diagram of the main structure of the clamping mechanism of an intelligent mechanical automatic feeding device according to the present invention;
图5为本发明一种智能机械自动化进料装置的夹爪机构的俯视图;Figure 5 is a top view of the clamping mechanism of an intelligent mechanical automatic feeding device according to the present invention;
图6为图3的A-A剖视图;Figure 6 is a cross-sectional view along line A-A of Figure 3;
图7为图3的B-B剖视图;Figure 7 is a B-B cross-sectional view of Figure 3;
图8为图3的C-C剖视图;Figure 8 is a C-C cross-sectional view of Figure 3;
图9为图5的D-D剖视图;Figure 9 is a D-D cross-sectional view of Figure 5;
图10为图5的E-E剖视图;Figure 10 is a cross-sectional view along E-E of Figure 5;
图11为图6的F处局部放大图;Figure 11 is a partial enlarged view of F in Figure 6;
图12为图6的G处局部放大图;Figure 12 is a partial enlarged view of G in Figure 6;
图13为图7的H处局部放大图;Figure 13 is a partial enlarged view of H in Figure 7;
图14为图7的I处局部放大图;Figure 14 is a partial enlarged view of position I in Figure 7;
图15为图5的J处局部放大图;Figure 15 is a partial enlarged view of J in Figure 5;
图16为图5的K处局部放大图;Figure 16 is a partial enlarged view of K in Figure 5;
图17为图3的L处局部放大图。Figure 17 is a partial enlarged view of L in Figure 3 .
图中:1、底板,2、滚轮,3、螺纹套,4、L型杆,5、横梁,6、齿条板,7、夹紧箱,8、限位板,9、横梁槽,10、旋转电机,11、夹子,12、进料箱,13、旋转电机轴,14、第一皮带轮,15、第二皮带轮,16、皮带,17、丝杠,18、齿轮轴,19、滚珠螺母,20、第一T型块,21、转动电机,22、蜗杆,23、涡轮,24、第一转轴,25、第三皮带轮,26、第二皮带,27、第四皮带轮,28、竖向锥齿轮,29、第二转轴,30、横向锥齿轮,31、连接柱,32、转动电机轴,33、滑动圆盘,34、夹紧电机,35、矩形滑块,36、矩形槽,37、滑槽,38、梯形滑块,39、夹紧电机轴,40、凸轮,41、滑杆,42、滚珠,43、凸轮槽,44、固定块,45、第二T型块,46、连接杆。In the picture: 1. Base plate, 2. Roller, 3. Threaded sleeve, 4. L-shaped rod, 5. Cross beam, 6. Rack plate, 7. Clamping box, 8. Limit plate, 9. Cross beam groove, 10 , rotating motor, 11. clamp, 12. feed box, 13. rotating motor shaft, 14. first pulley, 15. second pulley, 16. belt, 17. screw, 18. gear shaft, 19. ball nut , 20. First T-block, 21. Rotating motor, 22. Worm, 23. Turbine, 24. First rotating shaft, 25. Third pulley, 26. Second belt, 27. Fourth pulley, 28. Vertical Bevel gear, 29. Second rotating shaft, 30. Transverse bevel gear, 31. Connecting column, 32. Rotating motor shaft, 33. Sliding disc, 34. Clamping motor, 35. Rectangular slider, 36. Rectangular slot, 37 , chute, 38, trapezoidal slider, 39, clamping motor shaft, 40, cam, 41, slide rod, 42, ball, 43, cam groove, 44, fixed block, 45, second T-shaped block, 46, Connecting rod.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts fall within the scope of protection of the present invention.
