CN114951046A - Latch counting trigger equipment and system - Google Patents
Latch counting trigger equipment and system Download PDFInfo
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- CN114951046A CN114951046A CN202210503140.5A CN202210503140A CN114951046A CN 114951046 A CN114951046 A CN 114951046A CN 202210503140 A CN202210503140 A CN 202210503140A CN 114951046 A CN114951046 A CN 114951046A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/361—Processing or control devices therefor, e.g. escort memory
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/361—Processing or control devices therefor, e.g. escort memory
- B07C5/362—Separating or distributor mechanisms
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- H—ELECTRICITY
- H03—ELECTRONIC CIRCUITRY
- H03K—PULSE TECHNIQUE
- H03K23/00—Pulse counters comprising counting chains; Frequency dividers comprising counting chains
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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Abstract
The invention provides a latch counting trigger device and a latch counting trigger system, which belong to the field of high-speed counting and triggering and comprise a feeding streamline, a working streamline, a discharging streamline, a trigger, a workstation, an actuator, a storage bin and a controller.
Description
Technical Field
The invention belongs to the field of high-speed counting and triggering, and particularly relates to a latch counting triggering device and system which can be popularized and applied to technical sorting of large-batch parts.
Background
With the continuous development and progress of society, the demand of people for industrial production is continuously expanded, and how to improve the accuracy and efficiency of industrial control is a great problem to be faced currently.
In the prior art, in the process of industrial production, material codes or technologies on an industrial production line are common information positioning technologies, identification codes such as two-dimensional codes or bar codes, encoder codes and the like are often adopted, but for mass materials, the identification codes are high in cost and slow in identification, and conventional encoders cannot meet the requirement of a rapid material flow line if optical couplers with K-level frequency are used, so that the gelatinization phenomenon occurs, and the material positioning is inaccurate.
In summary, the conventional material positioning technology is either high in cost or low in processing efficiency and accuracy of encoder information, so that the conventional material positioning technology cannot be applied to a high-speed production line.
Disclosure of Invention
In order to overcome the disadvantages of the prior art, the present invention provides a latch counting trigger device and system, which can solve the above problems.
A latch count trigger device, the device comprising: the system comprises a loading streamline, a working streamline, a blanking streamline, a trigger, a workstation, an actuator, a bin and a controller;
the trigger is arranged at the tail end of the feeding streamline and used for counting the latching of the materials;
a plurality of said workstations are spaced on said workflow line;
a plurality of actuators and corresponding bins are arranged at intervals on the blanking streamline;
the controller receives the signals of the trigger to latch and count the products on the flow line, and controls the actuator to sort out the products classified and identified after passing through the workstation to finish blanking.
The invention also provides a latching counting trigger system, which comprises a position information acquisition unit, a latching function module, a trigger function module and a trigger execution unit which are in telecommunication connection;
the position information acquisition unit adopts a non-contact photoelectric or magnetoelectric sensor and inputs data to the latching function module;
the latching function module comprises a conventional latching function unit, an offset triggering latching unit and a latching filtering function unit, when the offset distance between signals input by the position information acquisition unit is greater than a set safety distance, a newly input signal is latched to be effective, and the latching function is triggered after the signal input by the position information acquisition unit reaches the effective range of the latching filtering function unit;
the trigger function module comprises a kicking trigger unit, an offset trigger unit, an output protection interval unit and an encoder speed compensation unit; the kicking triggering unit dynamically and automatically sequences and triggers kicking pulse signals in the triggering channel; the offset trigger unit is triggered by an offset distance latch offset; the output protection interval unit triggers an output signal, namely a material kicking signal after ensuring that the interval of the triggering position pieces is greater than a safety distance; the encoder speed compensation unit compensates the encoder speed in real time according to a set reference value;
the trigger execution unit receives an output signal of the trigger function module, namely a material kicking signal, and executes actions to finish corresponding material kicking and sorting work.
Further, a high-speed encoder receiving port of the latch counting triggering system supports 5V differential signals, and the highest receiving frequency is 4 Mhz. The encoder input is the signal source for latching and triggering in the core function.
Furthermore, the latching function module is provided with a plurality of paths of latching inputs and triggering outputs; each path of latch is provided with an independent FIFO buffer area, and each trigger channel is provided with a trigger queue buffer area.
Furthermore, the position information acquisition unit transmits the acquired information to the latching function module through a 64-bit high-speed encoder receiving port.
