CN114986869A - Lithium battery heat treatment film pasting device and method - Google Patents
Lithium battery heat treatment film pasting device and method Download PDFInfo
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- CN114986869A CN114986869A CN202210610648.5A CN202210610648A CN114986869A CN 114986869 A CN114986869 A CN 114986869A CN 202210610648 A CN202210610648 A CN 202210610648A CN 114986869 A CN114986869 A CN 114986869A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C63/00—Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor
- B29C63/38—Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor by liberation of internal stresses
- B29C63/40—Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor by liberation of internal stresses using sheet or web-like material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
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Abstract
Description
技术领域technical field
本发明涉及锂电池热处理贴膜技术领域,具体为一种锂电池热处理贴膜装置及方法。The invention relates to the technical field of heat treatment film sticking of lithium batteries, in particular to a lithium battery heat treatment film sticking device and method.
背景技术Background technique
锂电池是一种以锂金属或锂合金为负极材料,使用非水电解质溶液的一次电池,随着二十世纪末微电子技术的发展,小型化的设备日益增多,对电源提出了很高的要求。锂电池随之进入了大规模的实用阶段;为了避免锂离子电池在运输时壳体表面产生划痕,需要在锂离子电池表面贴上保护膜。Lithium battery is a kind of primary battery that uses lithium metal or lithium alloy as negative electrode material and uses non-aqueous electrolyte solution. With the development of microelectronics technology at the end of the twentieth century, the number of miniaturized devices is increasing, which puts forward high requirements for power supply. . Lithium-ion batteries have subsequently entered a large-scale practical stage; in order to avoid scratches on the surface of lithium-ion batteries during transportation, a protective film needs to be attached to the surface of lithium-ion batteries.
现有的贴膜设备采用将锂电池放平进行贴膜,由于电池两端或者下端需要支撑点,从而使得热缩膜无法在设备上进行套管套在锂电池表面,从而需要进行人工套膜,在套膜结束后再放到热处理设备上进行加热,使得热缩膜皱缩到锂电池表面,这种方式人工参与度较高,从而导致了工作效率低下的问题出现;其次现有的锂电池热处理贴膜设备采用固定加热口加热,容易导致热缩膜收缩不均匀,从而导致贴膜出现偏移。The existing lamination equipment uses the lithium battery to be flattened for lamination. Since the two ends or the lower end of the battery need support points, the heat shrinkable film cannot be sleeved on the equipment and placed on the surface of the lithium battery, so manual lamination is required. After the film is finished, it is placed on the heat treatment equipment for heating, so that the heat shrinkable film shrinks to the surface of the lithium battery. This method has a high degree of manual participation, which leads to the problem of low work efficiency; secondly, the existing lithium battery heat treatment The film sticking equipment uses a fixed heating port for heating, which is easy to cause uneven shrinkage of the heat shrinkable film, resulting in the offset of the film.
基于此,本发明设计了一种锂电池热处理贴膜装置及方法,以解决上述问题。Based on this, the present invention designs a lithium battery heat treatment film sticking device and method to solve the above problems.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于提供一种锂电池热处理贴膜装置及方法,以解决上述背景技术中提出了现有技术缺点的问题。The purpose of the present invention is to provide a lithium battery heat treatment film sticking device and method, so as to solve the problems of the above-mentioned background technology and the shortcomings of the prior art.
为实现上述目的,本发明提供如下技术方案:To achieve the above object, the present invention provides the following technical solutions:
一种锂电池热处理贴膜装置,包括进料环桶,所述进料环桶侧壁固定设置有用于引导锂电池滑动的倾斜的滑管,所述滑管与进料环桶固定且与进料环桶内腔连通,所述滑管远离进料环桶的一端开设有进料缺口,所述进料缺口一端侧壁固定设置有立挡板,位于进料缺口另一端固定设置有放料挡板,所述放料挡板靠近进料缺口的一端低,所述进料环桶下端固定设置有用于引导锂电池竖向坠落的渐变环桶,所述渐变环桶下端固定设置有立桶,所述立桶下端设置有用于对锂电池进行立式热贴膜封装的封装机构。A lithium battery heat treatment film sticking device, comprising a feeding ring barrel, the side wall of the feeding ring barrel is fixedly provided with an inclined sliding pipe for guiding the sliding of the lithium battery, the sliding pipe is fixed with the feeding ring barrel and is connected to the feeding ring barrel. The inner cavity of the ring barrel is connected, and the end of the sliding pipe away from the feeding ring barrel is provided with a feeding gap. One end of the discharging baffle plate close to the feeding gap is low, the lower end of the feeding ring barrel is fixedly provided with a gradient ring barrel for guiding the lithium battery to fall vertically, and the lower end of the gradient ring barrel is fixedly provided with a vertical barrel, The lower end of the vertical barrel is provided with a packaging mechanism for vertical thermal film packaging of the lithium battery.
