CN114947144A - Preparation method of soluble corn bran dietary fiber - Google Patents
Preparation method of soluble corn bran dietary fiber Download PDFInfo
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Abstract
本发明公开了一种玉米皮可溶性膳食纤维,它是由下述方法制备的:取玉米皮,洗涤,干燥,粉碎,脱脂;对处理后的玉米皮进行双螺杆挤压处理;加水,调节pH至4.5~5,加入木聚糖酶和纤维素酶,混合,加热灭酶;调节pH至5.3~5.7,加入α‑淀粉酶,93~97℃缓慢搅拌;加入碱性蛋白酶,搅拌;加入淀粉葡萄糖苷酶,将pH调至4~4.5,搅拌;将混合物在95~100°C下加热灭酶;离心,收集上清液,加入所述上清液4倍体积的95%乙醇,在0~4℃保存7~9h;离心,收集沉淀、干燥,得到玉米可溶性膳食纤维;本发明优点在于:与传统提取相比,可溶性膳食纤维的理化特性和功能特性得到了提高。The invention discloses a corn husk soluble dietary fiber, which is prepared by the following methods: taking corn husks, washing, drying, pulverizing and degreasing; carrying out twin-screw extrusion treatment on the treated corn husks; adding water to adjust pH to 4.5~5, add xylanase and cellulase, mix, heat to kill enzymes; adjust pH to 5.3~5.7, add α-amylase, slowly stir at 93~97°C; add alkaline protease, stir; add starch Glucosidase, adjust pH to 4~4.5, stir; Heat the mixture at 95~100 DEG C to kill enzyme; Centrifuge, collect supernatant, add 95% ethanol of 4 times the volume of the supernatant, at 0 Store at ~4°C for 7~9 hours; centrifuge, collect sediment, and dry to obtain corn soluble dietary fiber; the invention has the advantages that compared with traditional extraction, the physicochemical properties and functional properties of soluble dietary fiber are improved.
Description
技术领域technical field
本发明属于膳食纤维制备技术领域,具体涉及玉米皮可溶性膳食纤维的制备方法。The invention belongs to the technical field of dietary fiber preparation, in particular to a preparation method of corn husk soluble dietary fiber.
背景技术Background technique
膳食纤维作为第七大营养素,对促进机体健康具有重要意义,根据其溶解度差异分为可溶性膳食纤维(水果、藻类等)和不溶性膳食纤维(谷物、豆类、果蔬等),不溶性膳食纤维具有基本的吸附性和溶胀性,在刺激肠道蠕动、控制体重方面具有良好作用,可溶性膳食纤维因其具有更为疏松的结构使其水合性和吸附性更强,在调控脂肪代谢、糖类代谢,改善肠道环境等方面发挥重要的生理活性。但是,天然来源如谷物、蔬菜中的可溶性膳食纤维含量较低,限制了其在食品中的应用,因此,对膳食纤维改性处理、提升可溶性膳食纤维比例对提高膳食纤维的利用价值具有重要意义。As the seventh largest nutrient, dietary fiber is of great significance for promoting body health. According to its solubility, it is divided into soluble dietary fiber (fruit, algae, etc.) and insoluble dietary fiber (grains, beans, fruits and vegetables, etc.). Insoluble dietary fiber has basic The adsorption and swelling properties of soluble dietary fiber have a good effect in stimulating intestinal peristalsis and controlling body weight. Due to its looser structure, soluble dietary fiber has stronger hydration and adsorption properties, and is in regulating fat metabolism and carbohydrate metabolism. It plays an important physiological role in improving the intestinal environment. However, the low content of soluble dietary fiber in natural sources such as grains and vegetables limits its application in food. Therefore, it is of great significance to modify the dietary fiber and increase the proportion of soluble dietary fiber to improve the utilization value of dietary fiber. .
玉米是我国第二大粮食作物,产量极高,玉米的消费主要包括三方面:饲料领域、工业领域、食品及其他领域。近年来,随着玉米工业领域的快速发展,玉米工业的比重不断增加,产生了大量的玉米加工副产物,而玉米皮作为主要副产物多被用于饲料或肥料行业,没有被合理开发利用,导致产品附加值极低,造成了资源浪费。然而,与其他谷物皮相比,玉米皮中膳食纤维含量更高,可达40~60%,其中不溶性膳食纤维占比95%以上,同时膳食纤维结构良好、植酸含量低,对矿物元素吸附性小,是一种良好的膳食纤维来源。因此,对玉米皮膳食纤维进行修饰,提高可溶性膳食纤维比例,实现玉米皮的高值转化与利用对提高玉米副产物的经济价值和应用价值具有重要意义。Corn is the second largest food crop in my country with extremely high yield. The consumption of corn mainly includes three aspects: feed field, industrial field, food and other fields. In recent years, with the rapid development of the corn industry, the proportion of the corn industry has continued to increase, resulting in a large number of corn processing by-products, and corn husks, as the main by-products, are mostly used in the feed or fertilizer industry, and have not been reasonably developed and utilized. As a result, the added value of the product is extremely low, resulting in a waste of resources. However, compared with other grain husks, the content of dietary fiber in corn husks is higher, reaching 40-60%, of which insoluble dietary fiber accounts for more than 95%. Small, is a good source of dietary fiber. Therefore, it is of great significance to modify the corn husk dietary fiber, increase the proportion of soluble dietary fiber, and realize the high-value transformation and utilization of corn husk to improve the economic value and application value of corn by-products.