Further, the conventional latch function unit of the latch function module realizes encoder latch and high-speed input counting at the FIFO buffer area of the multi-path latch based on the position information acquired by the position information acquisition unit.
Furthermore, the kick triggering unit of the triggering function module presses the trigger position into the triggering channel, and dynamically and automatically sequences and triggers and outputs the kick pulse signal according to the trigger position, namely, the kick pulse signal is triggered in the corresponding triggering channel.
Further, when the trigger output needs to be triggered by real-time compensation according to the speed of the encoder, the encoder speed compensation unit of the trigger function module calculates the speed of the encoder in real time according to a set calculation period, compensates according to a reference speed-offset set by a client, and sets two directions of early triggering or late triggering, so that the compensation of the speed of the encoder is realized.
Compared with the prior art, the invention has the beneficial effects that: the latch counting triggering device and system provide a scheme for counting and triggering mass streamline feeding of products, can accurately count and trigger on a high-speed production line, and are convenient to popularize and apply in counting and sorting of mass parts.
Drawings
FIG. 1 is a schematic diagram of a top view of a latch counting trigger device;
FIGS. 2-5 are schematic diagrams of R-, L-and I-type material transportation flow lines of a latch counting trigger device;
FIG. 6 is a diagram of a latch count trigger system;
FIG. 7 is a diagram of a hardware panel of a latch count trigger system;
FIG. 8 is an illustrative diagram of a latch counter circuit;
FIG. 9 is a schematic diagram of offset latching and offset triggering based on offset distance;
FIG. 10 is a schematic diagram of offset latching based on safe distance;
FIG. 11 is a diagram of hardware pins for a 16-way trigger output of the system;
FIG. 12 is a schematic view of the sorting process triggered by kicking;
FIG. 13 is a schematic diagram of safe distance based offset triggering;
FIG. 14 is a schematic diagram of the encoder speed compensation principle.
In the figure:
100. a feeding streamline;
200. a working flow line;
300. a blanking streamline;
400. a trigger;
500. a workstation;
600. an actuator;
700. a storage bin.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are some, but not all, embodiments of the present invention. All other embodiments, which can be obtained by a person skilled in the art without making any creative effort based on the embodiments in the present invention, belong to the protection scope of the present invention.
It should be understood that "device", "apparatus", "unit" and/or "module" as used in this specification is a method for distinguishing different components, elements, parts or assemblies at different levels. However, other words may be substituted by other expressions if they accomplish the same purpose.
Latch counting trigger device
A latch count trigger device, see fig. 1, characterized in that the device comprises: a feed flow line 100, a work flow line 200, a discharge flow line 300, a trigger 400, a workstation 500, an actuator 600, a magazine 700, and a controller.
Arrangement relation: the flip-flop 400 is provided at the end of the material flow line 100 to count the latches of material. A plurality of the work stations 500 are arranged on the work flow line 200 at intervals, and the work stations can be stations for detection, processing and the like, and the intervals between the work stations are determined according to the arrangement and are generally integral multiples of a safety distance. A plurality of actuators 600 and corresponding bins 700 are arranged at intervals on the blanking flow line 300.
The action principle is as follows: a controller (not shown) receives the signal from the trigger 400 to latch and count the products on the flow line, and controls the actuator 600 to sort out the products classified and identified after passing through the workstation 500, thereby completing the blanking.
The feeding streamline 100, the working streamline 200 and the blanking streamline 300 are conveyed by belts and/or turntables, and are in the form of one streamline or a plurality of divided streamlines which are arranged into an R type (figure 1 and figure 2), an O type (whole turntable type, not shown), an L type (figure 3 and figure 4) or a single type (figure 5).
Wherein, the trigger 400 adopts an optical coupler with 10+ MHz frequency; a plurality of the workstations 500 employ industrial camera assemblies, laser machining assemblies, and/or machining assemblies; a plurality of the actuators 600 employ blow assemblies and/or cylinder assemblies. The plurality of bins 700 includes NG bins, OK bins, and Spare bins, and with reference to the example of fig. 1, 5 NG bins 1 Spare bin and one OK blanking bin level are used.
Latch counting trigger system
A latch counting triggering system is shown in fig. 6, and comprises a position information acquisition unit, a latch function module, a trigger function module and a trigger execution unit which are in telecommunication connection.
