CN115046915A - Heat transfer pipe indentation preparation device and indentation induced stress corrosion cracking test method - Google Patents
Heat transfer pipe indentation preparation device and indentation induced stress corrosion cracking test method Download PDFInfo
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- 238000005336 cracking Methods 0.000 title claims abstract description 17
- 238000010998 test method Methods 0.000 title claims abstract description 9
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Abstract
Description
技术领域technical field
本发明涉及核电技术领域,特别涉及一种传热管凹痕制备装置及凹痕致应力腐蚀开裂的试验方法。The invention relates to the technical field of nuclear power, in particular to a device for preparing dents of a heat transfer tube and a test method for stress corrosion cracking caused by dents.
背景技术Background technique
现有技术中,蒸汽发生器的传热管作为压水堆核电站一回路水和二回路水的热交换枢纽,具体的,传热管的内侧为一回路水,传热管的外侧为二回路水,导致其服役环境苛刻且复杂,因此传热管是容易发生应力腐蚀开裂的敏感部位。In the prior art, the heat transfer tube of the steam generator is used as the heat exchange hub for the primary water and the secondary water in the PWR nuclear power plant. Specifically, the inner side of the heat transfer tube is the primary water, and the outer side of the heat transfer tube is the secondary circuit. Water makes its service environment harsh and complex, so the heat transfer tube is a sensitive part prone to stress corrosion cracking.
经现场勘测发现,传热管在服役一定时间后,其外表面会出现很多深度不同、形状各异的凹痕,经核实,核电厂在调试、运行过程中会引入外来异物,外来异物撞击在传热管的外表面从而产生上述的凹痕,因此推测上述的凹痕在二回路水环境中可能会致使传热管发生应力腐蚀开裂。由于传热管在服役期间无法通过现有的检测技术检测传热管实际的损伤情况,并且无法从理论上评估上述的凹痕对传热管的服役寿命所造成的影响,因此需要通过实验模拟传热管的外表面因撞击所形成的凹痕以研究上述的凹痕对传热管的服役寿命所造成的影响,其中,由于传热管的局部服役环境会发生变化,因此二回路水的温度、介质浓度、pH值以及传热管所受到的应力等因素也会对传热管的服役寿命造成影响,所以需要在多个变量因素的耦合下对带有凹痕的传热管的应力腐蚀开裂机理进行研究,从而更加准确地评估上述的凹痕对传热管的服役寿命所造成的影响,进而为寻求提高传热管的服役寿命的有效手段提供理论基础。The on-site investigation found that after a certain period of service of the heat transfer tube, there will be many dents with different depths and shapes on the outer surface. Therefore, it is speculated that the above-mentioned dents may cause stress corrosion cracking of the heat transfer tubes in the secondary circuit water environment. Since the actual damage of the heat transfer tube cannot be detected by the existing detection technology during the service period, and the influence of the above-mentioned dents on the service life of the heat transfer tube cannot be theoretically evaluated, it is necessary to simulate the heat transfer tube through experiments. The dents formed by the impact on the outer surface of the heat transfer tubes are used to study the influence of the above dents on the service life of the heat transfer tubes. Factors such as temperature, medium concentration, pH value and the stress on the heat transfer tube will also affect the service life of the heat transfer tube, so it is necessary to couple the stress of the dented heat transfer tube under the coupling of multiple variable factors. The corrosion cracking mechanism is studied, so as to more accurately evaluate the influence of the above dents on the service life of heat transfer tubes, and then provide a theoretical basis for seeking effective means to improve the service life of heat transfer tubes.
发明内容SUMMARY OF THE INVENTION
本发明旨在至少解决现有技术中存在的技术问题之一。为此,本发明提出一种传热管凹痕制备装置,能够在传热管试样的外表面加工出深度不同、形状各异的凹痕,以便于进行相关的实验来研究多个变量因素的耦合下对带有凹痕的传热管的应力腐蚀开裂机理。The present invention aims to solve at least one of the technical problems existing in the prior art. To this end, the present invention proposes a heat transfer tube dent preparation device, which can process dents with different depths and shapes on the outer surface of the heat transfer tube sample, so as to facilitate relevant experiments to study multiple variable factors Stress corrosion cracking mechanism of dented heat transfer tubes under coupling.