请参阅图1-17,本发明提供一种技术方案:Please refer to Figures 1-17. The present invention provides a technical solution:
一种智能机械自动化进料装置,包括底板1与滚轮2,底板1的下端设有若干个均匀分布的滚轮2,底板1的上端设有横梁5,横梁5的外侧设有抬升机构且固定连接;An intelligent mechanical automatic feeding device includes a base plate 1 and rollers 2. The lower end of the base plate 1 is provided with several evenly distributed rollers 2. The upper end of the base plate 1 is provided with a cross beam 5. The outside of the cross beam 5 is provided with a lifting mechanism and is fixedly connected. ;
抬升机构包括转动电机21,转动电机21的上端固定连接底板1,转动电机21的上端设有转动电机轴32且转动连接,转动电机轴32的外侧转动底板1,转动电机轴32的上端固定连接蜗杆22,蜗杆22的两端啮合两个对称分布的涡轮23,涡轮23内部穿插有第一转轴24且转动连接,第一转轴24的两端转动连接底板1,第一转轴24的靠近底板1的两端均穿插有第三皮带轮25且固定连接,第三皮带轮25的外侧啮合连接第二皮带26,第二皮带26的远离第三皮带轮25的一端啮合连接第四皮带轮27,第四皮带轮27的一端固定连接竖向锥齿轮28,竖向锥齿轮28与第四皮带轮27的内部均穿插有第二转轴29且固定连接,第二转轴29的两端转动连接底板1,竖向锥齿轮28的一端啮合连接横向锥齿轮30,横向锥齿轮30的上端固定连接连接柱31,连接柱31的上端固定连接螺纹套3,连接柱31的外侧转动连接底板1,螺纹套3的内部螺纹连接滑动圆盘33,滑动圆盘33的上端固定连接L型杆4,L型杆4的外侧滑动连接螺纹套3,L型杆4的远离螺纹套3的一端固定连接横梁5,开启转动电机21带动转动电机轴32转动,转动电机轴32转动带动蜗杆22转动,蜗杆22转动带动两个对称分布的涡轮23转动,两个对称分布的涡轮23转动带动第一转轴24转动,第一转轴24转动带动两个对称分布的第三皮带轮25转动,两个对称分布的第三皮带轮25转动带动第二皮带26转动,第二皮带26转动带动第四皮带轮27转动,第四皮带轮27转动带动竖向锥齿轮28转动,竖向锥齿轮28转动带动横向锥齿轮30转动,横向锥齿轮30转动带动连接柱31转动,连接柱31转动带动螺纹套3转动,螺纹套3转动带动滑动圆盘33向上移动,滑动圆盘33向上移动带动L型杆4向上的移动,L型杆4向上的移动带动横梁5向上移动,从而实现抬升机构的功能;The lifting mechanism includes a rotating motor 21. The upper end of the rotating motor 21 is fixedly connected to the base plate 1. The upper end of the rotating motor 21 is provided with a rotating motor shaft 32 and is rotationally connected. The outer side of the rotating motor shaft 32 rotates the base plate 1. The upper end of the rotating motor shaft 32 is fixedly connected. Worm 22, both ends of the worm 22 mesh with two symmetrically distributed turbines 23. A first rotating shaft 24 is inserted inside the turbine 23 and is rotationally connected. Both ends of the first rotating shaft 24 are rotationally connected to the base plate 1, and the first rotating shaft 24 is close to the base plate 1. Both ends of the third pulley 25 are interspersed and fixedly connected. The outer side of the third pulley 25 is meshed with the second belt 26. The end of the second belt 26 away from the third pulley 25 is meshed with the fourth pulley 27. The fourth pulley 27 One end of the second rotating shaft 29 is fixedly connected to the vertical bevel gear 28. The vertical bevel gear 28 and the fourth pulley 27 are both interspersed with a second rotating shaft 29 and fixedly connected. Both ends of the second rotating shaft 29 are rotationally connected to the base plate 1. The vertical bevel gear 28 One end of the transverse bevel gear 30 is meshed and connected to the transverse bevel gear 30, the upper end of the transverse bevel gear 30 is fixedly connected to the connecting column 31, the upper end of the connecting column 31 is fixedly connected to the threaded sleeve 3, the outside of the connecting column 31 is connected to the bottom plate 1 by rotation, and the internal threaded connection of the threaded sleeve 3 is slidably connected. Disk 33, the upper end of the sliding disc 33 is fixedly connected to the L-shaped rod 4, the outside of the L-shaped rod 4 is slidingly connected to the threaded sleeve 3, and the end of the L-shaped rod 4 away from the threaded sleeve 3 is fixedly connected to the beam 5, and the rotating motor 21 is turned on to drive The rotating motor shaft 32 rotates, and the rotating motor shaft 32 rotates to drive the worm 22 to rotate. The rotation of the