CN114985784A - Manual adjusting device for hydraulic tailstock center and turning method for thin-wall frame - Google Patents
Manual adjusting device for hydraulic tailstock center and turning method for thin-wall frame Download PDFInfo
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- CN114985784A CN114985784A CN202210941602.1A CN202210941602A CN114985784A CN 114985784 A CN114985784 A CN 114985784A CN 202210941602 A CN202210941602 A CN 202210941602A CN 114985784 A CN114985784 A CN 114985784A
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- 238000000034 method Methods 0.000 title claims abstract description 25
- 230000007704 transition Effects 0.000 claims abstract description 32
- 239000000047 product Substances 0.000 claims description 23
- 230000035882 stress Effects 0.000 claims description 22
- 239000011265 semifinished product Substances 0.000 claims description 17
- 238000000926 separation method Methods 0.000 claims description 10
- 239000012043 crude product Substances 0.000 claims description 9
- 230000032683 aging Effects 0.000 claims description 8
- 238000003754 machining Methods 0.000 claims description 6
- 238000003672 processing method Methods 0.000 claims description 6
- 238000001816 cooling Methods 0.000 claims 1
- 238000012545 processing Methods 0.000 abstract description 21
- 238000010586 diagram Methods 0.000 description 5
- 239000000463 material Substances 0.000 description 4
- 230000008569 process Effects 0.000 description 3
- 238000013461 design Methods 0.000 description 2
- 238000007730 finishing process Methods 0.000 description 2
- 238000003825 pressing Methods 0.000 description 2
- 238000011112 process operation Methods 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
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- 238000012986 modification Methods 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23B—TURNING; BORING
- B23B23/00—Tailstocks; Centres
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23B—TURNING; BORING
- B23B1/00—Methods for turning or working essentially requiring the use of turning-machines; Use of auxiliary equipment in connection with such methods
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23B—TURNING; BORING
- B23B5/00—Turning-machines or devices specially adapted for particular work; Accessories specially adapted therefor
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Abstract
Description
技术领域technical field
本发明属于机械加工领域,尤其是涉及一种液压尾座顶尖手动调节装置及薄壁框架的车削加工方法。The invention belongs to the field of mechanical processing, and in particular relates to a hydraulic tailstock top manual adjustment device and a turning processing method of a thin-walled frame.
背景技术Background technique
框架是某航天制导产品中的重要零件,该零件结构复杂,刚性差,材料去除率超过85%,尺寸和形位精度要求严格,在加工过程中极易受夹紧力、切削力的影响而发生变形,从而造成产品尺寸超差现象。The frame is an important part of an aerospace guidance product. This part has a complex structure, poor rigidity, a material removal rate of more than 85%, and strict requirements on size and shape and position accuracy. It is easily affected by clamping force and cutting force during processing. Deformation occurs, resulting in the phenomenon of product size out of tolerance.
在车床加工中,为保证同轴度要求,在精车序需要采用两顶尖安装定位的装夹方式进行两端台阶外圆的精加工,两顶尖安装工件时,前顶尖处外圆台阶需安装夹板来配合前顶尖带动工件旋转。后顶尖顶紧力的大小直接影响到工件的变形情况。在使用数控车床加工时,由于数控车床尾座顶紧力由液压系统控制,当液压系统顶紧力调至最小时,仍然超出了工件所能承受的力度,使工件产生明显变形,造成形位精度超差。In lathe processing, in order to ensure the coaxiality requirements, the two-center mounting and positioning clamping method needs to be used for finishing the outer circle of the steps at both ends in the finishing sequence. The splint is used to cooperate with the front center to drive the workpiece to rotate. The size of the rear top pressing force directly affects the deformation of the workpiece. When the CNC lathe is used for processing, since the tailstock of the CNC lathe is controlled by the hydraulic system, when the hydraulic system is adjusted to the minimum, it still exceeds the strength that the workpiece can bear, causing the workpiece to be significantly deformed, resulting in the shape and position of the workpiece. The accuracy is too poor.
发明内容SUMMARY OF THE INVENTION
有鉴于此,本发明旨在提出一种液压尾座顶尖手动调节装置及薄壁框架的车削加工方法,以解决现有技术框架零件难以进行高精度尺寸和形位精度的数控车削加工的问题。In view of this, the present invention aims to provide a hydraulic tailstock tip manual adjustment device and a turning processing method for a thin-walled frame, so as to solve the problem that the frame parts in the prior art are difficult to perform CNC turning processing with high precision in size and shape.