本发明还提出一种基于上述传热管凹痕制备装置的凹痕致应力腐蚀开裂的试验方法。The present invention also provides a test method for dent-induced stress corrosion cracking based on the above-mentioned heat transfer tube dent preparation device.
根据本发明的第一方面实施例的传热管凹痕制备装置,包括:底座;支架,所述支架设置于所述底座上;摆杆,所述摆杆的上端可转动地连接于所述支架,以使所述摆杆能够相对所述支架摆动;定位夹具,所述定位夹具设置于所述底座上并位于所述摆杆的摆动路径上,所述定位夹具用于装夹横截面呈C型的传热管试样;冲头,所述冲头包括配重部和冲头主体,所述配重部可拆卸地连接于所述摆杆的下端,所述冲头主体设置于所述配重部朝向所述定位夹具的一侧。According to the first aspect of the present invention, the device for preparing dents for heat transfer tubes includes: a base; a bracket, the bracket is arranged on the base; and a swing rod, the upper end of the swing rod is rotatably connected to the a bracket, so that the pendulum rod can swing relative to the bracket; a positioning fixture, the positioning fixture is arranged on the base and located on the swing path of the pendulum rod, and the positioning fixture is used for clamping the cross-section of the C-type heat transfer tube sample; punch, the punch includes a weight part and a punch main body, the weight part is detachably connected to the lower end of the swing rod, and the punch main body is arranged on the The weight portion faces one side of the positioning fixture.
根据本发明实施例的传热管凹痕制备装置,至少具有如下有益效果:使用时,首先将传热管试样装夹在所述定位夹具上,随后施加外力驱使所述摆杆相对所述支架摆动,从而使所述冲头远离传热管试样,随后撤去所施加的外力,使得所述冲头在所述配重部的重力作用下带动所述摆杆相对所述支架摆动,从而使所述冲头主体撞击在传热管试样的外表面上并在传热管试样的外表面上加工出凹痕,其中,可通过调整撤去所施加的外力时所述冲头所处的高度以调节所加工的凹痕的深度,同时,可更换具备不同形状的冲头主体的冲头,以加工不同形状的凹痕,使得上述的传热管凹痕制备装置能够在传热管试样的外表面加工出深度不同、形状各异的凹痕,以便于进行相关的实验来研究多个变量因素的耦合下对带有凹痕的传热管的应力腐蚀开裂机理。The device for preparing a heat transfer tube dent according to an embodiment of the present invention has at least the following beneficial effects: when in use, the heat transfer tube sample is first clamped on the positioning fixture, and then an external force is applied to drive the pendulum rod relative to the The bracket swings, so that the punch is far away from the heat transfer tube sample, and then the applied external force is removed, so that the punch drives the swing rod to swing relative to the bracket under the action of the gravity of the counterweight, thereby The punch body is made to strike the outer surface of the heat transfer tube sample and dents are machined on the outer surface of the heat transfer tube sample, wherein the position of the punch can be adjusted to remove the applied external force. The height of the dent can be adjusted to adjust the depth of the processed dent, and at the same time, the punch with different shapes of the punch body can be replaced to process the dent of different shapes, so that the above-mentioned heat transfer tube dent preparation device can The outer surface of the sample is machined with dents of different depths and shapes, so that relevant experiments can be carried out to study the stress corrosion cracking mechanism of heat transfer tubes with dents under the coupling of multiple variables.