worm 22 drives the two symmetrically distributed turbines 23 to rotate. The rotation of the two symmetrically distributed turbines 23 drives the first rotating shaft 24 to rotate, and the first rotating shaft 24 rotates to drive the rotation. Two symmetrically distributed third pulleys 25 rotate. The rotation of the two symmetrically distributed third pulleys 25 drives the second belt 26 to rotate. The rotation of the second belt 26 drives the fourth pulley 27 to rotate. The rotation of the fourth pulley 27 drives the vertical bevel gear. 28 rotates, the vertical bevel gear 28 rotates to drive the transverse bevel gear 30 to rotate, the transverse bevel gear 30 rotates to drive the connecting column 31 to rotate, the connecting column 31 rotates to drive the thread sleeve 3 to rotate, the thread sleeve 3 rotates to drive the sliding disc 33 to move upward, sliding The upward movement of the disc 33 drives the L-shaped rod 4 to move upward, and the upward movement of the L-shaped rod 4 drives the cross beam 5 to move upward, thereby realizing the function of the lifting mechanism;
横梁5内设有横梁槽9,横梁槽9内设有送料机构;The crossbeam 5 is provided with a crossbeam groove 9, and the crossbeam groove 9 is provided with a feeding mechanism;
送料机构包括旋转电机10,旋转电机10的一端固定连接横梁5的一端,旋转电机10的一端设有旋转电机轴13且转动连接,旋转电机轴13的外侧转动连接横梁5,旋转电机轴13的远离旋转电机10的一端固定连接第一皮带轮14,第一皮带轮14的远离旋转电机轴13的一端固定连接丝杠17,丝杠17的远离第一皮带轮14的一端转动连接横梁5,第一皮带轮14的外侧啮合连接皮带16,皮带16的远离第一皮带轮14的一端啮合连接第二皮带轮15,第二皮带轮15的一端固定连接齿轮轴18,齿轮轴18的远离第二皮带轮15的一端转动连接横梁5,丝杠17的外侧滚珠丝杠副连接滚珠螺母19,滚珠螺母19的一端固定连接第一T型块20,第一T型块20的远离滚珠螺母19的一端滑动连接齿条板6,齿条板6的一端啮合连接齿轮轴18,开启旋转电机10带动旋转电机轴13转动,旋转电机轴13转动带动第一皮带轮14转动,第一皮带轮14转动带动丝杠17转动,丝杠17转动带动滚珠螺母19发生移动,滚珠螺母19发生移动带动第一T型块20移动,第一T型块20移动带动齿条板6移动,第一皮带轮14转动带动皮带16转动,皮带16转动带动第二皮带轮15转动,第二皮带轮15转动带动齿轮轴18转动,齿轮轴18转动带动齿条板6向上移动,从而实现齿条板6的斜线进料功能;The feeding mechanism includes a rotating motor 10. One end of the rotating motor 10 is fixedly connected to one end of the cross beam 5. One end of the rotating motor 10 is provided with a rotating motor shaft 13 and is rotationally connected. The outside of the rotating motor shaft 13 is connected to the cross beam 5 for rotation. The end of the first pulley 14 away from the rotating motor 10 is fixedly connected to the first pulley 14. The end of the first pulley 14 away from the rotating motor shaft 13 is fixedly connected to the screw 17. The end of the screw 17 away from the first pulley 14 is rotatably connected to the cross beam 5. The first pulley The outer side of 14 is meshed with the belt 16, the end of the belt 16 away from the first pulley 14 is meshed with the second pulley 15, one end of the second pulley 15 is fixedly connected to the gear shaft 18, and the end of the gear shaft 18 away from the second pulley 15 is rotationally connected. The outer ball screw pair of the cross beam 5 and the screw 17 is connected to the ball nut 19. One end of the ball nut 19 is fixedly connected to the first T-shaped block 20, and the end of the first T-shaped block 20 away from the ball nut 19 is slidingly connected to the rack plate 6. , one end of the rack plate 6 is meshed and connected to the gear shaft 18, turning on the rotating motor 10 drives the rotating motor shaft 13 to rotate, the rotating motor shaft 13 rotates to drive the first pulley 14 to rotate, the first pulley 14 rotates to drive the screw 17 to rotate, the screw 17 The rotation drives the ball nut 19 to move, the movement of the ball nut 19 drives the first T-shaped block 20 to move, the movement of the first T-shaped block 20 drives the rack plate 6 to move, the rotation of the first pulley 14 drives the belt 16 to rotate, and the rotation of the belt 16 drives the The second pulley 15 rotates, and the rotation of the second pulley 15 drives the gear shaft 18 to rotate, and the rotation of the gear shaft 18 drives the rack plate 6 to move upward, thereby realizing the oblique feeding function of the rack plate 6;
