CN114933402A - Anaerobic in-situ methane production reactor - Google Patents
Anaerobic in-situ methane production reactor Download PDFInfo
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Abstract
Description
技术领域technical field
本发明涉及新能源和环保技术领域,具体是指厌氧原位产甲烷反应器,可广泛应用在城乡工农业生产及人们生活所产生的有机污水和废弃物资源化处理中,是一种新能源环保装置。The invention relates to the technical field of new energy and environmental protection, and specifically refers to an anaerobic in-situ methane-producing reactor, which can be widely used in urban and rural industrial and agricultural production and in the recycling of organic sewage and wastes generated by people's lives. Energy and environmental protection device.
背景技术Background technique
目前,还没有这种形式的厌氧原位产甲烷反应器,现有类似装置的沼气工程所产的沼气,普遍存在甲烷含量低,一般都在50-60%之间,后期再将沼气提纯为生物天然气,设备装置投资大,运行成本高,不能适应行业的发展需求,因此,开发一种可直接生产生物天然气(甲烷)反应器装置非常必要,这种厌氧原位产甲烷反应器非常实用。At present, there is no such form of anaerobic in-situ methanogenesis reactor. The biogas produced by the existing biogas projects with similar devices generally has low methane content, generally between 50-60%, and the biogas will be purified later. For biological natural gas, the equipment investment is large, the operating cost is high, and it cannot meet the development needs of the industry. Therefore, it is very necessary to develop a reactor device that can directly produce biological natural gas (methane). This anaerobic in-situ methane production reactor is very important. practical.
发明内容SUMMARY OF THE INVENTION
针对上述情况,为克服现有技术的缺陷,本发明提供了一种厌氧原位产甲烷反应器,解决了沼气工程所产的沼气普遍存在甲烷含量低等问题,实现了反应器装置可直接生产生物天然气(甲烷),是一种厌氧原位产甲烷反应器。In view of the above situation, in order to overcome the defects of the prior art, the present invention provides an anaerobic in-situ methane-producing reactor, which solves the problems of low methane content in the biogas produced by the biogas project, and realizes that the reactor device can be directly The production of biological natural gas (methane) is an anaerobic in-situ methanogenesis reactor.
本发明采取的技术方案如下:本发明厌氧原位产甲烷反应器,包括主反应器、二氧化碳净化间、脱硫净化间、主厌氧间、好氧降解间、一级加压泵、二级加压泵、三级加压泵、料液循环泵、进料口、出液口、溢流管、排渣阀、排泥阀、排空阀、氧气流量泵、甲烷气输出管、热风炉、氧气增压泵和高压风机,所述二氧化碳净化间、脱硫净化间、主厌氧间、好氧降解间、料液循环泵、进料口、出液口设于主反应器内,且主反应器内还设有隔墙、滤网、一级喷气管、喷嘴、一级喷氧气嘴,主反应器外围设有溢流管、循环液管、管网、氧气管,主反应器底部设为大斜板。The technical scheme adopted in the present invention is as follows: the anaerobic in-situ methane production reactor of the present invention includes a main reactor, a carbon dioxide purification room, a desulfurization purification room, a main anaerobic room, an aerobic degradation room, a primary pressure pump, a secondary Booster pump, three-stage booster pump, liquid circulation pump, feed inlet, liquid outlet, overflow pipe, slag discharge valve, sludge discharge valve, emptying valve, oxygen flow pump, methane gas output pipe, hot blast stove , oxygen booster pump and high-pressure fan, the carbon dioxide purification room, desulfurization purification room, main anaerobic room, aerobic degradation room, material-liquid circulation pump, feed inlet, and liquid outlet are located in the main reactor, and the main The reactor is also provided with a partition wall, a filter screen, a first-stage jet pipe, a nozzle, and a first-stage oxygen jet nozzle. The main reactor is provided with an overflow pipe, a circulating liquid pipe, a pipe network, and an oxygen pipe. For the large inclined plate.
所述好氧降解间顶部的管网经一级加压泵、一级喷气管、喷嘴,可将好氧降解间产生的气体喷入主厌氧间,通过厌氧产生沼气,加碱液阀、加酸液阀提供主厌氧间内的碱液或酸液,调节主厌氧间液料的酸碱度。The pipe network at the top of the aerobic degradation room can spray the gas generated in the aerobic degradation room into the main anaerobic room through the first-stage pressurizing pump, the first-stage air jet pipe and the nozzle, and generate the biogas through the anaerobicity, and add the lye valve. , The acid adding valve provides the alkali or acid in the main anaerobic room, and adjusts the pH of the liquid material in the main anaerobic room.
