CN114858858A - Automatic high accuracy frost point appearance of calibration - Google Patents
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Abstract
Description
技术领域technical field
本发明涉及霜点仪技术领域,具体为一种自动校准的高精度霜点仪。The invention relates to the technical field of frost point instruments, in particular to an automatic calibration high-precision frost point instrument.
背景技术Background technique
空气湿度在工业生产和存储等方面是非常重要的参数,精密露点仪是一种常见的湿度计量测试设备,主要应用于气体制备、干燥工业、气象、食品工业等领域。近年来,湿度控制的研究受到越来越多的关注,因此,精密露点仪量值的准确可靠对于保证农业和工业生产具有重要意义。Air humidity is a very important parameter in industrial production and storage. Precision dew point meter is a common humidity measurement and testing equipment, which is mainly used in gas preparation, drying industry, meteorology, food industry and other fields. In recent years, the research of humidity control has received more and more attention. Therefore, the accurate and reliable value of the precision dew point meter is of great significance to ensure agricultural and industrial production.
目前有些精密露点仪存在霜点/露点计算相对湿度混淆的问题,因此,该技术方案提供了一种自动校准的高精度霜点仪来解决现有技术中所存在的这一问题。At present, some precision dew point meters have the problem of confusion between frost point and dew point calculation relative humidity. Therefore, this technical solution provides an automatic calibration high precision frost point meter to solve this problem in the prior art.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于提供一种可以对相对湿度测量、不同压力下露点温度的修正计算,计算的精度高,检测速度快的自动校准的高精度霜点仪,以解决上述背景技术中提出的问题。The purpose of the present invention is to provide a high-precision frost point meter that can measure relative humidity and correct dew point temperature under different pressures, with high calculation accuracy and fast detection speed. .
为实现上述目的,本发明提供如下技术方案:一种自动校准的高精度霜点仪,包括高精度霜点仪本体,所述高精度霜点仪本体的底部设有热电制冷器,热电制冷器的上方中央设有温度传感器,所述温度传感器的外部设有镜面壳体,镜面壳体的顶部设有镜面,所述镜面与镜面壳体为一体结构,所述镜面的上表面设有信号发射器、信号接收器;In order to achieve the above purpose, the present invention provides the following technical solutions: an automatic calibration high-precision frost point meter, comprising a high-precision frost point meter body, the bottom of the high-precision frost point meter body is provided with a thermoelectric refrigerator, and the thermoelectric refrigerator A temperature sensor is arranged in the upper center of the temperature sensor, a mirror surface is arranged on the outside of the temperature sensor, and a mirror surface is arranged on the top of the mirror surface housing. device, signal receiver;
所述热电制冷器的上方外侧设有露点测量室,露点测量室与热电制冷器之间固定连接。A dew point measurement chamber is arranged on the upper and outer sides of the thermoelectric refrigerator, and the dew point measurement chamber is fixedly connected with the thermoelectric refrigerator.
优选的,所述露点测量室的内侧顶部中央设有图像分析装置,所述露点测量室的左侧侧壁设有进气端口,露点测量室的右侧侧壁上设有出气端口,所述进气端口、出气端口设置于同一水平高度。Preferably, an image analysis device is provided in the center of the inner top of the dew point measurement chamber, an air inlet port is provided on the left side wall of the dew point measurement chamber, and an air outlet port is provided on the right side wall of the dew point measurement chamber. The inlet port and the outlet port are arranged at the same level.
优选的,所述高精度霜点仪本体用作相对湿度标准器时,如果直接使用其相对湿度显示值,则该显示值应与仪器采集的露点和温度值计算得到的相对湿度值相差不超过±0.1%。Preferably, when the high-precision frost point instrument body is used as a relative humidity standard, if its relative humidity display value is directly used, the displayed value should be no more than the relative humidity value calculated from the dew point and temperature values collected by the instrument. ±0.1%.