发明内容SUMMARY OF THE INVENTION
本发明目的是为解决玉米加工过程中造成的玉米副产物附加值低、资源浪费严重,以及克服玉米皮膳食纤维中可溶性膳食纤维含量低、品质不佳的问题,而提供玉米皮可溶性膳食纤维的制备方法。The purpose of the present invention is to solve the problem of low added value of corn by-products and serious waste of resources caused in the corn processing process, and to overcome the problems of low soluble dietary fiber content and poor quality in the corn husk dietary fiber, and to provide a corn husk soluble dietary fiber. Preparation.
玉米皮可溶性膳食纤维,它是由下述方法制备的:Corn husk soluble dietary fiber, which is prepared by the following method:
1)取玉米皮,洗涤,干燥,粉碎,脱脂;1) Take corn husks, wash, dry, pulverize, and degrease;
2)对处理后的玉米皮进行双螺杆挤压处理,条件为:机筒温度150~200℃、加水量为25~30%、螺杆转速为200~250 rpm;2) The treated corn husks are subjected to twin-screw extrusion treatment, and the conditions are: the barrel temperature is 150~200°C, the water addition amount is 25~30%, and the screw speed is 200~250 rpm;
3)将步骤2)处理后的样品加水形成悬浮液,调节pH至4.5~5,加入木聚糖酶和纤维素酶,混合,95~100℃加热灭酶;3) Add water to the sample treated in step 2) to form a suspension, adjust the pH to 4.5~5, add xylanase and cellulase, mix, and heat at 95~100°C to kill the enzyme;
4)调节pH至5.3~5.7,加入α-淀粉酶,在93~97℃条件下缓慢搅拌0.5~1.5h;4) Adjust pH to 5.3~5.7, add α-amylase, and slowly stir for 0.5~1.5h at 93~97℃;
5)加入碱性蛋白酶,在pH 9.3~9.7、50~60 °C条件下搅拌1.5~2.5h;5) Add alkaline protease and stir at pH 9.3~9.7 and 50~60 °C for 1.5~2.5h;
6)加入淀粉葡萄糖苷酶,将pH调至4~4.5,在55~65°C下搅拌0.5~1.5h;将混合物在95~100°C下加热灭酶;6) Add amyloglucosidase, adjust the pH to 4~4.5, stir at 55~65°C for 0.5~1.5h; heat the mixture at 95~100°C to kill the enzyme;
7)离心,收集上清液,加入所述上清液4倍体积的95%乙醇,在0~4℃保存7~9h;离心,收集沉淀、干燥,得到玉米可溶性膳食纤维;7) Centrifuge, collect the supernatant, add 4 times the volume of 95% ethanol of the supernatant, and store at 0-4°C for 7-9 hours; centrifuge, collect the precipitate, and dry to obtain corn soluble dietary fiber;
步骤1)所述的脱脂,是用正己烷脱脂;The degreasing described in step 1) is degreasing with n-hexane;
步骤2)所述的机筒温度160℃、加水量为29%、螺杆转速为210 rpm;Step 2) The barrel temperature is 160°C, the amount of water added is 29%, and the screw speed is 210 rpm;
步骤3)所述的调节pH至4.8,加热温度100℃;In step 3), the pH is adjusted to 4.8, and the heating temperature is 100°C;
步骤4)所述的调节pH至5.5,在在95℃条件下缓慢搅拌1h。Adjust the pH to 5.5 as described in step 4) and slowly stir for 1 h at 95°C.
本发明提供了玉米皮可溶性膳食纤维,它是由下述方法制备的:取玉米皮,洗涤,干燥,粉碎,脱脂;对处理后的玉米皮进行双螺杆挤压处理;加水,调节pH至4.5~5,加入木聚糖酶和纤维素酶,混合,加热灭酶;调节pH至5.3~5.7,加入α-淀粉酶,93~97℃缓慢搅拌;加入碱性蛋白酶,搅拌;加入淀粉葡萄糖苷酶,将pH调至4~4.5,搅拌;将混合物在95~100°C下加热灭酶;离心,收集上清液,加入所述上清液4倍体积的95%乙醇,在0~4℃保存7~9h;离心,收集沉淀、干燥,得到玉米可溶性膳食纤维;本发明优点在于:与传统提取(未经改性处理)相比,经过双螺杆挤压-酶法改性处理所得的可溶性膳食纤维得率显著提高,可溶性膳食纤维的理化特性(如持水性、持油性)和功能特性(如抗氧化活性、亚硝酸根离子吸附能力)也得到了提高。The invention provides corn husk soluble dietary fiber, which is prepared by the following methods: taking corn husks, washing, drying, pulverizing, and degreasing; carrying out twin-screw extrusion treatment on the treated corn husks; adding water, and adjusting pH to 4.5 ~5, add xylanase and cellulase, mix, heat to kill the enzyme; adjust pH to 5.3~5.7, add α-amylase, stir slowly at 93~97°C; add alkaline protease, stir; add amyloglucoside Enzyme, adjust the pH to 4~4.5, stir; heat the mixture at 95~100 ° C to kill the enzyme; centrifuge, collect the supernatant, add 4 times the volume of 95% ethanol of the supernatant, at 0~4 ℃ of preservation for 7-9 hours; centrifugation, collection of precipitation, and drying to obtain corn soluble dietary fiber; the advantages of the present invention are: compared with traditional extraction (without modification treatment), the product obtained through twin-screw extrusion-enzymatic modification treatment The yield of soluble dietary fiber was significantly improved, and the physicochemical properties (such as water and oil holding capacity) and functional properties (such as antioxidant activity, nitrite ion adsorption capacity) of soluble dietary fiber were also improved.