作为本发明的进一步方案,所述封装机构包括通过支架固定设置在渐变环桶下端外壁的密封环桶,所述密封环桶与立桶同轴设置,且密封环桶位于立桶下端,所述密封环桶内壁套设有用于放置环膜的通气环桶,所述通气环桶侧壁开设有多个用于过去的通气孔,所述密封环桶侧壁固定设置有内部连通的进气管和吸气管,所述进气管和吸气管上设置有在不主动导气时能进行关闭的阀门,位于密封环桶上端和下端的所述通气环桶外壁上分别固定设置有限位环,所述通气环桶下端设置有用于将环膜输送到通气环桶内部,且对锂电池进行高度限制的支撑装置。As a further solution of the present invention, the packaging mechanism includes a sealing ring barrel that is fixedly arranged on the outer wall of the lower end of the gradient ring barrel through a bracket, the sealing ring barrel is coaxial with the vertical barrel, and the sealing ring barrel is located at the lower end of the vertical barrel. The inner wall of the sealing ring barrel is sleeved with a ventilation ring barrel for placing the ring membrane, the side wall of the ventilation ring barrel is provided with a plurality of ventilation holes for the past, and the side wall of the sealing ring barrel is fixedly provided with an air inlet pipe and The suction pipe, the suction pipe and the suction pipe are provided with valves that can be closed when the air is not actively guided, and limit rings are respectively fixed on the outer walls of the ventilation ring barrels located at the upper and lower ends of the sealing ring barrel, so The lower end of the ventilation ring barrel is provided with a support device for transporting the ring film to the inside of the ventilation ring barrel and limiting the height of the lithium battery.
作为本发明的进一步方案,所述进气管和吸气管轴线位于同一高度,所述进气管和吸气管与其轴线平行的边线与密封环桶内壁相切,所述通气环桶与进气管和吸气管同一高度的外壁上环绕其轴线环形阵列设置有多个用于进行散气的叶片。As a further solution of the present invention, the axes of the intake pipe and the intake pipe are located at the same height, and the edges of the intake pipe and the intake pipe parallel to their axes are tangent to the inner wall of the sealing ring barrel, and the ventilation ring barrel is connected to the intake pipe and A plurality of vanes for diffusing air are arranged on the outer wall of the suction pipe at the same height in an annular array around its axis.
作为本发明的进一步方案,所述支撑装置包括多个四分之一开口的开口环板,所述开口环板侧壁固定设置有旋转架,每个所述旋转架固定设置有同一个角度套,所述角度套中央转动设置有固定杆,所述固定杆固定设置在滑管下端外壁,所述开口环板与密封环桶同轴线,且开口环板上端面与通气环桶下端面接触,所述开口环板下端内壁轴向滑动设置有用于限制环膜下端面的顶环板,所述固定杆下端固定设置有底环板,所述底环板上设置有用于驱动开口环板公转更换工位的驱动机构,所述底环板位于开口环板正下方设置有用于推动顶环板向上移动同时将通气环桶下端进行限制的限位机构。As a further solution of the present invention, the support device includes a plurality of split ring plates with quarter openings, a rotating frame is fixedly arranged on the side wall of the open ring plate, and each rotating frame is fixedly arranged with the same angle sleeve , the center of the angle sleeve is rotatably provided with a fixing rod, the fixing rod is fixedly arranged on the outer wall of the lower end of the sliding pipe, the open ring plate is coaxial with the sealing ring barrel, and the upper end surface of the open ring plate is in contact with the lower end surface of the ventilation ring barrel , the inner wall of the lower end of the split ring plate is axially slidably provided with a top ring plate for limiting the lower end surface of the annular membrane, the lower end of the fixing rod is fixedly provided with a bottom ring plate, and the bottom ring plate is provided with a drive for driving the split ring plate to revolve For the drive mechanism of the replacement station, the bottom ring plate is located directly under the open ring plate and is provided with a limit mechanism for pushing the top ring plate to move upwards and at the same time restricting the lower end of the ventilation ring barrel.
