CN114986869B - Lithium battery heat treatment film pasting device and method - Google Patents
Lithium battery heat treatment film pasting device and method Download PDFInfo
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- CN114986869B CN114986869B CN202210610648.5A CN202210610648A CN114986869B CN 114986869 B CN114986869 B CN 114986869B CN 202210610648 A CN202210610648 A CN 202210610648A CN 114986869 B CN114986869 B CN 114986869B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C63/00—Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor
- B29C63/38—Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor by liberation of internal stresses
- B29C63/40—Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor by liberation of internal stresses using sheet or web-like material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
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Abstract
Description
技术领域Technical Field
本发明涉及锂电池热处理贴膜技术领域,具体为一种锂电池热处理贴膜装置及方法。The present invention relates to the technical field of lithium battery heat treatment film pasting, and in particular to a lithium battery heat treatment film pasting device and method.
背景技术Background technique
锂电池是一种以锂金属或锂合金为负极材料,使用非水电解质溶液的一次电池,随着二十世纪末微电子技术的发展,小型化的设备日益增多,对电源提出了很高的要求。锂电池随之进入了大规模的实用阶段;为了避免锂离子电池在运输时壳体表面产生划痕,需要在锂离子电池表面贴上保护膜。Lithium battery is a primary battery that uses lithium metal or lithium alloy as the negative electrode material and non-aqueous electrolyte solution. With the development of microelectronics technology at the end of the 20th century, miniaturized devices have increased, which has put forward high requirements for power sources. Lithium batteries have entered the large-scale practical stage; in order to avoid scratches on the surface of the lithium-ion battery shell during transportation, a protective film needs to be attached to the surface of the lithium-ion battery.
现有的贴膜设备采用将锂电池放平进行贴膜,由于电池两端或者下端需要支撑点,从而使得热缩膜无法在设备上进行套管套在锂电池表面,从而需要进行人工套膜,在套膜结束后再放到热处理设备上进行加热,使得热缩膜皱缩到锂电池表面,这种方式人工参与度较高,从而导致了工作效率低下的问题出现;其次现有的锂电池热处理贴膜设备采用固定加热口加热,容易导致热缩膜收缩不均匀,从而导致贴膜出现偏移。The existing film laminating equipment lays the lithium battery flat for film laminating. Since the two ends or the lower end of the battery require support points, the heat shrink film cannot be sleeved on the surface of the lithium battery on the equipment, so manual film laminating is required. After the film laminating is completed, it is placed on the heat treatment equipment for heating, so that the heat shrink film shrinks to the surface of the lithium battery. This method has a high degree of manual participation, which leads to the problem of low work efficiency. Secondly, the existing lithium battery heat treatment film laminating equipment uses a fixed heating port for heating, which easily causes uneven shrinkage of the heat shrink film, thereby causing the film to be offset.
基于此,本发明设计了一种锂电池热处理贴膜装置及方法,以解决上述问题。Based on this, the present invention designs a lithium battery heat treatment film pasting device and method to solve the above problems.
发明内容Summary of the invention
本发明的目的在于提供一种锂电池热处理贴膜装置及方法,以解决上述背景技术中提出了现有技术缺点的问题。The object of the present invention is to provide a lithium battery heat treatment film laminating device and method to solve the problems of the prior art shortcomings mentioned in the above background technology.
为实现上述目的,本发明提供如下技术方案:To achieve the above object, the present invention provides the following technical solutions:
一种锂电池热处理贴膜装置,包括进料环桶,所述进料环桶侧壁固定设置有用于引导锂电池滑动的倾斜的滑管,所述滑管与进料环桶固定且与进料环桶内腔连通,所述滑管远离进料环桶的一端开设有进料缺口,所述进料缺口一端侧壁固定设置有立挡板,位于进料缺口另一端固定设置有放料挡板,所述放料挡板靠近进料缺口的一端低,所述进料环桶下端固定设置有用于引导锂电池竖向坠落的渐变环桶,所述渐变环桶下端固定设置有立桶,所述立桶下端设置有用于对锂电池进行立式热贴膜封装的封装机构。A lithium battery heat treatment film pasting device comprises a feed ring barrel, a side wall of the feed ring barrel is fixedly provided with an inclined sliding tube for guiding the sliding of the lithium battery, the sliding tube is fixed to the feed ring barrel and is connected with the inner cavity of the feed ring barrel, a feeding notch is opened at one end of the sliding tube away from the feed ring barrel, a vertical baffle is fixedly provided on the side wall at one end of the feed notch, a discharge baffle is fixedly provided at the other end of the feed notch, the discharge baffle is lower at the end close to the feed notch, a gradient ring barrel for guiding the vertical falling of the lithium battery is fixedly provided at the lower end of the feed ring barrel, a vertical barrel is fixedly provided at the lower end of the gradient ring barrel, and a packaging mechanism for vertical thermal film pasting of the lithium battery is provided at the lower end of the vertical barrel.
