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CN115071936A - Independently driven three-stage underwater propeller - Google Patents

Independently driven three-stage underwater propeller Download PDF

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Publication number
CN115071936A
CN115071936A CN202110274141.2A CN202110274141A CN115071936A CN 115071936 A CN115071936 A CN 115071936A CN 202110274141 A CN202110274141 A CN 202110274141A CN 115071936 A CN115071936 A CN 115071936A
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Prior art keywords
stator
subassembly
oil
stage
end cover
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CN202110274141.2A
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CN115071936B (en
Inventor
王超
谷浪
胡志强
刘铁法
耿令波
王兴
孙威
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Shenyang Institute of Automation of CAS
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Shenyang Institute of Automation of CAS
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B63SHIPS OR OTHER WATERBORNE VESSELS; RELATED EQUIPMENT
    • B63HMARINE PROPULSION OR STEERING
    • B63H5/00Arrangements on vessels of propulsion elements directly acting on water
    • B63H5/07Arrangements on vessels of propulsion elements directly acting on water of propellers
    • B63H5/08Arrangements on vessels of propulsion elements directly acting on water of propellers of more than one propeller
    • B63H5/10Arrangements on vessels of propulsion elements directly acting on water of propellers of more than one propeller of coaxial type, e.g. of counter-rotative type
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B63SHIPS OR OTHER WATERBORNE VESSELS; RELATED EQUIPMENT
    • B63HMARINE PROPULSION OR STEERING
    • B63H23/00Transmitting power from propulsion power plant to propulsive elements
    • B63H23/22Transmitting power from propulsion power plant to propulsive elements with non-mechanical gearing
    • B63H23/24Transmitting power from propulsion power plant to propulsive elements with non-mechanical gearing electric
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K1/00Details of the magnetic circuit
    • H02K1/06Details of the magnetic circuit characterised by the shape, form or construction
    • H02K1/12Stationary parts of the magnetic circuit
    • H02K1/20Stationary parts of the magnetic circuit with channels or ducts for flow of cooling medium
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K3/00Details of windings
    • H02K3/46Fastening of windings on the stator or rotor structure
    • H02K3/50Fastening of winding heads, equalising connectors, or connections thereto
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K5/00Casings; Enclosures; Supports
    • H02K5/04Casings or enclosures characterised by the shape, form or construction thereof
    • H02K5/16Means for supporting bearings, e.g. insulating supports or means for fitting bearings in the bearing-shields
    • H02K5/173Means for supporting bearings, e.g. insulating supports or means for fitting bearings in the bearing-shields using bearings with rolling contact, e.g. ball bearings
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B63SHIPS OR OTHER WATERBORNE VESSELS; RELATED EQUIPMENT
    • B63HMARINE PROPULSION OR STEERING
    • B63H5/00Arrangements on vessels of propulsion elements directly acting on water
    • B63H5/07Arrangements on vessels of propulsion elements directly acting on water of propellers
    • B63H5/08Arrangements on vessels of propulsion elements directly acting on water of propellers of more than one propeller
    • B63H5/10Arrangements on vessels of propulsion elements directly acting on water of propellers of more than one propeller of coaxial type, e.g. of counter-rotative type
    • B63H2005/106Arrangements on vessels of propulsion elements directly acting on water of propellers of more than one propeller of coaxial type, e.g. of counter-rotative type with drive shafts of second or further propellers co-axially passing through hub of first propeller, e.g. counter-rotating tandem propellers with co-axial drive shafts

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  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Mechanical Engineering (AREA)
  • Ocean & Marine Engineering (AREA)
  • Structures Of Non-Positive Displacement Pumps (AREA)

Abstract

The invention relates to an underwater propeller, in particular to an independently driven three-level underwater propeller. Including the water conservancy diversion cap, leading stator, the one-level impels the subassembly, the second grade impels the subassembly, tertiary subassembly and the tail water conservancy diversion awl of impelling, wherein the one-level impels the subassembly, second grade impels subassembly and tertiary subassembly coaxial setting in proper order, and impel to connect through first connecting ring between subassembly and the second grade impel the subassembly, impel to connect through first connecting ring between subassembly and the tertiary subassembly to the second grade, the front end that the subassembly was impeld to the one-level is fixed to leading stator, the water conservancy diversion cap is installed on leading stator, the rear end at tertiary subassembly that impels is fixed to the tail water conservancy diversion awl. The invention has compact structure and convenient arrangement in the using process; the oil filling sealing mode and the heat dissipation structure design of the motor stator part can ensure that the motor stator part can work in an underwater environment stably and at high power for a long time.

Description

一种独立驱动的三级水下推进器An independently driven three-stage underwater propeller

技术领域technical field

本发明涉及一种水下推进器,具体地说是一种独立驱动的三级水下推进器。The invention relates to an underwater propeller, in particular to an independently driven three-stage underwater propeller.