作为本发明的进一步方案,所述驱动机构包括角度套下端外壁通过开设的齿牙啮合的驱动齿轮,所述驱动齿轮同轴传动连接有第一电机,所述第一电机固定设置在底环板上。As a further solution of the present invention, the drive mechanism includes a drive gear meshed with teeth on the lower end outer wall of the angle sleeve, the drive gear is coaxially connected with a first motor, and the first motor is fixed on the bottom ring plate superior.
作为本发明的进一步方案,所述限位机构包括通过支架固定设置在底环板底部的主动气缸,所述主动气缸与顶环板同轴线,所述主动气缸运动子杆上端侧壁竖向限位滑动连接有限位环板,所述底环板上开设有用于避让限位环板的避让通孔。As a further solution of the present invention, the limiting mechanism includes an active cylinder fixed on the bottom of the bottom ring plate through a bracket, the active cylinder and the top ring plate are coaxial, and the upper end side wall of the active cylinder moves the sub-rod vertically The limit is slidably connected to a limit ring plate, and the bottom ring plate is provided with an avoidance through hole for avoiding the limit ring plate.
作为本发明的进一步方案,所述底环板上沿着开口环板公转路径上开设有用于退料的退料长圆弧孔。As a further solution of the present invention, the bottom ring plate is provided with a long circular arc hole for returning material along the revolution path of the open ring plate.
作为本发明的进一步方案,所述滑管上开设有用于间歇下料的隔断,所述滑管上端通过支架转动设置下料套,所述下料套通过后端外壁开设的齿牙传动连接有下料齿轮,所述下料齿轮后端同轴传动连接有第二电机,所述第二电机通过支架固定设置在滑管上端外壁,所述下料套环绕其轴线环形阵列设置有多个可将隔断进行中断的封闭环。As a further solution of the present invention, the sliding pipe is provided with a partition for intermittent feeding, the upper end of the sliding pipe is rotated through a bracket to set a feeding sleeve, and the feeding sleeve is connected with a tooth transmission through the teeth provided on the outer wall of the rear end. A blanking gear, the rear end of the blanking gear is coaxially connected with a second motor, the second motor is fixedly arranged on the outer wall of the upper end of the slide pipe through a bracket, and the blanking sleeve is arranged in a circular array around its axis with a plurality of adjustable motors. A closed loop that will interrupt the partition.
作为本发明的进一步方案,所述封闭环上设置可根据与锂电池正负端接触面积不一样的感应器,所述进料环桶外壁固定设置有滑管同轴线的摆正管,所述摆正管与进料环桶内部腔体连通,所述摆正管内部固定设置电磁弹射器,所述电磁弹射器可根据感应器信号进行伸长,所述电磁弹射器伸长端固定设置有用于阻碍锂电池优先进入进料环桶一端下降的阻碍弧板。As a further solution of the present invention, the closed ring is provided with an inductor whose contact area is different from that of the positive and negative ends of the lithium battery, and the outer wall of the feed ring barrel is fixedly provided with a straightening tube with a coaxial line of the sliding tube, so The straightening pipe is communicated with the inner cavity of the feeding ring barrel, and an electromagnetic catapult is fixedly arranged inside the straightening pipe. The electromagnetic catapult can be extended according to the sensor signal, and the extension end of the electromagnetic catapult is fixedly arranged There is an obstructing arc plate used to prevent the lithium battery from entering the feed ring barrel preferentially.