所述二氧化碳净化间的大部分设于主反应器内,小部分设于主反应器外,沼气管从二氧化碳净化间顶部穿过壳体进入二氧化碳净化间内,沼气管下端设有喷嘴,循环液管从二氧化碳净化间顶部穿过壳体进入二氧化碳净化间内,循环液管下端设有循环液喷头,二氧化碳净化间底部设有小斜板,且小斜板一边设有进出液口,二氧化碳净化间顶部设有管网,主厌氧间顶部的管网经二级加压泵、沼气管、喷嘴,可将主厌氧间产生的沼气喷入二氧化碳净化间进行二氧化碳净化,加碳或氮阀给二氧化碳净化间提供所需量的碳或氮,调节二氧化碳净化间中液料的碳氨比。Most of the carbon dioxide purification room is located in the main reactor, and a small part is located outside the main reactor. The biogas pipe enters the carbon dioxide purification room through the shell from the top of the carbon dioxide purification room. The lower end of the biogas pipe is provided with a nozzle. The pipe enters the carbon dioxide purification room from the top of the carbon dioxide purification room through the shell. The lower end of the circulating liquid pipe is provided with a circulating liquid nozzle. There is a pipe network at the top. The pipe network at the top of the main anaerobic room can spray the biogas generated in the main anaerobic room into the carbon dioxide purification room through the secondary pressure pump, biogas pipe and nozzle for carbon dioxide purification. The carbon dioxide purification room provides the required amount of carbon or nitrogen, and adjusts the carbon to ammonia ratio of the liquid material in the carbon dioxide purification room.
所述脱硫净化间的大部分设于主反应器内,小部分设于主反应器外,沼气管从脱硫净化间顶部穿过壳体进入脱硫净化间内,沼气管下端设有喷嘴,氧气流量泵出口管从脱硫净化间顶部穿过壳体进入脱硫净化内,氧气流量泵出口管下端设有二级喷氧气嘴,脱硫净化间底部设有小斜板,且小斜板一边设有进出液口,脱硫净化间顶部设有管网,二氧化碳净化间顶部的管网经三级加压泵、沼气管、喷嘴,可将二氧化碳净化间产生的沼气喷入脱硫净化间进行脱硫净化,加脱硫剂阀提脱硫供所需量的脱硫剂,氧气流量泵给脱硫净化间提供所需量的氧气,供进一步脱硫使用。Most of the desulfurization and purification rooms are located in the main reactor, and a small part is located outside the main reactor. The biogas pipe passes through the shell from the top of the desulfurization and purification room and enters the desulfurization and purification room. The pump outlet pipe goes through the shell from the top of the desulfurization purification room and enters the desulfurization purification. The lower end of the outlet pipe of the oxygen flow pump is provided with a secondary oxygen nozzle. There is a pipe network at the top of the desulfurization and purification room. The pipe network at the top of the carbon dioxide purification room can spray the biogas generated by the carbon dioxide purification room into the desulfurization and purification room through a three-stage pressure pump, a biogas pipe and a nozzle for desulfurization and purification. Add desulfurization agent The valve provides desulfurization to supply the required amount of desulfurization agent, and the oxygen flow pump provides the required amount of oxygen to the desulfurization purification room for further desulfurization.
所述热风炉设有的燃气阀提供所需沼气供热风炉使用,氧气管中的氧气经热风炉加热后由喷入好氧降解间,给液料加热和供氧,氧气可以是纯氧或空气,热风炉顶部设有排烟管,排烟管中设有高压风机,烟气经排烟管、压风机后并入氧气管,再经一级喷氧气嘴喷入好氧降解间,进行烟气和余热利用,使烟气中的二氧化碳、一氧化碳经厌氧反应转化为沼气,止回阀可控制氧气不会流入排烟管。The gas valve provided with the hot blast stove provides the required biogas for the hot blast stove. The oxygen in the oxygen pipe is heated by the hot blast stove and then sprayed into the aerobic degradation room to heat the liquid material and supply oxygen. The oxygen can be pure oxygen. Or air, the top of the hot blast stove is equipped with a smoke exhaust pipe, and a high-pressure fan is installed in the exhaust pipe. The flue gas is merged into the oxygen pipe after the exhaust pipe and the pressure fan, and then sprayed into the aerobic degradation room through the first-level oxygen nozzle. Use flue gas and waste heat to convert carbon dioxide and carbon monoxide in flue gas into biogas through anaerobic reaction, and the check valve can control that oxygen will not flow into the exhaust pipe.
所述甲烷气输出管是将系统所产生的沼气(沼气中的甲烷含量大于93%左右)输送至使用端的管网。The methane gas output pipe is a pipe network that transports the biogas generated by the system (the methane content in the biogas is greater than about 93%) to the end of use.
所述主厌氧间底部设有排渣管网、排泥管网,且排渣管网上设有排渣阀,排泥管网上设有排泥阀。The bottom of the main anaerobic room is provided with a slag discharge pipe network and a mud discharge pipe network, and the slag discharge pipe network is provided with a slag discharge valve, and the mud discharge pipe network is provided with a mud discharge valve.
所述主反应器可使沼气工程所产生的甲烷含量由60%左右可提高到93%左右,实现沼气工程原位产甲烷效果。The main reactor can increase the content of methane produced by the biogas project from about 60% to about 93%, and realize the effect of in-situ methane production in the biogas project.