背景技术Background technique

水下推进器是实现潜航器、水下机器人等具备航行能力的重要部件,能够满足水下机器人等不同作业工具在不同航速下的推力需求。Underwater propulsion is an important component that realizes the navigation ability of submersibles, underwater robots, etc., and can meet the thrust requirements of different operating tools such as underwater robots at different speeds.

然而随着水下机器人的应用越来越广泛,对推进器的推进效率、紧凑型和低噪声特性要求越来越明显。水下运行环境要求推进器具有防水、耐压的能力,在应用到水下机器人上时,要求推进器结构尽量紧凑,便于机器人上其他设备的布置。由于水下机器人上携带的能源有限,要求推进器的效率尽量高,满足水下机器人长时间航行和作业要求,同时水下机器人上携带的声学设备对于推进器产生的自噪声也有一定约束。传统的推进器采用电机通过传动轴驱动单级螺旋桨,进而产生推力,这种方式传动效率低,占用空间大,为了满足推力要求,螺旋桨的转速较高或直径较大,会产生较强的噪声,影响水下机器人的声学设备工作,为了能够满足水下运行环境,必须对电机输出轴做动密封处理,密封位置需要定期维护。However, with the wider application of underwater robots, the requirements for the propulsion efficiency, compactness and low noise characteristics of the propeller are becoming more and more obvious. The underwater operating environment requires the thruster to be waterproof and pressure-resistant. When applied to an underwater robot, the structure of the thruster is required to be as compact as possible to facilitate the arrangement of other equipment on the robot. Due to the limited energy carried on the underwater robot, the efficiency of the propeller is required to be as high as possible to meet the long-term navigation and operation requirements of the underwater robot. At the same time, the acoustic equipment carried on the underwater robot also has certain constraints on the self-noise generated by the propeller. The traditional propeller uses a motor to drive a single-stage propeller through a transmission shaft to generate thrust. This method has low transmission efficiency and takes up a lot of space. In order to meet the thrust requirements, the speed of the propeller is high or the diameter is large, which will produce strong noise. , which affects the acoustic equipment work of the underwater robot. In order to meet the underwater operating environment, the motor output shaft must be dynamically sealed, and the sealing position needs to be maintained regularly.

因此,设计一种能够长期在水下环境中工作,并且具有结构紧凑、效率高、噪声低的推进器是很有必要的。Therefore, it is necessary to design a propeller that can work in the underwater environment for a long time, and has a compact structure, high efficiency and low noise.

发明内容SUMMARY OF THE INVENTION

针对上述问题本发明的目的在于提供一种独立驱动的三级水下推进器,能够在水下长期工作、采用三台轮缘电机独立驱动。In view of the above problems, the purpose of the present invention is to provide an independently driven three-stage underwater propeller, which can work underwater for a long time and is independently driven by three rim motors.

为了实现上述目的,本发明采用以下技术方案:In order to achieve the above object, the present invention adopts the following technical solutions:

一种独立驱动的三级水下推进器,包括导流帽、前置导叶、一级推进组件、二级推进组件、三级推进组件及尾导流锥,其中一级推进组件、二级推进组件及三级推进组件依次同轴设置,且一级推进组件和二级推进组件之间通过第一连接环连接,二级推进组件和三级推进组件之间通过第一连接环连接,前置导叶固定在一级推进组件的前端,导流帽安装在前置导叶上,尾导流锥固定在三级推进组件的后端。An independently driven three-stage underwater propeller, comprising a deflector cap, a front guide vane, a first-stage propulsion assembly, a second-stage propulsion assembly, a third-stage propulsion assembly and a tail deflector cone, wherein the first-stage The propulsion assembly and the third-stage propulsion assembly are arranged coaxially in turn, and the first-stage propulsion assembly and the second-stage propulsion assembly are connected through a first connecting ring, and the second-stage propulsion assembly and the third-stage propulsion assembly are connected through a first connecting ring. The set guide vane is fixed on the front end of the first-stage propulsion assembly, the guide cap is installed on the front guide vane, and the tail guide cone is fixed on the rear end of the third-stage propulsion assembly.

所述一级推进组件、二级推进组件和三级推进组件结构相同,均包括轮缘电机、螺旋桨、导叶及轴,其中螺旋桨连接在轴的前端且可随轴转动;轮缘电机设置于螺旋桨的轮缘外侧,用于驱动螺旋桨转动;The first-stage propulsion assembly, the second-stage propulsion assembly and the third-stage propulsion assembly have the same structure, and all include a rim motor, a propeller, a guide vane and a shaft, wherein the propeller is connected to the front end of the shaft and can rotate with the shaft; the rim motor is arranged on the shaft. The outer side of the rim of the propeller is used to drive the propeller to rotate;

导叶可转动地设置于轴上,导叶的轮缘外侧设有与轮缘电机连通的外部进油通道和外部回油通道。The guide vane is rotatably arranged on the shaft, and the outer side of the rim of the guide vane is provided with an external oil inlet channel and an external oil return channel which are communicated with the rim motor.