一种锂电池热处理贴膜方法,该锂电池热处理贴膜方法的具体步骤如下:A lithium battery heat treatment filming method, the specific steps of the lithium battery heat treatment filming method are as follows:
步骤一:先将需要进行贴膜的锂电池转运到贴膜现场,对锂电池表面进行检查,去除表面杂质,且将有残次的锂电池剔除出;Step 1: First transfer the lithium battery that needs to be filmed to the filming site, inspect the surface of the lithium battery, remove the surface impurities, and remove the defective lithium battery;
步骤二:将锂电池放置到放料挡板上,使得锂电池沿着放料挡板的弧度滚落到滑管的进料缺口内部,再沿着滑管滑动到进料环桶内部;Step 2: Place the lithium battery on the discharge baffle, so that the lithium battery rolls down to the inside of the feeding gap of the sliding tube along the arc of the discharging baffle, and then slides along the sliding tube to the inside of the feeding ring barrel;
步骤三:锂电池进入进料环桶内部受到渐变环桶引导进入立桶中,随后进入通气环桶内部,这时主动气缸正好顶住锂电池,使得锂电池静止,再通过外部热风机将热空气通入密封环桶内部,将通气环桶内壁上的环膜加热热缩到锂电池表面,完成热贴膜过程;Step 3: The lithium battery enters the feed ring barrel and is guided by the gradient ring barrel into the vertical barrel, and then enters the ventilation ring barrel. At this time, the active cylinder just withstands the lithium battery, making the lithium battery stationary, and then heats the battery through an external hot air blower. The air is passed into the inside of the sealing ring barrel, and the ring film on the inner wall of the ventilation ring barrel is heated and shrinked to the surface of the lithium battery to complete the thermal filming process;
步骤四:主动气缸收缩下降,使得贴膜完成的锂电池掉落到开口环板内壁,其后第一电机驱动开口环板公转将锂电池驱动出通气环桶下端即可完成卸料。Step 4: The active cylinder shrinks and descends, so that the lithium battery after filming falls to the inner wall of the open ring plate, and then the first motor drives the open ring plate to revolve to drive the lithium battery out of the lower end of the ventilation ring barrel to complete the unloading.
与现有技术相比,本发明的有益效果是:Compared with the prior art, the beneficial effects of the present invention are:
1.本发明通过放料挡板引导锂电池进入滑管中再进入进料环桶中,从渐变环桶中引导进入立桶中将锂电池快速转换成立式摆放状态进入通气环桶内部,且被支撑装置进行限位,立在通气环桶中央,其次通过吸气管吸气将热缩膜吸附到通气环桶上,使得锂电池下落不受到热缩膜干扰,最后再通过进气管吹入热空气使得通气环桶在密封环桶内部转动,切换加热位置,使得热缩膜均匀加热皱缩到锂电池外表面,从而完成锂电池的覆膜过程,从而使得锂电池进行竖向覆膜,其两端的支撑不干扰热缩膜的皱缩,且热缩膜皱缩过程也不受到重力影响。1. The present invention guides the lithium battery into the sliding tube and then into the feeding ring barrel through the discharging baffle, and guides the lithium battery from the gradient ring barrel into the vertical barrel to quickly convert the lithium battery into the vertical placement state and enter the inside of the ventilation ring barrel, And it is limited by the support device and stands in the center of the ventilation ring barrel. Secondly, the heat shrinkable film is adsorbed on the ventilation ring barrel through the suction pipe, so that the falling of the lithium battery is not disturbed by the heat shrinkable film. Finally, it is blown through the air inlet pipe. Entering hot air makes the ventilation ring barrel rotate inside the sealing ring barrel, and switches the heating position, so that the heat shrinkable film is evenly heated and shrunk to the outer surface of the lithium battery, thus completing the film coating process of the lithium battery, so that the lithium battery can be vertically coated , the supports at both ends do not interfere with the shrinkage of the heat shrinkable film, and the shrinkage process of the heat shrinkable film is not affected by gravity.