进一步地,所述主厌氧间、好氧降解间、二氧化碳净化间、脱硫净化间均设有排空阀。Further, the main anaerobic room, the aerobic degradation room, the carbon dioxide purification room, and the desulfurization purification room are all provided with emptying valves.
进一步地,所述液位线是二氧化碳净化间、脱硫净化间、主厌氧间、好氧降解间、进料口、出液口运行时的液位高度,进料口、出液口运行时的液位在好氧降解间、主厌氧间内部气压的作用下高于好氧降解间、主厌氧间60厘米以上水柱,可根据需要调整进料口、出液口运行时的液位。Further, the liquid level line is the liquid level height when the carbon dioxide purification room, the desulfurization purification room, the main anaerobic room, the aerobic degradation room, the feeding port and the liquid outlet are running, and the feeding port and the liquid outlet are running. The liquid level of the aerobic degradation room and the main anaerobic room is higher than the water column of 60 cm above the aerobic degradation room and the main anaerobic room under the action of the internal pressure of the aerobic degradation room and the main anaerobic room. The liquid level of the feeding port and the liquid outlet can be adjusted according to the needs. .
进一步地,所述进料口、好氧降解间、主厌氧间、二氧化碳净化间、脱硫净化间和出液口呈串联设置,且均与地平线垂直。Further, the feed inlet, the aerobic degradation room, the main anaerobic room, the carbon dioxide purification room, the desulfurization purification room and the liquid outlet are arranged in series, and are all perpendicular to the horizon.
进一步地,所述二氧化碳净化间、脱硫净化间在主厌氧间内的垂直长度小于主厌氧间的垂直长度。Further, the vertical length of the carbon dioxide purification room and the desulfurization purification room in the main anaerobic room is smaller than the vertical length of the main anaerobic room.
进一步地,所述进料口的池容积占主反应器总池容积的1~2%,反应器总池容积越大占比越小;好氧降解间的池容积占主反应器总池容积的20%;主厌氧间的池容积占主反应器总池容积的60%;二氧化碳净化间的池容积占主反应器总池容积的10%;脱硫净化间的池容积占主反应器总池容积的6~8%;出液口的池容积占主反应器总池容积的1~2%,反应器总池容积越大占比越小。Further, the pool volume of the feed inlet accounts for 1-2% of the total pool volume of the main reactor, and the larger the total pool volume of the reactor, the smaller the proportion; the pool volume between the aerobic degradation accounts for the total pool volume of the main reactor. The pool volume in the main anaerobic room accounts for 60% of the total pool volume of the main reactor; the pool volume in the carbon dioxide purification room accounts for 10% of the total pool volume in the main reactor; the pool volume in the desulfurization purification room accounts for the total volume of the main reactor. 6-8% of the pool volume; the pool volume of the liquid outlet accounts for 1-2% of the total pool volume of the main reactor, and the larger the total pool volume of the reactor, the smaller the proportion.
进一步地,所述二氧化碳净化间所设的循环液喷头在二氧化碳净化间顶部,使二氧化碳净化间产生的气体在此与循环液混合,使气体进一步得到净化。Further, the circulating liquid nozzle set in the carbon dioxide purification room is at the top of the carbon dioxide purification room, so that the gas generated in the carbon dioxide purification room is mixed with the circulating liquid here, so that the gas is further purified.
进一步地,所述脱硫净化间所设的二级喷氧气嘴在脱硫净化间顶部,使脱硫净化间产生的气体在此与氧气混合,使气体进一步得到净化。Further, the second-stage oxygen nozzle set in the desulfurization and purification room is at the top of the desulfurization and purification room, so that the gas generated in the desulfurization and purification room is mixed with oxygen here, so that the gas is further purified.
进一步地,所述进料口、出液口底部的侧面均连通与主厌氧间。Further, the side surfaces of the bottom of the feed inlet and the liquid outlet are connected with the main anaerobic room.
进一步地,所述二氧化碳净化间、脱硫净化间底部的小斜板直径均大于二氧化碳净化间、脱硫净化间壳体的直径。Further, the diameter of the small inclined plate at the bottom of the carbon dioxide purification room and the desulfurization purification room is larger than the diameter of the shell of the carbon dioxide purification room and the desulfurization purification room.
进一步地,所述喷嘴、一级喷氧气嘴与主厌氧间、好氧降解间、二氧化碳净化间、脱硫净化间的底部均有50厘米以上的空间。Further, there is a space of more than 50 cm at the bottom of the nozzle, the first-stage oxygen nozzle and the main anaerobic room, aerobic degradation room, carbon dioxide purification room, and desulfurization purification room.
进一步地,所述一级加压泵、二级加压泵、三级加压泵、氧气增压泵、高压风机的出口压力均大于主厌氧间水位的水柱压力。Further, the outlet pressures of the first-stage booster pump, the second-stage booster pump, the third-stage booster pump, the oxygen booster pump, and the high-pressure fan are all greater than the water column pressure of the water level in the main anaerobic room.