所述轮缘电机包括定子机壳、定子前端盖、水密插座、定子铁芯、内隔离套、定子后端盖、油堵、转子铁芯及定子密封套,其中转子铁芯设置于螺旋桨的轮缘外侧;定子铁芯设置于定子机壳的内壁上,且与转子铁芯相对应,定子铁芯上沿周向布设有多个通油孔,各通油孔沿轴向设置;定子前端盖和定子后端盖分别设置于定子机壳的两端,定子密封套设置于定子前端盖和定子后端盖之间,水密插座固定在定子机壳的前端。The rim motor includes a stator casing, a stator front end cover, a watertight socket, a stator iron core, an inner isolation sleeve, a stator rear end cover, an oil plug, a rotor iron core and a stator sealing sleeve, wherein the rotor iron core is arranged on the wheel of the propeller. the outer side of the edge; the stator iron core is arranged on the inner wall of the stator casing, and corresponds to the rotor iron core, and the stator iron core is provided with a plurality of oil passage holes along the circumferential direction, and each oil passage hole is arranged in the axial direction; the front end cover of the stator The stator and the rear end cover are respectively arranged on both ends of the stator casing, the stator sealing sleeve is arranged between the front end cover of the stator and the rear end cover of the stator, and the watertight socket is fixed on the front end of the stator casing.

所述定子铁芯与所述定子后端盖之间设有内部进油腔和内部回油腔,内部进油腔的一端与所述外部进油通道连通,另一端与所述定子铁芯上的多个通油孔连通;内部回油腔与所述外部回油通道连通。An inner oil inlet cavity and an inner oil return cavity are arranged between the stator iron core and the stator rear end cover. One end of the inner oil inlet cavity is communicated with the outer oil inlet passage, and the other end is connected with the stator iron core. The plurality of oil passages are connected to each other; the internal oil return cavity is communicated with the external oil return passage.

所述定子铁芯与所述定子后端盖之间通过内隔离套分隔形成所述内部进油腔和所述内部回油腔,所述内部进油腔沿径向方向位于所述内部回油腔的外侧。The inner oil inlet cavity and the inner oil return cavity are formed between the stator iron core and the stator rear end cover by an inner isolation sleeve, and the inner oil inlet cavity is located in the inner oil return cavity in the radial direction. outside of the cavity.

所述定子后端盖与所述一级导叶的轮缘之间连接有外隔离套和位于外隔离套外侧的油囊,油囊通过设置于外侧的一级油囊压环固定;外隔离套和油囊之间的空间形成所述外部进油通道;外隔离套的内侧空间形成所述外部回油通道。An outer isolation sleeve and an oil bag located on the outer side of the outer isolation sleeve are connected between the stator rear end cover and the rim of the first-stage guide vane, and the oil bag is fixed by the first-stage oil bag pressure ring arranged on the outer side; the outer isolation sleeve is The space between the sleeve and the oil bag forms the outer oil inlet channel; the inner space of the outer isolation sleeve forms the outer oil return channel.

所述定子前端盖上沿周向设有多个油堵。A plurality of oil plugs are arranged on the front end cover of the stator along the circumferential direction.

所述导叶与所述轴之间设有散热叶轮,散热叶轮与所述轴连接且与所述轴一起转动;所述散热叶轮的叶片与所述导叶上的后半部分通孔对应。A heat dissipation impeller is arranged between the guide vane and the shaft, and the heat dissipation impeller is connected with the shaft and rotates together with the shaft; the blades of the heat dissipation impeller correspond to the through holes in the rear half of the guide vane.

所述导叶的两端连接有轮毂前端盖和轮毂后端盖;轮毂前端盖上嵌装有油封,轮毂后端盖上装有后油堵。Both ends of the guide vane are connected with a front end cover of the wheel hub and a rear end cover of the wheel hub; an oil seal is embedded on the front end cover of the wheel hub, and a rear oil plug is installed on the rear end cover of the wheel hub.

所述一级推进组件、二级推进组件和三级推进组件可按单级推进器独立运行,或将两级或三级数串联形成不同级数的推进器。The primary, secondary, and tertiary propulsion assemblies may operate independently as single-stage thrusters, or two or three stages may be connected in series to form thrusters of different stages.

本发明具有以下优点及有益效果:The present invention has the following advantages and beneficial effects:

1.本发明采用三级串联的推进组件,相对于单级螺旋桨,在同样的推力需求下转速较低,能够大幅降低推进器在水下运行时候的噪声。1. The present invention adopts a three-stage series-connected propulsion assembly. Compared with a single-stage propeller, the rotational speed is lower under the same thrust requirement, which can greatly reduce the noise of the propeller when it operates underwater.

2.本发明的电机机壳中采用了密封结构,定子绕组的出线通过水面插座向外引出,机壳中的油液能够抵御外界水压,油液在散热叶轮驱动下能够在定子和导叶叶片内循环,保证定子绕组绝缘和冷却,满足水下环境的应用需求。2. The motor casing of the present invention adopts a sealing structure, the outgoing wires of the stator windings are drawn out through the water surface socket, the oil in the casing can resist the external water pressure, and the oil can be driven by the cooling impeller in the stator and the guide vane. The inner circulation of the blade ensures the insulation and cooling of the stator winding to meet the application requirements of the underwater environment.

