CN114955337A - Flexible box type vertical warehouse and picking and carrying robot thereof - Google Patents
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G1/00—Storing articles, individually or in orderly arrangement, in warehouses or magazines
- B65G1/02—Storage devices
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- B65G1/0492—Storage devices mechanical with cars adapted to travel in storage aisles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G35/00—Mechanical conveyors not otherwise provided for
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Abstract
Description
技术领域technical field
本发明涉及物流仓储的技术领域,尤其是一种柔性箱式立库及其拣选搬运机器人。The invention relates to the technical field of logistics warehousing, in particular to a flexible box-type vertical warehouse and a picking and handling robot thereof.
背景技术Background technique
随着我国经济的不断发展,我国物流仓储行业也步入快速发展时期,先后出现了miniload堆垛机立库、四向穿梭车立库以及多层穿梭车立库等相关技术,该技术的应用减少了占地面积,提高了空间利用率,降低了土地租赁或购置的费用,实现了自动化作业,进一步降低了劳动强度和生产成本。With the continuous development of my country's economy, my country's logistics and warehousing industry has also entered a period of rapid development, and related technologies such as miniload stacker warehouses, four-way shuttle truck warehouses, and multi-layer shuttle truck warehouses have emerged successively. The application of this technology It reduces the floor space, improves the space utilization rate, reduces the cost of land lease or purchase, realizes automatic operation, and further reduces labor intensity and production cost.
但是,无论是miniload堆垛机立库还是四向穿梭车立库抑或者是多层穿梭车立库,其只能存在一种拣选搬运设备,导致在同一立库中,某些订单或商品一次性需要搬运多箱,抑或者某些商品需要的效率更高时,由于该立库柔性程度低,导致无法满足多种搬运需求。同时,由于箱式全向车的高度较高,在实际的立库空间布局上时常出现半截货架的剩余空间(即因为房屋和箱式全向车高度的限制,少设置一层全向箱式拣选机器人会出现房屋顶部剩下一部分空间,该多出的空间又不够再多设置一层全向箱式拣选机器人),其造成了空间的浪费,降低了空间利用率。However, no matter it is a miniload stacker warehouse, a four-way shuttle truck warehouse or a multi-level shuttle truck warehouse, there can only be one kind of picking and handling equipment, which leads to some orders or commodities in the same warehouse. When many boxes need to be transported, or some commodities need to be more efficient, due to the low degree of flexibility of the vertical warehouse, it cannot meet a variety of transportation needs. At the same time, due to the high height of the box-type omni-directional vehicle, the remaining space of the half-shelf often appears in the actual vertical warehouse space layout (that is, due to the limitation of the height of the house and the box-type omni-directional vehicle, less than one floor of the omni-directional box-type vehicle is installed. The picking robot will have some space left at the top of the house, and the extra space is not enough to set up an additional layer of omnidirectional box picking robots), which causes a waste of space and reduces space utilization.
发明内容SUMMARY OF THE INVENTION
本发明的目的是为了解决上述背景技术中存在的问题,提供一种柔性箱式立库及其拣选搬运机器人,其将箱式四向穿梭车储存货架和箱式全向车储存货架巧妙的融合于一体,形成柔性箱式立库,并配合箱式全向车和箱式四向穿梭车的使用,能满足不同商品属性、不同效率、不同的单次搬运数量等多方面的需求,适用性能更强,空间利用率更高。The purpose of the present invention is to solve the problems existing in the above-mentioned background technology, and provide a flexible box-type vertical warehouse and its picking and handling robot, which cleverly integrates the box-type four-way shuttle car storage rack and the box-type omnidirectional car storage rack It can be integrated into one to form a flexible box-type vertical warehouse, and cooperate with the use of box-type omnidirectional vehicles and box-type four-way shuttle vehicles, which can meet the needs of different commodity attributes, different efficiencies, different single handling quantities, etc., and the applicable performance Stronger and more space efficient.