作为本发明的进一步方案,所述封装机构包括通过支架固定设置在渐变环桶下端外壁的密封环桶,所述密封环桶与立桶同轴设置,且密封环桶位于立桶下端,所述密封环桶内壁套设有用于放置环膜的通气环桶,所述通气环桶侧壁开设有多个通气孔,所述密封环桶侧壁固定设置有内部连通的进气管和吸气管,所述进气管和吸气管上设置有在不主动导气时能进行关闭的阀门,位于密封环桶上端和下端的所述通气环桶外壁上分别固定设置有限位环,所述通气环桶下端设置有用于将环膜输送到通气环桶内部,且对锂电池进行高度限制的支撑装置。As a further solution of the present invention, the packaging mechanism includes a sealing ring barrel fixedly arranged on the outer wall of the lower end of the gradient ring barrel by a bracket, the sealing ring barrel is coaxially arranged with the vertical barrel, and the sealing ring barrel is located at the lower end of the vertical barrel, the inner wall of the sealing ring barrel is sleeved with a ventilation ring barrel for placing a ring membrane, the side wall of the ventilation ring barrel is provided with a plurality of ventilation holes, the side wall of the sealing ring barrel is fixedly provided with an internally connected air intake pipe and an air intake pipe, the air intake pipe and the air intake pipe are provided with valves that can be closed when the air is not actively guided, and limiting rings are fixedly provided on the outer walls of the ventilation ring barrel located at the upper and lower ends of the sealing ring barrel, respectively, and the lower end of the ventilation ring barrel is provided with a supporting device for conveying the ring membrane into the interior of the ventilation ring barrel and limiting the height of the lithium battery.
作为本发明的进一步方案,所述进气管和吸气管轴线位于同一高度,所述进气管和吸气管与其轴线平行的边线与密封环桶内壁相切,所述通气环桶与进气管和吸气管同一高度的外壁上环绕其轴线环形阵列设置有多个用于进行散气的叶片。As a further solution of the present invention, the axes of the intake pipe and the intake pipe are located at the same height, the edges of the intake pipe and the intake pipe parallel to their axes are tangent to the inner wall of the sealing ring barrel, and the outer wall of the ventilation ring barrel at the same height as the intake pipe and the intake pipe is provided with a plurality of blades for air dispersion in a circular array around their axes.
作为本发明的进一步方案,所述支撑装置包括多个四分之一开口的开口环板,所述开口环板侧壁固定设置有旋转架,每个所述旋转架固定设置有同一个角度套,所述角度套中央转动设置有固定杆,所述固定杆固定设置在滑管下端外壁,所述开口环板与密封环桶同轴线,且开口环板上端面与通气环桶下端面接触,所述开口环板下端内壁轴向滑动设置有用于限制环膜下端面的顶环板,所述固定杆下端固定设置有底环板,所述底环板上设置有用于驱动开口环板公转更换工位的驱动机构,所述底环板位于开口环板正下方设置有用于推动顶环板向上移动同时将通气环桶下端进行限制的限位机构。As a further scheme of the present invention, the supporting device includes a plurality of quarter-open open ring plates, a rotating frame is fixedly provided on the side wall of the open ring plate, each of the rotating frames is fixedly provided with the same angle sleeve, a fixing rod is rotatably provided at the center of the angle sleeve, the fixing rod is fixedly provided on the outer wall of the lower end of the sliding tube, the open ring plate is coaxial with the sealing ring barrel, and the upper end surface of the open ring plate contacts the lower end surface of the ventilation ring barrel, the inner wall of the lower end of the open ring plate is axially slidingly provided with a top ring plate for limiting the lower end surface of the ring membrane, the lower end of the fixing rod is fixedly provided with a bottom ring plate, the bottom ring plate is provided with a driving mechanism for driving the open ring plate to revolve and change the station, and the bottom ring plate is provided with a limiting mechanism directly below the open ring plate for pushing the top ring plate to move upward and limiting the lower end of the ventilation ring barrel at the same time.
作为本发明的进一步方案,所述驱动机构包括角度套下端外壁通过开设的齿牙啮合的驱动齿轮,所述驱动齿轮同轴传动连接有第一电机,所述第一电机固定设置在底环板上。As a further solution of the present invention, the driving mechanism includes a driving gear meshed with teeth provided on the outer wall of the lower end of the angle sleeve, and the driving gear is coaxially connected to a first motor, and the first motor is fixedly disposed on the bottom ring plate.
作为本发明的进一步方案,所述限位机构包括通过支架固定设置在底环板底部的主动气缸,所述主动气缸与顶环板同轴线,所述主动气缸运动子杆上端侧壁竖向限位滑动连接有限位环板,所述底环板上开设有用于避让限位环板的避让通孔。As a further solution of the present invention, the limiting mechanism includes an active cylinder fixedly arranged at the bottom of the bottom ring plate by a bracket, the active cylinder is coaxial with the top ring plate, the upper end side wall of the active cylinder moving sub-rod is vertically limited and slidably connected to the limiting ring plate, and the bottom ring plate is provided with an avoidance through hole for avoiding the limiting ring plate.
作为本发明的进一步方案,所述底环板上沿着开口环板公转路径上开设有用于退料的退料长圆弧孔。As a further solution of the present invention, a long circular arc hole for material withdrawal is provided on the bottom ring plate along the revolution path of the open ring plate.
作为本发明的进一步方案,所述滑管上开设有用于间歇下料的隔断,所述滑管上端通过支架转动设置下料套,所述下料套通过后端外壁开设的齿牙传动连接有下料齿轮,所述下料齿轮后端同轴传动连接有第二电机,所述第二电机通过支架固定设置在滑管上端外壁,所述下料套环绕其轴线环形阵列设置有多个可将隔断进行中断的封闭环。As a further solution of the present invention, a partition for intermittent unloading is provided on the sliding tube, and a unloading sleeve is rotatably arranged on the upper end of the sliding tube through a bracket. The unloading sleeve is connected to a unloading gear through a tooth transmission provided on the rear end outer wall, and a second motor is coaxially connected to the rear end of the unloading gear. The second motor is fixedly arranged on the outer wall of the upper end of the sliding tube through a bracket, and the unloading sleeve is provided with a plurality of closed rings in a circular array around its axis that can interrupt the partition.