为达到上述目的,本发明的技术方案是这样实现的:In order to achieve the above object, the technical scheme of the present invention is achieved in this way:
一种液压尾座顶尖手动调节装置,包括固定锥柄、过渡套、活动锥柄、调节螺套和活顶尖,固定锥柄的一端固定连接至机床上,固定锥柄的另一端固定套接过渡套,且过渡套的一端转动套接调节螺套的一端,调节螺套的内圈螺纹连接至活动锥柄的外围,活动锥柄内圈插接活顶尖,活顶尖外围能够通过活动锥柄带动沿过渡套内圈轴向滑动。A hydraulic tailstock tip manual adjustment device, comprising a fixed taper shank, a transition sleeve, a movable taper shank, an adjusting screw sleeve and a live center, one end of the fixed taper shank is fixedly connected to a machine tool, and the other end of the fixed taper shank is fixedly connected to the transition One end of the transition sleeve is rotated to connect one end of the adjusting screw sleeve, the inner ring of the adjusting screw sleeve is threadedly connected to the periphery of the movable taper shank, the inner ring of the movable taper shank is inserted into the live center, and the periphery of the live center can be driven by the movable taper shank Slide axially along the inner ring of the transition sleeve.
进一步的,所述过渡套上设置键孔,活动锥柄外围沿轴向设有滑槽,键孔内安装导向键,导向键的一端外围位于滑槽内。Further, the transition sleeve is provided with a key hole, the outer periphery of the movable taper shank is provided with a chute along the axial direction, a guide key is installed in the key hole, and an outer periphery of one end of the guide key is located in the chute.
进一步的,所述活顶尖的连接柄为锥形结构,且活动锥柄内圈设有锥形孔,连接柄的外围与锥形孔内圈为配合尺寸。Further, the connecting handle of the live center has a tapered structure, and the inner ring of the movable tapered handle is provided with a tapered hole, and the outer periphery of the connecting handle and the inner ring of the tapered hole have a matching size.
进一步的,所述固定锥柄的连接端为锥形结构,且固定锥柄连接端的锥形结构插接至机床的连接孔内,固定锥柄的外围螺纹连接分离螺母,且分离螺母是固定锥柄与机床的开合结构。Further, the connecting end of the fixed taper shank is a conical structure, and the conical structure of the connecting end of the fixed taper shank is inserted into the connection hole of the machine tool, and the outer periphery of the fixed taper shank is threadedly connected to the separation nut, and the separation nut is a fixed cone. The opening and closing structure of the handle and the machine tool.
进一步的,所述过渡套的一端内圈设有环形槽,调节螺套的一端固定套接环形凸台,环形凸台滑动连接至环形槽内,且环形凸台的一端接触连接至限位挡板,环形凸台的另一端接触连接至过渡套的内侧壁,限位挡板和过渡套之间通过螺钉固定连接。Further, an inner ring of one end of the transition sleeve is provided with an annular groove, one end of the adjusting screw sleeve is fixedly sleeved with the annular boss, the annular boss is slidably connected to the annular groove, and one end of the annular boss is in contact with the limit stop. The other end of the annular boss is in contact with the inner side wall of the transition sleeve, and the limit baffle plate and the transition sleeve are fixedly connected by screws.
相对于现有技术,本发明所述的液压尾座顶尖手动调节装置具有以下有益效果:在液压尾座上安装顶尖顶持工件时,可对顶紧力进行手动调节,避免因液压系统压力过大而造成工件受力变形;使用本发明中的液压尾座顶尖手动调节装置,可在液压尾座上安装顶尖顶持加工细长轴类零件时,通过调节过渡套径向位置使顶尖回转轴线和主轴轴线同轴,避免加工时出现锥度误差,且本发明涉及的各类工装结构简单,工艺操作方便,使用成本低。Compared with the prior art, the hydraulic tailstock center manual adjustment device of the present invention has the following beneficial effects: when the center is installed on the hydraulic tailstock to support the workpiece, the jacking force can be manually adjusted to avoid excessive pressure caused by the hydraulic system. If the hydraulic tailstock is large, it will cause the workpiece to be deformed by force; using the hydraulic tailstock center manual adjustment device in the present invention, when the center is installed on the hydraulic tailstock to hold and process slender shaft parts, the radial position of the transition sleeve can be adjusted to make the center rotation axis. It is coaxial with the axis of the main shaft to avoid taper errors during processing, and the various tooling devices involved in the present invention have simple structures, convenient process operations and low use costs.