一种柔性箱式立库,其包括多个并排的立库单元以及拣选搬运机器人,所述拣选搬运机器人穿梭于所述立库单元,所述立库单元包括多层箱式四向穿梭车储存货架以及位于所述箱式四向穿梭车储存货架下方的多层箱式全向车储存货架,每层所述箱式四向穿梭车储存货架上均设置有箱式四向穿梭车轨道,所述箱式四向穿梭车轨道上配合设置有箱式四向穿梭车,所述箱式全向车储存货架的下方设置有箱式全向车轨道,所述箱式全向车轨道上配合设置有箱式全向车,所述箱式四向穿梭车储存货架与所述箱式全向车储存货架的组合形成柔性箱式立库,能满足不同商品属性、不同效率、不同的单次搬运数量等多方面的需求,适用性能更强,空间利用率更高。A flexible box-type vertical warehouse, which includes a plurality of side-by-side vertical warehouse units and a picking and handling robot, the picking and handling robot shuttles through the vertical warehouse unit, and the vertical warehouse unit includes a multi-layer box-type four-way shuttle car storage The rack and the multi-layer box-type omnidirectional vehicle storage rack located below the box-type four-way shuttle vehicle storage rack, each layer of the box-type four-way shuttle vehicle storage rack is provided with a box-type four-way shuttle vehicle track, so The box-type four-way shuttle car track is matched with a box-type four-way shuttle car, the box-type omnidirectional car track is arranged below the box-type omnidirectional car storage shelf, and the box-type omnidirectional car track is matched with the set There are box-type omnidirectional vehicles. The combination of the box-type four-way shuttle storage racks and the box-type omnidirectional vehicle storage racks forms a flexible box-type vertical warehouse, which can meet different commodity attributes, different efficiencies, and different single handling. Quantity and other requirements, the applicable performance is stronger, and the space utilization rate is higher.
较佳的,所述箱式四向穿梭车轨道包括倒“弓”字型的连接支架轨和支撑架,所述连接支架轨固定在所述箱式四向穿梭车储存货架上,所述连接支架轨的一端形成辊筒安装部,所述连接支架轨的另一端形成穿梭车轨道部,所述支撑架固定支撑在所述穿梭车轨道部的下方,其增加所述穿梭车轨道部的强度,提高承载的能力。Preferably, the box-type four-way shuttle track includes an inverted "bow"-shaped connecting bracket rail and a support frame, the connecting bracket rail is fixed on the box-type four-way shuttle car storage rack, and the connection is One end of the bracket rail forms a roller mounting part, the other end of the connecting bracket rail forms a shuttle car track part, and the support frame is fixedly supported under the shuttle car track part, which increases the strength of the shuttle car track part , to improve the carrying capacity.
进一步的,所述箱式全向车轨道包括轨道支架、全向车轨道部以及U型全向车轨道支撑部,所述轨道支架固定在所述箱式全向车储存货架的下方,所述全向车轨道支撑部焊接在所述轨道支架的两端,所述全向车轨道部位于所述全向车轨道支撑部的内部。Further, the box-type omnidirectional vehicle track includes a rail bracket, an omnidirectional vehicle track portion and a U-shaped omnidirectional vehicle track support portion, the track bracket is fixed under the box-type omnidirectional vehicle storage rack, and the The omnidirectional vehicle track support portion is welded on both ends of the rail bracket, and the omnidirectional vehicle track portion is located inside the omnidirectional vehicle track support portion.
进一步的,所述箱式四向穿梭车轨道的纵向方向与所述箱式全向车轨道纵向方向的尺寸一致,能满足箱式四向穿梭车和箱式全向车的使用要求。Further, the longitudinal direction of the box-type four-way shuttle car track is consistent with the longitudinal direction of the box-type omnidirectional car track, which can meet the use requirements of the box-type four-way shuttle car and the box-type omnidirectional car.