3.本发明的各级推进组件的转子铁芯直接套装在各级螺旋桨上,传动效率高,结构紧凑。3. The rotor iron cores of the propulsion assemblies at all levels of the present invention are directly sheathed on the propellers at all levels, with high transmission efficiency and compact structure.

4.本发明采用高精度角接触球轴承,噪声小,轴承损耗低,满足水下长期高效稳定运行的需求。4. The present invention adopts high-precision angular contact ball bearing, which has low noise and low bearing loss, and meets the requirements of long-term efficient and stable operation under water.

附图说明Description of drawings

图1为本发明一种独立驱动的三级水下推进器的轴测图;Fig. 1 is the axonometric view of a kind of independently driven three-stage underwater propeller of the present invention;

图2为本发明一种独立驱动的三级水下推进器的剖视图;Fig. 2 is a sectional view of an independently driven three-stage underwater propeller of the present invention;

图3为本发明一级推进组件部分的局部剖视图;3 is a partial cross-sectional view of a portion of a primary propulsion assembly of the present invention;

图4为本发明一级推进组件定子机壳部分的局部剖视图;Figure 4 is a partial cross-sectional view of a portion of the stator casing of the primary propulsion assembly of the present invention;

图5为本发明一级推进组件轴部分的局部剖视图;5 is a partial cross-sectional view of the shaft portion of the first-stage propulsion assembly of the present invention;

图6为本发明一级推进组件散热叶轮的轴侧视图;Fig. 6 is the axial side view of the heat dissipation impeller of the first-stage propulsion assembly of the present invention;

图7为本发明工作时油液循环的示意图。Fig. 7 is a schematic diagram of oil circulation when the present invention works.

其中:1为导流帽,2为前置导叶,3为定子机壳,4为第一连接环,5为二级定子机壳,6为第二连接环,7为三级定子机壳,8为三级油囊压环,9 为一级螺旋桨,10为一级导叶,11为二级螺旋桨,12为二级导叶,13为三级螺旋桨,14为三级导叶,15为尾导流锥,16为轴,17为定子前端盖,18 为水密插座,19为定子铁芯,20为内隔离套,21为定子后端盖,22为油堵,23为转子铁芯,24为定子密封套,25为外隔离套,26为油囊,27为一级油囊压环,28为压紧盖,29为轮毂前端盖,30为油封,31为轴承,32为散热叶轮,33为轮毂后端盖,34为后油堵。Among them: 1 is the guide cap, 2 is the front guide vane, 3 is the stator casing, 4 is the first connecting ring, 5 is the second-stage stator casing, 6 is the second connecting ring, and 7 is the third-stage stator casing , 8 is the third stage oil bag pressure ring, 9 is the first stage propeller, 10 is the first stage guide vane, 11 is the second stage propeller, 12 is the second stage guide vane, 13 is the third stage propeller, 14 is the third stage guide vane, 15 is the tail guide cone, 16 is the shaft, 17 is the front end cover of the stator, 18 is the watertight socket, 19 is the stator iron core, 20 is the inner isolation sleeve, 21 is the stator rear end cover, 22 is the oil plug, and 23 is the rotor iron core , 24 is the stator sealing sleeve, 25 is the outer isolation sleeve, 26 is the oil bag, 27 is the first-level oil bag pressure ring, 28 is the compression cover, 29 is the front end cover of the hub, 30 is the oil seal, 31 is the bearing, 32 is the heat dissipation For the impeller, 33 is the rear end cover of the hub, and 34 is the rear oil plug.

具体实施方式Detailed ways

为了使本发明的目的、技术方案和优点更加清楚,下面结合附图和具体实施例对本发明进行详细描述。In order to make the objectives, technical solutions and advantages of the present invention clearer, the present invention will be described in detail below with reference to the accompanying drawings and specific embodiments.

如图1-3所示,本发明提供的一种独立驱动的三级水下推进器,包括导流帽1、前置导叶2、一级推进组件、二级推进组件、三级推进组件及尾导流锥15,其中一级推进组件、二级推进组件及三级推进组件依次同轴设置,且一级推进组件和二级推进组件之间通过第一连接环4连接,二级推进组件和三级推进组件之间通过第一连接环6连接,前置导叶2固定在一级推进组件的前端,导流帽1安装在前置导叶2上,尾导流锥15固定在三级推进组件的后端。As shown in Figures 1-3, an independently driven three-stage underwater propeller provided by the present invention includes a diversion cap 1, a front guide vane 2, a first-stage propulsion assembly, a second-stage propulsion assembly, and a third-stage propulsion assembly and the tail deflector cone 15, wherein the first-stage propulsion assembly, the second-stage propulsion assembly and the third-stage propulsion assembly are arranged coaxially in turn, and the first-stage propulsion assembly and the second-stage propulsion assembly are connected by the first connecting ring 4, and the second-stage propulsion assembly is connected. The assembly and the third-stage propulsion assembly are connected by the first connecting ring 6, the front guide vane 2 is fixed on the front end of the first-stage propulsion assembly, the guide cap 1 is installed on the front guide vane 2, and the tail guide cone 15 is fixed on the front guide vane 2. The rear end of the tertiary propulsion assembly.