The position information acquisition unit adopts a non-contact photoelectric or magnetoelectric sensor and inputs data to the latching function module. Further, in one example, the position information acquisition unit transmits the acquired information to the latching function module through a receiving port of a 64-bit high-speed encoder.
The latching function module comprises a conventional latching function unit, an offset triggering latching unit and a latching filtering function unit, when the offset distance between signals input by the position information acquisition unit is larger than a set safety distance, a newly input signal is latched to be effective, and the latching function is triggered after the signal input by the position information acquisition unit reaches the effective range of the latching filtering function unit.
Furthermore, the latching function module is provided with a plurality of paths of latching inputs and triggering outputs; each path of latch is provided with an independent FIFO buffer area, and each trigger channel is provided with a trigger queue buffer area.
Further, the conventional latch function unit of the latch function module realizes encoder latch and high-speed input counting at the FIFO buffer area of the multi-path latch based on the position information acquired by the position information acquisition unit.
The trigger function module comprises a kicking trigger unit, an offset trigger unit, an output protection interval unit and an encoder speed compensation unit; the kicking triggering unit dynamically and automatically sequences and triggers kicking pulse signals in a triggering channel; the offset trigger unit is triggered by an offset distance latch offset; the output protection interval unit triggers an output signal, namely a material kicking signal after ensuring that the interval of the triggering position pieces is greater than a safety distance; and the encoder speed compensation unit compensates the encoder speed in real time according to the set reference value.
Furthermore, the kick triggering unit of the triggering function module presses the trigger position into the triggering channel, and dynamically and automatically sequences and triggers and outputs the kick pulse signal according to the trigger position, namely, the kick pulse signal is triggered in the corresponding triggering channel.
Further, when the trigger output needs to be triggered by real-time compensation according to the speed of the encoder, the encoder speed compensation unit of the trigger function module calculates the speed of the encoder in real time according to a set calculation period, compensates according to a reference speed-offset set by a client, and sets two directions of early triggering or late triggering, so that the compensation of the speed of the encoder is realized.
The trigger execution unit receives an output signal of the trigger function module, namely a material kicking signal, and executes actions to finish corresponding material kicking and sorting work.
The whole system is exemplarily designed to receive 1 path of encoder signals, the highest 64-bit encoder technology can trigger 16 camera workstations to work at most, the encoder values can be recorded at the moment of receiving the feeding photoelectric signals by adopting offset triggering, and the triggering is carried out after the encoder rotates a set distance, so that the use of a set type is more convenient, and a panel schematic diagram is shown in fig. 7, and specific examples are described as follows.
1 latch functional module
1.1 conventional latch function cell
1) Encoder latching: the system has 4-way latch input, each way latch has independent FIFO buffer area (dynamic flyswatting buffer area), and each buffer area has 511 spaces. Due to the architectural nature of the FIFO, each time a latched datum is acquired, that datum is removed from the FIFO.
Referring to fig. 7 and 8, the latch pin S is related to LTC pin, and 1 latch pin S is responsible for the common terminal of the following 4 LTCs, and when a 24V potential difference is formed between the common terminal S and LTC pin of the latch signal, the encoder position is recorded instantaneously and stored in the FIFO of the corresponding latch channel. The common terminal can be connected with 24V, the LTC pin is NPN, and S is connected with 0V and is PNP.
2) High-speed input counting: the pins are still 4 sets of LTC + -pins, each path of LTC has a counter, and when a 24V potential difference is generated between the pins, the system will capture the instant of rising edge and count the value of + 1.
1.2 offset triggered latch unit
The pins are still 4 sets of LTC + -pins, each LTC has a counter, and when a 24V potential difference is generated between the pins, the system will capture the instant of the rising edge and the value of the counter is + 1.
Referring to fig. 9, when the offset is latched with a moment of capturing the signal, the current encoder value is recorded, and then when the encoder moves by the "offset distance", the designated channel outputs a trigger signal. The offset distance here is at least 1 pulse distance.
Meanwhile, the offset triggered latch unit provides a product space protection function, specifically, referring to fig. 10, when offset latch is used, a guard distance of a space is latched. When the offset latch is triggered, if a signal is input again within the protection distance, the signal is considered as a false trigger signal and is ignored. After the offset latch 0 triggers, the offset latch 1 triggers within the safe distance, which ignores the signal, and after the safe distance has passed, the offset latch 2 triggers, which takes effect.
