CN114910142A - Detection method for Coriolis mass flowmeter - Google Patents
Detection method for Coriolis mass flowmeter Download PDFInfo
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Abstract
Description
技术领域technical field
本发明涉及计量设备技术领域,特别涉及用于科里奥利质量流量计的检测方法。The invention relates to the technical field of metering equipment, in particular to a detection method for a Coriolis mass flowmeter.
背景技术Background technique
科里奥利质量流量计是通过测量科式力来确定质量流量的计量设备,其具有较高的精度和稳定性,应用范围较广。Coriolis mass flowmeter is a metering device that determines mass flow by measuring Coriolis force. It has high accuracy and stability and has a wide range of applications.
作为一种计量设备,难免会发生故障,现有技术中提供了多种检测科里奥利质量流量计的故障检测方法。CN110514259A的中国发明专利申请公开了一种高精度科式流量计的检测方法,其在测量管上设置至少两对振动检测元件,通过对测量管入口和出口的振动检测,确定至少两个时间差后即可确定至少两个质量流量,然后通过对至少两个质量流量的处理即可确定科里奥利质量流量计是否存在故障。该专利虽然具有较低的成本和较高的精度,但是多组振动检测元件是安装在同一个测量管上,同一个测量管在制造工艺、使用环境等因素的影响下,其本身会存在一定的测量误差,因此多组振动检测元件获取得到的信号都会包含相同的误差数据。如果对根据这些信号确定的质量流量进行处理,得到的结果必定也会包含测量管本身的误差数据,将会对测量精度造成不利影响。As a metering device, failure is inevitable, and a variety of failure detection methods for detecting Coriolis mass flowmeters are provided in the prior art. The Chinese invention patent application CN110514259A discloses a detection method for a high-precision Cordial flowmeter, wherein at least two pairs of vibration detection elements are arranged on the measuring tube. At least two mass flow rates can be determined, and then whether the Coriolis mass flowmeter is faulty can be determined by processing the at least two mass flow rates. Although this patent has lower cost and higher accuracy, multiple sets of vibration detection elements are installed on the same measuring tube, and the same measuring tube itself will have certain effects under the influence of manufacturing process, use environment and other factors. Therefore, the signals obtained by multiple groups of vibration detection elements will contain the same error data. If the mass flow rate determined from these signals is processed, the obtained result must also contain the error data of the measuring tube itself, which will adversely affect the measurement accuracy.
发明内容SUMMARY OF THE INVENTION
本发明实施例提供了用于科里奥利质量流量计的检测方法,用以解决现有技术中在同一个测量管上安装多组振动检测单元存在的对测量精度造成不利影响的问题。Embodiments of the present invention provide a detection method for a Coriolis mass flowmeter, so as to solve the problem of adversely affecting measurement accuracy existing in the prior art when multiple groups of vibration detection units are installed on the same measurement tube.
一方面,本发明实施例提供了用于科里奥利质量流量计的检测方法,包括:In one aspect, an embodiment of the present invention provides a detection method for a Coriolis mass flowmeter, including:
采集测量管入口端和出口端的振动信号,其中测量管的数量为至少两个,每个测量管的入口端和出口端分别设置有至少一个振动检测单元;Collecting vibration signals at the inlet end and the outlet end of the measurement tube, wherein the number of measurement tubes is at least two, and at least one vibration detection unit is respectively provided at the inlet end and the outlet end of each measurement tube;
根据采集到的测量管入口端和出口端的振动信号确定至少两个质量流量数据,确定至少两个质量流量数据的差值是否在设定的误差范围内;Determine at least two mass flow data according to the collected vibration signals at the inlet end and the outlet end of the measuring tube, and determine whether the difference between the at least two mass flow data is within the set error range;
如果至少两个质量流量数据的差值不在设定的误差范围内,则确定科里奥利质量流量计存在故障。If the difference of at least two mass flow data is not within the set error range, it is determined that the Coriolis mass flow meter is faulty.
在一种可能的实现方式中,在确定至少两个质量流量数据时,根据同一个测量管入口端和出口端的振动信号确定流过测量管的质量流量。In a possible implementation manner, when at least two pieces of mass flow data are determined, the mass flow rate flowing through the measuring tube is determined according to the vibration signals at the inlet end and the outlet end of the same measuring tube.
在一种可能的实现方式中,在确定至少两个质量流量数据时,每个测量管的入口端和出口端分别设置有两个振动检测单元,根据同一个测量管入口端和出口端的振动信号确定两个质量流量数据,对两个质量流量数据取平均值后,再与根据其他测量管的振动信号确定的质量流量数据平均值确定差值。In a possible implementation manner, when at least two mass flow data are determined, two vibration detection units are respectively provided at the inlet end and the outlet end of each measuring tube, according to the vibration signals at the inlet end and the outlet end of the same measuring tube Determine the two mass flow data, take the average value of the two mass flow data, and then determine the difference with the average value of the mass flow data determined according to the vibration signals of other measuring tubes.