2.本发明通过第一电机驱动带有热缩膜的开口环板进行位置切换与通气环桶进行对接,随后主动气缸工作进行工作将限位环板向上沿着开口环板内壁顶起,同时顶环板将开口环板内的热缩膜顶到通气环桶内壁进行热缩准备工作,从而提高工作效率的同时,使得限位环板能对即将下落的锂电池进行支撑,从而完成自动套膜和自动定位的功能。2. The present invention uses the first motor to drive the split ring plate with the heat shrinkable film to switch the position and connect with the ventilation ring barrel, and then the active cylinder works to lift the limit ring plate up along the inner wall of the split ring plate, and at the same time The top ring plate pushes the heat shrinkable film in the open ring plate to the inner wall of the ventilation ring barrel to prepare for heat shrinkage, so as to improve the work efficiency, and at the same time, the limit ring plate can support the lithium battery that is about to fall, so as to complete the automatic sleeve Membrane and automatic positioning functions.
附图说明Description of drawings
为了更清楚地说明本发明实施例的技术方案,下面将对实施例描述所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to illustrate the technical solutions of the embodiments of the present invention more clearly, the following briefly introduces the accompanying drawings used in the description of the embodiments. Obviously, the drawings in the following description are only some embodiments of the present invention. For those of ordinary skill in the art, other drawings can also be obtained from these drawings without any creative effort.
图1为本发明总体结构示意图;1 is a schematic diagram of the overall structure of the present invention;
图2为本发明侧仰视总体结构示意图;FIG. 2 is a schematic view of the overall structure of the present invention when viewed from the side;
图3为本发明图2中A处放大结构示意图;Fig. 3 is a schematic view of enlarged structure at place A in Fig. 2 of the present invention;
图4为本发明侧俯视角局部剖视结构示意图;FIG. 4 is a schematic view of a partial cross-sectional structure from a side plan view angle of the present invention;
图5为本发明图4中B处放大结构示意图;Fig. 5 is the enlarged structural schematic diagram at B in Fig. 4 of the present invention;
图6为本发明图4中C处放大结构示意图;Fig. 6 is the enlarged structural schematic diagram at C in Fig. 4 of the present invention;
图7为本发明图4中D处放大结构示意图;Fig. 7 is the enlarged structural schematic diagram at D in Fig. 4 of the present invention;
图8为本发明方法流程总体结构示意图。FIG. 8 is a schematic diagram of the overall structure of the method flow of the present invention.
附图中,各标号所代表的部件列表如下:In the accompanying drawings, the list of components represented by each number is as follows:
进料环桶10,滑管11,进料缺口12,立挡板13,放料挡板14,渐变环桶15,立桶16,密封环桶20,通气环桶21,通气孔22,进气管23,吸气管24,限位环25,叶片27,开口环板30,旋转架31,角度套32,固定杆33,顶环板34,底环板35,驱动齿轮38,第一电机39,主动气缸42,限位环板43,退料长圆弧孔44,隔断46,下料套47,下料齿轮48,第二电机49,封闭环50,摆正管52,电磁弹射器53,阻碍弧板54。
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其它实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
请参阅图1-8,本发明提供一种技术方案:一种锂电池热处理贴膜装置,包括进料环桶10,进料环桶10侧壁固定设置有用于引导锂电池滑动的倾斜的滑管11,滑管11与进料环桶10固定且与进料环桶10内腔连通,滑管11远离进料环桶10的一端开设有进料缺口12,进料缺口12一端侧壁固定设置有立挡板13,位于进料缺口12另一端固定设置有放料挡板14,放料挡板14靠近进料缺口12的一端低,进料环桶10下端固定设置有用于引导锂电池竖向坠落的渐变环桶15,渐变环桶15下端固定设置有立桶16,立桶下端设置有用于对锂电池进行立式热贴膜封装的封装机构;封装机构包括通过支架固定设置在渐变环桶15下端外壁的密封环桶20,密封环桶20与立桶16同轴设置,且密封环桶20位于立桶16下端,密封环桶20内壁套设有用于放置环膜的通气环桶21,通气环桶21侧壁开设有多个用于过去的通气孔22,密封环桶20侧壁固定设置有内部连通的进气管23和吸气管24,进气管23和吸气管24上设置有在不主动导气时能进行关闭的阀门,位于密封环桶20上端和下端的通气环桶21外壁上分别固定设置有限位环25,通气环桶21下端设置有用于将环膜输送到通气环桶21内部,且对锂电池进行高度限制的支撑装置;进气管23和吸气管24轴线位于同一高度,进气管23和吸气管24与其轴线平行的边线与密封环桶20内壁相切,通气环桶21与进气管23和吸气管24同一高度的外壁上环绕其轴线环形阵列设置有多个用于进行散气的叶片27;1-8, the present invention provides a technical solution: a lithium battery heat treatment film sticking device, including a
本发明使用前,先将本装置组装完毕,如图1所示,从图1上往下看为本装置的上端,从图1右侧向左看为本装置的右端,此后采用设备方位进行叙述,不再进行赘述;Before the present invention is used, the device is assembled first, as shown in Figure 1, the upper end of the device is viewed from the top of Figure 1, the right end of the device is viewed from the right side of Figure 1 to the left, and then the device orientation is used to carry out narration, without further elaboration;
本发明使用时,通过人工或者现有的码垛装置,将锂电池放置到放料挡板14上,保持电池的轴线与进料缺口12的半圆弧轴线平行,由于放料挡板14靠近进料缺口12的一端较低,从而使得锂电池在放料挡板14上滚动,从而进入进料缺口12内部(如图1所示,立挡板13的作用,避免锂电池在放料挡板14上移动速度过快冲出进料缺口12,从而出现掉落的问题出现),由于锂电外壁光滑,且进料缺口12与滑管11组成的滑道位于进料环桶10的一端较低,从而使得锂电池向进料环桶10方向滑动(锂电池在滑管11内的滑动方向,哪端低哪端将会位于下端,锂电池方向不可进行调整),从而掉入进料环桶10内部,锂电池进入进料环桶10内部后,会经过渐变环桶15引导进入立桶16中,随后锂电池继续受到自身重力作用,进入通气环桶21中(如图4和5所示,在电池未进入通气环桶21时,应当通过人工将热缩膜放置到通气环桶21中,进气管23带有阀门此时时关闭的,随后其中吸气管24向外抽气,使得密封环桶20内部形成负压,将热缩膜外壁的空气从通气孔22抽出,从而使得热缩膜贴在通气环桶21内壁上,不影响锂电池自动下坠的过程,在这一过程中,吸气管24的局部气压减小,使得叶片27附近气流发生变化,从而叶片27出现转动,叶片27转动驱动通气环桶21在密封环桶20内部转动,限位环25作用,使得密封环桶20出现移动上下浮动,使得热缩膜受到离心力进行自动铺平在通气环桶21内壁的同时进行与通气环桶21的上下位置的调整,从而使得热缩膜进行自动摆正),锂电池随后受到支撑装置作用(热缩膜也会受到支撑装置作用,不发生下降的问题),停留在通气环桶21中,随后进气管23开始向密封环桶20加压吹入热空气,吸气管24阀门关闭,热空气吹动叶片27使得通气环桶21在密封环桶20内部转动,同时将热缩膜吹动到锂电池表面,同时的通气环桶21转动使得通气孔22发生切换,从而将热缩膜快速进行加热热缩到锂电池表面,从而使得热缩膜加热更加均匀,从而完成锂电池的贴膜工作;When the present invention is used, the lithium battery is placed on the
本发明通过放料挡板14引导锂电池进入滑管11中再进入进料环桶10中,从渐变环桶15中引导进入立桶16中将锂电池快速转换成立式摆放状态进入通气环桶21内部,且被支撑装置进行限位,立在通气环桶21中央,其次通过吸气管24吸气将热缩膜吸附到通气环桶21上,使得锂电池下落不受到热缩膜干扰,最后再通过进气管23吹入热空气使得通气环桶21在密封环桶20内部转动,切换加热位置,使得热缩膜均匀加热皱缩到锂电池外表面,从而完成锂电池的覆膜过程,从而使得锂电池进行竖向覆膜,其两端的支撑不干扰热缩膜的皱缩,且热缩膜皱缩过程也不受到重力影响。The present invention guides the lithium battery into the sliding