附图说明Description of drawings
图1 SEM图片;(A)SDF、(B)USDF、(C)UESDF、(D)ESDF、(E)EESDF的SEM图片 放大倍数×1000;(a)IDF、(b)UIDF、(c)UEIDF、(d)EIDF和(e)EEIDF的SEM图片放大倍数×1000;(IDF表示未改性玉米皮不溶性膳食纤维,Ultrasonic-IDF(UIDF)表示超声波改性玉米皮不溶性膳食纤维,Ultrasonic assist enzyme-IDF(UEIDF)表示超声波-酶法改性玉米不溶性膳食纤维,Extrusion-IDF(UIDF)表示双螺杆挤压改性玉米皮不溶性膳食纤维,Extrusionassist-enzyme-IDF(EEIDF)表示双螺杆挤压-酶法改性玉米皮不溶性膳食纤维)Fig.1 SEM images; (A) SDF, (B) USDF, (C) UESDF, (D) ESDF, (E) EESDF magnification × 1000; (a) IDF, (b) UIDF, (c) SEM images of UEIDF, (d) EIDF and (e) EEIDF magnification × 1000; (IDF stands for unmodified corn husk insoluble dietary fiber, Ultrasonic-IDF (UIDF) stands for ultrasonically modified corn husk insoluble dietary fiber, Ultrasonic assist enzyme -IDF (UEIDF) means ultrasonic-enzymatically modified corn insoluble dietary fiber, Extrusion-IDF (UIDF) means twin-screw extrusion modified corn husk insoluble dietary fiber, Extrusionassist-enzyme-IDF (EEIDF) means twin-screw extrusion- Enzymatically modified corn husk insoluble dietary fiber)
图2 SDF(A)、USDF(B)、UESDF(C)、ESDF(D)、EESDF(E)的 HPLC的液相色谱图;Fig. 2 Liquid chromatograms of HPLC of SDF(A), USDF(B), UESDF(C), ESDF(D), EESDF(E);
图3 SDF、USDF、UESDF、ESDF和EESDF的DSC曲线;Fig.3 DSC curves of SDF, USDF, UESDF, ESDF and EESDF;
图4 SDF、USDF、UESDF、ESDF 和 EESDF 的 FT-IR 光谱;Fig.4 FT-IR spectra of SDF, USDF, UESDF, ESDF and EESDF;
图5 使用不同的X射线衍射分析提取玉米皮中的可溶性膳食纤维;Figure 5 Extraction of soluble dietary fiber from corn husks using different X-ray diffraction analyses;
图6 SDF、USDF、UESDF、ESDF和EESDF的DPPH清除活性(A)、ABTS清除活性(B)、FRAP(C)和亚硝酸根离子吸附能力(D)。Figure 6 DPPH scavenging activity (A), ABTS scavenging activity (B), FRAP (C) and nitrite ion adsorption capacity (D) of SDF, USDF, UESDF, ESDF and EESDF.
具体实施方式Detailed ways
实施例1 玉米皮可溶性膳食纤维的制备Example 1 Preparation of corn husk soluble dietary fiber
玉米皮可溶性膳食纤维的制备,它包括:Preparation of corn husk soluble dietary fiber, which includes:
1)取(先玉335)品种玉米皮,用水洗涤六次,去除部分残留的淀粉和蛋白质,放入烘箱在60℃烘干36h;将玉米皮粉碎过80目筛,使用正己烷脱脂3次;1) Take (Xianyu 335) corn husks, wash them with water for six times, remove part of the residual starch and protein, put them in an oven to dry at 60°C for 36 hours; crush the corn husks through an 80-mesh sieve, and use n-hexane to degrease 3 times ;
2)对处理后的玉米皮进行双螺杆挤压改性处理,条件为:机筒温度160℃、加水量为29%、螺杆转速为210 rpm;2) The treated corn husks are subjected to twin-screw extrusion modification treatment, and the conditions are: the barrel temperature is 160°C, the water content is 29%, and the screw speed is 210 rpm;
3)取10 g挤压处理后的样品分散在120 mL蒸馏水中,形成悬浮液,调节pH至4.8,加入复合酶(120 U/g木聚糖酶,240 U/g纤维素酶),混合,将混合物在100°C下加热15min灭酶;3) Disperse 10 g of the extruded sample in 120 mL of distilled water to form a suspension, adjust the pH to 4.8, add complex enzymes (120 U/g xylanase, 240 U/g cellulase), mix , the mixture was heated at 100 ° C for 15 min to inactivate the enzyme;
4)灭酶后调节pH至5.5,加入α-淀粉酶(100U/g),在95℃条件下缓慢搅拌1h;4) After inactivating the enzyme, adjust the pH to 5.5, add α-amylase (100U/g), and slowly stir for 1 hour at 95°C;
5)搅拌后,加入碱性蛋白酶(100 U/g),在pH 9.5、55 °C条件下搅拌2h;5) After stirring, add alkaline protease (100 U/g), and stir for 2 hours at pH 9.5 and 55 °C;
6)加入淀粉葡萄糖苷酶(200U/g),将pH调至4.2,在60°C下搅拌1h;将混合物在100°C下加热15min灭酶;6) Add amyloglucosidase (200U/g), adjust the pH to 4.2, stir at 60°C for 1h; heat the mixture at 100°C for 15min to kill the enzyme;
7)在5000×g条件下离心15min,收集上清液;加入上清液4倍体积的95%乙醇,在4℃保存8h;离心,收集沉淀、干燥,得到玉米可溶性膳食纤维。7) Centrifuge at 5000 × g for 15 min to collect the supernatant; add 4 times the volume of 95% ethanol to the supernatant, and store at 4°C for 8 h; centrifuge, collect the precipitate, and dry to obtain corn soluble dietary fiber.