本发明的另一目的在于提出一种薄壁框架的车削加工方法,以解决现有技术薄壁框架零件因材料内部应力较高,机加工完成后产品变形的问题。Another object of the present invention is to provide a method for turning a thin-walled frame, so as to solve the problem that the thin-walled frame parts in the prior art are deformed after machining due to the high internal stress of the material.
为达到上述目的,本发明的技术方案是这样实现的:In order to achieve the above object, the technical scheme of the present invention is achieved in this way:
一种薄壁框架的车削加工方法,包括如下步骤:A method for turning a thin-walled frame, comprising the following steps:
S1、将粗坯通过三抓盘装夹至机床,通过机床进行粗加工,得到粗制品;S1. Clamp the rough blank to the machine tool through three gripping discs, and perform rough machining through the machine tool to obtain a rough product;
S2、将粗制品放入时效炉去除应力;S2. Put the crude product into the aging furnace to remove the stress;
S3、将经过步骤S2去除应力的粗制品通过圆盘及压板装夹定位至机床上,通过机床进行半精工,得到半成品;S3, the rough product whose stress has been removed in step S2 is clamped and positioned on the machine tool through the disc and the pressure plate, and semi-finished by the machine tool to obtain a semi-finished product;
S4、将半成品放入深冷处理机去除应力;S4. Put the semi-finished product into a cryogenic processor to remove stress;
S5、将经过步骤S4去除应力的半成品两端分别通过手动调节装置和顶尖定位夹板固定安装至机床,通过机床精工,得到成品。S5. Both ends of the semi-finished product whose stress has been removed in step S4 are fixedly installed on the machine tool through the manual adjustment device and the top positioning splint respectively, and the finished product is obtained by the machine tool precision work.
进一步的,所述步骤S2通过时效炉去除应力的方法是,将粗制品放入时效炉内加温至120度,保温3小时,然后将粗制品去除自然空冷。Further, the method of removing the stress through the aging furnace in the step S2 is to put the crude product into the aging furnace and heat it to 120 degrees, keep the temperature for 3 hours, and then remove the crude product and naturally air-cool it.
进一步的,所述步骤S4通过深冷处理机去除应力的方法是,将半成品放入深冷处理机加温至120度,保温2小时,然后降温至-60度,保温2小时。Further, in the step S4, the method of removing stress by a cryogenic processor is to put the semi-finished product into a cryogenic processor and heat it to 120 degrees, keep the temperature for 2 hours, and then cool down to -60 degrees and keep the temperature for 2 hours.
进一步的,所述成品包括第一圆盘、第二圆盘和连杆,第一圆盘和第二圆盘相互平行设置,且第一圆盘和第二圆盘之间设置若干连杆,每个连杆的一端固定连接至第一圆盘的一侧、第二圆盘的一侧,且第一圆盘的另一侧中部设置第一夹柱,第二圆盘的另一侧中部设置第二夹柱,且第一夹柱和第二夹柱中部分别设有第一通孔,第一圆盘、第二圆盘、若干连杆、第一夹柱和第二夹柱为机加工一体结构,活顶尖顶接至第二夹柱的第一通孔内,顶尖定位夹板定位用于定位第一夹柱外围。Further, the finished product includes a first disk, a second disk and a connecting rod, the first disk and the second disk are arranged in parallel with each other, and several connecting rods are arranged between the first disk and the second disk, One end of each connecting rod is fixedly connected to one side of the first disk and one side of the second disk, and the middle of the other side of the first disk is provided with a first clamping column, and the middle of the other side of the second disk A second clamping column is arranged, and a first through hole is respectively provided in the middle of the first clamping column and the second clamping column. The first disc, the second disc, several connecting rods, the first clamping column and the second clamping column are machine The integrated structure is processed, the live center is top-connected into the first through hole of the second clamp column, and the center positioning splint is positioned to locate the periphery of the first clamp column.