如图4-5所示,一级推进组件、二级推进组件和三级推进组件结构相同,均包括轮缘电机、螺旋桨、导叶及轴16,其中螺旋桨通过压紧盖28连接在轴 16的前端且可随轴16转动;轮缘电机设置于螺旋桨的轮缘外侧,用于驱动螺旋桨转动;导叶通过轴承31可转动地设置于轴16上,导叶的轮缘外侧设有与轮缘电机连通的外部进油通道和外部回油通道。As shown in FIGS. 4-5 , the first-stage propulsion assembly, the second-stage propulsion assembly and the third-stage propulsion assembly have the same structure, including a rim motor, a propeller, a guide vane and a shaft 16 , wherein the propeller is connected to the shaft 16 through a pressing cover 28 . The front end of the guide vane can rotate with the shaft 16; the rim motor is arranged on the outside of the rim of the propeller to drive the propeller to rotate; the guide vane is rotatably arranged on the shaft 16 through the bearing 31, and the outside of the rim of the guide vane is provided with a The external oil inlet channel and the external oil return channel communicated with the edge motor.

如图5-6所示,本发明的实施例中,导叶与轴16之间设有散热叶轮 32,散热叶轮32与轴16连接且与轴16一起转动。进一步地,散热叶轮32 上有若干叶片,散热叶轮32的叶片与导叶上的后半部分通孔对应。导叶的两端连接有轮毂前端盖29和轮毂后端盖33;轮毂前端盖29上嵌装有油封30,轮毂后端盖33上装有后油堵34。As shown in Figures 5-6, in the embodiment of the present invention, a heat dissipation impeller 32 is provided between the guide vane and the shaft 16, and the heat dissipation impeller 32 is connected with the shaft 16 and rotates together with the shaft 16. Further, there are several blades on the heat dissipation impeller 32, and the blades of the heat dissipation impeller 32 correspond to the rear half of the through holes on the guide vanes. The two ends of the guide vane are connected with the front end cover 29 of the hub and the rear end cover 33 of the hub;

如图4所示,本发明的实施例中,轮缘电机包括定子机壳3、定子前端盖17、水密插座18、定子铁芯19、内隔离套20、定子后端盖21、油堵22、转子铁芯23及定子密封套24,其中转子铁芯23设置于螺旋桨的轮缘外侧;定子铁芯19采用过盈配合的方式设置于定子机壳3的内壁上,且与转子铁芯 23相对应,定子铁芯19上沿圆周方向有若干通油孔,各通油孔沿轴向设置。定子前端盖17和定子后端盖21分别设置于定子机壳的两端,定子密封套24 设置于定子前端盖17和定子后端盖21之间,定子机壳3的前端设有多个水密插座18,电机定子绕组的引出线通过水密插座18向外引出。定子铁芯19 与定子后端盖21之间设有内部进油腔和内部回油腔,内部进油腔的一端与外部进油通道连通,另一端与定子铁芯19上的若干通油孔连通,内部回油腔与外部回油通道连通。As shown in FIG. 4 , in the embodiment of the present invention, the rim motor includes a stator casing 3 , a stator front end cover 17 , a watertight socket 18 , a stator iron core 19 , an inner isolation sleeve 20 , a stator rear end cover 21 , and an oil plug 22 , the rotor iron core 23 and the stator sealing sleeve 24, wherein the rotor iron core 23 is arranged on the outer side of the rim of the propeller; the stator iron core 19 is arranged on the inner wall of the stator casing 3 by means of interference fit, and is connected with the rotor iron core 23. Correspondingly, the stator core 19 has a number of oil passage holes along the circumferential direction, and each oil passage hole is arranged in the axial direction. The stator front end cover 17 and the stator rear end cover 21 are respectively arranged on both ends of the stator casing, the stator sealing sleeve 24 is arranged between the stator front end cover 17 and the stator rear end cover 21, and the front end of the stator casing 3 is provided with a plurality of water seals The socket 18, the lead wire of the stator winding of the motor is led out through the watertight socket 18. An internal oil inlet cavity and an internal oil return cavity are arranged between the stator core 19 and the stator rear end cover 21 . One end of the internal oil inlet cavity is communicated with the external oil inlet channel, and the other end is connected with several oil passages on the stator core 19 . The inner oil return cavity is communicated with the outer oil return passage.