实施例2 玉米皮可溶性膳食纤维最佳改性工艺的筛选Example 2 Screening of the best modification process for corn husk soluble dietary fiber
一、方法1. Method
1、双螺杆挤压改性玉米皮可溶性膳食纤维(ESDF)1. Twin-screw extrusion modified corn husk soluble dietary fiber (ESDF)
用双螺杆挤压制备玉米皮可溶性膳食纤维,具体的方法为:用蒸馏水洗涤玉米皮以去除残留的淀粉和蛋白质,样品烘干后使用正己烷脱脂,研磨并过80目筛。然后在喂料速度16 kg/h,挤压温度160 ℃,螺杆转速210 rpm,加水量29%条件下,对样品进行双螺杆挤压处理,处理结束后,调整pH至5.5,加入α-淀粉酶(100 U/g),在95℃条件下缓慢搅拌1 h;随后,加入碱性蛋白酶(100 U/g),在pH 9.5、55 ℃条件下搅拌2h;然后加入淀粉葡萄糖苷酶(200 U/g),将pH调至4.2,在60 ℃下搅拌1h;将混合物在100 ℃下加热15min灭酶;在5000×g条件下离心15min,收集上清液;加入上清液4倍体积的95%乙醇,在4 ℃保存8h;离心,收集沉淀、干燥,得到的膳食纤维样品用ESDF表示;The corn husk soluble dietary fiber is prepared by twin-screw extrusion. The specific method is as follows: washing the corn husk with distilled water to remove residual starch and protein, drying the sample and degreasing with n-hexane, grinding and passing through an 80-mesh sieve. Then, under the conditions of feeding speed 16 kg/h, extrusion temperature 160 °C, screw speed 210 rpm, and water addition 29%, the sample was subjected to twin-screw extrusion treatment. After the treatment, the pH was adjusted to 5.5, and α-starch was added. The enzyme (100 U/g) was slowly stirred at 95 °C for 1 h; then, alkaline protease (100 U/g) was added, and the mixture was stirred at pH 9.5 and 55 °C for 2 h; then amyloglucosidase (200 °C) was added. U/g), adjust the pH to 4.2, stir at 60 °C for 1 h; heat the mixture at 100 °C for 15 min to inactivate the enzyme; centrifuge at 5000 × g for 15 min to collect the supernatant; add 4 times the volume of the supernatant 95% ethanol, stored at 4 °C for 8 h; centrifuged, collected the precipitate, dried, and the obtained dietary fiber sample was expressed by ESDF;
2、双螺杆挤压辅助酶法改性玉米皮可溶性膳食纤维(EESDF)2. Twin-screw extrusion-assisted enzymatically modified corn husk soluble dietary fiber (EESDF)
用双螺杆挤压辅助酶法处理制备玉米皮可溶性膳食纤维,具体的方法为:用蒸馏水洗涤玉米皮以去除残留的淀粉和蛋白质,样品烘干后使用正己烷脱脂,研磨并过80目筛。然后在喂料速度16 kg/h,挤压温度160 ℃,螺杆转速210 rpm,加水量29%条件下,对样品进行双螺杆挤压处理,将挤压处理的样品(10g)分散在蒸馏水(120mL)中,调整pH至4.8,加入复合酶(120 U/g木聚糖酶,240 U/g纤维素酶)酶解2.5小时,然后将混合物在100℃下加热15min灭酶;灭酶结束后,调整pH至5.5,加入α-淀粉酶(100U/g),在95℃条件下缓慢搅拌1h;随后,加入碱性蛋白酶(100 U/g),在pH 9.5、55℃条件下搅拌2h;然后加入淀粉葡萄糖苷酶(200U/g),将pH调至4.2,在60°C下搅拌1h;将混合物在100°C下加热15min灭酶;在5000×g条件下离心15min,收集上清液;加入上清液4倍体积的95%乙醇,在4℃保存8h;离心,收集沉淀、干燥,得到的膳食纤维样品用EESDF表示;The corn husk soluble dietary fiber was prepared by twin-screw extrusion-assisted enzymatic treatment. The specific method was as follows: washing the corn husk with distilled water to remove residual starch and protein, drying the sample and degreasing with n-hexane, grinding and passing through an 80-mesh sieve. Then, under the conditions of feeding speed 16 kg/h, extrusion temperature 160 °C, screw speed 210 rpm, and water addition 29%, the sample was subjected to twin-screw extrusion treatment, and the extruded sample (10 g) was dispersed in distilled water ( 120mL), adjust the pH to 4.8, add compound enzymes (120 U/g xylanase, 240 U/g cellulase) for enzymatic hydrolysis for 2.5 hours, and then heat the mixture at 100°C for 15min to kill the enzyme; Then, adjust the pH to 5.5, add α-amylase (100 U/g), and stir slowly at 95 °C for 1 h; then, add alkaline protease (100 U/g), and stir at pH 9.5 and 55 °C for 2 h ; Then add amyloglucosidase (200U/g), adjust the pH to 4.2, stir at 60°C for 1h; heat the mixture at 100°C for 15min to kill the enzyme; centrifuge at 5000×g for 15min, collect the supernatant; add 4 times the volume of 95% ethanol to the supernatant, store at 4°C for 8 hours; centrifuge, collect the precipitate, and dry, and the obtained dietary fiber sample is represented by EESDF;
