CN114881056A - Electric energy meter boxing detection method - Google Patents
Electric energy meter boxing detection method Download PDFInfo
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- CN114881056A CN114881056A CN202210365245.9A CN202210365245A CN114881056A CN 114881056 A CN114881056 A CN 114881056A CN 202210365245 A CN202210365245 A CN 202210365245A CN 114881056 A CN114881056 A CN 114881056A
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- electric energy
- energy meter
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- boxing
- packaging box
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- 238000001514 detection method Methods 0.000 title claims abstract description 12
- 238000012856 packing Methods 0.000 claims abstract description 32
- 238000004806 packaging method and process Methods 0.000 claims abstract description 29
- 238000000034 method Methods 0.000 claims description 16
- 238000007689 inspection Methods 0.000 abstract description 8
- 238000002360 preparation method Methods 0.000 abstract description 2
- 230000001174 ascending effect Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000011835 investigation Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
Classifications
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06K—GRAPHICAL DATA READING; PRESENTATION OF DATA; RECORD CARRIERS; HANDLING RECORD CARRIERS
- G06K7/00—Methods or arrangements for sensing record carriers, e.g. for reading patterns
- G06K7/10—Methods or arrangements for sensing record carriers, e.g. for reading patterns by electromagnetic radiation, e.g. optical sensing; by corpuscular radiation
- G06K7/10009—Methods or arrangements for sensing record carriers, e.g. for reading patterns by electromagnetic radiation, e.g. optical sensing; by corpuscular radiation sensing by radiation using wavelengths larger than 0.1 mm, e.g. radio-waves or microwaves
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B61/00—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages
- B65B61/02—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for perforating, scoring, slitting, or applying code or date marks on material prior to packaging
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- Engineering & Computer Science (AREA)
- Health & Medical Sciences (AREA)
- Toxicology (AREA)
- Physics & Mathematics (AREA)
- Electromagnetism (AREA)
- General Health & Medical Sciences (AREA)
- Artificial Intelligence (AREA)
- Computer Vision & Pattern Recognition (AREA)
- General Physics & Mathematics (AREA)
- Theoretical Computer Science (AREA)
- Mechanical Engineering (AREA)
- Secondary Cells (AREA)
Abstract
The invention discloses an electric energy meter boxing detection method which comprises a preparation stage before boxing and an inspection execution stage after boxing. Before boxing, an electronic tag is pasted on the electric energy meter, and data corresponding to the electronic tag comprises the serial number of the electric energy meter; the numbering mode of the electric energy meter is sequential numbering. After each packing box is packed, the following steps are respectively executed: step 1, reading data corresponding to electronic tags of all electric energy meters in a current packaging box by using tag reading equipment; step 2, identifying the number of the electric energy meter; step 3, numbering and removing duplication; step 4, finding the minimum number and the maximum number; step 5, judging whether the quantity of the electric energy meters in the current packaging box is complete or not and whether the serial numbers are continuous or not; and 6, judging whether the corresponding relation between the electric energy meter and the packaging box is correct or not. The invention automatically judges whether the problems of neglected loading and wrong loading exist or not by identifying the data of the electronic tag, quickly obtains the inspection result, gives a prompt, and has the advantages of high accuracy, high inspection speed and the like.
Description
Technical Field
The invention relates to a method for detecting in the process of packing an electric energy meter.
Background
When the electric energy meters are packed into boxes, one batch of electric energy meters need to be placed in a plurality of packing boxes in sequence. Each electric energy meter is provided with a corresponding packing box, and the same number of electric energy meters are loaded in each packing box.
The boxing process comprises the following steps: the electric energy meter is provided with a serial number, the packing box is provided with a box number, an operator determines the serial number corresponding to the box number according to the box label on the packing box, searches the corresponding electric energy meter according to the serial number and puts the electric energy meter into the packing box.
However, problems such as mixed loading and neglected loading are easy to occur in the actual boxing process. In order to ensure that the corresponding relation between the packaging box and the electric energy meter is correct, an operator needs to check the meters in the box one by one according to the meter-box corresponding relation, the checking process is very complicated, and the efficiency is low.
Disclosure of Invention
The invention provides a detection method for electric energy meter boxing, which aims to: the efficiency of inspection work after the vanning is improved, find fast that loads in mixture, neglected loading problem.