根据本发明的一些实施例,所述冲头通过螺栓和螺母连接于所述摆杆,所述摆杆的下端设置有连接部,所述连接部上设置有用于穿设所述螺栓的第一安装孔,所述配重部的顶部设置有用于嵌设所述连接部的安装槽,所述配重部上对应所述第一安装孔设置有贯穿所述配重部并用于穿设所述螺栓的第二安装孔,所述连接部嵌设于所述安装槽内,所述螺栓穿设于所述第一安装孔内以及所述第二安装孔内,所述螺母螺纹连接于所述螺栓的杆部,以使所述配重部夹置于所述螺母和所述螺栓的头部之间。According to some embodiments of the present invention, the punch is connected to the swing rod through a bolt and a nut, the lower end of the swing rod is provided with a connecting portion, and the connecting portion is provided with a first hole for passing the bolt. An installation hole, the top of the counterweight portion is provided with an installation slot for embedding the connecting portion, and the counterweight portion corresponding to the first installation hole is provided with a counterweight portion for passing through the counterweight portion. the second installation hole of the bolt, the connecting part is embedded in the installation groove, the bolt is penetrated in the first installation hole and the second installation hole, and the nut is threadedly connected to the the shank of the bolt so that the weight is sandwiched between the nut and the head of the bolt.
根据本发明的一些实施例,所述配重部上设置有两个所述冲头主体,两个所述冲头主体分别设置于所述配重部相对的两侧。According to some embodiments of the present invention, two punch main bodies are disposed on the counterweight portion, and the two punch main bodies are respectively disposed on opposite sides of the counterweight portion.
根据本发明的一些实施例,所述支架上对应所述摆杆固定设置有刻度盘。According to some embodiments of the present invention, a dial is fixedly arranged on the bracket corresponding to the pendulum rod.
根据本发明的一些实施例,所述摆杆可拆卸地连接于所述支架,所述摆杆与所述支架之间设置有调节结构,所述调节结构能够调节所述冲头处于自由悬垂状态时的高度。According to some embodiments of the present invention, the swing rod is detachably connected to the bracket, an adjustment structure is provided between the swing rod and the bracket, and the adjustment structure can adjust the punch to be in a free hanging state height at time.
根据本发明的一些实施例,所述调节结构包括可转动地设置于所述支架上的连接轴,所述连接轴上设置有用于穿设所述摆杆的第三安装孔,所述摆杆的上端穿设于所述第三安装孔内,所述连接轴上设置有连通于所述第三安装孔的第四安装孔,所述第四安装孔为螺纹孔,所述第四安装孔内螺纹连接有端部抵接于所述摆杆的顶丝。According to some embodiments of the present invention, the adjustment structure includes a connecting shaft rotatably disposed on the bracket, the connecting shaft is provided with a third mounting hole for penetrating the swing rod, the swing rod The upper end of the connecting shaft passes through the third installation hole, the connecting shaft is provided with a fourth installation hole that communicates with the third installation hole, the fourth installation hole is a threaded hole, and the fourth installation hole The inner thread is connected with a jack screw whose end part is abutted against the swing rod.
根据本发明的一些实施例,所述摆杆下部的直径大于所述摆杆上部的直径,所述摆杆的下部设置有外螺纹结构,以使所述摆杆的下部能够安装具有螺纹孔的外部配重件。According to some embodiments of the present invention, the diameter of the lower part of the pendulum rod is larger than the diameter of the upper part of the pendulum rod, and the lower part of the pendulum rod is provided with an external thread structure, so that the lower part of the pendulum rod can be installed with a threaded hole External counterweight.
根据本发明的一些实施例,所述定位夹具包括定位销钉和呈杆状的定位主体,所述定位主体朝向所述配重部的一侧设置有用于贴合传热管试样的内表面的弧形部,所述弧形部上设置有用于插接所述定位销的定位销孔。According to some embodiments of the present invention, the positioning fixture includes a positioning pin and a rod-shaped positioning body, and a side of the positioning body facing the counterweight portion is provided with an inner surface for fitting the heat transfer tube sample. An arc-shaped portion is provided with a positioning pin hole for inserting the positioning pin.