进一步的,所述箱式四向穿梭车储存货架和所述箱式全向车储存货架均包括立柱、横梁、支撑档以及加强筋,所述横梁采用螺栓水平固定在所述立柱上,所述支撑档水平垂直榫接在所述横梁上,并形成货物支撑台,所述加强筋采用螺栓成X状固定在所述立柱上。所述箱式四向穿梭车储存货架和所述箱式全向车储存货架均采用可拆卸的连接方式,避免焊接造成的环境污染,降低了安装的难度,实现柔性安装,灵活多变,适应性强。Further, the box-type four-way shuttle car storage rack and the box-type omnidirectional car storage rack both include uprights, beams, support bars and reinforcing ribs, and the beams are horizontally fixed on the uprights by bolts, and the The support rails are horizontally and vertically mortised on the beams to form a cargo support platform, and the reinforcing ribs are fixed on the upright columns in an X-shape by means of bolts. Both the box-type four-way shuttle storage rack and the box-type omni-directional vehicle storage rack adopt a detachable connection method, which avoids environmental pollution caused by welding, reduces the difficulty of installation, and realizes flexible installation, flexible and adaptable. Strong sex.
本发明专利还提供一种拣选搬运机器人,其包括箱式四向穿梭车和箱式全向车。The patent of the present invention also provides a picking and handling robot, which includes a box-type four-way shuttle and a box-type omnidirectional vehicle.
进一步的,所述箱式四向穿梭车的底部设置限位导轮,且所述限位导轮配合设置在所述穿梭车轨道部的内侧,其限制了所述箱式四向穿梭车的运动轨迹,避免出现晃动的现象。Further, the bottom of the box-type four-way shuttle is provided with a limit guide wheel, and the limit guide wheel is arranged on the inner side of the track part of the shuttle car, which limits the movement of the box-type four-way shuttle. Movement track to avoid shaking.
进一步的,所述箱式全向车设置有多层置物架,能实现多次取料一次放料,提高了搬运的效率。Further, the box-type omnidirectional vehicle is provided with a multi-layer storage rack, which can realize multiple pick-up and one-time unloading, and improve the efficiency of handling.
本发明的有益效果是:(1)将箱式四向穿梭车储存货架和箱式全向车储存货架巧妙的融合于一体,形成柔性箱式立库,并配合箱式全向车和箱式四向穿梭车的使用,能满足不同商品属性、不同效率、不同的单次搬运数量等多方面的需求,适用性能更强,空间利用率更高;(2)通过所述倒“弓”字型的连接支架轨的设置,其实现一个零件多个用途,并配合所述支撑架的设置增加了所述穿梭车轨道部的强度,提高承载的能力;(3)所述箱式四向穿梭车储存货架和所述箱式全向车储存货架均采用可拆卸的连接方式,避免焊接造成的环境污染,降低了安装的难度,实现柔性安装,灵活多变,适应性强。The beneficial effects of the invention are as follows: (1) The box-type four-way shuttle car storage rack and the box-type omnidirectional car storage rack are skillfully integrated into one to form a flexible box-type vertical warehouse, and cooperate with the box-type omnidirectional car and the box-type storage rack. The use of the four-way shuttle can meet the needs of different commodity attributes, different efficiencies, different single handling quantities, etc., with stronger applicability and higher space utilization; (2) Through the inverted "bow" word The arrangement of the type connecting bracket rail, which realizes multiple purposes of one part, and cooperates with the arrangement of the bracket to increase the strength of the rail part of the shuttle car and improve the bearing capacity; (3) The box-type four-way shuttle Both the vehicle storage rack and the box-type omnidirectional vehicle storage rack adopt a detachable connection method, which avoids environmental pollution caused by welding, reduces the difficulty of installation, and realizes flexible installation, which is flexible and adaptable.
附图说明Description of drawings
下面结合附图和实施例对本发明进一步说明。The present invention will be further described below in conjunction with the accompanying drawings and embodiments.