齿条板6的下端规定连接夹紧箱7,夹紧箱7内设有夹紧机构,夹紧机构从两端夹紧货物,横梁5的远离夹紧机构的一端设有进料箱12;The lower end of the rack plate 6 is connected to a clamping box 7. A clamping mechanism is provided in the clamping box 7. The clamping mechanism clamps goods from both ends. The end of the cross beam 5 away from the clamping mechanism is provided with a feed box 12;
夹紧机构包括夹紧电机34,夹紧电机34的一端固定连接夹紧箱7上,夹紧电机34的一端设有夹紧电机轴39且转动连接,夹紧电机轴39的外侧转动连接夹紧箱7,夹紧电机轴39的远离夹紧电机34的一端固定连接凸轮40,凸轮40的外侧设有凸轮槽43,凸轮槽43内滑动连接滚珠42,滚珠42的下端固定连接连接杆46,连接杆46的下端固定连接滑杆41,滑杆41的下端固定连接梯形滑块38,梯形滑块38的两端固定连接两个对称分布的第二T型块45,第二T型块45的外侧滑动连接滑槽37,滑槽37对称分布在矩形滑块35的一端,矩形滑块35的两端设有矩形槽36,矩形滑块35通过矩形槽36滑动连接夹紧箱7,矩形滑块35的下端固定连接夹子11,开启夹紧电机34带动夹紧电机轴39转动,夹紧电机轴39转动带动凸轮40转动,凸轮40转动带动滚珠42向上移动,滚珠42向上移动带动连接杆46向上移动,接杆46向上移动带动滑杆41向上移动,滑杆41向上移动带动梯形滑块38向上移动,梯形滑块38向上移动带动第二T型块45向上移动,第二T型块45向上移动带动两个对称分布的矩形滑块35向中心移动,两个对称分布的矩形滑块35向中心移动带动夹子11向中心移动从而夹紧材料。The clamping mechanism includes a clamping motor 34. One end of the clamping motor 34 is fixedly connected to the clamping box 7. One end of the clamping motor 34 is provided with a clamping motor shaft 39 and is rotatably connected. The outside of the clamping motor shaft 39 is rotatably connected to the clamp. In the tightening box 7, one end of the clamping motor shaft 39 away from the clamping motor 34 is fixedly connected to the cam 40. The outside of the cam 40 is provided with a cam groove 43. The cam groove 43 is slidably connected to the ball 42, and the lower end of the ball 42 is fixedly connected to the connecting rod 46. , the lower end of the connecting rod 46 is fixedly connected to the sliding rod 41, the lower end of the sliding rod 41 is fixedly connected to the trapezoidal slide block 38, and both ends of the trapezoidal slider 38 are fixedly connected to two symmetrically distributed second T-shaped blocks 45. The second T-shaped block The outer side of 45 is slidingly connected to the chute 37. The chute 37 is symmetrically distributed at one end of the rectangular slider 35. The two ends of the rectangular slider 35 are provided with rectangular grooves 36. The rectangular slider 35 is slidably connected to the clamping box 7 through the rectangular grooves 36. The lower end of the rectangular slider 35 is fixedly connected to the clip 11. Turning on the clamping motor 34 drives the clamping motor shaft 39 to rotate. The clamping motor shaft 39 rotates to drive the cam 40 to rotate. The rotation of the cam 40 drives the ball 42 to move upward. The ball 42 moves upward to drive the connection. The rod 46 moves upward, the connecting rod 46 moves upward to drive the sliding rod 41 to move upward, the sliding rod 41 moves upward to drive the trapezoidal slider 38 to move upward, the trapezoidal slider 38 moves upward to drive the second T-shaped block 45 to move upward, and the second T-shaped block 45 moves upward. The upward movement of the block 45 drives the two symmetrically distributed rectangular slide blocks 35 to move toward the center. The two symmetrically distributed rectangular slide blocks 35 move toward the center and drive the clamp 11 to move toward the center to clamp the material.