根据本发明的第二方面实施例的凹痕致应力腐蚀开裂的试验方法,其基于根据本发明上述第一方面实施例的传热管凹痕制备装置,包括以下步骤:制备传热管试样,利用蒸汽发生器的传热管制备横截面呈C型的传热管试样;冲击凹痕,利用上述的传热管凹痕制备装置在传热管试样的外表面冲击凹痕;对传热管试样施加应力,利用应力腐蚀夹具装夹传热管试样并对传热管试样施加预设的应力;将传热管试样放入反应釜中,同时向反应釜内倒入预先配置好的用于模拟传热管服役环境的溶液;设定反应釜中的温度、压力、流速等参数;经过预设的时间后取出传热管试样进行观察。The test method for dent-induced stress corrosion cracking according to the embodiment of the second aspect of the present invention, which is based on the device for preparing a dent of a heat transfer tube according to the embodiment of the first aspect of the present invention, includes the following steps: preparing a heat transfer tube sample , using the heat transfer tube of the steam generator to prepare a heat transfer tube sample with a C-shaped cross section; impact dents, using the above-mentioned heat transfer tube dent preparation device to impact dents on the outer surface of the heat transfer tube sample; Apply stress to the heat transfer tube sample, use a stress corrosion fixture to clamp the heat transfer tube sample and apply a preset stress to the heat transfer tube sample; put the heat transfer tube sample into the reactor, and pour it into the reactor at the same time. Enter the pre-configured solution for simulating the service environment of the heat transfer tube; set the temperature, pressure, flow rate and other parameters in the reaction kettle; after a preset time, take out the heat transfer tube sample for observation.
根据本发明实施例的凹痕致应力腐蚀开裂的试验方法,至少具有如下有益效果:实验时,可设置多组对照实验组,其中,各组的变量分别为凹痕的深度、凹痕的形状、传热管试样所受到的应力、溶液的pH值、溶液的浓度、反应釜中的温度、反应釜中的压力、反应釜中的流速等参数,从而能够研究多个变量因素的耦合下对带有凹痕的传热管的应力腐蚀开裂机理。The test method for dent-induced stress corrosion cracking according to the embodiment of the present invention has at least the following beneficial effects: during the experiment, multiple groups of control experimental groups can be set, wherein the variables of each group are the depth of the dent and the shape of the dent respectively. , the stress of the heat transfer tube sample, the pH value of the solution, the concentration of the solution, the temperature in the reactor, the pressure in the reactor, the flow rate in the reactor and other parameters, so that the coupling of multiple variables can be studied. Stress corrosion cracking mechanism for pitted heat transfer tubes.
根据本发明的一些实施例,所述应力腐蚀夹具包括螺杆、限位螺母、调节螺母以及压缩弹簧,所述螺杆用于穿设在传热管试样上,所述限位螺母螺纹连接于所述螺杆的一端并用于对传热管试样进行限位,所述调节螺母螺纹连接于所述螺杆的另一端,所述压缩弹簧套设于所述螺杆上,所述压缩弹簧的一端抵接于所述调节螺母上,所述压缩弹簧的另一端用于抵压传热管试样。According to some embodiments of the present invention, the stress corrosion fixture includes a screw rod, a limit nut, an adjustment nut and a compression spring, the screw rod is used to pass through the heat transfer tube sample, and the limit nut is threadedly connected to the One end of the screw is used to limit the heat transfer tube sample, the adjusting nut is threadedly connected to the other end of the screw, the compression spring is sleeved on the screw, and one end of the compression spring abuts On the adjusting nut, the other end of the compression spring is used to press the heat transfer tube sample.
本发明的附加方面和优点将在下面的描述中部分给出,部分将从下面的描述中变得明显,或通过本发明的实践了解到。Additional aspects and advantages of the present invention will be set forth, in part, from the following description, and in part will be apparent from the following description, or may be learned by practice of the invention.