作为本发明的进一步方案,所述封闭环上设置可根据与锂电池正负端接触面积不一样的感应器,所述进料环桶外壁固定设置有滑管同轴线的摆正管,所述摆正管与进料环桶内部腔体连通,所述摆正管内部固定设置电磁弹射器,所述电磁弹射器可根据感应器信号进行伸长,所述电磁弹射器伸长端固定设置有用于阻碍锂电池优先进入进料环桶一端下降的阻碍弧板。As a further solution of the present invention, a sensor with different contact areas with the positive and negative terminals of the lithium battery is provided on the closed ring, a straightening tube coaxial with the sliding tube is fixedly provided on the outer wall of the feed ring barrel, the straightening tube is connected to the internal cavity of the feed ring barrel, an electromagnetic catapult is fixedly provided inside the straightening tube, the electromagnetic catapult can be extended according to the sensor signal, and an obstruction arc plate is fixedly provided at the extended end of the electromagnetic catapult for preventing the lithium battery from preferentially entering the descent of one end of the feed ring barrel.
一种锂电池热处理贴膜方法,该锂电池热处理贴膜方法的具体步骤如下:A lithium battery heat treatment film laminating method, the specific steps of the lithium battery heat treatment film laminating method are as follows:
步骤一:先将需要进行贴膜的锂电池转运到贴膜现场,对锂电池表面进行检查,去除表面杂质,且将有残次的锂电池剔除出;Step 1: First, transport the lithium batteries that need to be laminated to the laminating site, inspect the surface of the lithium batteries, remove surface impurities, and remove defective lithium batteries;
步骤二:将锂电池放置到放料挡板上,使得锂电池沿着放料挡板的弧度滚落到滑管的进料缺口内部,再沿着滑管滑动到进料环桶内部;Step 2: Place the lithium battery on the discharge baffle, so that the lithium battery rolls down along the arc of the discharge baffle to the inside of the feed notch of the slide tube, and then slides along the slide tube to the inside of the feed ring barrel;
步骤三:锂电池进入进料环桶内部受到渐变环桶引导进入立桶中,随后进入通气环桶内部,这时主动气缸正好顶住锂电池,使得锂电池静止,再通过外部热风机将热空气通入密封环桶内部,将通气环桶内壁上的环膜加热热缩到锂电池表面,完成热贴膜过程;Step 3: The lithium battery enters the feeding ring barrel and is guided by the gradient ring barrel into the vertical barrel, and then enters the ventilation ring barrel. At this time, the active cylinder just supports the lithium battery, making the lithium battery still. Then, the hot air is passed into the sealing ring barrel through the external hot air blower to heat and shrink the ring film on the inner wall of the ventilation ring barrel to the surface of the lithium battery, completing the thermal lamination process;
步骤四:主动气缸收缩下降,使得贴膜完成的锂电池掉落到开口环板内壁,其后第一电机驱动开口环板公转将锂电池驱动出通气环桶下端即可完成卸料。Step 4: The active cylinder contracts and descends, causing the lithium battery with the film attached to fall onto the inner wall of the open ring plate. Thereafter, the first motor drives the open ring plate to revolve and drives the lithium battery out of the lower end of the ventilation ring barrel to complete the unloading.
与现有技术相比,本发明的有益效果是:Compared with the prior art, the present invention has the following beneficial effects:
1.本发明通过放料挡板引导锂电池进入滑管中再进入进料环桶中,从渐变环桶中引导进入立桶中将锂电池快速转换成立式摆放状态进入通气环桶内部,且被支撑装置进行限位,立在通气环桶中央,其次通过吸气管吸气将热缩膜吸附到通气环桶上,使得锂电池下落不受到热缩膜干扰,最后再通过进气管吹入热空气使得通气环桶在密封环桶内部转动,切换加热位置,使得热缩膜均匀加热皱缩到锂电池外表面,从而完成锂电池的覆膜过程,从而使得锂电池进行竖向覆膜,其两端的支撑不干扰热缩膜的皱缩,且热缩膜皱缩过程也不受到重力影响。1. The present invention guides the lithium battery into the sliding tube and then into the feeding ring barrel through the discharge baffle, guides the lithium battery from the gradient ring barrel into the vertical barrel, quickly converts the lithium battery into a vertical placement state and enters the inside of the ventilation ring barrel, and is limited by the support device and stands in the center of the ventilation ring barrel, and then absorbs the heat shrink film onto the ventilation ring barrel through the suction pipe, so that the lithium battery is not disturbed by the heat shrink film when falling, and finally blows hot air into the ventilation ring barrel through the intake pipe to make the ventilation ring barrel rotate inside the sealing ring barrel, switch the heating position, and make the heat shrink film evenly heated and shrink to the outer surface of the lithium battery, thereby completing the coating process of the lithium battery, so that the lithium battery is vertically coated, and the supports at both ends do not interfere with the shrinkage of the heat shrink film, and the shrinkage process of the heat shrink film is not affected by gravity.
2.本发明通过第一电机驱动带有热缩膜的开口环板进行位置切换与通气环桶进行对接,随后主动气缸工作进行工作将限位环板向上沿着开口环板内壁顶起,同时顶环板将开口环板内的热缩膜顶到通气环桶内壁进行热缩准备工作,从而提高工作效率的同时,使得限位环板能对即将下落的锂电池进行支撑,从而完成自动套膜和自动定位的功能。2. The present invention drives the open ring plate with the heat shrink film to switch positions and dock with the ventilation ring barrel through the first motor, and then the active cylinder works to lift the limit ring plate upward along the inner wall of the open ring plate. At the same time, the top ring plate pushes the heat shrink film in the open ring plate to the inner wall of the ventilation ring barrel for heat shrinkage preparation, thereby improving work efficiency and enabling the limit ring plate to support the lithium battery that is about to fall, thereby completing the functions of automatic film covering and automatic positioning.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
为了更清楚地说明本发明实施例的技术方案,下面将对实施例描述所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings required for describing the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other accompanying drawings can be obtained based on these accompanying drawings without paying creative work.