优选的,所述高精度霜点仪本体的测量时环境温度应在15℃~30℃之间,且相对恒定,所述露点测量室和采样管路系统所处的环境温度高于待测气体的露/霜点温度5℃以上,测量时的露点温度高于环境温度时,所有测量管路处于加热状态,使管路温度高于露点温度5℃~10℃。Preferably, the ambient temperature of the high-precision frost point meter body should be between 15°C and 30°C and relatively constant, and the ambient temperature of the dew point measurement chamber and the sampling pipeline system is higher than the gas to be measured. When the dew/frost point temperature is above 5℃, when the dew point temperature during measurement is higher than the ambient temperature, all the measuring pipelines are in the heating state, so that the pipeline temperature is 5℃~10℃ higher than the dew point temperature.
优选的,所述高精度霜点仪本体上设有计量标准器,计量标准器包括一级计量标准器、二级计量标准器;Preferably, a measurement standard is provided on the body of the high-precision frost point instrument, and the measurement standard includes a primary measurement standard and a secondary measurement standard;
一级计量标准器上基准湿度发生器上露点测量范围为D.06+~0.06-,基准湿度发生器的技术要求露点:U/MPEV≤1/3The dew point measurement range of the reference humidity generator on the first-level measurement standard is D.06+~0.06-, the technical requirements of the reference humidity generator dew point: U/MPEV≤1/3
所述重量湿度计测量范围为-30℃~+25℃,重量湿度计的混合比范围为Um≤0.31%;The measurement range of the gravimetric hygrometer is -30°C to +25°C, and the mixing ratio range of the gravimetric hygrometer is Um≤0.31%;
二级计量标准器上一级标准湿度发生器的露点测量范围为-90℃~+90℃,一级或露点范围为U/MPEV≤1/3;The dew point measurement range of the upper-level standard humidity generator of the second-level metering standard is -90℃~+90℃, and the first-level or dew point range is U/MPEV≤1/3;
二级计量标准器上一级精密露点仪的露点测量范围为0.06+~0.06-,一级或露点范围为U/MPEV≤1/3。The dew point measurement range of the first-level precision dew point meter on the second-level measurement standard is 0.06+~0.06-, and the first-level or dew point range is U/MPEV≤1/3.
优选的,所述高精度霜点仪本体上一级计量标准器的湿度发生器露点发生范围为-90℃~+90℃,湿度发生器的露点波动度不超过士0.05℃/30min;Preferably, the dew point generation range of the humidity generator of the first-level measurement standard on the body of the high-precision frost point instrument is -90°C to +90°C, and the dew point fluctuation of the humidity generator does not exceed ±0.05°C/30min;
二级计量标准器的湿度发生器露点发生范围为-90℃~+90℃,湿度发生器的露点波动度不超过士0.10℃/30min。The dew point generation range of the humidity generator of the secondary metering standard is -90℃~+90℃, and the dew point fluctuation of the humidity generator does not exceed ±0.10℃/30min.
优选的,所述高精度霜点仪本体对每一检定点取平均值,被检露点仪的示值平均值与标准器平均值之差称为该被检露点仪的示值误差,按式(1)计算;Preferably, the body of the high-precision frost point meter takes the average value of each verification point, and the difference between the average value of the displayed value of the tested dew point meter and the average value of the standard device is called the displayed value error of the tested dew point meter, according to the formula (1) calculation;
ΔTd=Td-T′d (1)ΔT d =T d -T' d (1)
式中:ΔTd为被检露点仪的示值误差,℃;In the formula: ΔT d is the indication error of the dew point meter to be inspected, °C;
Td为被检露点仪的示值平均值,℃;T d is the average value of the dew point meter to be inspected, ℃;
T′d为标准器露点平均值,℃;T' d is the average dew point of the standard device, °C;
对每一检定点,将被检露点仪记录6次的露点示值T1,按式(2)计算示值的实验标准偏差作为其重复性。For each verification point, the dew point indication value T1 recorded by the dew point meter to be inspected for 6 times is recorded, and the experimental standard deviation of the indication value is calculated according to formula (2) as its repeatability.