3、超声波改性玉米皮可溶性膳食纤维(USDF)3. Ultrasonic modified corn husk soluble dietary fiber (USDF)
用超声波处理方法制备玉米皮可溶性膳食纤维,具体的方法为:用蒸馏水洗涤玉米皮以去除残留的淀粉和蛋白质,样品烘干后使用正己烷脱脂,研磨并过80目筛。然后在料液比1:31,超声功率480W条件下超声处理38min,处理结束后,调整pH至5.5,加入α-淀粉酶(100 U/g),在95℃条件下缓慢搅拌1 h;随后,加入碱性蛋白酶(100 U/g),在pH 9.5、55 ℃条件下搅拌2h;然后加入淀粉葡萄糖苷酶(200 U/g),将pH调至4.2,在60 ℃下搅拌1h;将混合物在100 ℃下加热15min灭酶;在5000×g条件下离心15min,收集上清液;加入上清液4倍体积的95%乙醇,在4 ℃保存8h;离心,收集沉淀、干燥,得到的膳食纤维样品用USDF表示;The corn husk soluble dietary fiber was prepared by ultrasonic treatment. The specific method was as follows: washing the corn husk with distilled water to remove residual starch and protein, drying the sample and degreasing with n-hexane, grinding and passing through an 80-mesh sieve. Then, the solid-liquid ratio was 1:31 and the ultrasonic power was 480W for 38 min. After the treatment, the pH was adjusted to 5.5, α-amylase (100 U/g) was added, and the stirring was carried out at 95 °C for 1 h; then , add alkaline protease (100 U/g), and stir at pH 9.5 and 55 °C for 2 h; then add amyloglucosidase (200 U/g), adjust the pH to 4.2, and stir at 60 °C for 1 h; The mixture was heated at 100 °C for 15 min to inactivate the enzyme; centrifuged at 5000 × g for 15 min, and the supernatant was collected; 4 times the volume of 95% ethanol was added to the supernatant, and stored at 4 °C for 8 h; centrifuged, the precipitate was collected, and dried to obtain The dietary fiber samples are expressed in USDF;
4、超声波辅助酶法改性玉米皮可溶性膳食纤维(UESDF)4. Ultrasonic-assisted enzymatic modification of corn husk soluble dietary fiber (UESDF)
用超声波辅助酶法处理方法制备玉米皮可溶性膳食纤维,具体的方法为:用蒸馏水洗涤玉米皮以去除残留的淀粉和蛋白质,样品烘干后使用正己烷脱脂,研磨并过80目筛。然后在料液比1:31,超声功率480W条件下超声处理38min,将超声处理的样品(10g)分散在蒸馏水(120mL)中,调整pH至4.8,加入复合酶(120 U/g木聚糖酶,240 U/g纤维素酶)酶解2.5小时,然后将混合物在100℃下加热15min灭酶;灭酶结束后,调整pH至5.5,加入α-淀粉酶(100U/g),在95℃条件下缓慢搅拌1h;随后,加入碱性蛋白酶(100 U/g),在pH 9.5、55℃条件下搅拌2h;然后加入淀粉葡萄糖苷酶(200U/g),将pH调至4.2,在60°C下搅拌1h;将混合物在100°C下加热15min灭酶;在5000×g条件下离心15min,收集上清液;加入上清液4倍体积的95%乙醇,在4℃保存8h;离心,收集沉淀、干燥,得到的膳食纤维样品用UESDF表示。The corn husk soluble dietary fiber was prepared by ultrasonic-assisted enzymatic treatment. The specific method was as follows: washing the corn husk with distilled water to remove residual starch and protein, drying the sample and degreasing with n-hexane, grinding and passing through an 80-mesh sieve. Then, the sonicated sample (10 g) was dispersed in distilled water (120 mL) under the conditions of a solid-liquid ratio of 1:31 and an ultrasonic power of 480 W for 38 min, the pH was adjusted to 4.8, and a composite enzyme (120 U/g xylan) was added. Enzyme, 240 U/g cellulase) enzymatic hydrolysis for 2.5 hours, then the mixture was heated at 100 °C for 15 min to kill the enzyme; after the enzyme was killed, adjust the pH to 5.5, add α-amylase (100 U/g), at 95 Stir slowly for 1 h at ℃; then, add alkaline protease (100 U/g), stir at pH 9.5, 55 ℃ for 2 h; then add amyloglucosidase (200 U/g), adjust the pH to 4.2, Stir at 60 °C for 1 h; heat the mixture at 100 °C for 15 min to inactivate the enzyme; centrifuge at 5000 × g for 15 min, collect the supernatant; add 4 times the volume of 95% ethanol to the supernatant, and store at 4 °C for 8 h ; Centrifuge, collect the precipitate, dry, and the obtained dietary fiber sample is represented by UESDF.