作为本发明的进一步方案,支撑装置包括多个四分之一开口的开口环板30,开口环板30侧壁固定设置有旋转架31,每个旋转架31固定设置有同一个角度套32,角度套32中央转动设置有固定杆33,固定杆33固定设置在滑管11下端外壁,开口环板30与密封环桶20同轴线,且开口环板30上端面与通气环桶21下端面接触,开口环板30下端内壁轴向滑动设置有用于限制环膜下端面的顶环板34,固定杆33下端固定设置有底环板35,底环板35上设置有用于驱动开口环板30公转更换工位的驱动机构,底环板35位于开口环板30正下方设置有用于推动顶环板34向上移动同时将通气环桶21下端进行限制的限位机构;驱动机构包括角度套32下端外壁通过开设的齿牙啮合的驱动齿轮38,驱动齿轮38同轴传动连接有第一电机39,第一电机39固定设置在底环板35上;限位机构包括通过支架固定设置在底环板35底部的主动气缸42,主动气缸42与顶环板34同轴线,主动气缸42运动子杆上端侧壁竖向限位滑动连接有限位环板43,底环板35上开设有用于避让限位环板43的避让通孔;底环板35上沿着开口环板30公转路径上开设有用于退料的退料长圆弧孔44;As a further solution of the present invention, the support device includes a plurality of
本发明使用时,第一电机39工作驱动驱动齿轮38转动,驱动齿轮38转动驱动角度套32顺时针转动(从设备上端看),角度套32转动驱动旋转架31转动,旋转架31转动驱动开口环板30进行位置切换(在切换到通气环桶21下端前应当将热缩膜放置到开口环板30内壁,开口环板30的开口为了便于将热缩膜放置到开口环板30内),当开口环板30位移到通气环桶21下端后与通气环桶21进行对接,这时主动气缸42开始工作,从而将限位环板43沿着开口环板30向上推动(限位环板43中央设置有凸起点将锂电池顶起,凸起点高于顶环板34上表面,使得热缩膜下端能热缩到锂电池下端面局部),限位环板43上移推动顶环板34上移,从而将开口环板30内壁放置好的热缩膜向上推动进入通气环桶21,同时使得限位环板43对锂电池底部进行一定的支撑,从而完成锂电池热缩贴膜过程中的支撑过程;锂电池贴膜完毕后,主动气缸42收缩限位环板43下降将覆膜完成的锂电池整体移出通气环桶21中且进入开口环板30中,顶环板34受重力作用随着限位环板43自动沿着开口环板30内壁同时下降,当锂电池完全进入开口环板30中后,第一电机39转动驱动开口环板30进行位置转换,从而使得锂电池随着开口环板30进行位置转换,同时电池底端在底环板35上转动,从而再从退料长圆弧孔44中掉落,完成卸料;When the present invention is used, the first motor 39 works to drive the drive gear 38 to rotate, the drive gear 38 rotates to drive the angle sleeve 32 to rotate clockwise (viewed from the upper end of the device), the angle sleeve 32 rotates to drive the rotating frame 31 to rotate, and the rotating frame 31 rotates to drive the opening The position of the ring plate 30 is switched (the heat shrink film should be placed on the inner wall of the split ring plate 30 before switching to the lower end of the vent ring barrel 21, and the opening of the split ring plate 30 is convenient for placing the heat shrink film in the split ring plate 30), When the split ring plate 30 is displaced to the lower end of the vent ring barrel 21 and then docked with the vent ring barrel 21, the active cylinder 42 starts to work, thereby pushing the limit ring plate 43 upward along the split ring plate 30 (the limit ring plate 43 There is a raised point in the center to lift up the lithium battery, and the raised point is higher than the upper surface of the top ring plate 34, so that the lower end of the heat shrinkable film can be heat-shrinked to the lower end surface of the lithium battery), and the limit ring plate 43 moves up to push the top ring plate 34. The heat shrinkable film placed on the inner wall of the