式中:S为示值的实验标准偏差,℃;In the formula: S is the experimental standard deviation of the indicated value, ℃;
Td为被检露点仪的示值平均值,℃;T d is the average value of the dew point meter to be inspected, ℃;
n为重复测量次数,此处n=6。n is the number of repeated measurements, where n=6.
优选的,所述高精度霜点仪本体进行相对湿度测量的计算的时候根据相对湿度定义,露点仪的相对湿度可按式:Preferably, the relative humidity is defined according to the definition of relative humidity when the high-precision frost point meter body performs the calculation of the relative humidity measurement, and the relative humidity of the dew point meter can be calculated according to the formula:
式中:where:
Hs-为被测气体相对湿度;H s - is the relative humidity of the measured gas;
f-为被测气体增值系数,为被测气体温度与压力的函数;f- is the value-added coefficient of the measured gas, which is a function of the temperature and pressure of the measured gas;
Td-为被测气体露点温度,℃;T d - is the dew point temperature of the measured gas, °C;
Ts-为被测气体温度,℃;T s - is the temperature of the gas to be measured, °C;
P-为被测气体压力,Pa;P- is the measured gas pressure, Pa;
es(Td)为露点温度T。对应的纯水平面或冰平面饱和水蒸气压,Pa; es (T d ) is the dew point temperature T. Corresponding pure water or ice plane saturated water vapor pressure, Pa;
es(Ts)为温度T,对应的纯水平面或冰平面饱和水蒸气压,Pa。 es (T s ) is the temperature T, corresponding to the saturated water vapor pressure of the pure water plane or ice plane, Pa.
优选的,所述高精度霜点仪本体在不产生相变条件下,湿气从压力p′状态变到压力p状态,露点从T′变到Ta,不同压力下的露点可按公式(B.1)计算:Preferably, under the condition that the high-precision frost point meter body does not undergo phase change, the moisture changes from the pressure p' state to the pressure p state, and the dew point changes from T' to Ta, and the dew point under different pressures can be determined according to the formula (B .1) Calculate:
式中:f-被测气体增值系数,为被测气体温度与压力的函数;In the formula: f - the value-added coefficient of the measured gas, which is a function of the temperature and pressure of the measured gas;
Td-压力p状态下被测气体露点温度,℃;T d - the dew point temperature of the gas to be measured under the state of pressure p, °C;
T′d-压力p′状态下被测气体露点温度,℃;T' d - the dew point temperature of the gas to be measured under the state of pressure p', °C;
p-被测气体终态压力,Pa;p - final pressure of the gas to be measured, Pa;
p′-被测气体初态压力,Pa;p'-initial pressure of the gas to be measured, Pa;
es(Td)-露点温度T。对应的纯水平面或冰平面饱和水蒸气压,Pa; es (T d ) - dew point temperature T. Corresponding pure water or ice plane saturated water vapor pressure, Pa;
es(T′d)-露点温度T。对应的纯水平面或冰平面饱和水蒸气压,Pa。 es (T' d ) - dew point temperature T. Corresponding pure water or ice plane saturated water vapor pressure, Pa.
通过测量被测气体初态压力,终态压力以及被测气体的初始露点,由式(B.1)可以得到es(Td)值,查饱和水蒸气压力表得到终态压力p状态下露点值T。By measuring the initial pressure of the measured gas, the final pressure and the initial dew point of the measured gas, the value of es (T d ) can be obtained from the formula (B.1), and the final pressure p can be obtained by checking the saturated water vapor pressure gauge. Dew point value T.