The technical scheme of the invention is as follows:
a method for detecting the electric energy meter boxing comprises the following steps:
before boxing, an electronic tag is pasted on the electric energy meter, and data corresponding to the electronic tag comprises the serial number of the electric energy meter; the numbering mode of the electric energy meter is sequential numbering;
after each packing box is packed, the following steps are respectively executed:
step 1, reading data corresponding to electronic tags of all electric energy meters in a current packing box by using tag reading equipment, and sending the electronic tag data to an electronic computing device;
step 2, the electronic computing device identifies the serial number of the electric energy meter from the electronic tag data;
step 3, the electronic computing device removes the duplicate of the electric energy meter number identified by the current packing box to obtain a number set;
step 4, finding the minimum number and the maximum number in the number set;
step 5, the electronic computing device judges whether the quantity of the electric energy meters in the current packaging box is complete or not and whether the serial numbers are continuous or not; if the product is complete and the serial numbers are continuous, executing the step 6, otherwise, prompting that a boxing error exists;
and 6, calculating the box number of the packing box corresponding to the electric energy meter in the box by the electronic calculation device so as to judge whether the corresponding relation between the electric energy meter and the packing box is correct or not.
As a further improvement of the detection method: in step 5, the specific method for judging whether the quantity of the electric energy meters in the current packaging box is complete and the serial numbers are continuous is as follows: subtracting the minimum number from the maximum number to obtain a difference value, and judging whether the following 2 conditions are met simultaneously:
the difference = that the electric energy meters in the packaging box should be number-1, and the number of the serial numbers = that the electric energy meters in the packaging box should be number;
if the number of the electric energy meters in the current packing box is not less than the preset number, the electric energy meters in the current packing box are completely numbered.
As a further improvement of the detection method: the specific method for calculating the number of the packaging box corresponding to the electric energy meter in the box in the step 6 comprises the following steps:
subtracting the first serial number of the electric energy meters in the batch from the minimum serial number, dividing the difference value obtained by subtracting by the due number of the electric energy meters in the packaging box, if the obtained remainder is 0, the box number calculation result is equal to a quotient +1, and if the remainder is not 0, a boxing error is prompted.
As a further improvement of the detection method: and after the box number calculation result is obtained, notifying field personnel of the box number calculation result in a voice or image display mode so as to judge whether the corresponding relation between the electric energy meter and the packaging box is correct.
As a further improvement of the detection method:
in step 3, the electric energy meter numbers are stored in the array, and the following operations are sequentially executed from the first number: comparing the current number with each number after the number in the array in sequence, and if the numbers are equal, deleting the number after the number which is equal to the number;
and finally, the numbers of the remaining electric energy meters in the array form the number set.
Compared with the prior art, the invention has the following beneficial effects: (1) the method can replace the traditional manual inspection, automatically judge whether the problems of neglected loading and wrong loading exist by identifying the data of the electronic tag, quickly obtain the inspection result, and has the advantages of high accuracy and high inspection speed; (2) the method can automatically remove the duplicate and sequence the identified numbers, and operators can blindly scan the labels when reading the labels without a specific sequence or limiting that each electric energy meter can be read only once, thereby eliminating interference and ensuring that all the numbers of the electric energy meters in the box can be read quickly and comprehensively.
Detailed Description
The technical scheme of the invention is explained in detail in the following:
a method for detecting the packing of electric energy meters comprises a preparation stage before packing and an inspection execution stage after packing.
Before boxing, an electronic tag (such as an RFID tag, and also can be a tag in the form of a two-dimensional code) is attached to the electric energy meter, and the data corresponding to the electronic tag comprises the serial number of the electric energy meter.
In this embodiment, the number of the first electric energy meter in the batch is set to 001, the number of the first packing box is set to 01, and both numbers are sequentially numbered. Meanwhile, 20 electric energy meters are arranged in each packing box. That is, the electric energy meter number range corresponding to the box number 01 is 001-.
And (4) the boxing operation is manually completed, and a boxing worker finds the corresponding electric energy meter according to the corresponding relation between the box number and the electric energy meter number and puts the electric energy meter into the packaging box.
After each packing box is packed, the following checking steps are respectively executed:
step 1, reading data corresponding to electronic tags of all electric energy meters in the current packaging box by using tag reading equipment, and automatically sending the electronic tag data to an electronic computing device by the tag reading equipment.
When reading, the reading can be carried out in any order, and if the reading is not determined to be successful, the reading can be repeated.
And 2, identifying the serial number of the electric energy meter from the electronic tag data by the electronic computing device.