本发明通过第一电机39驱动带有热缩膜的开口环板30进行位置切换与通气环桶21进行对接,随后主动气缸42工作进行工作将限位环板43向上沿着开口环板30内壁顶起,同时顶环板34将开口环板30内的热缩膜顶到通气环桶21内壁进行热缩准备工作,从而提高工作效率的同时,使得限位环板43能对即将下落的锂电池进行支撑,从而完成自动套膜和自动定位的功能。In the present invention, the
作为本发明的进一步方案,滑管11上开设有用于间歇下料的隔断46,滑管11上端通过支架转动设置下料套47,下料套47通过后端外壁开设的齿牙传动连接有下料齿轮48,下料齿轮48后端同轴传动连接有第二电机49,第二电机49通过支架固定设置在滑管11上端外壁,下料套47环绕其轴线环形阵列设置有多个可将隔断46进行中断的封闭环50;封闭环50上设置可根据与锂电池正负端接触面积不一样的感应器,进料环桶10外壁固定设置有滑管11同轴线的摆正管52,摆正管52与进料环桶10内部腔体连通,摆正管52内部固定设置电磁弹射器53,电磁弹射器53可根据感应器信号进行伸长,电磁弹射器53伸长端固定设置有用于阻碍锂电池优先进入进料环桶10一端下降的阻碍弧板54;As a further solution of the present invention, the
本发明使用时,第二电机49转动驱动下料齿轮48转动,下料齿轮48转动驱动下料套47转动,下料套47转动驱动封闭环50在滑管11中间的隔断46内部进行位置切换,从而使得锂电池的进料被堵,其后锂电池撞击到封闭环50上,从而检测出电池的正负极,随后输出信号,使得摆正管52中的电磁弹射器53进行工作,电磁弹射器53工作驱动阻碍弧板54进行伸长或者保持静止,从而将锂电池进入进料环桶10的一端进行阻挡或者直接放行,从而改变锂电池的进入立桶16的方向,从而能始终保持电池的正极或者负极向上,根据需要进行设置,从而方便贴膜工作。When the present invention is used, the
一种锂电池热处理贴膜方法,该锂电池热处理贴膜方法的具体步骤如下:A lithium battery heat treatment filming method, the specific steps of the lithium battery heat treatment filming method are as follows:
步骤一:先将需要进行贴膜的锂电池转运到贴膜现场,对锂电池表面进行检查,去除表面杂质,且将有残次的锂电池剔除出;Step 1: First transfer the lithium battery that needs to be filmed to the filming site, inspect the surface of the lithium battery, remove the surface impurities, and remove the defective lithium battery;
步骤二:将锂电池放置到放料挡板14上,使得锂电池沿着放料挡板14的弧度滚落到滑管11的进料缺口12内部,再沿着滑管11滑动到进料环桶10内部;Step 2: Place the lithium battery on the
步骤三:锂电池进入进料环桶10内部受到渐变环桶15引导进入立桶16中,随后进入通气环桶21内部,这时主动气缸42正好顶住锂电池,使得锂电池静止,再通过外部热风机将热空气通入密封环桶20内部,将通气环桶21内壁上的环膜加热热缩到锂电池表面,完成热贴膜过程;Step 3: The lithium battery enters the
步骤四:主动气缸42收缩下降,使得贴膜完成的锂电池掉落到开口环板30内壁,其后第一电机39驱动开口环板30公转将锂电池驱动出通气环桶21下端即可完成卸料。Step 4: The
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Denomination of invention: A lithium battery heat treatment film device and method Granted publication date: 20240618 Pledgee: Bank of Jiangsu Co.,Ltd. Shanghai Fengxian sub branch Pledgor: SHANGHAI HUIJUE NETWORK COMMUNICATION EQUIPMENT CO.,LTD. Registration number: Y2024980050836 |
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Address after: No. 333, Fengcun Road, Fengxian District, Shanghai, 201414 Patentee after: Shanghai Huijie Technology Group Co.,Ltd. Country or region after: China Address before: No. 333, Fengcun Road, Fengxian District, Shanghai, 201414 Patentee before: SHANGHAI HUIJUE NETWORK COMMUNICATION EQUIPMENT CO.,LTD. Country or region before: China |