优选的,一种自动校准的高精度霜点仪的测量方法包括以下步骤:Preferably, a measurement method for an automatically calibrated high-precision frost point meter comprises the following steps:
步骤一、由湿度发生器产生设定露点温度的样气,分为几股分别接入精密露点仪露点温度传感器,恒温槽温度为20.00℃;
步骤二、精密露点仪的温度传感器和标准铂电阻温度计均插入恒温槽中;
步骤三、湿度发生器和恒温槽稳定后,分别读取标准精密露点仪、被检精密露点仪的霜/露点温度示值、温度示值和相对湿度值。Step 3: After the humidity generator and the constant temperature tank are stable, read the frost/dew point temperature indication, temperature indication and relative humidity value of the standard precision dew point meter and the tested precision dew point meter respectively.
与现有技术相比,本发明的有益效果是:Compared with the prior art, the beneficial effects of the present invention are:
(1)露点仪具有相对湿度显示功能时,除需要进行露点示值误差检定外,还需将露点仪的温度探头置于恒温环境中,分别记录露点仪的露点温度、环境温度和相对湿度示值,并计算相对湿度值,露点仪相对湿度显示值与计算值之差应不超过士0.1%,大大提高检测的精度;(1) When the dew point meter has the relative humidity display function, in addition to the dew point indication error verification, it is also necessary to place the temperature probe of the dew point meter in a constant temperature environment, and record the dew point temperature, ambient temperature and relative humidity of the dew point meter respectively. value, and calculate the relative humidity value, the difference between the relative humidity display value of the dew point meter and the calculated value should not exceed ± 0.1%, which greatly improves the detection accuracy;
(2)该高精度霜点仪可以对相对湿度测量、不同压力下露点温度的修正计算,计算的精度高,检测的速度快。(2) The high-precision frost point meter can measure relative humidity and correct dew point temperature under different pressures, with high calculation accuracy and fast detection speed.
附图说明Description of drawings
图1为本发明高精度霜点仪本体结构示意图。FIG. 1 is a schematic diagram of the body structure of the high-precision frost point meter of the present invention.
图中:1、高精度霜点仪本体;2、进气端口;3、出气端口;4、铂电阻温度传感器;5、热电制冷器;6、信号发射器;7、信号接收器;8、图像分析装置;9、露点测量室;10、镜面。In the figure: 1. High-precision frost point instrument body; 2. Inlet port; 3. Outlet port; 4. Platinum resistance temperature sensor; 5. Thermoelectric cooler; 6. Signal transmitter; 7. Signal receiver; 8. Image analysis device; 9. Dew point measurement chamber; 10. Mirror surface.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
请参阅图1,本发明提供一种技术方案:一种自动校准的高精度霜点仪,包括高精度霜点仪本体1,高精度霜点仪本体1的底部设有热电制冷器5,热电制冷器5的上方中央设有温度传感器4,温度传感器4的外部设有镜面壳体,镜面壳体的顶部设有镜面10,镜面10与镜面壳体为一体结构,镜面10的上表面设有信号发射器6、信号接收器7。Referring to FIG. 1, the present invention provides a technical solution: an automatic calibration high-precision frost point meter, comprising a high-precision frost
热电制冷器5的上方外侧设有露点测量室9,露点测量室9与热电制冷器5之间固定连接。A dew
露点测量室9的内侧顶部中央设有图像分析装置8,露点测量室9的左侧侧壁设有进气端口2,露点测量室9的右侧侧壁上设有出气端口3,进气端口2、出气端口3设置于同一水平高度。The
高精度霜点仪本体1用作相对湿度标准器时,如果直接使用其相对湿度显示值,则该显示值应与仪器采集的露点和温度值计算得到的相对湿度值相差不超过±0.1%。When the high-precision frost
高精度霜点仪本体1的测量时环境温度应在15℃~30℃之间,且相对恒定,露点测量室9和采样管路系统所处的环境温度高于待测气体的露/霜点温度5℃以上,测量时的露点温度高于环境温度时,所有测量管路处于加热状态,使管路温度高于露点温度5℃~10℃。The ambient temperature of the high-precision frost
高精度霜点仪本体1上设有计量标准器,计量标准器包括一级计量标准器、二级计量标准器,一级计量标准器上基准湿度发生器上露点测量范围为D.06+~0.06-,基准湿度发生器的技术要求露点:U/MPEV≤1/3The
重量湿度计测量范围为-30℃~+25℃,重量湿度计的混合比范围为Um≤0.31%。The measurement range of the gravimetric hygrometer is -30°C to +25°C, and the mixing ratio range of the gravimetric hygrometer is Um≤0.31%.