在一种可能的实现方式中,在确定至少两个质量流量数据时,根据一个测量管入口端的振动信号和另一个测量管出口端的振动信号确定对应的质量流量。In a possible implementation manner, when the at least two mass flow data are determined, the corresponding mass flow is determined according to the vibration signal at the inlet end of one measuring tube and the vibration signal at the outlet end of the other measuring tube.
在一种可能的实现方式中,在确定至少两个质量流量数据时,每个测量管的入口端和出口端分别设置有两个振动检测单元,根据一个测量管入口端的振动信号和另一个测量管出口端的振动信号确定两个质量流量数据,对两个质量流量数据取平均值后,再与根据剩余两个质量流量数据确定的平均值确定的质量流量数据平均值确定差值。In a possible implementation manner, when at least two mass flow data are determined, two vibration detection units are respectively provided at the inlet end and the outlet end of each measuring tube, according to the vibration signal at the inlet end of one measuring tube and the other measuring The vibration signal at the outlet end of the pipe determines two mass flow data, and after averaging the two mass flow data, the difference is determined with the average mass flow data determined according to the average determined by the remaining two mass flow data.
在一种可能的实现方式中,至少两个测量管同时工作时,采集测量管入口端和出口端的振动信号的工作同时进行。In a possible implementation manner, when at least two measuring tubes work simultaneously, the work of collecting vibration signals at the inlet end and the outlet end of the measuring tubes is performed simultaneously.
在一种可能的实现方式中,至少两个测量管依次工作时,当测量管处在工作状态时再采集入口端和出口端的振动信号。In a possible implementation manner, when at least two measuring tubes work in sequence, the vibration signals at the inlet end and the outlet end are collected when the measuring tubes are in a working state.
本发明中的用于科里奥利质量流量计的检测方法,具有以下优点:The detection method for Coriolis mass flowmeter in the present invention has the following advantages:
将测量管的数量设置为至少两个,通过对这至少两个测量管的振动信号的采集以及处理确定对应的质量流量,克服了现有技术中依赖同一个测量管的弊端,提高了质量流量测量结果的精度。The number of measuring tubes is set to at least two, and the corresponding mass flow rate is determined by collecting and processing the vibration signals of the at least two measuring tubes, which overcomes the disadvantage of relying on the same measuring tube in the prior art and improves the mass flow rate. The accuracy of the measurement results.
附图说明Description of drawings
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to explain the embodiments of the present invention or the technical solutions in the prior art more clearly, the following briefly introduces the accompanying drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description are only These are some embodiments of the present invention. For those of ordinary skill in the art, other drawings can also be obtained according to these drawings without creative efforts.
图1为本发明实施例提供的用于科里奥利质量流量计的检测方法的流程图;1 is a flowchart of a detection method for a Coriolis mass flowmeter provided by an embodiment of the present invention;
图2为本发明实施例提供的用于科里奥利质量流量计的检测系统的结构示意图;2 is a schematic structural diagram of a detection system for a Coriolis mass flowmeter provided by an embodiment of the present invention;
图3为本发明实施例提供的主管道内部的结构示意图。FIG. 3 is a schematic structural diagram of the interior of a main pipeline provided by an embodiment of the present invention.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
图1为本发明实施例提供的用于科里奥利质量流量计的检测方法的流程图。本发明实施例提供了用于科里奥利质量流量计的检测方法,该方法包括:FIG. 1 is a flowchart of a detection method for a Coriolis mass flowmeter provided by an embodiment of the present invention. An embodiment of the present invention provides a detection method for a Coriolis mass flowmeter, the method comprising:
S100、采集测量管300入口端和出口端的振动信号,其中测量管300的数量为至少两个,每个测量管300的入口端和出口端分别设置有至少一个振动检测单元。S100. Collect vibration signals at the inlet end and the outlet end of the
示例性地,测量管300的两端分别连接在主管道200上,而主管道200和测量管300的连接处则设置有稳定块100,起到保护主管道200和测量管300连接处的作用。主管道200中流过的介质被分配至至少两个测量管300中,且每个测量管300中的质量流量大致相当。Exemplarily, both ends of the
在本发明的实施例中,测量管300为弧形管,振动检测单元均设置在弧形管的内侧,且入口端和出口端的振动检测单元均对称设置在测量管300的中轴线两侧。当入口端和出口端的振动检测单元的数量均为两个或以上的数量时,则入口端的一个振动检测单元和出口端的一个振动检测单元为一组,一组中的两个振动检测单元分别位于测量管300内侧的两个对称位置。In the embodiment of the present invention, the
S110、根据采集到的测量管300入口端和出口端的振动信号确定至少两个质量流量数据,确定至少两个质量流量数据的差值是否在设定的误差范围内。S110. Determine at least two mass flow data according to the collected vibration signals at the inlet end and the outlet end of the
示例性地,流体介质在测量管300中流动时,在振动单元的驱动下测量管300整体处在振动状态,而在流体介质的影响下测量管300的入口端和出口端的振动情况并不完全相同。具体来说是在振动相位上存在差别,这个差别的大小与流过测量管300的质量流量成正比,因此根据测量管300的入口端和出口端的振动信号的相位差即可直接确定对应的质量流量数据。Exemplarily, when the fluid medium flows in the
S120、如果至少两个质量流量数据的差值不在设定的误差范围内,则确定科里奥利质量流量计存在故障。S120. If the difference between at least two mass flow data is not within the set error range, determine that the Coriolis mass flowmeter is faulty.