二、玉米可溶性膳食纤维的产率及理化特性2. Yield and physicochemical properties of corn soluble dietary fiber
用上述四种工艺分别制备得到了样品,测定样品产率,结果如表1所示,双螺杆挤压辅助酶法处理,得到的玉米可溶性膳食纤维得率10.53%、超声波辅助酶法改性膳食纤维得率6.98%、双螺杆挤压处理膳食纤维得率6.54%、超声处理膳食纤维得率4.58%、未处理膳食纤维得率2.42%;由此表明,双螺杆挤压处理比超声处理更利于酶解;表中SDF表示未改性玉米皮可溶性膳食纤维,Ultrasonic-SDF(USDF)表示超声波改性玉米皮可溶性膳食纤维,Ultrasonic assist enzyme-SDF(UESDF)表示超声波-酶法改性玉米皮可溶性膳食纤维,Extrusion-SDF(ESDF)表示双螺杆挤压改性玉米皮可溶性膳食纤维,Extrusion assist-enzyme-SDF(EESDF)表示双螺杆挤压-酶法改性玉米皮可溶性膳食纤维;The samples were prepared by the above four processes respectively, and the yield of the samples was measured. The results are shown in Table 1. The twin-screw extrusion assisted enzymatic treatment, the yield of corn soluble dietary fiber was 10.53%, and the ultrasonic assisted enzymatic modified diet was 10.53%. The yield of fiber was 6.98%, the yield of dietary fiber treated by twin-screw extrusion was 6.54%, the yield of ultrasonic-treated dietary fiber was 4.58%, and the yield of untreated dietary fiber was 2.42%; this shows that twin-screw extrusion treatment is more beneficial than ultrasonic treatment. Enzymatic hydrolysis; in the table SDF means unmodified corn husk soluble dietary fiber, Ultrasonic-SDF (USDF) means ultrasonically modified corn husk soluble dietary fiber, Ultrasonic assist enzyme-SDF (UESDF) means ultrasonic-enzymatic modified corn husk soluble dietary fiber Dietary fiber, Extrusion-SDF (ESDF) stands for twin-screw extrusion modified corn husk soluble dietary fiber, Extrusion assist-enzyme-SDF (EESDF) stands for twin-screw extrusion-enzymatically modified corn husk soluble dietary fiber;
表1所示,与未处理组相比,四种处理方法均显著提高了膳食纤维的持水性和持油性,其中EESDF具有最高的持水性,UESDF具有最高的持油性。As shown in Table 1, compared with the untreated group, all four treatments significantly improved the water and oil holding capacity of dietary fiber, with EESDF having the highest water holding capacity and UESDF having the highest oil holding capacity.
表1 玉米可溶性膳食纤维(SDF)的化学成分、产率(%)和平均分子量Table 1 Chemical composition, yield (%) and average molecular weight of corn soluble dietary fiber (SDF)
注:结果表示为平均值±标准偏差(n = 3); a、b、c、d、e 同一行中的值彼此显着不同(p < 0.05)。NOTE: Results are expressed as mean ± standard deviation (n = 3); a, b, c, d, e values in the same row are significantly different from each other ( p < 0.05).
三、结构特性3. Structural characteristics
1、扫描电子显微镜1. Scanning Electron Microscope
利用扫描电子显微镜观察四种改性玉米皮膳食纤维样品(可溶性膳食纤维和不可溶膳食纤维)的微观结构,结果如图1所示,IDF(a)表现出密集的网络结构;UIDF(b)在超声波的空化作用下,在表面形成了许多空腔,比表面积有所增加,但整体结构没有太大改变;EIDF(d)在双螺杆挤压的作用下,致密的层状结构被破坏,结构变得松散、内部结构暴露,具有更大的比表面积和多孔结构,这增加了与酶的结合位点,有利于酶解反应;在超声波和双螺杆挤压作用的基础上,纤维素酶和木聚糖酶的进一步处理使UEIDF(c)和EEIDF(e)的结构被进一步破坏,使不溶性膳食纤维周围出现腐蚀样区域、纤维结构更加开放。与SDF相比,USDF和ESDF具有更大的比表面积,UESDF和EESDF具有更小的颗粒尺寸。由上述结果可知,四种处理方式对不溶性膳食纤维的结构产生了影响,这是增加可溶性膳食纤维得率和改善理化、功能特性的原因。The microstructures of four modified corn husk dietary fiber samples (soluble dietary fiber and insoluble dietary fiber) were observed by scanning electron microscopy. The results are shown in Figure 1. IDF(a) showed a dense network structure; UIDF(b) Under the cavitation of ultrasonic waves, many cavities were formed on the surface, and the specific surface area increased, but the overall structure did not change much; EIDF (d) under the action of twin-screw extrusion, the dense layered structure was destroyed , the structure becomes loose, the internal structure is exposed, and it has a larger specific surface area and porous structure, which increases the binding site with enzymes, which is conducive to the enzymatic hydrolysis reaction; on the basis of ultrasonic and twin-screw extrusion, cellulose Further treatment with enzymes and xylanase further disrupted the structures of UEIDF(c) and EEIDF(e), resulting in corrosion-like areas around insoluble dietary fibers and more open fiber structures. Compared with SDF, USDF and ESDF have larger specific surface area, and UESDF and EESDF have smaller particle size. It can be seen from the above results that the four treatment methods have an effect on the structure of insoluble dietary fiber, which is the reason for increasing the yield of soluble dietary fiber and improving the physicochemical and functional properties.