附图说明Description of drawings
本发明的上述和/或附加的方面和优点从结合下面附图对实施例的描述中将变得明显和容易理解,其中:The above and/or additional aspects and advantages of the present invention will become apparent and readily understood from the following description of embodiments taken in conjunction with the accompanying drawings, wherein:
图1是本发明实施例的传热管凹痕制备装置的结构示意图;1 is a schematic structural diagram of a heat transfer tube dent preparation device according to an embodiment of the present invention;
图2是本发明实施例的摆杆的结构示意图;2 is a schematic structural diagram of a pendulum rod according to an embodiment of the present invention;
图3是本发明实施例的冲头的俯视示意图;3 is a schematic top view of a punch according to an embodiment of the present invention;
图4是本发明实施例的摆杆、冲头以及连接轴的装配示意图;Fig. 4 is the assembly schematic diagram of the pendulum rod, the punch and the connecting shaft according to the embodiment of the present invention;
图5是图4所示结构另一视角的局部剖视示意图;5 is a schematic partial cross-sectional view of the structure shown in FIG. 4 from another perspective;
图6是本发明实施例的定位夹具的结构示意图;6 is a schematic structural diagram of a positioning fixture according to an embodiment of the present invention;
图7是本发明实施例的应力腐蚀夹具装夹传热管试样后的结构示意图。FIG. 7 is a schematic structural diagram of a stress corrosion jig according to an embodiment of the present invention after clamping a heat transfer tube sample.
附图标记:Reference number:
传热管试样a、底座100、支架200、摆杆300、连接部310、第一安装孔311、抵接面320、定位夹具400、定位主体410、弧形部420、定位销孔430、冲头500、配重部510、安装槽511、第二安装孔512、冲头主体520、刻度盘600、连接轴700、第三安装孔710、第四安装孔720、指针800、应力腐蚀夹具900、螺杆910、限位螺母920、调节螺母930、压缩弹簧940、垫片950。Heat transfer tube sample a,
具体实施方式Detailed ways
下面详细描述本发明的实施例,所述实施例的示例在附图中示出,其中自始至终相同或类似的标号表示相同或类似的元件或具有相同或类似功能的元件。下面通过参考附图描述的实施例是示例性的,仅用于解释本发明,而不能理解为对本发明的限制。The following describes in detail the embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein the same or similar reference numerals refer to the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary, only used to explain the present invention, and should not be construed as a limitation of the present invention.
在本发明的描述中,需要理解的是,如果涉及到方位描述,例如上、下、前、后、左、右等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In the description of the present invention, it should be understood that if the orientation description is involved, for example, the orientation or positional relationship indicated by up, down, front, rear, left, right, etc. is based on the orientation or positional relationship shown in the drawings, only It is to facilitate the description of the present invention and to simplify the description, rather than indicating or implying that the device or element referred to must have a particular orientation, be constructed and operate in a particular orientation, and therefore should not be construed as limiting the invention.
在本发明的描述中,如果出现若干、大于、小于、超过、以上、以下、以内等词,其中,若干的含义是一个或者多个,多个的含义是两个以上,大于、小于、超过等理解为不包括本数,以上、以下、以内等理解为包括本数。In the description of the present invention, if there are words such as several, greater than, less than, more than, above, below, within, etc., where the meaning of several is one or more, the meaning of multiple is two or more, greater than, less than, more than etc. shall be understood as not including this number, and above, below, within, etc., shall be understood as including this number.
在本发明的描述中,如果出现第一、第二等词,只是用于区分技术特征为目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量或者隐含指明所指示的技术特征的先后关系。In the description of the present invention, if words such as first and second appear, they are only used for the purpose of distinguishing technical features, and should not be understood as indicating or implying relative importance or implicitly indicating the number of indicated technical features or implicit Indicates the order of the indicated technical features.