示例性地,由于多个测量管300的物理参数,包括弧度、厚度等并不会完全一样,因此即使流过相同的质量流量,根据不同测量管300的振动信号确定的质量流量也不会完全相同,或多或少存在大于零的差值,只要这个差值在可接受的范围内,即设定的误差范围,则可以确定科里奥利质量流量计处在正常状态。上述的设定误差范围可以为具体的质量流量差值,也可以为百分比。Exemplarily, since the physical parameters of the plurality of
在本发明的实施例中,同一个科里奥利质量流量计中的多个测量管300分别单独工作,因此这多个测量管300同时发生故障的可能性非常小,只要其中一个测量管300处在正常的工作状态,就可以以此测量管300确定的质量流量作为基准,判断其他测量管300的工作状态是否正常。如果根据多个测量管300的振动信号确定的质量流量之间的差值过大,说明至少有一个测量管300发生了故障,此时可以通过报警装置发出报警信息,提醒维护人员对该科里奥利质量流量计进行进一步检查。In the embodiment of the present invention, the
在一种可能的实施例中,在确定至少两个质量流量数据时,根据同一个测量管300入口端和出口端的振动信号确定流过测量管300的质量流量。In a possible embodiment, when at least two pieces of mass flow data are determined, the mass flow through the
示例性地,在根据同一个测量管300入口端和出口端的振动信号确定质量流量时,需要采用同一组中的两个振动检测单元采集到的振动信号。如果测量管300的入口端和出口端均只设置了一个振动检测单元,则根据这两个振动检测单元采集的振动信号确定对应的质量流量。Exemplarily, when the mass flow rate is determined according to the vibration signals at the inlet end and the outlet end of the
而当每个测量管300的入口端和出口端分别设置有两个振动检测单元时,根据同一个测量管300入口端和出口端的振动信号确定两个质量流量数据,对两个质量流量数据取平均值后,再与根据其他测量管300的振动信号确定的质量流量数据平均值确定差值。例如,一个测量管300上沿介质流动方向依次设置有振动检测单元I、振动检测单元II、振动检测单元III和振动检测单元IV,其中振动检测单元I和振动检测单元II位于测量管300的入口端,振动检测单元III和振动检测单元IV位于测量管300的出口端。同时,振动检测单元I和振动检测单元IV为一组,对称处在测量管300的中轴线两侧,振动检测单元II和振动检测单元III为一组,也对称处在测量管300的中轴线两侧。确定质量流量时,根据振动检测单元I和振动检测单元IV采集得到的振动信号确定质量流量数据I,然后根据振动检测单元II和振动检测单元III采集得到的振动信号确定质量流量数据II,求取质量流量数据I和质量流量数据II的平均值作为一个测量管300中流过的介质的质量流量数据。采用同样的方法可以确定其他测量管300中流过的介质的质量流量数据。When two vibration detection units are respectively provided at the inlet end and the outlet end of each measuring
在一种可能的实施例中,在确定至少两个质量流量数据时,根据一个测量管300入口端的振动信号和另一个测量管300出口端的振动信号确定对应的质量流量。In a possible embodiment, when the at least two mass flow data are determined, the corresponding mass flow is determined according to the vibration signal at the inlet end of one measuring
示例性地,在上述通过同一个测量管300的振动信号确定质量流量时,难免会带入测量管300本身的误差数据,因此本实施例将两个测量管300的对应位置的振动检测单元作为一组,根据一组中的两个振动检测单元采集得到的振动信号确定相应的质量流量,采用这种方式可以将多个测量管300的信息综合在一起,避免引入固定的误差数据。如果每个测量管300的入口端和出口端均只设置了一个振动检测单元,则根据一个测量管300的入口端的振动信号和另一个测量管300的出口端的振动信号确定对应的质量流量。Exemplarily, when the mass flow rate is determined by the vibration signal of the
当每个测量管300的入口端和出口端分别设置有两个振动检测单元时,根据一个测量管300入口端的振动信号和另一个测量管300出口端的振动信号确定两个质量流量数据,对两个质量流量数据取平均值后,再与根据其他测量管300的振动信号确定的质量流量数据平均值确定差值。例如,一个测量管300上沿介质流动方向依次设置有振动检测单元I、振动检测单元II、振动检测单元III和振动检测单元IV,其中振动检测单元I和振动检测单元II位于测量管300的入口端,振动检测单元III和振动检测单元IV位于测量管300的出口端。另一个测量管300上沿介质流动方向依次设置有振动检测单元V、振动检测单元VI、振动检测单元VII和振动检测单元VIII,其中振动检测单元V和振动检测单元VI位于测量管300的入口端,振动检测单元VII和振动检测单元VIII位于测量管300的出口端。在本实施例中,振动检测单元I和振动检测单元VIII、振动检测单元II和振动检测单元VII、振动检测单元III和振动检测单元VI、振动检测单元IV和振动检测单元V分别为一组。When two vibration detection units are respectively provided at the inlet end and the outlet end of each measuring