It should be noted that there may be multiple electronic tags on the electric energy meter, and different encoding rules are used for corresponding data on different electronic tags, for example, the encoding rule representing the electric energy meter number is XXX-001, and the encoding rule representing the electric energy meter model is XXX-X-01, etc. The electronic computing device needs to judge whether the data meets a preset electric energy meter numbering rule or not, if not, the label data is not required data and should be discarded.
Assuming that the read data is XXX-001, the electronic computing device can extract the electric energy meter number 001 according to the preset rule.
And 3, the electronic computing device removes the duplicate of the electric energy meter number identified by the current packing box to obtain a number set.
Specifically, the read electric energy meter numbers can be stored in the one-dimensional array, and the following operations are sequentially executed from the first number: and sequentially comparing the current number with the numbers which are positioned behind the number in the array, and deleting the number which is positioned behind the number and is equal to the number if the numbers are equal. And finally, the numbers of the remaining electric energy meters in the array form the number set.
Other duplication removal methods may also be used and are not described herein.
And 4, finding the minimum number and the maximum number in the number set.
Here, the numbers in the number set may be sorted in ascending order to obtain a number sequence, where the first number and the last number in the number sequence are the minimum number and the maximum number. The sorting, although not required, helps to quickly find where the error is if the next step finds a bin error.
And 5, judging whether the quantity of the electric energy meters in the current packaging box is complete and the serial numbers are continuous by the electronic computing device.
The specific judging steps are as follows:
subtracting the minimum number from the maximum number to obtain a difference value, and judging whether the following 2 conditions are met simultaneously:
the difference = that the electric energy meters in the package should be number-1, and the number of the numbers = that the electric energy meters in the package should be number.
If the number of the electric energy meters in the current packaging box is satisfied, the electric energy meters in the current packaging box are complete in number and continuous in serial number. That is, 20 consecutive positive integers are included in the current numbering sequence. At this time, step 6 is executed.
If the condition "difference = should be-1" for the electric energy meters in the package, it indicates that there is a problem with the first or last number, or possibly both.
If the condition 'number of numbers = number of electric energy meters due in the packaging box' is not met, the number of numbers in the current numbering sequence is not 20, and the problem of over-loading or missing-loading (possibly damaging the electronic tag) is inevitable. The problem of no serial number is generally caused by neglected loading or damage of the electronic tag.
No matter which condition is not met, sound or image prompts are given, and a numbering sequence is given, so that the further investigation of workers is facilitated.
And 6, calculating the box number of the packing box corresponding to the electric energy meter in the box by the electronic calculation device so as to judge whether the corresponding relation between the electric energy meter and the packing box is correct or not.
The specific method comprises the following steps:
subtracting the first serial number of the electric energy meter in the batch from the minimum serial number in the serial number sequence, dividing the difference value obtained by subtracting by the due number of the electric energy meters in the packaging box, if the obtained remainder is 0, the box number calculation result is equal to the quotient +1, and if the remainder is not 0, a box packing error is prompted.
Further, after the box number calculation result is obtained, the box number calculation result is notified to field personnel in a voice or image display mode so as to judge whether the corresponding relation between the electric energy meter and the packaging box is correct.
The following examples illustrate:
for example, let the minimum number in the number sequence be 061, the current box number be 04, and the first electric energy meter in the batch be 001. Then 061 + 001=60,60 divided by the nominal number of 20 per box, yields a quotient of 3 and a remainder of 0. At this time, the quotient 3+1=4, that is, the calculation result of the box number is 4, and the staff can determine that the corresponding relationship is correct after comparing the rest box numbers 04.
For another example, assume the numbering sequence of 060,061, … …, 079, for a total of 20 consecutive numbers. The current box number is 04, and the first electric energy meter in the batch is numbered 001. Then 060 001=59, 59 divided by the nominal number of 20 per package would result in a quotient of 2 and a remainder of 9. At this time, the remainder is not 0, and it is described that the first number (minimum number) in the number sequence should not be the number of the first electric energy meter in the packing box, and there is a packing error.
For another example, let the first number in the number sequence be 081, the current box number be 04, and the first electric energy meter in the batch be 001. Then 081-001=80,80 is divided by the nominal number 20 of each packing box to obtain a quotient of 4 and a remainder of 0. At this time, the quotient 4+1=5, that is, the calculation result of the box number is 5, and after the staff compares the rest box numbers 04, the staff finds that the box numbers are not consistent with each other, and can judge that the boxing staff wrongly loads all the electric energy meters of the 05 th box into the 04 th box.