图1为本发明总体结构示意图;Fig. 1 is a schematic diagram of the overall structure of the present invention;
图2为本发明侧仰视总体结构示意图;FIG2 is a schematic diagram of the overall structure of the present invention from a bottom-up perspective;
图3为本发明图2中A处放大结构示意图;FIG3 is an enlarged structural schematic diagram of point A in FIG2 of the present invention;
图4为本发明侧俯视角局部剖视结构示意图;FIG4 is a schematic diagram of a partial cross-sectional structure of the present invention from a side plan view;
图5为本发明图4中B处放大结构示意图;FIG5 is an enlarged structural schematic diagram of point B in FIG4 of the present invention;
图6为本发明图4中C处放大结构示意图;FIG6 is an enlarged schematic diagram of the structure at C in FIG4 of the present invention;
图7为本发明图4中D处放大结构示意图;FIG7 is an enlarged structural schematic diagram of point D in FIG4 of the present invention;
图8为本发明方法流程总体结构示意图。FIG8 is a schematic diagram of the overall structure of the method process of the present invention.
附图中,各标号所代表的部件列表如下:In the accompanying drawings, the components represented by the reference numerals are listed as follows:
进料环桶10,滑管11,进料缺口12,立挡板13,放料挡板14,渐变环桶15,立桶16,密封环桶20,通气环桶21,通气孔22,进气管23,吸气管24,限位环25,叶片27,开口环板30,旋转架31,角度套32,固定杆33,顶环板34,底环板35,驱动齿轮38,第一电机39,主动气缸42,限位环板43,退料长圆弧孔44,隔断46,下料套47,下料齿轮48,第二电机49,封闭环50,摆正管52,电磁弹射器53,阻碍弧板54。Feed ring barrel 10, slide pipe 11, feed notch 12, vertical baffle 13, discharge baffle 14, gradient ring barrel 15, vertical barrel 16, sealing ring barrel 20, ventilation ring barrel 21, ventilation hole 22, air inlet pipe 23, air intake pipe 24, limit ring 25, blade 27, open ring plate 30, rotating frame 31, angle sleeve 32, fixing rod 33, top ring plate 34, bottom ring plate 35, driving gear 38, first motor 39, active cylinder 42, limit ring plate 43, material return long arc hole 44, partition 46, unloading sleeve 47, unloading gear 48, second motor 49, closing ring 50, straightening tube 52, electromagnetic ejector 53, obstruction arc plate 54.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其它实施例,都属于本发明保护的范围。The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
请参阅图1-8,本发明提供一种技术方案:一种锂电池热处理贴膜装置,包括进料环桶10,进料环桶10侧壁固定设置有用于引导锂电池滑动的倾斜的滑管11,滑管11与进料环桶10固定且与进料环桶10内腔连通,滑管11远离进料环桶10的一端开设有进料缺口12,进料缺口12一端侧壁固定设置有立挡板13,位于进料缺口12另一端固定设置有放料挡板14,放料挡板14靠近进料缺口12的一端低,进料环桶10下端固定设置有用于引导锂电池竖向坠落的渐变环桶15,渐变环桶15下端固定设置有立桶16,立桶下端设置有用于对锂电池进行立式热贴膜封装的封装机构;封装机构包括通过支架固定设置在渐变环桶15下端外壁的密封环桶20,密封环桶20与立桶16同轴设置,且密封环桶20位于立桶16下端,密封环桶20内壁套设有用于放置环膜的通气环桶21,通气环桶21侧壁开设有多个通气孔22,密封环桶20侧壁固定设置有内部连通的进气管23和吸气管24,进气管23和吸气管24上设置有在不主动导气时能进行关闭的阀门,位于密封环桶20上端和下端的通气环桶21外壁上分别固定设置有限位环25,通气环桶21下端设置有用于将环膜输送到通气环桶21内部,且对锂电池进行高度限制的支撑装置;进气管23和吸气管24轴线位于同一高度,进气管23和吸气管24与其轴线平行的边线与密封环桶20内壁相切,通气环桶21与进气管23和吸气管24同一高度的外壁上环绕其轴线环形阵列设置有多个用于进行散气的叶片27;Please refer to Figures 1-8. The present invention provides a technical solution: a lithium battery heat treatment film pasting device, comprising a feed ring barrel 10, a side wall of the feed ring barrel 10 is fixedly provided with an inclined slide tube 11 for guiding the sliding of the lithium battery, the slide tube 11 is fixed to the feed ring barrel 10 and is connected to the inner cavity of the feed ring barrel 10, a feed notch 12 is opened at one end of the slide tube 11 away from the feed ring barrel 10, a vertical baffle 13 is fixedly provided on the side wall at one end of the feed notch 12, a discharge baffle 14 is fixedly provided at the other end of the feed notch 12, the discharge baffle 14 is lower at the end close to the feed notch 12, a gradient ring barrel 15 for guiding the vertical fall of the lithium battery is fixedly provided at the lower end of the feed ring barrel 10, a vertical barrel 16 is fixedly provided at the lower end of the gradient ring barrel 15, and a packaging mechanism for vertical thermal film pasting packaging of the lithium battery is provided at the lower end of the vertical barrel; the packaging mechanism comprises a sealing ring barrel 20 fixedly provided on the outer wall of the lower end of the gradient ring barrel 15 by a bracket, and the sealing ring barrel 20 and the vertical barrel 16 are fixed at the same The shaft is arranged, and the sealing ring barrel 20 is located at the lower end of the vertical barrel 16. The inner wall of the sealing ring barrel 20 is provided with a vent ring barrel 21 for placing the ring membrane. The side wall of the vent ring barrel 21 is provided with a plurality of vent holes 22. The side wall of the sealing ring barrel 20 is fixedly provided with an internally connected inlet pipe 23 and an air suction pipe 24. The inlet pipe 23 and the air suction pipe 24 