二级计量标准器上一级标准湿度发生器的露点测量范围为-90℃~+90℃,一级或露点范围为U/MPEV≤1/3,二级计量标准器上一级精密露点仪的露点测量范围为0.06+~0.06-,一级或露点范围为U/MPEV≤1/3。The dew point measurement range of the upper-level standard humidity generator of the second-level measurement standard is -90℃~+90℃, the first-level or dew point range is U/MPEV≤1/3, and the upper-level precision dew point meter of the second-level metering standard The measurement range of the dew point is 0.06+~0.06-, and the first-level or dew point range is U/MPEV≤1/3.
表2计量标准器技术要求Table 2 Technical requirements for measurement standards
高精度霜点仪本体1上一级计量标准器的湿度发生器露点发生范围为-90℃~+90℃,湿度发生器的露点波动度不超过士0.05℃/30min,二级计量标准器的湿度发生器露点发生范围为-90℃~+90℃,湿度发生器的露点波动度不超过士0.10℃/30min。The dew point range of the humidity generator of the upper-level measurement standard of the high-precision frost
湿度发生器的技术要求Technical requirements for humidity generators
高精度霜点仪本体1对每一检定点取平均值,被检露点仪的示值平均值与标准器平均值之差称为该被检露点仪的示值误差,按式1计算;The high-precision frost
ΔTd=Td-T′d ΔT d =T d -T' d
式中:ΔTd为被检露点仪的示值误差,℃;In the formula: ΔT d is the indication error of the dew point meter to be inspected, °C;
Td为被检露点仪的示值平均值,℃;T d is the average value of the dew point meter to be inspected, ℃;
T′d为标准器露点平均值,℃;T' d is the average dew point of the standard device, °C;
对每一检定点,将被检露点仪记录6次的露点示值T1,按式(2)计算示值的实验标准偏差作为其重复性。For each verification point, the dew point indication value T1 recorded by the dew point meter to be inspected for 6 times is recorded, and the experimental standard deviation of the indication value is calculated according to formula (2) as its repeatability.
式中:S为示值的实验标准偏差,℃;In the formula: S is the experimental standard deviation of the indicated value, ℃;
Td为被检露点仪的示值平均值,℃;T d is the average value of the dew point meter to be inspected, ℃;
n为重复测量次数,此处n=6。n is the number of repeated measurements, where n=6.
高精度霜点仪本体(1)进行相对湿度测量的计算的时候根据相对湿度定义,露点仪的相对湿度可按式:When the high-precision frost point meter body (1) calculates the relative humidity measurement, according to the definition of relative humidity, the relative humidity of the dew point meter can be calculated according to the formula:
式中:where:
Hs-为被测气体相对湿度;H s - is the relative humidity of the measured gas;
f-为被测气体增值系数,为被测气体温度与压力的函数;f- is the value-added coefficient of the measured gas, which is a function of the temperature and pressure of the measured gas;
Td-为被测气体露点温度,℃;T d - is the dew point temperature of the measured gas, °C;
Ts-为被测气体温度,℃;T s - is the temperature of the gas to be measured, °C;
P-为被测气体压力,Pa;P- is the measured gas pressure, Pa;
es(Td)为露点温度T。对应的纯水平面或冰平面饱和水蒸气压,Pa; es (T d ) is the dew point temperature T. Corresponding pure water or ice plane saturated water vapor pressure, Pa;
es(Ts)为温度T,对应的纯水平面或冰平面饱和水蒸气压,Pa。 es (T s ) is the temperature T, corresponding to the saturated water vapor pressure of the pure water plane or ice plane, Pa.
