CN114843057B - Folding strip stacking integrated machine - Google Patents
Folding strip stacking integrated machine Download PDFInfo
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- CN114843057B CN114843057B CN202210283457.2A CN202210283457A CN114843057B CN 114843057 B CN114843057 B CN 114843057B CN 202210283457 A CN202210283457 A CN 202210283457A CN 114843057 B CN114843057 B CN 114843057B
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- stacking
- frame
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- 230000007246 mechanism Effects 0.000 claims abstract description 214
- 239000000463 material Substances 0.000 claims abstract description 48
- 238000004064 recycling Methods 0.000 claims abstract description 45
- 239000002699 waste material Substances 0.000 claims abstract description 32
- 238000011084 recovery Methods 0.000 claims abstract description 6
- 238000001179 sorption measurement Methods 0.000 claims description 21
- 238000003825 pressing Methods 0.000 claims description 16
- 239000013590 bulk material Substances 0.000 claims description 14
- 230000005540 biological transmission Effects 0.000 claims description 13
- 230000006698 induction Effects 0.000 claims description 5
- 230000008602 contraction Effects 0.000 claims description 4
- 238000004519 manufacturing process Methods 0.000 abstract description 13
- 229910052573 porcelain Inorganic materials 0.000 abstract description 4
- 239000000919 ceramic Substances 0.000 description 28
- 238000012545 processing Methods 0.000 description 6
- 238000010586 diagram Methods 0.000 description 5
- 238000013461 design Methods 0.000 description 3
- 238000011161 development Methods 0.000 description 2
- 238000007599 discharging Methods 0.000 description 2
- 230000000903 blocking effect Effects 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000001939 inductive effect Effects 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 238000012827 research and development Methods 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 239000000758 substrate Substances 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01C—RESISTORS
- H01C17/00—Apparatus or processes specially adapted for manufacturing resistors
- H01C17/006—Apparatus or processes specially adapted for manufacturing resistors adapted for manufacturing resistor chips
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/90—Devices for picking-up and depositing articles or materials
- B65G47/91—Devices for picking-up and depositing articles or materials incorporating pneumatic, e.g. suction, grippers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G57/00—Stacking of articles
- B65G57/02—Stacking of articles by adding to the top of the stack
- B65G57/03—Stacking of articles by adding to the top of the stack from above
- B65G57/04—Stacking of articles by adding to the top of the stack from above by suction or magnetic devices
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Sheets, Magazines, And Separation Thereof (AREA)
- Folding Of Thin Sheet-Like Materials, Special Discharging Devices, And Others (AREA)
Abstract
The invention relates to a folding strip stacking integrated machine which comprises a frame, a feeding mechanism, a material taking mechanism, a folding strip mechanism, a waste recycling mechanism, a conveying mechanism, a stacking and receiving mechanism and a control mechanism, wherein the feeding mechanism is arranged on the frame; the feeding mechanism is arranged on one side of the table top of the frame; the material taking mechanism is arranged between the feeding mechanism and the strip folding mechanism; the strip folding mechanism is arranged between the feeding mechanism and the waste recycling mechanism; the conveying mechanism is arranged on the other side of the strip folding mechanism; the stacking and receiving mechanism is arranged at one side of the conveying mechanism; the feeding mechanism supplies materials to be processed for the strip folding mechanism; the strip folding mechanism divides the materials provided by the feeding mechanism into strips; the conveying mechanism adsorbs and recovers the materials which are subjected to slitting by the slitting mechanism, moves the materials into the stacking and receiving mechanism, and simultaneously conveys redundant waste into the waste recovery mechanism; the invention solves the problem that the resistor porcelain piece is small and can not be folded, realizes the full-automatic production, and meets the demands of enterprises.
Description
Technical Field
The invention relates to a folding strip stacking integrated machine, and belongs to the technical field of mechanical automatic processing.
Background
The chip resistor used in the current electronic substrate is mainly broken by a chip resistor ceramic chip, the chip resistor ceramic chip is formed with a chip resistor, and the chip resistors are separated by a broken line, so that in order to take out the chip resistors from the chip resistor ceramic chip one by one and make the expected whole row, a resistor strip folding machine is required to carry out continuous breaking operation.
But in actual production process, because the size of chip resistor is very little, the unable accurate broken strip line of current resistance book strip machine, the distance adjustment of book strip is inconvenient, leads to processingquality very unstable, the strip yield is low, moreover the problem of bulk cargo, loss appears easily in the receipts material in-process, can not satisfy actual production needs, need the manual work to carry out the book strip operation and the manual work receipts material of small-size chip resistance porcelain piece, its processing cost is high, processing time has been prolonged simultaneously more, influence the production efficiency of enterprise, based on this, company design research and development a book strip pile up all-in-one that can solve above-mentioned problem.