are provided with valves that can be closed when the air is not actively guided. The outer walls of the vent ring barrel 21 located at the upper and lower ends of the sealing ring barrel 20 are respectively fixed with A limiting ring 25 is provided at the lower end of the ventilation ring barrel 21 with a supporting device for conveying the ring film into the ventilation ring barrel 21 and limiting the height of the lithium battery; the axes of the air inlet pipe 23 and the air intake pipe 24 are located at the same height, and the edges of the air inlet pipe 23 and the air intake pipe 24 parallel to their axes are tangent to the inner wall of the sealing ring barrel 20, and a plurality of blades 27 for dispersing air are provided in a circular array around their axes on the outer wall of the ventilation ring barrel 21 at the same height as the air inlet pipe 23 and the air intake pipe 24;
本发明使用前,先将本装置组装完毕,如图1所示,从图1上往下看为本装置的上端,从图1右侧向左看为本装置的右端,此后采用设备方位进行叙述,不再进行赘述;Before using the present invention, the device is assembled first, as shown in FIG1 , the upper end of the device is viewed from the top to the bottom of FIG1 , and the right end of the device is viewed from the right side to the left of FIG1 , and the device orientation is used for description, and no further description is given;
本发明使用时,通过人工或者现有的码垛装置,将锂电池放置到放料挡板14上,保持电池的轴线与进料缺口12的半圆弧轴线平行,由于放料挡板14靠近进料缺口12的一端较低,从而使得锂电池在放料挡板14上滚动,从而进入进料缺口12内部(如图1所示,立挡板13的作用,避免锂电池在放料挡板14上移动速度过快冲出进料缺口12,从而出现掉落的问题出现),由于锂电外壁光滑,且进料缺口12与滑管11组成的滑道位于进料环桶10的一端较低,从而使得锂电池向进料环桶10方向滑动(锂电池在滑管11内的滑动方向,哪端低哪端将会位于下端,锂电池方向不可进行调整),从而掉入进料环桶10内部,锂电池进入进料环桶10内部后,会经过渐变环桶15引导进入立桶16中,随后锂电池继续受到自身重力作用,进入通气环桶21中(如图4和5所示,在电池未进入通气环桶21时,应当通过人工将热缩膜放置到通气环桶21中,进气管23带有阀门此时时关闭的,随后其中吸气管24向外抽气,使得密封环桶20内部形成负压,将热缩膜外壁的空气从通气孔22抽出,从而使得热缩膜贴在通气环桶21内壁上,不影响锂电池自动下坠的过程,在这一过程中,吸气管24的局部气压减小,使得叶片27附近气流发生变化,从而叶片27出现转动,叶片27转动驱动通气环桶21在密封环桶20内部转动,限位环25作用,使得密封环桶20出现移动上下浮动,使得热缩膜受到离心力进行自动铺平在通气环桶21内壁的同时进行与通气环桶21的上下位置的调整,从而使得热缩膜进行自动摆正),锂电池随后受到支撑装置作用(热缩膜也会受到支撑装置作用,不发生下降的问题),停留在通气环桶21中,随后进气管23开始向密封环桶20加压吹入热空气,吸气管24阀门关闭,热空气吹动叶片27使得通气环桶21在密封环桶20内部转动,同时将热缩膜吹动到锂电池表面,同时的通气环桶21转动使得通气孔22发生切换,从而将热缩膜快速进行加热热缩到锂电池表面,从而使得热缩膜加热更加均匀,从而完成锂电池的贴膜工作;When the present invention is used, the lithium battery is placed on the discharge baffle 14 manually or by an existing stacking device, and the axis of the battery is kept parallel to the semicircular arc axis of the feed notch 12. Since the end of the discharge baffle 14 close to the feed notch 12 is lower, the lithium battery rolls on the discharge baffle 14 and enters the feed notch 12 (as shown in FIG. 1 , the function of the vertical baffle 13 is to prevent the lithium battery from moving too fast on the discharge baffle 14 and rushing out of the feed notch 12, thereby causing the problem of falling). Since the outer wall of the lithium battery is smooth, and the slideway composed of the feed notch 12 and the slide tube 11 is located at a lower end of the feed ring barrel 10, As a result, the lithium battery slides toward the feeding ring barrel 10 (the sliding direction of the lithium battery in the sliding tube 11, whichever end is lower will be located at the lower end, and the direction of the lithium battery cannot be adjusted), and then falls into the feeding ring barrel 10. After the lithium battery enters the feeding ring barrel 10, it will be guided into the vertical barrel 16 through the gradient ring barrel 15, and then the lithium battery continues to be affected by its own gravity and enters the ventilation ring barrel 21 (as shown in Figures 4 and 5, when the battery has not entered the ventilation ring barrel 21, the heat shrink film should be placed in the ventilation ring barrel 21 manually, and the air inlet pipe 23 with a valve is closed at this time, and then the air intake pipe 24 is exhausted to the outside to make the seal Negative pressure is formed inside the ring barrel 20, and the air on the outer wall of the heat shrink film is extracted from the vent hole 22, so that the heat shrink film is attached to the inner wall of the vent ring barrel 21, which does not affect the automatic falling process of the lithium battery. In this process, the local air pressure of the suction pipe 24 is reduced, so that the air flow near the blade 27 changes, so that the blade 27 rotates, and the rotation of the blade 27 drives the vent ring barrel 21 to rotate inside the sealing ring barrel 20. The limiting ring 25 acts to make the sealing ring barrel 20 move up and down, so that the heat shrink film is automatically flattened on the inner