本发明的描述中,除非另有明确的限定,设置、安装、连接等词语应做广义理解,所属技术领域技术人员可以结合技术方案的具体内容合理确定上述词语在本发明中的具体含义。In the description of the present invention, unless otherwise clearly defined, words such as setting, installation, connection should be understood in a broad sense, and those skilled in the art can reasonably determine the specific meanings of the above words in the present invention in combination with the specific content of the technical solution.
参照图1,根据本发明的实施例的传热管凹痕制备装置,包括底座100、支架200、摆杆300、定位夹具400和冲头500。Referring to FIG. 1 , an apparatus for preparing a heat transfer tube dent according to an embodiment of the present invention includes a
支架200设置于底座100上,摆杆300的上端可转动地连接于支架200,以使摆杆300能够相对支架200摆动,定位夹具400设置于底座100上并位于摆杆300的摆动路径上,定位夹具400用于装夹横截面呈C型的传热管试样a,冲头500包括配重部510和冲头主体520,配重部510可拆卸地连接于摆杆300的下端,冲头主体520设置于配重部510朝向定位夹具400的一侧。The
使用时,首先将传热管试样a装夹在定位夹具400上,随后施加外力驱使摆杆300相对支架200摆动,从而使冲头500远离传热管试样a,随后撤去所施加的外力,使得冲头500在配重部510的重力作用下带动摆杆300相对支架200摆动,从而使冲头主体520撞击在传热管试样a的外表面上并在传热管试样a的外表面上加工出凹痕,其中,可通过调整撤去所施加的外力时冲头500所处的高度(即调整摆杆300的摆动角度)以调节所加工的凹痕的深度,同时,可更换具备不同形状的冲头主体520的冲头500,以加工不同形状的凹痕,使得上述的传热管凹痕制备装置能够在传热管试样a的外表面加工出深度不同、形状各异的凹痕,以便于进行相关的实验来研究多个变量因素的耦合下对带有凹痕的传热管的应力腐蚀开裂机理。When in use, the heat transfer tube sample a is first clamped on the
参照图1至图3,在其中的一些实施例中,冲头500通过螺栓(图中未示出)和螺母(图中未示出)连接于摆杆300,摆杆300的下端设置有连接部310,连接部310上设置有用于穿设螺栓的第一安装孔311,配重部510的顶部设置有用于嵌设连接部310的安装槽511,配重部510上对应第一安装孔311设置有贯穿配重部510并用于穿设螺栓的第二安装孔512,连接部310嵌设于安装槽511内,螺栓穿设于第一安装孔311内以及第二安装孔512内,螺母螺纹连接于螺栓的杆部,以使配重部510夹置于螺母和螺栓的头部之间,其结构简单且易于安装和拆卸冲头500。具体的,冲头主体520的形状包括半球形和棱锥形,当然,冲头主体520的形状也可以包括其他形状,在此不作限定,另外,冲头主体520所用的材质为工具钢、高速钢、模具钢、硬质合金钢等高硬耐磨材料。1 to 3 , in some of the embodiments, the
参照图1、图3和图5,在其中的一些实施例中,配重部510上设置有两个冲头主体520,两个冲头主体520分别设置于配重部510相对的两侧,装配时能够减少安装方向的限制,有利于提高装配效率,同时,可将两个冲头主体520设置为不同的形状,使得同一个冲头500能够加工两种不同形状的凹痕。Referring to FIGS. 1 , 3 and 5 , in some embodiments, two punch
参照图1,在其中的一些实施例中,支架200上对应摆杆300固定设置有刻度盘600,以便于通过摆杆300所摆动的角度调节所加工的凹痕的深度。Referring to FIG. 1 , in some of the embodiments, a
需要说明的是,在其中的一些实施例中,摆杆300可拆卸地连接于支架200,摆杆300与支架200之间设置有调节结构,调节结构能够调节冲头500处于自由悬垂状态时(即摆杆300处于竖直状态时)的高度,以便于满足不同的试验要求。It should be noted that, in some of the embodiments, the
参照图1、图4和图5,在其中的一些实施例中,调节结构包括可转动地设置于支架200上的连接轴700,连接轴700上设置有用于穿设摆杆300的第三安装孔710,摆杆300的上端穿设于第三安装孔710内,连接轴700上设置有连通于第三安装孔710的第四安装孔720,第四安装孔720为螺纹孔,第四安装孔720内螺纹连接有端部抵接于摆杆300的顶丝(图中未示出),当需要调节冲头500处于悬垂状态时的高度时,拧松顶丝以使顶丝的端部与摆杆300分离,此时可驱动摆杆300以调节摆杆300穿过第三安装孔710的长度,从而调节冲头500处于悬垂状态时的高度,调节完毕后拧紧顶丝以使顶丝的端部重新抵接于摆杆300并限制摆杆300相对连接轴700移动即可,其结构简单且易于实现,相对应的,刻度盘600上设置有能够供连接轴700穿过的避让孔,其中,连接轴700远离支架200的一端对应刻度盘600固定设置有与连接轴700联动的指针800,以便于观察摆杆300所摆动的角度。Referring to FIGS. 1 , 4 and 5 , in some of the embodiments, the adjustment structure includes a connecting