具体地,定子铁芯19与定子后端盖21之间通过内隔离套20分隔形成内部进油腔和内部回油腔,内部进油腔沿径向方向位于内部回油腔的外侧。定子后端盖21与一级导叶10的轮缘之间连接有外隔离套25和位于外隔离套25 外侧的油囊26,油囊26通过设置于外侧的一级油囊压环27固定;外隔离套 25和油囊26之间的空间形成外部进油通道;外隔离套25的内侧空间形成外部回油通道。定子前端盖17上沿周向设有多个油堵22。Specifically, an inner oil inlet cavity and an inner oil return cavity are formed between the stator core 19 and the stator rear end cover 21 by the inner spacer sleeve 20, and the inner oil inlet cavity is located outside the inner oil return cavity in the radial direction. An outer spacer sleeve 25 and an oil bag 26 located outside the outer spacer sleeve 25 are connected between the stator rear end cover 21 and the rim of the primary guide vane 10 , and the oil bag 26 is fixed by a first-stage oil bag pressure ring 27 arranged on the outside. ; The space between the outer isolation sleeve 25 and the oil bag 26 forms an external oil inlet channel; the inner space of the outer isolation sleeve 25 forms an external oil return channel. The stator front end cover 17 is provided with a plurality of oil plugs 22 in the circumferential direction.

进一步地,一级油囊压环27、二级推进组件上的油囊压环和三级油囊压环8都是镂空结构,一级导叶10、二级导叶12、和三级导叶14的叶片内都有若干通孔,定子后端盖21上在不同半径位置沿圆周方向有两组通孔。Further, the first-stage oil bag pressure ring 27, the oil bag pressure ring on the second-stage propulsion assembly, and the third-stage oil bag pressure ring 8 are all hollow structures. The vanes of the vanes 14 have a number of through holes, and the stator rear end cover 21 has two groups of through holes in the circumferential direction at different radial positions.

具体地,定子机壳3、定子前端盖17、定子密封套24、定子后端盖21和油堵22的连接位置均通过密封圈保证水密,定子后端盖21在不同半径位置上沿圆周方向有两组通孔,内隔离套20安装在定子后端盖21上,将定子后端盖21上的两组通孔隔离。油囊压环27固定在一级导叶10上,并将油囊26 紧密压在定子后端盖21上,保证水密,外隔离套25将定子后端盖21上和一级导叶10上的两组通孔隔离。Specifically, the connection positions of the stator casing 3 , the stator front end cover 17 , the stator sealing sleeve 24 , the stator rear end cover 21 and the oil plug 22 are all guaranteed to be watertight by sealing rings, and the stator rear end cover 21 is at different radial positions along the circumferential direction. There are two groups of through holes, and the inner isolation sleeve 20 is installed on the rear end cover 21 of the stator to isolate the two groups of through holes on the rear end cover 21 of the stator. The oil bag pressure ring 27 is fixed on the primary guide vane 10, and tightly presses the oil bag 26 on the stator rear end cover 21 to ensure water tightness. The two sets of vias are isolated.

具体地,一级推进组件内设有一级螺旋桨9和一级导叶10,二级推进组件内设有二级螺旋桨11和二级导叶12,三级推进组件内设有三级螺旋桨13 和三级导叶14,尾导流锥15安装在三级导叶14的后端,各级螺旋桨和导叶为独立设计,外形各不相同,一级螺旋桨9由一级轴支撑,其它级的螺旋桨由各自的轴支撑,各级导叶的叶片内部有若干通孔,并分成前后两组。Specifically, a first-stage propeller 9 and a first-stage guide vane 10 are arranged in the first-stage propulsion assembly, a second-stage propeller 11 and a second-stage guide vane 12 are arranged in the second-stage propulsion assembly, and a third-stage propeller 13 and The third-stage guide vane 14 and the tail guide cone 15 are installed at the rear end of the third-stage guide vane 14. The propellers and guide vanes at each stage are designed independently and have different shapes. The first-stage propeller 9 is supported by the first-stage shaft, and the other stages The propellers are supported by their respective shafts, and there are several through holes inside the blades of the guide vanes at all levels, which are divided into two groups: front and rear.

如图5所示,一级导叶10的轮毂内装有三套轴承31,轴承31为高精度角接触球轴承面对面安装,中部的轴16穿过轴承21,轴16的端部通过锥面与一级螺旋桨9配合,并通过压紧盖28固定压紧,一级导叶10的轮毂前后端装有轮毂前端盖29和轮毂后端盖33,轮毂前端盖29上装有油封30,轮毂后端盖33上装有一个后油堵34。轮毂前端盖29、轮毂后端盖33和一级导叶 10的轮毂连接位置均通过密封圈实现水密,油封30与轴16之间为动密封。As shown in Figure 5, three sets of bearings 31 are installed in the hub of the first-stage guide vane 10. The bearings 31 are high-precision angular contact ball bearings and are installed face to face. The first stage propeller 9 is matched, and is fixed and pressed by the pressing cover 28. The front and rear ends of the hub of the first stage guide vane 10 are equipped with a front end cover 29 and a rear end cover 33 of the wheel hub. 33 is fitted with a rear oil plug 34. The hub connection positions of the hub front end cover 29, the hub rear end cover 33 and the first-stage guide vane 10 are all watertight through the sealing ring, and the oil seal 30 and the shaft 16 are dynamic seals.