进一步地,所述好氧降解间设于主反应器的一侧,并与进料口、主厌氧间连通。Further, the aerobic degradation room is arranged on one side of the main reactor, and communicates with the feed port and the main anaerobic room.
进一步地,所述主反应器内所设有的隔墙和滤网各占总高度的一半。Further, the partition wall and the filter screen provided in the main reactor each account for half of the total height.
进一步地,所述二氧化碳净化间、脱硫净化间设于主厌氧间内的任意位置,使进出液口与主厌氧间连通。Further, the carbon dioxide purification room and the desulfurization purification room are arranged at any position in the main anaerobic room, so that the liquid inlet and outlet are communicated with the main anaerobic room.
进一步地,所述进出液口当二氧化碳净化间、脱硫净化间的料液液位高于主厌氧间时,二氧化碳净化间、脱硫净化间的料液流向主厌氧间,当二氧化碳净化间、脱硫净化间的料液液位低于主厌氧间时,主厌氧间的料液流向二氧化碳净化间、脱硫净化间。Further, when the feed liquid level in the carbon dioxide purification room and the desulfurization purification room is higher than the main anaerobic room, the feed liquid in the carbon dioxide purification room and the desulfurization purification room flows to the main anaerobic room. When the feed liquid level in the desulfurization purification room is lower than the main anaerobic room, the feed liquid in the main anaerobic room flows to the carbon dioxide purification room and the desulfurization purification room.
进一步地,所述料液循环泵设于出液口高度的中间。Further, the material-liquid circulation pump is arranged in the middle of the height of the liquid outlet.
进一步地,所述氧气管、氧气流量泵、燃气阀、加碳或氮阀、加脱硫剂阀均与相关的辅助装置连接,并由辅助装置提供所需相关的辅助原料。Further, the oxygen pipe, oxygen flow pump, gas valve, carbon or nitrogen addition valve, and desulfurizer addition valve are all connected with relevant auxiliary devices, and the auxiliary devices provide relevant auxiliary raw materials.
进一步地,所述溢流管、排渣阀、排泥阀均与相关的辅助装置连接,辅助装置并与使用端配合。Further, the overflow pipe, the slag discharge valve and the mud discharge valve are all connected with relevant auxiliary devices, and the auxiliary devices are matched with the use end.
运行使用时,物料由进料口进入好氧降解间,经加热、加氧、好氧降解后,物料由TS变为VS、VS溶解在料液里,通过滤网流入主厌氧间,料液在主厌氧间产生沼气,沼气经二级加压泵泵入二氧化碳净化间里,与碳或氮再反应、水(料液)溶解进行脱二氧化碳,再经三级加压泵泵入脱硫净化间里,与脱硫剂、氧气进行脱硫,通过净化后的沼气,甲烷含量由60%左右可提高到93%左右,使生物天然气产生在原位实现,甲烷气(生物天然气)由甲烷气输出管输送至使用端使用;好氧降解间的渣液经管网、排渣阀排出;主厌氧间的沼液经溢流管溢出;主厌氧间的渣泥经管网、排泥阀排出;运行时所需的相关辅助原料由相关辅助装置提供;所排出的沼液、渣液、渣泥排入辅助装置,辅助装置并与使用端配合。During operation, the material enters the aerobic degradation room from the feed port. After heating, oxygenation, and aerobic degradation, the material changes from TS to VS, and VS is dissolved in the material liquid, and flows into the main anaerobic room through the filter screen. The liquid produces biogas in the main anaerobic room. The biogas is pumped into the carbon dioxide purification room through the secondary pressure pump, reacts with carbon or nitrogen, dissolves in water (feed liquid) for decarbonation, and then is pumped into the desulfurization room through the third-stage pressure pump. In the purification room, desulfurization is carried out with desulfurizer and oxygen. Through the purified biogas, the methane content can be increased from about 60% to about 93%, so that the production of biological natural gas can be realized in situ, and methane gas (biological natural gas) is output from methane gas. The pipe is transported to the end of use; the slag liquid in the aerobic degradation room is discharged through the pipe network and the slag discharge valve; the biogas liquid in the main anaerobic room overflows through the overflow pipe; the slag in the main anaerobic room is discharged through the pipe network and the sludge discharge valve; The relevant auxiliary raw materials required for operation are provided by the relevant auxiliary devices; the discharged biogas slurry, slag liquid and sludge are discharged into the auxiliary device, and the auxiliary device is matched with the end of use.