进一步的,所述顶尖定位夹板包括固定顶尖和定位块,定位块中部设有第二通孔,且定位块上设有开口,开口连通至第二通孔,第一夹柱外围位于第二通孔内,开口内设置调节栓,调节栓用于调整第二通孔的内圈尺寸,固定顶尖的一端顶接至第一夹柱的第一通孔内,固定顶尖外围设置固定板,固定板上设有槽口,定位块上安装定位杆,定位杆的外围卡接至槽口内。Further, the top positioning splint includes a fixed top and a positioning block, the middle of the positioning block is provided with a second through hole, and the positioning block is provided with an opening, the opening is connected to the second through hole, and the periphery of the first clamping column is located in the second through hole. An adjustment bolt is arranged in the hole and in the opening. The adjustment bolt is used to adjust the inner ring size of the second through hole. One end of the fixed tip is abutted into the first through hole of the first clamping column. A slot is arranged on the upper part, a positioning rod is installed on the positioning block, and the periphery of the positioning rod is clamped into the slot.
相对于现有技术,本发明所述的一种薄壁框架的车削加工方法具有以下优势:该方法应用的分序多次去除应力,同时通过两端的顶尖定位工装进行高精密同轴度尺寸加工方法,以及数控车床液压尾座顶尖手动调节工装等工艺措施,可高质、高效完成框架零件精密车削加工,加工出的零件尺寸和同轴度精度完全满足设计要求,且装夹过程中不损伤框架两端的台阶外圆表面,确保零件表面粗糙度要求满足设计要求。Compared with the prior art, the method for turning a thin-walled frame according to the present invention has the following advantages: the method is applied in order to remove stress for multiple times, and at the same time, high-precision coaxiality dimensional processing is performed through the top positioning tooling at both ends. The method, as well as the technological measures such as the manual adjustment tooling of the hydraulic tailstock tip of the CNC lathe, can complete the precision turning of the frame parts with high quality and efficiency. The stepped outer circular surfaces at both ends of the frame ensure that the surface roughness requirements of the parts meet the design requirements.
附图说明Description of drawings
构成本发明的一部分的附图用来提供对本发明的进一步理解,本发明的示意性实施例及其说明用于解释本发明,并不构成对本发明的不当限定。在附图中:The accompanying drawings constituting a part of the present invention are used to provide further understanding of the present invention, and the exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation of the present invention. In the attached image:
图1为本发明实施例所述的液压尾座顶尖手动调节装置的剖面结构示意图;1 is a schematic cross-sectional structure diagram of a hydraulic tailstock tip manual adjustment device according to an embodiment of the present invention;
图2为本发明实施例所述的产品的结构示意图;Fig. 2 is the structural schematic diagram of the product described in the embodiment of the present invention;
图3为本发明实施例所述的固定顶尖的结构示意图;3 is a schematic structural diagram of a fixed tip according to an embodiment of the present invention;
图4为本发明实施例所述的定位块的结构示意图;4 is a schematic structural diagram of a positioning block according to an embodiment of the present invention;
图5为本发明实施例所述的产品通过手动调节装置和顶尖定位夹板固定至机床的结构示意图。FIG. 5 is a schematic structural diagram of the product according to the embodiment of the present invention being fixed to a machine tool through a manual adjustment device and a center positioning splint.
附图标记说明:Description of reference numbers:
1-固定锥柄;2-过渡套;3-活动锥柄;4-调节螺套;41-环形凸台;5-活顶尖;6-导向键;7-分离螺母;8-限位挡板;9-螺钉;10-成品;101-第一圆盘;102-第二圆盘;103-连杆;104-第一夹柱;105-第二夹柱;11-固定顶尖;111-固定板;112-槽口;12-定位块;121-第二通孔;122-开口;123-调节栓;124-定位杆。1-fixed taper shank; 2-transition sleeve; 3-movable taper shank; 4-adjusting screw sleeve; 41-ring boss; 5-live center; 6-guide key; 7-separating nut; 8-limit stop ;9-Screw;10-Finished product;101-First disc; 102-Second disc; 103-Connecting rod; 104-First clamping column; 105-Second clamping column; plate; 112-notch; 12-positioning block; 121-second through hole; 122-opening; 123-adjustment bolt; 124-positioning rod.
具体实施方式Detailed ways
需要说明的是,在不冲突的情况下,本发明中的实施例及实施例中的特征可以相互组合。It should be noted that the embodiments of the present invention and the features of the embodiments may be combined with each other under the condition of no conflict.