确定质量流量时,根据振动检测单元I和振动检测单元VIII采集得到的振动信号确定质量流量数据I,然后根据振动检测单元II和振动检测单元VII采集得到的振动信号确定质量流量数据II,接着根据振动检测单元III和振动检测单元VI采集得到的振动信号确定质量流量数据III,最后根据振动检测单元IV和振动检测单元V采集得到的振动信号确定质量流量数据IV,求取质量流量数据I和质量流量数据II的平均值,以及质量流量数据III和质量流量数据IV的平均值。该根据该两个平均即可确定质量流量数据的差值。When determining mass flow, determine mass flow data I according to the vibration signal collected by vibration detection unit I and vibration detection unit VIII, then determine mass flow data II according to the vibration signal collected by vibration detection unit II and vibration detection unit VII, then according to The vibration signal that vibration detection unit III and vibration detection unit VI collect determines mass flow data III, finally determine mass flow data IV according to the vibration signal collected by vibration detection unit IV and vibration detection unit V, obtain mass flow data I and quality The average of flow data II, and the average of mass flow data III and mass flow data IV. The difference value of the mass flow data can be determined according to the two averages.
在一种可能的实施例中,至少两个测量管300同时工作时,采集测量管300入口端和出口端的振动信号的工作同时进行。In a possible embodiment, when at least two measuring
示例性地,主管道200上靠近测量管300入口端的一侧设置有流向切换装置,如图3所示。该装置包括驱动单元210和导流板230,主管道200内部设置有分流板220,该分流板220将流过主管道200的介质分为多个支流,支流的数量与测量管300的数量相同,每个支流均一一对应的流入一个测量管300中。导流板230转动设置在分流板220的末端,该导流板230在驱动单元210的驱动下转动,以改变介质流入测量管300的状态。Exemplarily, a flow direction switching device is provided on the side of the
在本发明的实施例中,驱动单元210为伺服电机,其控制导流板230的切换状态为三个,其中两个状态下导流板230的末端抵持在主管道200的相对两侧面上,使介质流入不同的两个测量管300,在这两个状态下,测量管300处在依次工作的状态下,即同时只有一个测量管300处在工作状态下。剩余一个状态下导流板230与介质的流向平行,因此介质可以同时流入两个测量管300中,在该状态下,测量管300即处在同时工作状态。In the embodiment of the present invention, the driving
当多个测量管300同时工作时,可直接采用上述方法诊断科里奥利质量流量计是否发生故障。而当多个测量管300依次工作时,可以将每个测量管300采集得到的振动信号存储起来,待每个测量管300都工作一次后,再进行科里奥利质量流量计的故障检测工作。When a plurality of measuring
尽管已描述了本发明的优选实施例,但本领域内的技术人员一旦得知了基本创造性概念,则可对这些实施例作出另外的变更和修改。所以,所附权利要求意欲解释为包括优选实施例以及落入本发明范围的所有变更和修改。Although preferred embodiments of the present invention have been described, additional changes and modifications to these embodiments may occur to those skilled in the art once the basic inventive concepts are known. Therefore, the appended claims are intended to be construed to include the preferred embodiment and all changes and modifications that fall within the scope of the present invention.
显然,本领域的技术人员可以对本发明进行各种改动和变型而不脱离本发明的精神和范围。这样,倘若本发明的这些修改和变型属于本发明权利要求及其等同技术的范围之内,则本发明也意图包含这些改动和变型在内。It will be apparent to those skilled in the art that various modifications and variations can be made in the present invention without departing from the spirit and scope of the invention. Thus, provided that these modifications and variations of the present invention fall within the scope of the claims of the present invention and their equivalents, the present invention is also intended to include these modifications and variations.
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