图1为本发明的平面结构示意图;Fig. 1 is the plane structure schematic diagram of the present invention;
图2为图1的左视图;Fig. 2 is the left side view of Fig. 1;
图3为图2中A处的局部放大结构示意图;Fig. 3 is the partial enlarged structure schematic diagram of A place in Fig. 2;
图4为图2中B处的局部放大结构示意图;Fig. 4 is a partial enlarged structural schematic diagram at B in Fig. 2;
图5为本发明中立库单元第一种状态的示意框图;5 is a schematic block diagram of the first state of the neutral library unit of the present invention;
图6为本发明中立库单元第二种状态的示意框图。FIG. 6 is a schematic block diagram of the second state of the neutral library unit of the present invention.
图中:001.立库单元,002.拣选搬运机器人,003.箱式四向穿梭车储存货架,004.箱式全向车储存货架,005.箱式四向穿梭车轨道,051.连接支架轨,052.支撑架,053.辊筒安装部,054.穿梭车轨道部,006.箱式四向穿梭车,007.箱式全向车轨道,071.轨道支架,072.全向车轨道部,073.全向车轨道支撑部,008.箱式全向车,009.立柱,010.横梁,011.支撑档,012.加强筋,013.限位导轮,014.置物架。In the picture: 001. Warehouse unit, 002. Picking and handling robot, 003. Box-type four-way shuttle car storage rack, 004. Box-type omnidirectional car storage rack, 005. Box-type four-way shuttle car track, 051. Connecting bracket Rail, 052. Support frame, 053. Roller installation part, 054. Shuttle car track part, 006. Box-type four-way shuttle car, 007. Box-type omnidirectional car track, 071. Track bracket, 072. Omnidirectional car track Department, 073. Omni-directional vehicle track support, 008. Box-type omni-directional vehicle, 009. Column, 010. Beam, 011. Support file, 012. Reinforcing rib, 013. Limit guide wheel, 014. Shelf.
具体实施方式Detailed ways
现在结合附图对本发明作进一步详细的说明。这些附图均为简化的示意图,仅以示意方式说明本发明的基本结构,因此其仅显示与本发明有关的构成。The present invention will now be described in further detail with reference to the accompanying drawings. These drawings are all simplified schematic diagrams, and only illustrate the basic structure of the present invention in a schematic manner, so they only show the structures related to the present invention.
如图1至图4所示,一种柔性箱式立库,其包括多个并排的立库单元001以及拣选搬运机器人002,所述拣选搬运机器人002穿梭于所述立库单元001内,所述立库单元001包括二层箱式四向穿梭车储存货架003以及位于所述箱式四向穿梭车储存货架003下方的二层箱式全向车储存货架004,每层所述箱式四向穿梭车储存货架003上均设置有箱式四向穿梭车轨道005,所述箱式四向穿梭车轨道005上配合设置有箱式四向穿梭车006,所述箱式全向车储存货架004的下方设置有箱式全向车轨道007,所述箱式全向车轨道007上配合设置有箱式全向车008,所述箱式四向穿梭车储存货架003与所述箱式全向车储存货架004的组合形成柔性箱式立库,能满足不同商品属性、不同效率、不同的单次搬运数量等多方面的需求,适用性能更强,空间利用率更高。As shown in FIG. 1 to FIG. 4, a flexible box-type vertical warehouse includes a plurality of
所述箱式四向穿梭车轨道005包括倒“弓”字型的连接支架轨051和支撑架052,所述连接支架轨051固定在所述箱式四向穿梭车储存货架003上,所述连接支架轨051的一端形成辊筒安装部053,所述连接支架轨051的另一端形成穿梭车轨道部054,所述支撑架052固定支撑在所述穿梭车轨道部054的下方,其增加所述穿梭车轨道部054的强度,提高承载能力。The box-type four-way
所述箱式全向车轨道007包括轨道支架071、全向车轨道部072以及U型全向车轨道支撑部073,所述轨道支架071固定在所述箱式全向车储存货架004的下方,所述全向车轨道支撑部073焊接在所述轨道支架071的两端,所述全向车轨道部072位于所述全向车轨道支撑部073的内部。The box-type
所述箱式四向穿梭车轨道005的纵向方向与所述箱式全向车轨道007纵向方向的尺寸一致,能满足箱式四向穿梭车006和箱式全向车008的使用要求。The longitudinal direction of the box-type four-way