进一步地,二级推进组件、三级推进组件内的结构与一级推进组件完全相同。推进器完成装配后,定子内部充满低粘度电气绝缘油,油液充满导叶叶片内通孔和轮毂轴承室位置,并保证内部无气体。Further, the structures in the secondary propulsion assembly and the tertiary propulsion assembly are exactly the same as the primary propulsion assembly. After the propeller is assembled, the inside of the stator is filled with low-viscosity electrical insulating oil, and the oil fills the through holes in the guide vane and the hub bearing chamber, and ensures that there is no gas inside.

如图7所示,以一级推进组件为例,推进器在满功率运行时,由转子铁芯23驱动一级螺旋桨9高速旋转,一级螺旋桨9通过轴16驱动散热叶轮32 旋转,散热叶轮32带动内部油液经过一级导叶10的叶片后半部分通孔进入到油囊26与外隔离套25之间的外部进油通道,在经过定子后端盖21的外侧通孔进入到定子机壳3内部,通过定子铁芯19的通孔到水密插座18附近的空间,定子铁芯19上有齿槽和绕组间隙,油液经过齿槽与绕组间隙、定子后端盖21内侧通孔、一级导叶10的叶片前半部分通孔回到散热叶轮位置,将电机定子绕组产生的热量通过一级导叶10的叶片散发到外界环境中。As shown in FIG. 7, taking the first-stage propulsion assembly as an example, when the propeller is running at full power, the first-stage propeller 9 is driven by the rotor iron core 23 to rotate at a high speed, and the first-stage propeller 9 drives the heat dissipation impeller 32 to rotate through the shaft 16, and the heat dissipation impeller rotates. 32 drives the internal oil to enter the external oil inlet channel between the oil bag 26 and the outer isolation sleeve 25 through the through hole of the rear half of the blade of the first-stage guide vane 10, and enters the stator through the outer through hole of the stator rear end cover 21. Inside the casing 3, through the through hole of the stator iron core 19 to the space near the watertight socket 18, the stator iron core 19 has tooth slots and winding gaps, and the oil passes through the tooth slots and winding gaps, and the inner through holes of the stator rear end cover 21. . The through holes of the first half of the vanes of the first-stage guide vanes 10 return to the position of the heat dissipation impeller, and the heat generated by the stator winding of the motor is dissipated to the external environment through the blades of the first-stage guide vanes 10 .

本发明提供了一种能在水下环境中工作,并且具有结构紧凑、效率高、噪声低等特点的水下推进器。该推进器采用三级串联的推进组件,每级推进组件采用轮缘电机驱动,轮缘电机转子直接驱动各级螺旋桨,结构紧凑,传动效率高,在相同推力需求下,三级串联的推进组件内螺旋桨转速较低,各级螺旋桨可以根据运行工况独立设计优化,能够进一步提高推进效率降低噪声;电机定子部分采用密封、充油的方式,能够保护定子绕组,并且抵御深水中的外界压力,导叶叶片中有通孔,由轴驱动散热叶轮使油液循环,满足推进器高功率运行时的散热需求。一级推进组件、二级推进组件和三级推进组件可按单级推进器独立运行,或将两级或三级数串联形成不同级数的推进器。The invention provides an underwater propeller which can work in the underwater environment and has the characteristics of compact structure, high efficiency and low noise. The propeller adopts three-stage series-connected propulsion components, each stage of which is driven by a rim motor, and the rim motor rotor directly drives the propellers at all levels, with compact structure and high transmission efficiency. The rotating speed of the inner propeller is low, and the propellers at all levels can be independently designed and optimized according to the operating conditions, which can further improve the propulsion efficiency and reduce the noise; the stator part of the motor is sealed and filled with oil, which can protect the stator winding and resist the external pressure in deep water. There are through holes in the guide vane blades, and the heat dissipation impeller is driven by the shaft to circulate the oil to meet the heat dissipation requirements of the propeller during high-power operation. The primary, secondary, and tertiary propulsion assemblies can operate independently as single-stage thrusters, or two or three stages can be connected in series to form different stages of thrusters.

本发明采用三台轮缘电机分别驱动各级螺旋桨,电机转子直接套装在螺旋桨上,传动效率高,结构紧凑,各级螺旋桨独立设计,便于布置,在相同的推力下转速低,噪音小,各级电机定子和轴承部分经过密封充油处理,轴上散热叶轮能使油液循环,能够长期高功率工作于水下环境中。The invention adopts three rim motors to drive the propellers at all levels respectively, the motor rotors are directly sheathed on the propellers, the transmission efficiency is high, and the structure is compact. The stator and bearing parts of the first-stage motor are sealed and oil-filled, and the heat-dissipating impeller on the shaft can circulate the oil and can work in the underwater environment with high power for a long time.