本发明与现有单一空调功能相比具有以下优点:本方案厌氧原位产甲烷反应器,解决了普遍沼气反应器产生的沼气甲烷含量低,不能直接作生物天然气使用的问题,实现了在厌氧原位产生甲烷气(生物天然气)的技术效果,可使生产装置投资少,运行成本低,管理维护简单,可使所处理的物料提高产甲烷气总量,提高投资受益率,是一种非常实用的厌氧原位产甲烷反应器。Compared with the existing single air-conditioning function, the present invention has the following advantages: the anaerobic in-situ methane production reactor of this scheme solves the problem that the methane content of the biogas produced by the general biogas reactor is low and cannot be directly used as biological natural gas, and realizes the The technical effect of anaerobic in-situ production of methane gas (biological natural gas) can make the production equipment less investment, low operating cost, simple management and maintenance, can increase the total amount of methane gas produced by the processed materials, and improve the investment benefit rate. A very practical anaerobic in situ methanogenesis reactor.
附图说明Description of drawings
图1为本发明厌氧原位产甲烷反应器的整体结构示意图。FIG. 1 is a schematic diagram of the overall structure of the anaerobic in-situ methanogenesis reactor of the present invention.
其中,1、主反应器,2、二氧化碳净化间,3、脱硫净化间,4、主厌氧间,5、好氧降解间,6、一级加压泵,7、二级加压泵,8、三级加压泵,9、料液循环泵,10、进料口,11、出液口,12、溢流管,13、排渣阀,14、排泥阀,15、隔墙,16、滤网,17、一级喷气管,18、沼气管,19、喷嘴,20、进出液口,21、小斜板,22、大斜板,23、氧气管,24、一级喷氧气嘴,25、氧气增压泵,26、氧气阀,27、燃气阀,28、热风炉,29、循环液管,30、循环液喷头,31、氧气流量泵,32、管网,33、排空阀,34、加碳或氮阀,35、加脱硫剂阀,36、二级喷氧气嘴,37、加碱液阀,38、加酸液阀,39、甲烷气输出管,40、主厌氧间气室,41、净化间气室,42、液位线,43、排烟管,44、高压风机,45、止回阀。Among them, 1. Main reactor, 2. Carbon dioxide purification room, 3. Desulfurization purification room, 4. Main anaerobic room, 5. Aerobic degradation room, 6. Primary booster pump, 7. Secondary booster pump, 8. Three-stage booster pump, 9. Material-liquid circulation pump, 10. Feed port, 11, Liquid outlet, 12, Overflow pipe, 13, Slag discharge valve, 14, Sludge discharge valve, 15, Partition wall, 16, filter screen, 17, first-level jet pipe, 18, biogas pipe, 19, nozzle, 20, liquid inlet and outlet, 21, small inclined plate, 22, large inclined plate, 23, oxygen pipe, 24, first-level oxygen injection Nozzle, 25, oxygen booster pump, 26, oxygen valve, 27, gas valve, 28, hot blast stove, 29, circulating liquid pipe, 30, circulating liquid nozzle, 31, oxygen flow pump, 32, pipe network, 33, exhaust Empty valve, 34, carbon or nitrogen valve, 35, desulfurizer valve, 36, secondary oxygen nozzle, 37, lye valve, 38, acid valve, 39, methane gas output pipe, 40, main Anaerobic room, 41, clean room, 42, liquid level line, 43, exhaust pipe, 44, high pressure fan, 45, check valve.
附图用来提供对本发明的进一步理解,并且构成说明书的一部分,与本发明的实施例一起用于解释本发明,并不构成对本发明的限制。The accompanying drawings are used to provide a further understanding of the present invention, and constitute a part of the specification, and are used to explain the present invention together with the embodiments of the present invention, and do not constitute a limitation to the present invention.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例;基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments; based on the The embodiments of the present invention, and all other embodiments obtained by those of ordinary skill in the art without creative work, fall within the protection scope of the present invention.