wall of the vent ring barrel 21 by the centrifugal force, and the upper and lower positions of the vent ring barrel 21 are adjusted, so that The heat shrink film is automatically straightened), and the lithium battery is then supported by the support device (the heat shrink film is also supported by the support device, and the problem of falling does not occur), and stays in the vent ring barrel 21. Then the air inlet pipe 23 starts to pressurize and blow hot air into the sealing ring barrel 20, and the valve of the air intake pipe 24 is closed. The hot air blows the blades 27 to make the vent ring barrel 21 rotate inside the sealing ring barrel 20, and at the same time blows the heat shrink film to the surface of the lithium battery. At the same time, the rotation of the vent ring barrel 21 causes the vent hole 22 to switch, so that the heat shrink film is quickly heated and shrunk to the surface of the lithium battery, so that the heat shrink film is heated more evenly, thereby completing the film pasting work of the lithium battery;
本发明通过放料挡板14引导锂电池进入滑管11中再进入进料环桶10中,从渐变环桶15中引导进入立桶16中将锂电池快速转换成立式摆放状态进入通气环桶21内部,且被支撑装置进行限位,立在通气环桶21中央,其次通过吸气管24吸气将热缩膜吸附到通气环桶21上,使得锂电池下落不受到热缩膜干扰,最后再通过进气管23吹入热空气使得通气环桶21在密封环桶20内部转动,切换加热位置,使得热缩膜均匀加热皱缩到锂电池外表面,从而完成锂电池的覆膜过程,从而使得锂电池进行竖向覆膜,其两端的支撑不干扰热缩膜的皱缩,且热缩膜皱缩过程也不受到重力影响。The present invention guides the lithium battery into the slide tube 11 and then into the feed ring barrel 10 through the discharge baffle 14, guides the lithium battery from the gradient ring barrel 15 into the vertical barrel 16, quickly converts the lithium battery into a vertical placement state and enters the inside of the ventilation ring barrel 21, and is limited by the support device and stands in the center of the ventilation ring barrel 21, then the heat shrink film is adsorbed onto the ventilation ring barrel 21 through the suction pipe 24, so that the lithium battery is not disturbed by the heat shrink film when falling, and finally hot air is blown into the ventilation ring barrel 21 through the intake pipe 23 to make the ventilation ring barrel 21 rotate inside the sealing ring barrel 20, and the heating position is switched, so that the heat shrink film is evenly heated and shrunk to the outer surface of the lithium battery, thereby completing the coating process of the lithium battery, so that the lithium battery is vertically coated, and the supports at both ends do not interfere with the shrinkage of the heat shrink film, and the shrinkage process of the heat shrink film is not affected by gravity.
作为本发明的进一步方案,支撑装置包括多个四分之一开口的开口环板30,开口环板30侧壁固定设置有旋转架31,每个旋转架31固定设置有同一个角度套32,角度套32中央转动设置有固定杆33,固定杆33固定设置在滑管11下端外壁,开口环板30与密封环桶20同轴线,且开口环板30上端面与通气环桶21下端面接触,开口环板30下端内壁轴向滑动设置有用于限制环膜下端面的顶环板34,固定杆33下端固定设置有底环板35,底环板35上设置有用于驱动开口环板30公转更换工位的驱动机构,底环板35位于开口环板30正下方设置有用于推动顶环板34向上移动同时将通气环桶21下端进行限制的限位机构;驱动机构包括角度套32下端外壁通过开设的齿牙啮合的驱动齿轮38,驱动齿轮38同轴传动连接有第一电机39,第一电机39固定设置在底环板35上;限位机构包括通过支架固定设置在底环板35底部的主动气缸42,主动气缸42与顶环板34同轴线,主动气缸42运动子杆上端侧壁竖向限位滑动连接有限位环板43,底环板35上开设有用于避让限位环板43的避让通孔;底环板35上沿着开口环板30公转路径上开设有用于退料的退料长圆弧孔44;As a further solution of the present invention, the supporting device includes a plurality of quarter-open open ring plates 30, a rotating frame 31 is fixedly provided on the side wall of the open ring plate 30, each rotating frame 31 is fixedly provided with the same angle sleeve 32, a fixing rod 33 is rotatably provided at the center of the angle sleeve 32, the fixing rod 33 is fixedly provided on the outer wall of the lower end of the sliding tube 11, the open ring plate 30 is coaxial with the sealing ring barrel 20, and the upper end surface of the open ring plate 30 is in contact with the lower end surface of the ventilation ring barrel 21, the inner wall of the lower end of the open ring plate 30 is axially slidably provided with a top ring plate 34 for limiting the lower end surface of the ring membrane, the lower end of the fixing rod 33 is fixedly provided with a bottom ring plate 35, and a driving mechanism for driving the open ring plate 30 to revolve and change the station is provided on the bottom ring plate 35, and the bottom ring plate 35 is located at the open ring plate 30 A limiting mechanism is provided directly below for pushing the top ring plate 34 to move upward and limiting the lower end of the ventilation ring barrel 21 at the same time; the driving mechanism includes a driving gear 38 meshed with teeth provided on the outer wall of the lower end of the angle sleeve 32, and the driving gear 38 is coaxially connected to a first motor 39, and the first motor 39 is fixedly arranged on the bottom ring plate 35; the limiting mechanism includes an active cylinder 42 fixedly arranged at the bottom of the bottom ring plate 35 through a bracket, the active cylinder 42 is coaxial with the top ring plate 34, and the upper end side wall of the active cylinder 42 moving sub-rod is vertically limited and slidably connected to the limiting ring plate 43, and an avoidance through hole for avoiding the limiting ring plate 43 is provided on the bottom ring plate 35; a long circular arc hole 44 for material withdrawal is provided on the bottom ring plate 35 along the revolution path of the open ring plate 30;