在本发明的描述中,需要理解的是,术语“中心”、“纵向”、“横向”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。此外,术语“第一”、“第二”等仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”等的特征可以明示或者隐含地包括一个或者更多个该特征。在本发明的描述中,除非另有说明,“多个”的含义是两个或两个以上。In the description of the present invention, it should be understood that the terms "center", "portrait", "horizontal", "top", "bottom", "front", "rear", "left", "right", " The orientation or positional relationship indicated by vertical, horizontal, top, bottom, inner, outer, etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention and The description is simplified rather than indicating or implying that the device or element referred to must have a particular orientation, be constructed and operate in a particular orientation, and therefore should not be construed as limiting the invention. In addition, the terms "first", "second", etc. are used for descriptive purposes only, and should not be construed as indicating or implying relative importance or implying the number of indicated technical features. Thus, a feature defined as "first", "second", etc., may expressly or implicitly include one or more of that feature. In the description of the present invention, unless otherwise specified, "plurality" means two or more.
在本发明的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以通过具体情况理解上述术语在本发明中的具体含义。In the description of the present invention, it should be noted that the terms "installed", "connected" and "connected" should be understood in a broad sense, unless otherwise expressly specified and limited, for example, it may be a fixed connection or a detachable connection Connection, or integral connection; can be mechanical connection, can also be electrical connection; can be directly connected, can also be indirectly connected through an intermediate medium, can be internal communication between two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood through specific situations.
下面将参考附图并结合实施例来详细说明本发明。The present invention will be described in detail below with reference to the accompanying drawings and in conjunction with the embodiments.
如图1所示,液压尾座顶尖手动调节装置,包括固定锥柄1、过渡套2、活动锥柄3、调节螺套4和活顶尖5,固定锥柄1的一端固定连接至机床上,固定锥柄1的另一端固定套接过渡套2,且过渡套2的一端转动套接调节螺套4的一端,调节螺套4的内圈螺纹连接至活动锥柄3的外围,活动锥柄3内圈插接活顶尖5,过渡套2上设置键孔,活动锥柄3外围沿轴向设有滑槽,键孔内安装导向键6,导向键6的一端外围位于滑槽内,活顶尖5的连接柄为锥形结构,且活动锥柄3内圈设有锥形孔,连接柄的外围与锥形孔内圈为配合尺寸,在液压尾座上安装顶尖顶持工件时,可对顶紧力进行手动调节,避免因液压系统压力过大而造成工件受力变形;使用本发明中的液压尾座顶尖手动调节装置,可在液压尾座上安装顶尖顶持加工细长轴类零件时,通过调节过渡套2径向位置使顶尖回转轴线和主轴轴线同轴,避免加工时出现锥度误差,且本发明涉及的各类工装结构简单,工艺操作方便,使用成本低。As shown in Figure 1, the hydraulic tailstock top manual adjustment device includes a fixed taper shank 1, a
固定锥柄1的连接端为锥形结构,且固定锥柄1连接端的锥形结构插接至机床的连接孔内,固定锥柄1的外围螺纹连接分离螺母7,在零件加工完成后,将尾座退至机床尾部,旋转分离螺母7,通过分离螺母7端面与机床尾座锥孔端面相顶压,将装置从尾座拆下。The connecting end of the fixed taper shank 1 is a tapered structure, and the conical structure of the connecting end of the fixed taper shank 1 is inserted into the connecting hole of the machine tool, and the outer thread of the fixed taper shank 1 is connected to the separation nut 7. The tailstock is withdrawn to the tail of the machine tool, and the separation nut 7 is rotated, and the end face of the separation nut 7 is pressed against the end face of the tapered hole of the machine tool tailstock to remove the device from the tailstock.
过渡套2的一端内圈设有环形槽,调节螺套4的一端固定套接环形凸台41,环形凸台41滑动连接至环形槽内,且环形凸台41的一端接触连接至限位挡板8,环形凸台41的另一端接触连接至过渡套2的内侧壁,限位挡板8和过渡套2之间通过螺钉9固定连接。An inner ring of one end of the
如图1-图5所示,应用该手动调节装置进行薄壁框架的车削加工方法,以解决框架零件高精度尺寸和形位精度的数控车削加工。发明应用的分序多次去除应力的工艺路线、高精密同轴度尺寸加工方法、数控车床液压尾座顶尖手动调节工装等工艺措施,确保了框架零件的加工完全满足设计指标要求,该车削加工方法,包括如下步骤:As shown in Fig. 1-Fig. 5, the manual adjustment device is used to carry out the turning processing method of the thin-walled frame, so as to solve the numerical control turning processing of the frame parts with high precision in size and shape. The invention and application of the process route of stress removal in multiple sequences, the high-precision coaxiality dimension processing method, the manual adjustment tooling of the hydraulic tailstock tip of the CNC lathe and other technological measures ensure that the processing of the frame parts fully meets the design index requirements. method, including the following steps:
S1、将粗坯通过三抓盘装夹至机床,通过机床进行粗加工,得到粗制品,粗制品对应成品10应满足各部分外围轮廓单边流量1mm以上;S1. Clamp the rough blank to the machine tool through the three gripping discs, and perform rough processing through the machine tool to obtain a rough product. The rough product corresponding to the
S2、将粗制品放入时效炉去除应力,该步骤去除应力的方法是将粗制品放入时效炉内加温至120度,保温3小时,然后将粗制品去除自然空冷。S2. Put the crude product into the aging furnace to remove the stress. The method of stress removal in this step is to put the crude product into the aging furnace and heat it to 120 degrees, keep the temperature for 3 hours, and then remove the crude product and cool it in natural air.