如图1所示,本发明厌氧原位产甲烷反应器,包括主反应器1、二氧化碳净化间2、脱硫净化间3、主厌氧间4、好氧降解间5、一级加压泵6、二级加压泵7、三级加压泵8、料液循环泵9、进料口10、出液口11、溢流管12、排渣阀13、排泥阀14、排空阀33、氧气流量泵31、甲烷气输出管39、热风炉28、氧气增压泵25和高压风机44,所述二氧化碳净化间2、脱硫净化间3、主厌氧间4、好氧降解间5、料液循环泵9、进料口10、出液口11设于主反应器1内,且主反应器1内还设有隔墙15、滤网16、一级喷气管17、喷嘴19、一级喷氧气嘴24,主反应器4外围设有溢流管12、循环液管29、管网32、氧气管23,主反应器4底部设为大斜板22。As shown in Figure 1, the anaerobic in-situ methane production reactor of the present invention includes a main reactor 1, a carbon dioxide purification room 2, a desulfurization purification room 3, a main anaerobic room 4, an aerobic degradation room 5, and a primary pressure pump 6. Secondary booster pump 7, tertiary booster pump 8, material liquid circulation pump 9, feed port 10, liquid outlet 11,
所述好氧降解间5顶部的管网32经一级加压泵6、一级喷气管17、喷嘴19,可将好氧降解间5产生的气体喷入主厌氧间4,通过厌氧产生沼气,加碱液阀37、加酸液阀38提供主厌氧间4内的碱液或酸液,调节主厌氧间4液料的酸碱度。The pipe network 32 at the top of the aerobic degradation room 5 can spray the gas generated in the aerobic degradation room 5 into the main anaerobic room 4 through the first-stage pressure pump 6, the first-stage air jet pipe 17 and the
所述二氧化碳净化间2的大部分设于主反应器1内,小部分设于主反应器1外,沼气管18从二氧化碳净化间2顶部穿过壳体进入二氧化碳净化间2内,沼气管18下端设有喷嘴19,循环液管29从二氧化碳净化间2顶部穿过壳体进入二氧化碳净化间2内,循环液管29下端设有循环液喷头30,二氧化碳净化间2底部设有小斜板21,且小斜板21一边设有进出液口20,二氧化碳净化间2顶部设有管网32,主厌氧间4顶部的管网32经二级加压泵7、沼气管18、喷嘴19,可将主厌氧间4产生的沼气喷入二氧化碳净化间2进行二氧化碳净化,加碳或氮阀34给二氧化碳净化间2提供所需量的碳或氮,调节二氧化碳净化间2中液料的碳氨比。Most of the carbon dioxide purification room 2 is located in the main reactor 1, and a small part is located outside the main reactor 1. The
所述脱硫净化间3的大部分设于主反应器1内,小部分设于主反应器1外,沼气管18从脱硫净化间3顶部穿过壳体进入脱硫净化间3内,沼气管18下端设有喷嘴19,氧气流量泵31出口管从脱硫净化间3顶部穿过壳体进入脱硫净化间3内,氧气流量泵31出口管下端设有二级喷氧气嘴36,脱硫净化间3底部设有小斜板21,且小斜板一边设有进出液口20,脱硫净化间3顶部设有管网32,二氧化碳净化间3顶部的管网32经三级加压泵8、沼气管18、喷嘴19,可将二氧化碳净化间2产生的沼气喷入脱硫净化间3进行脱硫净化,加脱硫剂阀35提脱硫供所需量的脱硫剂,氧气流量泵31给脱硫净化间3提供所需量的氧气,供进一步脱硫使用。Most of the desulfurization purification room 3 is located in the main reactor 1, and a small part is located outside the main reactor 1. The
所述热风炉28设有的燃气阀27提供所需沼气供热风炉28使用,氧气管23中的氧气经热风炉28加热后由喷入好氧降解间5,给液料加热和供氧,氧气可以是纯氧或空气,热风炉28顶部设有排烟管43,排烟管43中设有高压风机44,烟气经排烟管43、高压风机44后并入氧气管23,再经一级喷氧气嘴喷24入好氧降解间5,进行烟气和余热利用,使烟气中的二氧化碳、一氧化碳经厌氧反应转化为沼气,止回阀45可控制氧气不会流入排烟管43。The gas valve 27 provided in the hot blast stove 28 provides the required biogas for the hot blast stove 28 to use. The oxygen in the oxygen pipe 23 is heated by the hot blast stove 28 and then sprayed into the aerobic degradation chamber 5 to heat the liquid material and supply oxygen. , oxygen can be pure oxygen or air, the top of the hot blast stove 28 is provided with a smoke exhaust pipe 43, and a high-pressure fan 44 is arranged in the smoke exhaust pipe 43, and the flue gas is merged into the oxygen pipe 23 after the smoke exhaust pipe 43 and the high-pressure fan 44, and then The first-stage oxygen nozzle is sprayed 24 into the aerobic degradation room 5, and the flue gas and waste heat are utilized, so that the carbon dioxide and carbon monoxide in the flue gas are converted into biogas by anaerobic reaction, and the check valve 45 can control the oxygen not to flow into the exhaust gas. Tube 43.
所述甲烷气输出管39是将系统所产生的沼气(沼气中的甲烷含量大于93%左右)输送至使用端的管网。The methane gas output pipe 39 is a pipe network for transporting the biogas generated by the system (the methane content in the biogas is greater than about 93%) to the end of use.
所述主反应器1可使沼气工程所产生的甲烷含量由60%左右可提高到93%左右,实现沼气工程原位产甲烷效果。The main reactor 1 can increase the content of methane produced by the biogas project from about 60% to about 93%, thereby realizing the effect of in-situ methane production in the biogas project.
所述主厌氧间4底部设有排渣管网32、排泥管网32,且排渣管网32上设有排渣阀13,排泥管网32上设有排泥阀14。The bottom of the main anaerobic room 4 is provided with a slag discharge pipe network 32 and a mud discharge pipe network 32 , and the slag discharge pipe network 32 is provided with a slag discharge valve 13 , and the mud discharge pipe network 32 is provided with a mud discharge valve 14 .
所述主厌氧间4、好氧降解间5、二氧化碳净化间2、脱硫净化间3均设有排空阀33。The main anaerobic room 4 , the aerobic degradation room 5 , the carbon dioxide purification room 2 , and the desulfurization purification room 3 are all provided with an emptying valve 33 .