参照图2、图4和图5,在其中的一些实施例中,摆杆300的上部对应顶丝的端部设置有呈平面状的抵接面320,有利于增大顶丝的端部与摆杆300的接触面积,使得顶丝能够更加稳定地限制摆杆300相对连接轴700移动。2, 4 and 5, in some of the embodiments, the upper part of the
需要说明的是,在另外的一些实施例中,摆杆上设置有沿其长度方向布置的腰型孔,连接轴固定设置于支架上,连接轴穿设于腰型孔内,摆杆上设置有连通于腰型孔的螺纹孔,螺纹孔螺纹连接有端部抵接于连接轴的顶丝,在此不作限定。It should be noted that, in some other embodiments, the swing rod is provided with a waist-shaped hole arranged along its length direction, the connecting shaft is fixedly arranged on the bracket, the connecting shaft passes through the waist-shaped hole, and the swing rod is provided with There is a threaded hole communicated with the waist-shaped hole, and the threaded hole is threadedly connected with a jack screw whose end is abutted against the connecting shaft, which is not limited here.
参照图4和图5,在其中的一些实施例中,摆杆300下部的直径大于摆杆300上部的直径,摆杆300的下部设置有外螺纹结构,以使摆杆300的下部能够安装具有螺纹孔的外部配重件,从而能够调节摆杆300下部的配重,当所需加工的凹痕的深度较深时,仅调节摆杆300的摆动角度已无法满足加工需求,此时可通过调节摆杆300下部的配重的方式辅助调节所加工的凹痕的深度。4 and 5, in some embodiments, the diameter of the lower part of the
参照图6,在其中的一些实施例中,定位夹具400包括定位销钉(图中未示出)和呈杆状的定位主体410,定位主体410朝向配重部510的一侧设置有用于贴合传热管试样a的内表面的弧形部420,弧形部420上设置有用于插接定位销的定位销孔430,其中,传热管试样a上开设有用于穿设定位销钉的通孔,装夹传热管试样a时,首先使传热管试样a的内表面贴合于弧形部420,随后将定位销钉穿设于传热管试样a上用于穿设定位销钉的通孔内并将定位销钉插设于定位销孔430内即可,其结构简单且易于实现,当然,上述的定位销钉也可以替换为螺钉,相应的,将定位销孔替换为螺纹孔即可,在此不作限定。Referring to FIG. 6 , in some of the embodiments, the
根据本发明的实施例的凹痕致应力腐蚀开裂的试验方法,其基于上述的传热管凹痕制备装置,包括以下步骤:制备传热管试样a,利用蒸汽发生器的传热管制备横截面呈C型的传热管试样a;冲击凹痕,利用上述的传热管凹痕制备装置在传热管试样a的外表面冲击凹痕;对传热管试样a施加应力,利用应力腐蚀夹具900装夹传热管试样a并对传热管试样a施加预设的应力;将传热管试样a放入反应釜中,同时向反应釜内倒入预先配置好的用于模拟传热管服役环境的溶液,具体的,该溶液可以是氢氧化钠溶液,也可以是用于模拟一回路水的混合溶液(硼酸+氢氧化锂+水);设定反应釜中的温度、压力、流速等参数;经过预设的时间后取出传热管试样a进行观察。The test method for dent-induced stress corrosion cracking according to an embodiment of the present invention is based on the above-mentioned heat transfer tube dent preparation device, and includes the following steps: preparing a heat transfer tube sample a, using a heat transfer tube of a steam generator to prepare Heat transfer tube sample a with a C-shaped cross section; impact dents, use the above-mentioned heat transfer tube dent preparation device to impact dents on the outer surface of heat transfer tube sample a; apply stress to heat transfer tube sample a , use the