S3、将经过步骤S2去除应力的粗制品通过圆盘及压板装夹定位至机床上,通过机床进行半精工,得到半成品,该半成品对应成品10应满足各部分外围轮廓留量0.25 mm,且半成品两端需加工出中心孔;S3. The rough product with the stress removed in step S2 is clamped and positioned on the machine tool through the disc and the pressure plate, and semi-finished by the machine tool to obtain the semi-finished product. The semi-finished product corresponding to the
S4、将半成品放入深冷处理机去除应力,该步骤去除应力的方法是将半成品放入深冷处理机加温至120度,保温2小时,然后降温至-60度,保温2小时,如上操作循环两次。S4. Put the semi-finished product into a cryogenic treatment machine to remove stress. The method for stress removal in this step is to put the semi-finished product into a cryogenic treatment machine and heat it to 120 degrees, keep the temperature for 2 hours, then cool down to -60 degrees and keep it warm for 2 hours, and the above operation cycle twice.
S5、将经过步骤S4去除应力的半成品修研两端中心孔,两端分别通过手动调节装置和顶尖定位夹板固定安装至机床,通过机床精工,精车各尺寸满足图纸各项公差要求,得到成品10。S5. Repair the center holes at both ends of the semi-finished product whose stress has been removed in step S4. The two ends are respectively fixed to the machine tool through the manual adjustment device and the top positioning splint. Through the precision work of the machine tool, the dimensions of the precision turning meet the tolerance requirements of the drawings, and the finished product is obtained. 10.
如图2所示,成品10包括第一圆盘101、第二圆盘102和连杆103,第一圆盘101和第二圆盘102相互平行设置,且第一圆盘101和第二圆盘102之间设置若干连杆103,每个连杆103的一端固定连接至第一圆盘101的一侧、第二圆盘102的一侧,且第一圆盘101的另一侧中部设置第一夹柱104,第二圆盘102的另一侧中部设置第二夹柱105,且第一夹柱104和第二夹柱105中部分别设有第一通孔,第一圆盘101、第二圆盘102、若干连杆103、第一夹柱104和第二夹柱105为机加工一体结构,活顶尖顶接至第二夹柱105的第一通孔内,顶尖定位夹板用于定位并夹持第一夹柱104外围。As shown in FIG. 2, the
如图3和图4所示,顶尖定位夹板包括固定顶尖11和定位块12,定位块12中部设有第二通孔121,且定位块12上设有开口122,开口122连通至第二通孔121,第一夹柱104外围位于第二通孔121内,开口122内设置调节栓123,调节栓123用于调整第二通孔121的内圈尺寸,固定顶尖11的一端顶接至第一夹柱104的第一通孔内,固定顶尖11外围设置固定板111,固定板111上设有槽口112,定位块12上安装定位杆124,定位杆124的外围卡接至槽口112内。As shown in FIG. 3 and FIG. 4 , the top positioning splint includes a fixed
应用如上手动调节装置和顶尖定位夹板固定半成品可以保证第一夹柱104和第二夹柱105在加工时的同轴度,且保证位于成品10两端第一夹柱104、第二夹柱105同轴度尺寸加工保证方法是:Fixing the semi-finished product with the above manual adjustment device and the top positioning splint can ensure the coaxiality of the
在精车工序需严格保证左右两端第一夹柱104外缘、第二夹柱105外圆及相对基准轴线φ0.006 mm的同轴度要求,通过使用卡盘装夹半成品后,同步加工的固定顶尖11定位,并配合第一夹柱104处安装的定位块12来带动零件旋转,以及尾座上安装的手动调节装置来以两端中心孔为定位面进行外圆各表面的车削,这其中主要依靠手动调节装置和顶尖定位夹板来实现半成品的装夹定位。In the finishing process, the outer edge of the
如图3和图4所示,三爪卡盘装夹直径30毫米的45号钢调质料制成的固定顶尖11,顶尖锥角60度,使用固定顶尖11定位加工之前,要在线加工出顶尖锥角,以保证固定顶尖11相对机床主轴回转轴线跳动最小。As shown in Figures 3 and 4, the three-jaw chuck clamps a fixed