所述液位线42是二氧化碳净化间2、脱硫净化间3、主厌氧间4、好氧降解间5、进料口10、出液口11运行时的液位高度,进料口10、出液口11运行时的液位42在好氧降解间5、主厌氧间4内部气压的作用下高于好氧降解间5、主厌氧间460厘米以上水柱,可根据需要调整进料口10、出液口11运行时的液位。The
所述进料口10、好氧降解间5、主厌氧间4、二氧化碳净化间2、脱硫净化间3和出液口11呈串联设置,且均与地平线垂直。The feed inlet 10, the aerobic degradation room 5, the main anaerobic room 4, the carbon dioxide purification room 2, the desulfurization purification room 3 and the liquid outlet 11 are arranged in series, and are all perpendicular to the horizon.
所述二氧化碳净化间2、脱硫净化间3在主厌氧间4内的垂直长度小于主厌氧间4的垂直长度。The vertical length of the carbon dioxide purification room 2 and the desulfurization purification room 3 in the main anaerobic room 4 is smaller than the vertical length of the main anaerobic room 4 .
所述进料口10的池容积占主反应器1总池容积的1~2%,反应器1总池容积越大占比越小;好氧降解间5的池容积占主反应器1总池容积的20%;主厌氧间4的池容积占主反应器1总池容积的60%;二氧化碳净化间2的池容积占主反应器1总池容积的10%;所述脱硫净化间3的池容积占主反应器1总池容积的6~8%;出液口11的池容积占主反应器1总池容积的1~2%,反应器1总池容积越大占比越小。The pool volume of the feed port 10 accounts for 1-2% of the total pool volume of the main reactor 1, and the larger the total pool volume of the reactor 1, the smaller the proportion; the pool volume of the aerobic degradation room 5 accounts for the total pool volume of the main reactor 1. 20% of the pool volume; the pool volume of the main anaerobic room 4 accounts for 60% of the total pool volume of the main reactor 1; the pool volume of the carbon dioxide purification room 2 accounts for 10% of the total pool volume of the main reactor 1; the desulfurization purification room The pool volume of 3 accounts for 6-8% of the total pool volume of the main reactor 1; the pool volume of the liquid outlet 11 accounts for 1-2% of the total pool volume of the main reactor 1, and the larger the total pool volume of the reactor 1, the higher the proportion. Small.
所述二氧化碳净化间2所设的循环液喷头30在二氧化碳净化间2顶部,使二氧化碳净化间2产生的气体在此与循环液混合,使气体进一步得到净化。The circulating liquid nozzle 30 set in the carbon dioxide purification room 2 is located at the top of the carbon dioxide purification room 2, and the gas generated in the carbon dioxide purification room 2 is mixed with the circulating liquid here, so that the gas is further purified.
所述脱硫净化间3所设的二级喷氧气嘴36在脱硫净化间3顶部,使脱硫净化间3产生的气体在此与氧气混合,使气体进一步得到净化。The secondary oxygen nozzle 36 set in the desulfurization and purification room 3 is at the top of the desulfurization and purification room 3, so that the gas generated in the desulfurization and purification room 3 is mixed with oxygen here, so that the gas is further purified.
所述进料口10、出液口11底部的侧面均连通与主厌氧间4。The side surfaces of the bottom of the feed port 10 and the liquid outlet 11 are connected to the main anaerobic room 4 .
所述二氧化碳净化间2、脱硫净化间3底部的小斜板21直径均大于二氧化碳净化间2、脱硫净化间3壳体的直径。The diameters of the small inclined plates 21 at the bottom of the carbon dioxide purification room 2 and the desulfurization purification room 3 are larger than the diameters of the shells of the carbon dioxide purification room 2 and the desulfurization purification room 3 .
所述喷嘴19、一级喷氧气嘴24与主厌氧间4、好氧降解间5、二氧化碳净化间2、脱硫净化间3的底部均有50厘米以上的空间。The
所述一级加压泵6、二级加压泵7、三级加压泵8、氧气增压泵25、高压风机44的出口压力均大于主厌氧间4水位的水柱压力。The outlet pressures of the first-stage booster pump 6, the second-stage booster pump 7, the third-stage booster pump 8, the oxygen booster pump 25, and the high-pressure fan 44 are all greater than the water column pressure at the 4 water level in the main anaerobic room.
所述好氧降解间5设于主反应器1的一侧,并与进料口10、主厌氧间4连通。The aerobic degradation room 5 is arranged on one side of the main reactor 1 and communicates with the feed port 10 and the main anaerobic room 4 .