夹子11上设有胶皮垫,可以增加与材料之间的摩擦力,有利于夹紧材料。The clamp 11 is provided with a rubber pad, which can increase the friction between the clamp 11 and the material and is beneficial to clamping the material.
齿条板6的上端固定连接限位板8,防止夹紧板6滑脱,使得装置的使用寿命降低。The upper end of the rack plate 6 is fixedly connected to the limiting plate 8 to prevent the clamping plate 6 from slipping, thereby reducing the service life of the device.
第二T型块45的两端斜面要与矩形滑块35的斜面共线,凸轮槽43的大小要与滚珠42的大小一致,可以实现夹紧机构功能。The inclined surfaces at both ends of the second T-shaped block 45 should be collinear with the inclined surfaces of the rectangular slide block 35, and the size of the cam groove 43 should be consistent with the size of the balls 42, so that the clamping mechanism function can be realized.
一种智能机械自动化进料方法,其步骤是:An intelligent mechanical automated feeding method, the steps of which are:
通过设置滚轮2先把该装置停靠在需要进料的进料箱12旁,在通过滚轮2自带的自锁功能把该装置固定在原地;By setting the roller 2, first park the device next to the feeding box 12 that needs to be fed, and then fix the device in place through the self-locking function of the roller 2;
通过进料箱12的高度来调节进料高度,开启转动电机21带动螺纹套3转动,螺纹套3转动带动L型杆4向上移动,L型杆4向上移动从而实现横梁5的上升,从而确定进料高度,开启转动电机21带动转动电机轴32转动,转动电机轴32转动带动蜗杆22转动,蜗杆22转动带动两个对称分布的涡轮23转动,两个对称分布的涡轮23转动带动第一转轴24转动,第一转轴24转动带动两个对称分布的第三皮带轮25转动,两个对称分布的第三皮带轮25转动带动第二皮带26转动,第二皮带26转动带动第四皮带轮27转动,第四皮带轮27转动带动竖向锥齿轮28转动,竖向锥齿轮28转动带动横向锥齿轮30转动,横向锥齿轮30转动带动连接柱31转动,连接柱31转动带动螺纹套3转动,螺纹套3转动带动滑动圆盘33向上移动,滑动圆盘33向上移动带动L型杆4向上的移动,L型杆4向上的移动带动横梁5向上移动,从而实现抬升机构的功能;The feeding height is adjusted by the height of the feeding box 12. Turn on the rotating motor 21 to drive the threaded sleeve 3 to rotate. The threaded sleeve 3 rotates to drive the L-shaped rod 4 to move upward. The L-shaped rod 4 moves upward to realize the rise of the cross beam 5, thereby determining At the feeding height, turn on the rotating motor 21 to drive the rotating motor shaft 32 to rotate. The rotating motor shaft 32 rotates to drive the worm 22 to rotate. The rotation of the worm 22 drives the two symmetrically distributed turbines 23 to rotate. The two symmetrically distributed turbines 23 rotate to drive the first rotating shaft. 24 rotates, the rotation of the first rotating shaft 24 drives two symmetrically distributed third pulleys 25 to rotate, the rotation of the two symmetrically distributed third pulleys 25 drives the second belt 26 to rotate, the rotation of the second belt 26 drives the fourth pulley 27 to rotate, The rotation of the four pulleys 27 drives the vertical bevel gear 28 to rotate, the rotation of the vertical bevel gear 28 drives the horizontal bevel gear 30 to rotate, the rotation of the transverse bevel gear 30 drives the connecting column 31 to rotate, the rotation of the connecting column 31 drives the threaded sleeve 3 to rotate, and the threaded sleeve 3 rotates The sliding disk 33 is driven to move upward. The upward movement of the sliding disk 33 drives the L-shaped rod 4 to move upward. The upward movement of the L-shaped rod 4 drives the cross beam 5 to move upward, thereby realizing the function of the lifting mechanism;