以上所述仅为本发明的实施方式,并非用于限定本发明的保护范围。凡在本发明的精神和原则之内所作的任何修改、等同替换、改进、扩展等,均包含在本发明的保护范围内。The above descriptions are merely embodiments of the present invention, and are not intended to limit the protection scope of the present invention. Any modification, equivalent replacement, improvement, expansion, etc. made within the spirit and principle of the present invention are included in the protection scope of the present invention.

Claims (10)

1. The utility model provides an independent driven tertiary underwater propulsor, a serial communication port, including water conservancy diversion cap (1), leading stator (2), the one-level impels the subassembly, the second grade impels the subassembly, tertiary impels subassembly and tail water conservancy diversion awl (15), wherein the one-level impels the subassembly, second grade impels subassembly and tertiary coaxial setting in proper order, and the one-level impels to connect through first go-between (4) between subassembly and the second grade impels the subassembly, connect through first connecting ring (6) between second grade impels subassembly and the tertiary subassembly, leading stator (2) are fixed at the front end that the subassembly was impeld to the one-level, water conservancy diversion cap (1) is installed on leading stator (2), tail water conservancy diversion awl (15) are fixed at the rear end that the tertiary impels the subassembly.
2. An independently driven three stage underwater vehicle as claimed in claim 1 wherein the primary, secondary and tertiary propulsion assemblies are of the same construction and each comprise a rim motor, a propeller, vanes and a shaft (16), wherein the propeller is connected to the forward end of the shaft (16) and is rotatable with the shaft (16); the rim motor is arranged on the outer side of the rim of the propeller and used for driving the propeller to rotate;
the guide vane is rotationally arranged on the shaft (16), and an external oil inlet channel and an external oil return channel which are communicated with the rim motor are arranged on the outer side of the rim of the guide vane.
3. The independently driven three-stage underwater propulsor according to claim 2, wherein the rim motor comprises a stator casing (3), a stator front end cover (17), a watertight socket (18), a stator core (19), an inner spacer sleeve (20), a stator rear end cover (21), an oil plug (22), a rotor core (23) and a stator gland (24), wherein the rotor core (23) is arranged outside the rim of the propeller; the stator core (19) is arranged on the inner wall of the stator shell (3) and corresponds to the rotor core (23), a plurality of oil through holes are distributed on the stator core (19) along the circumferential direction, and each oil through hole is arranged along the axial direction; the stator front end cover (17) and the stator rear end cover (21) are respectively arranged at two ends of the stator casing, the stator sealing sleeve (24) is arranged between the stator front end cover (17) and the stator rear end cover (21), and the watertight socket (18) is fixed at the front end of the stator casing (3).
4. The independently driven three-stage underwater propulsor according to claim 3, wherein an internal oil inlet chamber and an internal oil return chamber are provided between the stator core (19) and the stator rear end cover (21), one end of the internal oil inlet chamber is communicated with the external oil inlet passage, and the other end is communicated with the plurality of oil through holes on the stator core (19); the internal oil return cavity is communicated with the external oil return channel.
5. The independently driven three-stage underwater vehicle according to claim 4, wherein said stator core (19) and said stator rear end cover (21) are separated by an inner spacer sleeve (20) to form said internal oil intake chamber and said internal oil return chamber, and said internal oil intake chamber is located outside said internal oil return chamber in the radial direction.
6. The independently driven three-stage underwater propulsor according to claim 4, wherein an outer isolation sleeve (25) and an oil pocket (26) located outside the outer isolation sleeve (25) are connected between the stator rear end cover (21) and the rim of the first-stage guide vane (10), and the oil pocket (26) is fixed by a first-stage oil pocket compression ring (27) arranged outside; the space between the outer isolation sleeve (25) and the oil bag (26) forms the outer oil inlet channel; the inner space of the outer isolation sleeve (25) forms the outer oil return channel.
7. An independently driven three-stage underwater propeller as claimed in claim 3, characterized in that said stator front cover (17) is provided with a plurality of oil dams (22) along the circumferential direction.
8. An independently driven three-stage underwater propeller according to claim 2, characterised in that a heat dissipating impeller (32) is provided between the guide vanes and the shaft (16), the heat dissipating impeller (32) being connected to the shaft (16) and rotating with the shaft (16); and the blades of the heat dissipation impeller (32) correspond to the rear half through holes on the guide vanes.
9. The independently driven three-stage underwater propeller as claimed in claim 2, characterized in that a hub front end cap (29) and a hub rear end cap (33) are connected to both ends of the guide vanes; an oil seal (30) is embedded on the front end cover (29) of the hub, and a rear oil plug (34) is arranged on the rear end cover (33) of the hub.
10. An independently driven three stage underwater vehicle as claimed in any one of claims 1 to 9 wherein the primary, secondary and tertiary propulsion assemblies are independently operable as single stage propellers or are connected in series with two or three stages to form propellers of different stages.
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CN116495158A (en) * 2023-04-28 2023-07-28 威海白云船舶制造有限公司 Ducted shaftless water jet propeller
CN116495158B (en) * 2023-04-28 2023-11-17 威海白云船舶制造有限公司 Ducted shaftless water jet propeller

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