所述主反应器1内所设有的隔墙15和滤网16各占总高度的一半。The partition wall 15 and the
所述二氧化碳净化间2、脱硫净化间3设于主厌氧间4内的任意位置,使进出液口20与主厌氧间4连通。The carbon dioxide purification room 2 and the desulfurization purification room 3 are arranged at any positions in the main anaerobic room 4 , so that the liquid inlet and
所述进出液口20当二氧化碳净化间2、脱硫净化间3的料液液位高于主厌氧间4时,二氧化碳净化间2、脱硫净化间3的料液流向主厌氧间4,当二氧化碳净化间2、脱硫净化间3的料液液位低于主厌氧间4时,主厌氧间4的料液流向二氧化碳净化间2、脱硫净化间3。In the liquid inlet and
所述料液循环泵9设于出液口11高度的中间。The feed liquid circulation pump 9 is arranged in the middle of the height of the liquid outlet 11 .
所述氧气管23、氧气流量泵31、燃气阀27、加碳或氮阀34、加脱硫剂阀35均与相关的辅助装置连接,并由辅助装置提供所需相关的辅助原料。The oxygen pipe 23, the oxygen flow pump 31, the gas valve 27, the carbon or nitrogen valve 34, and the desulfurizer valve 35 are all connected to the relevant auxiliary devices, and the auxiliary devices provide relevant auxiliary raw materials.
所述溢流管12、排渣阀13、排泥阀14均与相关的辅助装置连接,辅助装置并与使用端配合。The
具体使用时,用户将厌氧原位产甲烷反应器所需的材料、设备、装置、泵、高压风机、阀、管网等按图一一对应施工、安装、通电调试,调试正常后即可投料使用,这时所述的厌氧原位产甲烷反应器即可自动运行。In specific use, the user shall correspond the materials, equipment, devices, pumps, high-pressure fans, valves, pipe networks, etc. required for the anaerobic in-situ methane production reactor to construction, installation, and power-on debugging according to the diagram. After feeding and using, the anaerobic in-situ methanogenesis reactor can run automatically.
运行使用时,物料由进料口10进入好氧降解间5,经加热、加氧、好氧降解后,物料由TS变为VS、VS溶解在料液里,通过滤网16流入主厌氧间4,料液在主厌氧间4产生沼气,沼气经二级加压泵泵7入二氧化碳净化间2里,与碳或氮再反应、水(料液)溶解进行脱二氧化碳,再经三级加压泵8泵入脱硫净化间3里,与脱硫剂、氧气进行脱硫,通过净化后的沼气,甲烷含量由60%左右可提高到93%左右,使生物天然气产生在原位实现,甲烷气(生物天然气)由甲烷气输出管39输送至使用端使用;好氧降解间5的渣液经管网32、排渣阀13排出;主厌氧间4的沼液经溢流管12溢出;主厌氧间4的渣泥经管网32、排泥阀14排出;运行时所需的相关辅助原料由相关辅助装置提供;所排出的沼液、渣液、渣泥排入辅助装置,辅助装置并与使用端配合,以上便是整个厌氧原位产甲烷反应器的运行流程。During operation, the material enters the aerobic degradation room 5 from the feeding port 10. After heating, oxygenation, and aerobic degradation, the material changes from TS to VS, and VS dissolves in the material liquid, and flows into the main anaerobic system through the
需要说明的是,在本文中,诸如“甲烷”之类的关系术语是对沼气和生物天然气的统称,仅仅用来沼气与生物天然气的区分描述,而不是专用性;在本文中,诸如“或”之类的关系术语而不一定要求或者暗示这些实体或操作之间存在任何这种实际的关系或者顺序。而且,术语“包括”、“包含”或者其任何其它变体,意在涵盖非排它性,从而使得包括一系列过程、方法、物品或者设备的要素,且还包括没有明确列出的其他要素,或者还包括这种过程、方法、物品或者设备所固有的要素。It should be noted that in this article, relational terms such as "methane" are a general term for biogas and biogas, and are only used to distinguish between biogas and biogas, not specifically; in this article, terms such as "or" ” and the like, without necessarily requiring or implying any such actual relationship or ordering between these entities or operations. Moreover, the terms "comprising", "comprising", or any other variation thereof, are intended to be non-exclusive so as to include elements of a series of processes, methods, articles or devices, and also include other elements not expressly listed , or elements inherent to such a process, method, article or apparatus.
尽管已经示出和描述了本发明的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由所附权利要求及其等同物限定。Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, and substitutions can be made in these embodiments without departing from the principle and spirit of the invention and modifications, the scope of the present invention is defined by the appended claims and their equivalents.
以上对本发明及其实施方式进行了描述,这种描述没有限制性,附图中所示的也只是本发明的实施方式之一,实际结构并不局限于此。总之如果本领域的普通技术人员受其启示,在不脱离本发明创造宗旨的情况下,不经创造性的设计出与该技术方案相似的结构方式及实施例,均应属于本发明的保护范围。The present invention and its embodiments have been described above, and the description is not restrictive, and what is shown in the accompanying drawings is only one of the embodiments of the present invention, and the actual structure is not limited thereto. In a word, if those of ordinary skill in the art are inspired by it, without departing from the purpose of the present invention, any structural modes and embodiments similar to this technical solution are designed without creativity, and all should belong to the protection scope of the present invention.
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