抓取材料,通过开启夹紧电机34带动两个对称分布的夹子11向中心靠拢,从而实现材料的夹取,开启夹紧电机34带动夹紧电机轴39转动,夹紧电机轴39转动带动凸轮40转动,凸轮40转动带动滚珠42向上移动,滚珠42向上移动带动连接杆46向上移动,接杆46向上移动带动滑杆41向上移动,滑杆41向上移动带动梯形滑块38向上移动,梯形滑块38向上移动带动第二T型块45向上移动,第二T型块45向上移动带动两个对称分布的矩形滑块35向中心移动,两个对称分布的矩形滑块35向中心移动带动夹子11向中心移动从而夹紧材料;Grab the material and drive the two symmetrically distributed clamps 11 closer to the center by turning on the clamping motor 34, thereby realizing the clamping of the material. Turning on the clamping motor 34 drives the clamping motor shaft 39 to rotate, and the clamping motor shaft 39 rotates to drive the cam. 40 rotates, the rotation of the cam 40 drives the ball 42 to move upward, the ball 42 moves upward to drive the connecting rod 46 to move upward, the connecting rod 46 moves upward to drive the sliding rod 41 to move upward, the sliding rod 41 moves upward to drive the trapezoidal slider 38 to move upward, and the trapezoidal slider 38 moves upward. The upward movement of the block 38 drives the second T-shaped block 45 to move upward. The upward movement of the second T-shaped block 45 drives the two symmetrically distributed rectangular slide blocks 35 to move toward the center. The two symmetrically distributed rectangular slide blocks 35 move toward the center to drive the clamp. 11 Move toward the center to clamp the material;
运输材料,开启旋转电机10分别带动丝杠17与齿轮轴18转动从而使得齿条板6对带动夹紧机构边上升边移动至进料箱12的进料口,开启旋转电机10带动旋转电机轴13转动,旋转电机轴13转动带动第一皮带轮14转动,第一皮带轮14转动带动丝杠17转动,丝杠17转动带动滚珠螺母19发生移动,滚珠螺母19发生移动带动第一T型块20移动,第一T型块20移动带动齿条板6移动,第一皮带轮14转动带动皮带16转动,皮带16转动带动第二皮带轮15转动,第二皮带轮15转动带动齿轮轴18转动,齿轮轴18转动带动齿条板6向上移动,从而实现齿条板6的斜线进料功能;To transport materials, turn on the rotating motor 10 to drive the screw 17 and the gear shaft 18 to rotate respectively, so that the pair of rack plates 6 drive the clamping mechanism to move to the feed port of the feed box 12 while rising. Turn on the rotating motor 10 to drive the rotating motor shaft. 13 rotates, the rotating motor shaft 13 rotates to drive the first pulley 14 to rotate, the first pulley 14 rotates to drive the screw 17 to rotate, the screw 17 rotates to drive the ball nut 19 to move, the ball nut 19 moves to drive the first T-shaped block 20 to move , the movement of the first T-shaped block 20 drives the rack plate 6 to move, the rotation of the first pulley 14 drives the rotation of the belt 16, the rotation of the belt 16 drives the rotation of the second pulley 15, the rotation of the second pulley 15 drives the rotation of the gear shaft 18, and the rotation of the gear shaft 18 Drive the rack plate 6 to move upward, thereby realizing the diagonal feeding function of the rack plate 6;
进料,通过夹紧电机34松开夹子11使得材料掉入进料箱12内,实现材料的自动进料功能;To feed, the clamp 11 is loosened by the clamping motor 34 so that the material falls into the feeding box 12 to realize the automatic feeding function of the material;
后处理,材料在进料箱12内加工后供后续工序使用。Post-processing, the materials are processed in the feed box 12 for use in subsequent processes.
尽管已经示出和描述了本发明的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, those of ordinary skill in the art will understand that various changes, modifications, and substitutions can be made to these embodiments without departing from the principles and spirit of the invention. and modifications, the scope of the invention is defined by the appended claims and their equivalents.
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