1.3 latch filter function unit
The latch filtering is to the filtering of 4 way LTC pins, and the range of setting is 1000 ~ 9999990ns, and the signal that has reached the filtering time at the waveform width can be considered as valid signal, just can trigger corresponding latch function.
2. Latching functional module
Referring to fig. 7 and fig. 11, the system has 16 trigger outputs, each trigger channel has a trigger queue buffer, and for different trigger functions, the data structure in the buffers may also change correspondingly, and a single buffer may store 255 data.
2.1 kick the trigger unit
The kick trigger is distinguished from an offset trigger, which requires an offset latch to provide a reference position, but unlike the kick trigger, this mode only requires that the trigger position be pushed into a buffer of the corresponding trigger channel, and when the encoder is operated to the trigger position, the corresponding channel triggers a pulse signal. Referring to fig. 12, for kick triggering, the data in the buffer area is sorted.
2.2 offset trigger cell
Referring to fig. 9, as with the offset triggered latch unit of 1.2, the offset triggering of the offset triggered unit needs to be used simultaneously with the offset latching, and the offset triggering is triggered by taking the offset latching as a reference. When the offset latch latches a signal, the current encoder value is recorded at the moment, and then after the offset distance, the corresponding trigger channel outputs a signal.
2.3 output guard interval Unit
After a trigger outputs a pulse, if the distance from the next trigger position to the current trigger position is less than the guard interval, the trigger action is ignored. The trigger will not be effective until the distance from the last trigger position is greater than the guard interval. Referring to fig. 13, after triggering 0, there are trigger 1 and trigger 2 data within the safe distance, trigger 1 and trigger 2 will be ignored, and only trigger 3 outside the safe distance will be output, where the safe distance can be infinitely close to 0, but cannot be set to 0.
2.4 encoder speed Compensation Unit
The compensation function of the module can be used when the trigger output needs to be triggered by real-time compensation (advancing or following a certain pulse) according to the speed of the encoder. The module can calculate the speed of the encoder in real time according to a set calculation period, and compensate based on a reference speed-offset set according to requirements, and can set two directions of early triggering or late triggering.
Referring to fig. 14, a reference curve can be obtained according to the set offset-speed value, the speed of the encoder is obtained through module calculation, and the offset value at the current speed can be obtained through calculation by substituting the speed into the curve. Before the module outputs a pulse signal, the module will be triggered after adding offset to the original trigger position. Thereby implementing the compensation function.
3 position information acquisition unit
The position information acquisition unit, i.e. the encoder input: referring to the EA +, EA-, EB-and EB + pin areas of FIG. 7, the receiving port of the high speed encoder of the latch count trigger system supports 5V differential signals, with the highest receiving frequency of 4 Mhz. The encoder input is the signal source for latching and triggering in the core function.
4. Net mouth
Referring to fig. 7, a LINK indicator light LINK LED of each network card is above the network port and is green. If a plurality of modules are required to be used simultaneously, the modules can be connected in series by using a network cable.
Description of the application: for example, the device and the system can be applied to the streamline of detection, labeling, processing and the like of power batteries, semiconductor silicon wafers and the like.
Finally, it should be noted that: the above examples are only intended to illustrate the technical solution of the present invention, but not to limit it; although the present invention has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some technical features may be equivalently replaced; and such modifications or substitutions do not depart from the spirit and scope of the corresponding technical solutions of the embodiments of the present invention.
Claims (9)
1. A latch count trigger device, the device comprising: the system comprises a feeding flow line (100), a working flow line (200), a blanking flow line (300), a trigger (400), a workstation (500), an actuator (600), a storage bin (700) and a controller;
-providing the flip-flop (400) at the end of the feeding line (100) for counting the latches of the material;
-providing a plurality of said work stations (500) at intervals on said work flow line (200);
a plurality of actuators (600) and corresponding bins (700) are arranged at intervals on the blanking streamline (300);
the controller receives the signal of the trigger (400) to latch and count the products on the flow line, and controls the actuator (600) to sort out the products classified and identified after passing through the workstation (500) to finish blanking.
2. The latch count trigger device of claim 1, wherein: the feeding streamline (100), the working streamline (200) and the blanking streamline (300) are conveyed by belts and/or turntables, and are in the shape of one streamline or a plurality of divided streamlines which are arranged in the shape of R, O, L or one.