当露点仪具有相对湿度显示功能时,除需要进行露点示值误差检定外,还需将露点仪的温度探头置于恒温环境中,分别记录露点仪的露点温度、环境温度和相对湿度示值,并计算相对湿度值,露点仪相对湿度显示值与计算值之差应不超过士0.1%。When the dew point meter has the relative humidity display function, in addition to the dew point indication error verification, it is also necessary to place the temperature probe of the dew point meter in a constant temperature environment to record the dew point temperature, ambient temperature and relative humidity indication value of the dew point meter respectively. And calculate the relative humidity value, the difference between the relative humidity display value of the dew point meter and the calculated value should not exceed ± 0.1%.
高精度霜点仪本体1在不产生相变条件下,湿气从压力p'状态变到压力p状态,露点从T'变到Ta,不同压力下的露点可按公式(B.1)计算:Under the condition of no phase change, the humidity of the high-precision frost
式中:f-被测气体增值系数,为被测气体温度与压力的函数;In the formula: f - the value-added coefficient of the measured gas, which is a function of the temperature and pressure of the measured gas;
Td-压力p状态下被测气体露点温度,℃;T d - the dew point temperature of the gas to be measured under the state of pressure p, °C;
T′d-压力p'状态下被测气体露点温度,℃;T' d - the dew point temperature of the gas to be measured under the state of pressure p', °C;
p-被测气体终态压力,Pa;p - final pressure of the gas to be measured, Pa;
p'-被测气体初态压力,Pa;p' - initial state pressure of the gas to be measured, Pa;
es(Td)-露点温度T。对应的纯水平面或冰平面饱和水蒸气压,Pa; es (T d ) - dew point temperature T. Corresponding pure water or ice plane saturated water vapor pressure, Pa;
es(T′d)-露点温度T。对应的纯水平面或冰平面饱和水蒸气压,Pa。通过测量被测气体初态压力,终态压力以及被测气体的初始露点,由式(B.1)可以得到es(Td)值,查饱和水蒸气压力表得到终态压力p状态下露点值T。 es (T' d ) - dew point temperature T. Corresponding pure water or ice plane saturated water vapor pressure, Pa. By measuring the initial pressure of the measured gas, the final pressure and the initial dew point of the measured gas, the value of es (T d ) can be obtained from the formula (B.1), and the final pressure p can be obtained by checking the saturated water vapor pressure gauge. Dew point value T.
自动校准的高精度霜点仪的测量方法:由湿度发生器产生设定露点温度的样气,分为几股分别接入精密露点仪露点温度传感器,恒温槽温度为20.00℃。The measurement method of the automatic calibration high-precision frost point meter: the sample gas with the set dew point temperature is generated by the humidity generator, divided into several strands and connected to the dew point temperature sensor of the precision dew point meter, and the temperature of the constant temperature tank is 20.00 ℃.
精密露点仪的温度传感器和标准铂电阻温度计均插入恒温槽中,湿度发生器和恒温槽稳定后,分别读取标准精密露点仪、被检精密露点仪的霜/露点温度示值、温度示值和相对湿度值。The temperature sensor of the precision dew point meter and the standard platinum resistance thermometer are inserted into the constant temperature bath. After the humidity generator and the constant temperature bath are stable, read the frost/dew point temperature indication and the temperature indication of the standard precision dew point meter and the tested precision dew point meter respectively. and relative humidity values.
该高精度霜点仪可以对相对湿度测量、不同压力下露点温度的修正计算,计算的精度高,检测的速度快。The high-precision frost point meter can measure relative humidity and correct dew point temperature under different pressures, with high calculation accuracy and fast detection speed.
尽管已经示出和描述了本发明的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由所附权利要求及其等同物限定。Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, and substitutions can be made in these embodiments without departing from the principle and spirit of the invention and modifications, the scope of the present invention is defined by the appended claims and their equivalents.
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