实验时,可设置多组对照实验组,其中,各组的变量分别为凹痕的深度、凹痕的形状、传热管试样a所受到的应力、溶液的pH值、溶液的浓度、反应釜中的温度、反应釜中的压力、反应釜中的流速等参数,从而能够研究多个变量因素的耦合下对带有凹痕的传热管的应力腐蚀开裂机理。During the experiment, multiple groups of control experiment groups can be set, wherein the variables of each group are the depth of the dent, the shape of the dent, the stress on the sample a of the heat transfer tube, the pH value of the solution, the concentration of the solution, the reaction The temperature in the kettle, the pressure in the reactor, the flow rate in the reactor and other parameters can be used to study the stress corrosion cracking mechanism of the heat transfer tube with dents under the coupling of multiple variables.
参照图7,在其中的一些实施例中,应力腐蚀夹具900包括螺杆910、限位螺母920、调节螺母930以及压缩弹簧940,螺杆910用于穿设在传热管试样a上,限位螺母920螺纹连接于螺杆910的一端并用于对传热管试样a进行限位,调节螺母930螺纹连接于螺杆910的另一端,压缩弹簧940套设于螺杆910上,压缩弹簧940的一端抵接于调节螺母930上,压缩弹簧940的另一端用于抵压传热管试样a,其中,传热管试样a上开设有用于穿设螺杆910的通孔,使用时可拧动调节螺母930来调节传热管试样a所受到的应力。具体的,调节螺母930与压缩弹簧940之间、压缩弹簧940与传热管试样a之间、传热管试样a与限位螺母920之间均设置有垫片950。其中,传热管试样a的制备方法、装夹方法以及应力计算公式可参见国家标准GB/T15970.5-1998《金属和合金的腐蚀应力腐蚀试验第5部分:C型环试样的制备和应用》。Referring to FIG. 7, in some embodiments, the
在本说明书的描述中,如果涉及到“一个实施例”、“一些实施例”、“示意性实施例”、“示例”、“具体示例”以及“一些示例”等参考术语的描述,意指结合该实施例或示例描述的具体特征、结构、材料或者特点包含于本发明的至少一个实施例或示例中。在本说明书中,对上述术语的示意性表述不一定指的是相同的实施例或示例。而且,描述的具体特征、结构、材料或者特点可以在任何的一个或多个实施例或示例中以合适的方式结合。In the description of this specification, if referring to the description of reference terms such as "one embodiment", "some embodiments", "exemplary embodiment", "example", "specific example" and "some examples", it means A particular feature, structure, material, or characteristic described in connection with this embodiment or example is included in at least one embodiment or example of the present invention. In this specification, schematic representations of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
尽管已经示出和描述了本发明的实施例,本领域的普通技术人员可以理解:在不脱离本发明的原理和宗旨的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由权利要求及其等同物限定。Although embodiments of the present invention have been shown and described, it will be understood by those of ordinary skill in the art that various changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, The scope of the invention is defined by the claims and their equivalents.
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