3. The latch count trigger device of claim 1, wherein: the trigger (400) adopts an optical coupler with 10+ MHz frequency; a plurality of said workstations (500) employing industrial camera assemblies, laser machining assemblies and/or machining assemblies; a plurality of actuators (600) adopt air blowing assemblies and/or air cylinder assemblies; the plurality of bins (700) includes an NG bin, an OK bin, and a Spare bin.
4. A latch count trigger system, comprising: the system comprises a position information acquisition unit, a latching function module, a triggering function module and a triggering execution unit which are in telecommunication connection;
the position information acquisition unit adopts a non-contact photoelectric or magnetoelectric sensor and inputs data to the latching function module;
the latching function module comprises a conventional latching function unit, an offset triggering latching unit and a latching filtering function unit, when the offset distance between signals input by the position information acquisition unit is greater than a set safety distance, a newly input signal is latched to be effective, and the latching function is triggered after the signal input by the position information acquisition unit reaches the effective range of the latching filtering function unit;
the trigger function module comprises a kicking trigger unit, an offset trigger unit, an output protection interval unit and an encoder speed compensation unit; the kicking triggering unit dynamically and automatically sequences and triggers kicking pulse signals in a triggering channel; the offset trigger unit is triggered by an offset distance latch offset; the output protection interval unit triggers an output signal, namely a material kicking signal after ensuring that the interval of the triggering position pieces is greater than a safety distance; the encoder speed compensation unit compensates the encoder speed in real time according to the set reference value;
the trigger execution unit receives an output signal of the trigger function module, namely a material kicking signal, and executes actions to finish corresponding material kicking and sorting work.
5. The latch count trigger system according to claim 4, wherein: the latch function module is provided with a plurality of paths of latch inputs and trigger outputs; each path of latch is provided with an independent FIFO buffer area, and each trigger channel is provided with a trigger queue buffer area.
6. The latch count trigger system according to claim 5, wherein: the position information acquisition unit transmits acquired information to the latching function module through a 64-bit high-speed encoder receiving port.
7. The latch count trigger system according to claim 6, wherein: and a conventional latch functional unit of the latch functional module realizes encoder latch and high-speed input counting at a FIFO buffer area of the multi-path latch based on the position information acquired by the position information acquisition unit.
8. The latch count trigger system according to claim 5, wherein: and the material kicking triggering unit of the triggering function module is pressed into a triggering position in the triggering channel and dynamically and automatically sorts, triggers and outputs according to the triggering position, namely triggers a material kicking pulse signal in the corresponding triggering channel.
9. The latch count trigger system according to claim 4, wherein: when the trigger output needs to be triggered by real-time compensation according to the speed of the encoder, the encoder speed compensation unit of the trigger function module calculates the speed of the encoder in real time according to a set calculation period, compensates according to a reference speed-offset set by a client as a reference, and sets two directions of early triggering or late triggering so as to realize the compensation of the speed of the encoder.
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CN202210503140.5A CN114951046A (en) | 2022-05-10 | 2022-05-10 | Latch counting trigger equipment and system |
CN202320838244.1U CN219370371U (en) | 2022-05-10 | 2023-04-17 | Latching counting triggering device and system |
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CN112845121A (en) * | 2021-01-25 | 2021-05-28 | 三峡大学 | Automatic sorting system and sorting control method for waste materials in blanking workshop |
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2022
- 2022-05-10 CN CN202210503140.5A patent/CN114951046A/en not_active Withdrawn
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CN1458792A (en) * | 2002-05-14 | 2003-11-26 | 三星电子株式会社 | Image sensor including deviation regulation and its relative method |
US20090278711A1 (en) * | 2006-08-01 | 2009-11-12 | Continental Teves Ag & Co. Ohg | Sensor Arrangement for the Precise Detection of Relative Movements Between An Encoder and A Sensor |
CN204620471U (en) * | 2015-05-14 | 2015-09-09 | 浙江工贸职业技术学院 | Ore dressing is with automatically controlling sorting system |
US20170038755A1 (en) * | 2015-08-03 | 2017-02-09 | Lsis Co., Ltd. | Method of controlling encoder principle axis speed synchronization |
CN108816811A (en) * | 2018-07-11 | 2018-11-16 | 南通理工学院 | Material sorting and remote control system and control method thereof |
CN109543811A (en) * | 2018-10-31 | 2019-03-29 | 上海希路智能科技有限公司 | A kind of counting circuit, method of counting and chip |
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Application publication date: 20220830 |