2、分子量测定2. Molecular weight determination
利用高效液相色谱法对四种改性玉米皮可溶性膳食纤维样品的分子量进行测定,由图2可以看出,四种样品的分子量存在显著差异,相对分子质量从大到小排列依次为:USDF(3.07×104 Da),SDF(1.58×104 Da),ESDF(1.22×104 Da),UESDF(6.41×103 Da),EESDF(4.00×103 Da)。与SDF相比,UESDF、ESDF、EESDF样品的高分子量膳食纤维含量有所降低,低分子量膳食纤维含量有所增加,导致平均分子量减小;由于超声波的空化效应,使USDF样品的平均分子量最高。The molecular weights of the four modified corn husk soluble dietary fiber samples were determined by high performance liquid chromatography. It can be seen from Figure 2 that there are significant differences in the molecular weights of the four samples. The relative molecular weights are arranged in descending order: USDF (3.07×10 4 Da), SDF (1.58×10 4 Da), ESDF (1.22×10 4 Da), UESDF (6.41×10 3 Da), EESDF (4.00×10 3 Da). Compared with SDF, the high molecular weight dietary fiber content of UESDF, ESDF, and EESDF samples decreased, and the low molecular weight dietary fiber content increased, resulting in a decrease in the average molecular weight; due to the cavitation effect of ultrasonic waves, the average molecular weight of the USDF sample was the highest. .
3、单糖组成分析3. Monosaccharide composition analysis
利用高效液相色谱法分析了四种改性玉米皮可溶性膳食纤维样品的单糖(甘露糖、鼠李糖、半乳糖醛酸、葡萄糖、木糖和阿拉伯糖)组成,结果如表2所示,SDF含有鼠李糖和较高的半乳糖醛酸,与未处理组相比,USDF和ESDF处理显著增加了木糖和阿拉伯糖的含量,UESDF和EESDF处理显著增加了葡萄糖含量,以上结果表明,双螺杆挤压和超声波处理破坏了纤维素与半纤维素的连接,使半纤维素的溶解度增加;双螺杆挤压和超声波辅助酶处理促进了纤维素的水解,四种处理使膳食纤维结构发生了变化,从而导致单糖组成发生了变化。The monosaccharide (mannose, rhamnose, galacturonic acid, glucose, xylose and arabinose) compositions of four modified corn husk soluble dietary fiber samples were analyzed by high performance liquid chromatography, and the results are shown in Table 2 , SDF contains rhamnose and higher galacturonic acid, USDF and ESDF treatment significantly increased xylose and arabinose content compared with untreated group, UESDF and EESDF treatment significantly increased glucose content, the above results show that , twin-screw extrusion and ultrasonic treatment destroy the connection between cellulose and hemicellulose and increase the solubility of hemicellulose; twin-screw extrusion and ultrasonic-assisted enzyme treatment promote the hydrolysis of cellulose, and the four treatments make dietary fiber structure changes, resulting in changes in the monosaccharide composition.
表2 SDF的单糖组成(%)Table 2 Monosaccharide composition of SDF (%)
注:结果表示为平均值±标准偏差(n = 3); a、b、c、d、e代表同一行中的值彼此显著不同(p < 0.05)。NOTE: Results are expressed as mean ± standard deviation (n = 3); a, b, c, d, e represent values in the same row that are significantly different from each other ( p < 0.05).
4、差示扫描量热法4. Differential Scanning Calorimetry
通过差示扫描量热法测定了四种改性玉米皮可溶性膳食纤维样品的热性能。结果如图3所示,与未处理组相比,四种处理方式均提高了膳食纤维的热稳定性。其中ESDF的吸热峰向右偏移,EESDF的移动更明显,这是由于双螺杆挤压处理破坏了分子内的氢键,使分子结构更加稳定,导致结合水减少,吸热温度升高。The thermal properties of four modified corn husk soluble dietary fiber samples were determined by differential scanning calorimetry. The results are shown in Figure 3. Compared with the untreated group, all four treatments improved the thermal stability of dietary fiber. The endothermic peak of ESDF is shifted to the right, and the movement of EESDF is more obvious. This is because the twin-screw extrusion treatment destroys the hydrogen bonds in the molecule, making the molecular structure more stable, resulting in a decrease in bound water and an increase in the endothermic temperature.
5、傅里叶红外光谱5. Fourier infrared spectroscopy
利用傅里叶红外光谱表征了四种改性玉米皮可溶性膳食纤维样品的化学官能团和结构变化,如图4所示,与未处理组相比,四种处理方式均减少了膳食纤维分子结构的内氢键。其中,EESDF样品的结构被严重破坏,羧基含量有所增加。Fourier transform infrared spectroscopy was used to characterize the chemical functional groups and structural changes of the four modified corn husk soluble dietary fiber samples. Internal hydrogen bonds. Among them, the structure of the EESDF sample was severely damaged, and the carboxyl group content increased.
6、晶体结构检测6. Crystal structure detection
使用X射线衍射仪分析四种改性玉米皮可溶性膳食纤维样品的晶体结构,结果如图5所示,SDF在2θ值为22°处有明显衍射峰,四种改性处理均未改变膳食纤维的晶体结构,26°处的衍射峰表明SDF以结晶和非晶态共存,四种处理均显著降低了膳食纤维的结晶度,表明,双螺杆挤压和超声波处理破坏了膳食纤维的晶体结构,使晶体结构由有序变为无序,并增加非晶成分。The crystal structures of the four modified corn husk soluble dietary fiber samples were analyzed by X-ray diffractometer. The results are shown in Figure 5. SDF has an obvious diffraction peak at the 2θ value of 22°, and the four modification treatments did not change the dietary fiber. The crystal structure of , the diffraction peak at 26° showed that SDF coexisted in crystalline and amorphous states, and all four treatments significantly reduced the crystallinity of dietary fiber, indicating that twin-screw extrusion and ultrasonic treatment destroyed the crystal structure of dietary fiber, Change the crystal structure from ordered to disordered and increase the amorphous composition.