所述箱式四向穿梭车储存货架003和所述箱式全向车储存货架004均包括立柱009、横梁010、支撑档011以及加强筋012,所述横梁010采用螺栓水平固定在所述立柱009上,所述支撑档011水平垂直榫接在所述横梁010上,并形成货物支撑台,用于放置货物。所述加强筋012采用螺栓成X状固定在所述立柱009上。所述箱式四向穿梭车储存货架003和所述箱式全向车储存货架004均采用可拆卸的连接方式,避免焊接造成的环境污染,降低了安装的难度,实现柔性安装,灵活多变,适应性强。The box-type four-way shuttle
本发明专利还提供一种拣选搬运机器人,其包括箱式四向穿梭车006和箱式全向车008。箱式四向穿梭车006的具体结构可采用本公司研制并申请了专利的“四向穿梭车”,该专利技术的授权公告号为:CN214778386U。箱式全向车008的具体结构可采用专利申请号为“202220526073.4”的专利技术。The patent of the present invention also provides a picking and handling robot, which includes a box-type four-
所述箱式四向穿梭车006的底部设置限位导轮013,且所述限位导轮013配合设置在所述穿梭车轨道部054的内侧,其限制了所述箱式四向穿梭车006的运动轨迹,避免出现晃动的现象。The bottom of the box-type four-
所述箱式全向车008设置有多层置物架014,能实现多次取料一次放料,提高了搬运的效率。The box-type omni-
同时,如图5所示,还可以根据厂房高度,为充分利用空间,设计了四层箱式四向穿梭车储存货架003,三层箱式全向车储存货架004。At the same time, as shown in Figure 5, according to the height of the workshop, in order to make full use of the space, a four-layer box-type four-way shuttle
如图6所示,还可以为满足A商品一次性搬运多箱,B和C商品出库频繁、单次高效的综合性要求,设计双层箱式四向穿梭车储存货架003分别用于存放商品B和C,单层箱式全向车储存货架004用于存放商品A,箱式四向穿梭车006用于拣选搬运箱式四向穿梭车储存货架003上的商品,箱式全向车008用于拣选搬运箱式全向车储存货架004上的商品,也即达到了柔性箱式立库的目的,适用性更强。As shown in Fig. 6, in order to meet the comprehensive requirements of the one-time handling of multiple boxes of A commodity, the frequent and single-time high efficiency of B and C commodities, the double-layer box-type four-way shuttle car storage racks 003 can be designed for storage respectively. Commodities B and C, single-layer box-type omnidirectional
使用时,箱式四向穿梭车006和箱式全向车008各自单独控制,分别处理各自相应的拣选搬运工作,提高了效率。When in use, the box-type four-
以上述依据本发明的理想实施例为启示,通过上述的说明内容,相关工作人员完全可以在不偏离本项发明技术思想的范围内,进行多样的变更以及修改。本项发明的技术性范围并不局限于说明书上的内容,必须要根据权利要求范围来确定其技术性范围。Taking the above ideal embodiments according to the present invention as inspiration, and through the above description, relevant personnel can make various changes and modifications without departing from the technical idea of the present invention. The technical scope of the present invention is not limited to the contents in the specification, and the technical scope must be determined according to the scope of the claims.
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JP2017039596A (en) * | 2015-08-21 | 2017-02-23 | 村田機械株式会社 | Automatic storage |
WO2021029508A1 (en) * | 2019-08-12 | 2021-02-18 | 현대무벡스 주식회사 | Item transfer shuttle and item warehousing/release system using same |
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Address after: No.2 Fengyuan Road, Luoqiao sub district office, Daye City, Huangshi City, Hubei Province 435100 Applicant after: Smart Core Technology (Hubei) Co.,Ltd. Address before: No.2 Fengyuan Road, Luoqiao sub district office, Daye City, Huangshi City, Hubei Province 435100 Applicant before: PROLOG SMART CORE TECHNOLOGY (HUBEI) Co.,Ltd. |
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Application publication date: 20220830 |