本发明使用时,第一电机39工作驱动驱动齿轮38转动,驱动齿轮38转动驱动角度套32顺时针转动(从设备上端看),角度套32转动驱动旋转架31转动,旋转架31转动驱动开口环板30进行位置切换(在切换到通气环桶21下端前应当将热缩膜放置到开口环板30内壁,开口环板30的开口为了便于将热缩膜放置到开口环板30内),当开口环板30位移到通气环桶21下端后与通气环桶21进行对接,这时主动气缸42开始工作,从而将限位环板43沿着开口环板30向上推动(限位环板43中央设置有凸起点将锂电池顶起,凸起点高于顶环板34上表面,使得热缩膜下端能热缩到锂电池下端面局部),限位环板43上移推动顶环板34上移,从而将开口环板30内壁放置好的热缩膜向上推动进入通气环桶21,同时使得限位环板43对锂电池底部进行一定的支撑,从而完成锂电池热缩贴膜过程中的支撑过程;锂电池贴膜完毕后,主动气缸42收缩限位环板43下降将覆膜完成的锂电池整体移出通气环桶21中且进入开口环板30中,顶环板34受重力作用随着限位环板43自动沿着开口环板30内壁同时下降,当锂电池完全进入开口环板30中后,第一电机39转动驱动开口环板30进行位置转换,从而使得锂电池随着开口环板30进行位置转换,同时电池底端在底环板35上转动,从而再从退料长圆弧孔44中掉落,完成卸料;When the present invention is in use, the first motor 39 works to drive the driving gear 38 to rotate, and the driving gear 38 rotates to drive the angle sleeve 32 to rotate clockwise (viewed from the upper end of the equipment), and the angle sleeve 32 rotates to drive the rotating frame 31 to rotate, and the rotating frame 31 rotates to drive the open ring plate 30 to switch its position (before switching to the lower end of the ventilation ring barrel 21, the heat shrink film should be placed on the inner wall of the open ring plate 30, and the opening of the open ring plate 30 is for the convenience of placing the heat shrink film in the open ring plate 30). When the open ring plate 30 is displaced to the lower end of the ventilation ring barrel 21 and docked with the ventilation ring barrel 21, the active cylinder 42 starts to work, thereby pushing the limit ring plate 43 upward along the open ring plate 30 (a convex point is provided in the center of the limit ring plate 43 to lift the lithium battery, and the convex point is higher than the upper surface of the top ring plate 34, so that the lower end of the heat shrink film can shrink to a part of the lower end surface of the lithium battery). The plate 43 moves upward to push the top ring plate 34 upward, thereby pushing the heat shrink film placed on the inner wall of the open ring plate 30 upward into the ventilation ring barrel 21, and at the same time, the limiting ring plate 43 provides a certain support to the bottom of the lithium battery, thereby completing the support process during the heat shrink film application of the lithium battery; after the lithium battery film application is completed, the active cylinder 42 contracts the limiting ring plate 43 and moves the lithium battery with the film applied as a whole out of the ventilation ring barrel 21 and into the open ring plate 30. The top ring plate 34 is automatically lowered along the inner wall of the open ring plate 30 along with the limiting ring plate 43 under the action of gravity. When the lithium battery completely enters the open ring plate 30, the first motor 39 rotates to drive the open ring plate 30 to change its position, so that the lithium battery changes its position along with the open ring plate 30, and at the same time, the bottom end of the battery rotates on the bottom ring plate 35, so that it falls from the long circular arc hole 44 for material withdrawal, and the unloading is completed;
本发明通过第一电机39驱动带有热缩膜的开口环板30进行位置切换与通气环桶21进行对接,随后主动气缸42工作进行工作将限位环板43向上沿着开口环板30内壁顶起,同时顶环板34将开口环板30内的热缩膜顶到通气环桶21内壁进行热缩准备工作,从而提高工作效率的同时,使得限位环板43能对即将下落的锂电池进行支撑,从而完成自动套膜和自动定位的功能。The present invention drives the open ring plate 30 with the heat shrink film to switch position and dock with the ventilation ring barrel 21 through the first motor 39, and then the active cylinder 42 works to lift the limit ring plate 43 upward along the inner wall of the open ring plate 30. At the same time, the top ring plate 34 pushes the heat shrink film in the open ring plate 30 to the inner wall of the ventilation ring barrel 21 for heat shrinkage preparation, thereby improving work efficiency and enabling the limit ring plate 43 to support the lithium battery that is about to fall, thereby completing the functions of automatic film covering and automatic positioning.