Claims (5)
1. A method for detecting the electric energy meter boxing is characterized by comprising the following steps:
before boxing, an electronic tag is pasted on the electric energy meter, and data corresponding to the electronic tag comprises the serial number of the electric energy meter; the numbering mode of the electric energy meter is sequential numbering;
after each packing box is packed, the following steps are respectively executed:
step 1, reading data corresponding to electronic tags of all electric energy meters in a current packaging box by using tag reading equipment, and sending the electronic tag data to an electronic computing device;
step 2, the electronic computing device identifies the serial number of the electric energy meter from the electronic tag data;
step 3, the electronic computing device removes the duplicate of the electric energy meter number identified by the current packing box to obtain a number set;
step 4, finding the minimum number and the maximum number in the number set;
step 5, the electronic computing device judges whether the quantity of the electric energy meters in the current packaging box is complete or not and whether the serial numbers are continuous or not; if the product is complete and the serial numbers are continuous, executing the step 6, otherwise, prompting that a boxing error exists;
and 6, calculating the box number of the packing box corresponding to the electric energy meter in the box by the electronic calculation device so as to judge whether the corresponding relation between the electric energy meter and the packing box is correct or not.
2. The electric energy meter boxing detection method as set forth in claim 1, wherein: in step 5, the specific method for judging whether the quantity of the electric energy meters in the current packaging box is complete and the serial numbers are continuous is as follows: subtracting the minimum number from the maximum number to obtain a difference value, and judging whether the following 2 conditions are met simultaneously:
the difference = that the electric energy meters in the packaging box should be number-1, and the number of the serial numbers = that the electric energy meters in the packaging box should be number;
if the number of the electric energy meters in the current packaging box is satisfied, the electric energy meters in the current packaging box are complete in number and continuous in serial number.
3. The electric energy meter boxing detection method of claim 1, wherein: the specific method for calculating the number of the packaging box corresponding to the electric energy meter in the box in the step 6 comprises the following steps:
subtracting the first serial number of the electric energy meters in the batch from the minimum serial number, dividing the difference value obtained by subtracting by the due number of the electric energy meters in the packaging box, if the obtained remainder is 0, the box number calculation result is equal to a quotient +1, and if the remainder is not 0, a boxing error is prompted.
4. The electric energy meter boxing detection method as set forth in claim 3, wherein: and after the box number calculation result is obtained, notifying field personnel of the box number calculation result in a voice or image display mode so as to judge whether the corresponding relation between the electric energy meter and the packaging box is correct.
5. The electric energy meter boxing detection method as recited in any one of claims 1 to 4, wherein:
in step 3, the electric energy meter numbers are stored in the array, and the following operations are sequentially executed from the first number: comparing the current number with each number after the number in the array in sequence, and if the numbers are equal, deleting the number after the number which is equal to the number;
and finally, the numbers of the remaining electric energy meters in the array form the number set.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210365245.9A CN114881056A (en) | 2022-04-08 | 2022-04-08 | Electric energy meter boxing detection method |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202210365245.9A CN114881056A (en) | 2022-04-08 | 2022-04-08 | Electric energy meter boxing detection method |
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| CN114881056A true CN114881056A (en) | 2022-08-09 |
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| CN202210365245.9A Pending CN114881056A (en) | 2022-04-08 | 2022-04-08 | Electric energy meter boxing detection method |
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| CN110697164A (en) * | 2019-10-08 | 2020-01-17 | 南通大学 | Boxing system and method for automobile wire harness assembly |
| CN113421078A (en) * | 2020-04-29 | 2021-09-21 | 阿里巴巴集团控股有限公司 | Logistics object processing method, device and system and electronic equipment |
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2022
- 2022-04-08 CN CN202210365245.9A patent/CN114881056A/en active Pending
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|---|---|---|---|---|
| CN101057251A (en) * | 2004-09-10 | 2007-10-17 | 海-科产品公司 | Radio frequency identification (RFID) system for manufacturing, distribution and retailing of keys |
| JP2007226732A (en) * | 2006-02-27 | 2007-09-06 | Toppan Printing Co Ltd | Serial number check method |
| CN101410312A (en) * | 2006-03-30 | 2009-04-15 | 日本电气株式会社 | Article control system and article control method |
| JP2008230827A (en) * | 2007-03-23 | 2008-10-02 | Toray Ind Inc | Product packing management system and product acceptance inspection system |
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Application publication date: 20220809 |
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