该固定顶尖11中段固定板111制有一槽口112,定位块12上的定位杆124插在槽口112中,用来带动定位块12旋转,定位块12中心的孔一端为开口122状态,利用侧面的调节栓123实现开口122的收紧和张开,用来将定位块12与第一夹柱104外圆相固定。The fixing
定位块12的第二通孔121与成品10的第一夹柱104外圆间隙配合,配合间隙小于0.02毫米,以避免定位块12在装夹零件时,夹伤成品10表面。The second through
液压尾座顶尖手动调节装置的使用方法:How to use the hydraulic tailstock top manual adjustment device:
固定锥柄1外围设有外螺纹,分离螺母7与之配合,且固定锥柄1的固定端采用莫氏四号外圆锥,与机床尾座锥孔配合;固定锥柄1的另一端与过渡套2间隙配合(间隙0.1~0.3mm,用于调节顶尖中心和主轴回转轴线同轴),周向通过4颗螺钉9将固定锥柄1与过渡套2相连接固定。There is an external thread on the periphery of the fixed taper shank 1, and the separation nut 7 is matched with it, and the fixed end of the fixed taper shank 1 adopts Morse No. 4 external cone, which is matched with the taper hole of the machine tool tailstock; 2. Clearance fit (gap 0.1~0.3mm, used to adjust the center of the center and the axis of rotation of the main shaft to be coaxial), the fixed taper shank 1 and the
过渡套2内孔与活动锥柄3外圆间隙配合,间隙控制在0.02mm以内,孔内安装导向键6与活动锥柄3外圆键槽相配合,使活动锥柄3在过渡套2内能进行直线滑动;将调节螺套4端部外环形凸台41限制在过渡套2端部内圈的环形槽内,使调节螺套4在过渡套2内能灵活转动,活动锥柄3内孔为莫氏2号锥孔,用以安装活顶尖5,活动锥柄3外围设有外螺纹与调节螺套4内螺纹连接;使用时旋转调节螺套4即可使得活顶尖5沿过渡套2内圈轴向滑动。The inner hole of the
在车削框架零件时,按照加工工艺步骤逐步去除材料余量和加工应力。精车工序按照同轴度尺寸加工保证方法,使用前顶尖配合专用夹板以及液压尾座顶尖手动调节装置,最终利用两顶尖的安装定位方法,在数控车床上实现框架零件的车削加工。When turning frame parts, follow the machining process steps to remove material allowances and machining stresses step by step. The finishing process is based on the coaxiality dimension processing guarantee method, using the front center with a special splint and a hydraulic tailstock center manual adjustment device, and finally using the installation and positioning method of the two centers to realize the turning of the frame parts on the CNC lathe.
在零件加工完成后,将尾座退至机床尾部,旋转分离螺母7,通过分离螺母7端面与机床尾座锥孔端面相顶压,将装置从尾座拆下。After the parts are processed, withdraw the tailstock to the tail of the machine tool, rotate the separation nut 7, and remove the device from the tailstock by pressing the end face of the separation nut 7 against the end face of the taper hole of the machine tool tailstock.
在实施时液压尾座顶尖手动调节装置在使用液压尾座顶持加工细长轴类零件时,可根据加工中的热伸长变化,随时手动旋转调节螺套4来调节顶尖顶持力度。在细长轴加工中,如顶尖轴线与主轴轴线不同轴,可将4颗螺钉9稍松,通过调整过渡套2来使两轴线同轴,然后将螺钉9拧紧。During the implementation of the hydraulic tailstock top manual adjustment device, when using the hydraulic tailstock to hold and process slender shaft parts, the adjusting
以上所述仅为本发明的较佳实施例而已,并不用以限制本发明,凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the scope of the present invention. within the scope of protection.
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