四、功能特性4. Features
1、抗氧化能力1. Antioxidant ability
通过测定ABTS+清除能力、DPPH清除能力和铁还原抗氧化活性(FRAP)对比四种改性玉米皮可溶性膳食纤维样品的抗氧化活性。如图6A所示,在样品浓度为1.5-3.5 mg/mL范围内,所有样品都表现出一定的DPPH清除活性,其中,EESDF在不同浓度下均显示出最高的DPPH清除活性。如图6B所示,在样品浓度为3-7 mg/mL范围内,四种样品的ABTS+清除活性均高于未处理组,其中EESDF的ABTS+清除活性最高。如图6C所示,随着样品浓度增加,四种处理样品的FRAP活性不断增强,且都显著强于未处理组。The antioxidant activities of four modified corn husk soluble dietary fiber samples were compared by measuring ABTS+ scavenging capacity, DPPH scavenging capacity and iron reduction antioxidant activity (FRAP). As shown in Fig. 6A, in the sample concentration range of 1.5-3.5 mg/mL, all samples showed a certain DPPH scavenging activity, among which, EESDF showed the highest DPPH scavenging activity at different concentrations. As shown in Fig. 6B, in the sample concentration range of 3-7 mg/mL, the ABTS+ scavenging activity of the four samples was higher than that of the untreated group, and the ABTS+ scavenging activity of EESDF was the highest. As shown in Figure 6C, as the sample concentration increased, the FRAP activity of the four treated samples was continuously enhanced, and all were significantly stronger than the untreated group.
2、亚硝酸根离子(NO2-)吸附活性2. Nitrite ion (NO2-) adsorption activity
对四种改性玉米皮可溶性膳食纤维样品的亚硝酸根离子吸附活性进行分析,结果如图6D所示,SDF在pH为2时具有较强的吸附能力,表明其主要在胃中吸附亚硝酸根离子。与SDF相比,四种处理方法所得膳食纤维对亚硝酸根离子的吸附能力均显著提高,其中EESDF对亚硝酸根离子的吸附能力最高。The nitrite ion adsorption activities of the four modified corn husk soluble dietary fiber samples were analyzed, and the results are shown in Figure 6D, SDF has a strong adsorption capacity at
综上结果表明,对比其他方法,用双螺杆挤压辅助酶法制备得到的玉米皮可溶性膳食纤维得率高,持水、持油性好,结构特性好,抗氧化性强。To sum up, the results show that, compared with other methods, the corn husk soluble dietary fiber prepared by twin-screw extrusion-assisted enzymatic method has a high yield, good water and oil holding capacity, good structural properties, and strong oxidation resistance.
实施例3 改性玉米皮可溶性膳食纤维的应用Example 3 Application of modified corn husk soluble dietary fiber
天然玉米淀粉容易回生,限制了玉米淀粉的加工和食品生产。通过添加膳食纤维改善淀粉的加工特性是近年来的研究热点之一。Natural corn starch is easily retrograded, which limits the processing and food production of corn starch. Improving the processing properties of starch by adding dietary fiber is one of the research hotspots in recent years.
本发明制备了一种具有良好理化特性和功能特性的改性玉米皮可溶性膳食纤维,为了进一步考察其实际应用价值,本发明将改性玉米皮可溶性膳食纤维添加到玉米淀粉中,评价了其对玉米淀粉加工特性和消化特性的影响,结果发现,改性玉米皮可溶性膳食纤维能够抑制淀粉的糊化,降低了糊化粘度,提高了糊化温度改善了淀粉和膳食纤维共混体系的剪切稳定性,同时抑制了淀粉的短期回生和长期回生程度。此外,改性玉米皮可溶性膳食纤维降低了玉米淀粉中快速消化淀粉的比例,抑制了玉米淀粉的消化、降低了淀粉水解程度和血糖生成指数。综上,本发明制备的改性可溶性膳食纤维在延缓玉米淀粉回生、改善玉米淀粉加工特性和抑制淀粉消化方面具有良好的效果。The present invention prepares a modified corn husk soluble dietary fiber with good physical and chemical properties and functional properties. In order to further investigate its practical application value, the present invention adds the modified corn husk soluble dietary fiber to corn starch, and evaluates its effect on The effects of corn starch processing characteristics and digestion characteristics were found. It was found that the modified corn husk soluble dietary fiber could inhibit the starch gelatinization, reduce the gelatinization viscosity, increase the gelatinization temperature and improve the shear of the blend system of starch and dietary fiber. stability, while inhibiting the short-term and long-term retrogradation of starch. In addition, the modified corn husk soluble dietary fiber reduced the proportion of rapidly digestible starch in corn starch, inhibited the digestion of corn starch, and reduced the degree of starch hydrolysis and the glycemic index. In conclusion, the modified soluble dietary fiber prepared by the present invention has good effects in delaying corn starch retrogradation, improving corn starch processing characteristics and inhibiting starch digestion.
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