作为本发明的进一步方案,滑管11上开设有用于间歇下料的隔断46,滑管11上端通过支架转动设置下料套47,下料套47通过后端外壁开设的齿牙传动连接有下料齿轮48,下料齿轮48后端同轴传动连接有第二电机49,第二电机49通过支架固定设置在滑管11上端外壁,下料套47环绕其轴线环形阵列设置有多个可将隔断46进行中断的封闭环50;封闭环50上设置可根据与锂电池正负端接触面积不一样的感应器,进料环桶10外壁固定设置有滑管11同轴线的摆正管52,摆正管52与进料环桶10内部腔体连通,摆正管52内部固定设置电磁弹射器53,电磁弹射器53可根据感应器信号进行伸长,电磁弹射器53伸长端固定设置有用于阻碍锂电池优先进入进料环桶10一端下降的阻碍弧板54;As a further solution of the present invention, a partition 46 for intermittent unloading is provided on the sliding tube 11, and a unloading sleeve 47 is rotatably provided on the upper end of the sliding tube 11 through a bracket, and the unloading sleeve 47 is connected to a unloading gear 48 through a tooth transmission provided on the rear end outer wall, and a second motor 49 is coaxially connected to the rear end of the unloading gear 48, and the second motor 49 is fixedly provided on the outer wall of the upper end of the sliding tube 11 through a bracket, and a plurality of closed rings 50 that can interrupt the partition 46 are provided in a circular array around its axis; the closed ring 50 is provided with a sensor that can be used according to the different contact areas with the positive and negative terminals of the lithium battery, and a straightening tube 52 coaxial with the sliding tube 11 is fixedly provided on the outer wall of the feeding ring barrel 10, and the straightening tube 52 is connected to the internal cavity of the feeding ring barrel 10, and an electromagnetic catapult 53 is fixedly provided inside the straightening tube 52, and the electromagnetic catapult 53 can be extended according to the sensor signal, and an obstruction arc plate 54 for preventing the lithium battery from preferentially entering the feeding ring barrel 10 at one end and descending is fixedly provided at the extended end of the electromagnetic catapult 53;
本发明使用时,第二电机49转动驱动下料齿轮48转动,下料齿轮48转动驱动下料套47转动,下料套47转动驱动封闭环50在滑管11中间的隔断46内部进行位置切换,从而使得锂电池的进料被堵,其后锂电池撞击到封闭环50上,从而检测出电池的正负极,随后输出信号,使得摆正管52中的电磁弹射器53进行工作,电磁弹射器53工作驱动阻碍弧板54进行伸长或者保持静止,从而将锂电池进入进料环桶10的一端进行阻挡或者直接放行,从而改变锂电池的进入立桶16的方向,从而能始终保持电池的正极或者负极向上,根据需要进行设置,从而方便贴膜工作。When the present invention is used, the second motor 49 rotates to drive the unloading gear 48 to rotate, the unloading gear 48 rotates to drive the unloading sleeve 47 to rotate, and the unloading sleeve 47 rotates to drive the closed ring 50 to switch its position inside the partition 46 in the middle of the sliding tube 11, thereby blocking the feeding of the lithium battery. The lithium battery then hits the closed ring 50, thereby detecting the positive and negative poles of the battery, and then outputting a signal to make the electromagnetic ejector 53 in the straightening tube 52 work. The electromagnetic ejector 53 drives the obstruction arc plate 54 to extend or remain stationary, thereby blocking or directly releasing one end of the lithium battery entering the feed ring barrel 10, thereby changing the direction of the lithium battery entering the vertical barrel 16, so that the positive or negative pole of the battery can always be kept upward, and it is set according to needs to facilitate the film sticking work.
一种锂电池热处理贴膜方法,该锂电池热处理贴膜方法的具体步骤如下:A lithium battery heat treatment film laminating method, the specific steps of the lithium battery heat treatment film laminating method are as follows:
步骤一:先将需要进行贴膜的锂电池转运到贴膜现场,对锂电池表面进行检查,去除表面杂质,且将有残次的锂电池剔除出;Step 1: First, transport the lithium batteries that need to be laminated to the laminating site, inspect the surface of the lithium batteries, remove surface impurities, and remove defective lithium batteries;
步骤二:将锂电池放置到放料挡板14上,使得锂电池沿着放料挡板14的弧度滚落到滑管11的进料缺口12内部,再沿着滑管11滑动到进料环桶10内部;Step 2: Place the lithium battery on the discharge baffle 14, so that the lithium battery rolls along the arc of the discharge baffle 14 to the inside of the feed notch 12 of the slide tube 11, and then slides along the slide tube 11 to the inside of the feed ring barrel 10;
步骤三:锂电池进入进料环桶10内部受到渐变环桶15引导进入立桶16中,随后进入通气环桶21内部,这时主动气缸42正好顶住锂电池,使得锂电池静止,再通过外部热风机将热空气通入密封环桶20内部,将通气环桶21内壁上的环膜加热热缩到锂电池表面,完成热贴膜过程;Step 3: The lithium battery enters the feeding ring barrel 10 and is guided by the gradient ring barrel 15 into the vertical barrel 16, and then enters the ventilation ring barrel 21. At this time, the active cylinder 42 just supports the lithium battery, making the lithium battery still, and then the hot air is passed into the sealing ring barrel 20 through the external hot air blower, and the ring film on the inner wall of the ventilation ring barrel 21 is heated and heat-shrunk to the surface of the lithium battery, completing the thermal film laminating process;
步骤四:主动气缸42收缩下降,使得贴膜完成的锂电池掉落到开口环板30内壁,其后第一电机39驱动开口环板30公转将锂电池驱动出通气环桶21下端即可完成卸料。Step 4: The active cylinder 42 contracts and descends, so that the lithium battery with film attached falls to the inner wall of the open ring plate 30, and then the first motor 39 drives the open ring plate 30 to rotate to drive the lithium battery out of the lower end of the ventilation ring barrel 21 to complete the unloading.
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