Disclosure of Invention
The invention aims to overcome the defects of the prior art and provide a strip folding and stacking integrated machine which can carry out strip folding operation on small-size chip resistor ceramic chips, is adjustable in distance, realizes automatic production of ceramic resistor strip folding processing, and simultaneously reduces the production cost of enterprises and improves the production efficiency of the enterprises by matching with efficient stacking and receiving.
In order to achieve the above purpose, the invention adopts the following technical scheme: a folding strip stacking integrated machine comprises a frame, a feeding mechanism, a material taking mechanism, a folding strip mechanism, a waste recycling mechanism, a conveying mechanism, a stacking and receiving mechanism and a control mechanism;
the feeding mechanism is arranged on one side of the table top of the frame;
the material taking mechanism is arranged between the feeding mechanism and the strip folding mechanism;
The strip folding mechanism is arranged between the feeding mechanism and the waste recycling mechanism;
The conveying mechanism is arranged on the other side of the strip folding mechanism;
The stacking and receiving mechanism is arranged at one side of the conveying mechanism;
the feeding mechanism supplies materials to be processed for the strip folding mechanism;
the strip folding mechanism divides the materials provided by the feeding mechanism into strips;
The conveying mechanism adsorbs and recovers the materials which are subjected to slitting by the slitting mechanism, moves the materials into the stacking and receiving mechanism, and simultaneously conveys redundant waste into the waste recovery mechanism;
the stacking and receiving mechanism is used for storing, stacking and storing the product trays recovered by the conveying mechanism;
the feeding mechanism, the material taking mechanism, the strip folding mechanism, the conveying mechanism and the stacking and receiving mechanism are controlled by the control mechanism.
In a preferred scheme, universal wheels and adjusting supporting seats are arranged at four corners of the frame.
In a preferred scheme, the feeding mechanism comprises a fixed base and a feeding clamp; the feeding clamp is arranged in the fixed base; and a pushing plate which is controlled to lift by motor drive is arranged in the feeding clamp.
In a preferred scheme, the material taking mechanism comprises a fixed T-shaped frame, a transverse driving motor, a vertical lifting cylinder and an adsorption device; the fixed T-shaped frame is arranged between the feeding mechanism and the strip folding mechanism; the transverse driving motor is arranged at one end of the fixed T-shaped frame; the other end of the fixed T-shaped frame is provided with an auxiliary wheel; the rotating shaft end of the transverse driving motor is connected with the auxiliary wheel through a belt; the vertical lifting cylinder is connected with the belt through the movable seat and is driven by the belt; the adsorption device is connected with the piston end of the vertical lifting cylinder.
In a preferred scheme, the strip folding mechanism comprises a fixed mounting frame, a strip folding driving motor, an upper pressing device and a lower strip folding device; the fixed mounting frame is provided with a belt; the belt is driven by a folding bar driving motor; the folding bar driving motor is arranged on one side of the fixed mounting frame; the upper pressing device and the lower strip folding device are respectively arranged on the upper side and the lower side of the belt and are mutually matched; the upper pressing device and the lower strip folding device are respectively provided with an adjusting mechanism for adjusting the height of the upper pressing device and the lower strip folding device.
In a preferred scheme, one side of the belt, adjacent to the waste recycling mechanism, of the strip folding mechanism is also provided with an induction detector.
In a preferred aspect, the waste recycling mechanism includes a rim charge recycling box and a bulk material recycling box; the rim charge recycling box is arranged at one side close to the conveying mechanism; the bulk material recycling box is arranged at one side close to the strip folding mechanism; the rim charge recycling box is higher than the bulk material recycling box.
In a preferred scheme, the conveying mechanism comprises a conveying frame, a grabbing device and a tray cylinder; the grabbing device is arranged above the conveying frame; the tray cylinder is arranged in the middle of the conveying frame and is controlled by the tray motor to move; a plurality of guide wheels are arranged on the conveying frame in an array manner; the grabbing device comprises a grabbing motor, a belt pulley matched with the grabbing motor and a transmission belt; the transmission belt is provided with a grabbing moving seat; the grabbing moving seat is provided with a transverse moving cylinder; the piston end of the transverse moving cylinder is provided with a vertical moving cylinder; and a vacuum adsorption plate is arranged at the piston end of the vertical moving cylinder.
In a preferred scheme, the stacking and receiving mechanism comprises a connecting plate and two tray frames; the main bodies of the two tray frames are arranged above the connecting plate, and the lower ends of the main bodies are provided with transmission plates connected with tray driving cylinders; the two tray frames move through the expansion and contraction of the piston end of the tray driving cylinder; a tray lifting motor is arranged on the lower surface of the connecting plate; the rotating shaft end of the tray lifting motor is provided with a lifting ejector rod driven by the tray lifting motor; the lifting ejector rod is driven by the tray lifting motor to push the tray in the tray frame to lift.
In a preferred scheme, the tray lifting motor is a servo motor or a stepping motor.
Due to the application of the technical scheme, compared with the prior art, the invention has the following advantages:
According to the folding strip stacking all-in-one machine, through the design of the feeding mechanism, the material taking mechanism, the folding strip mechanism, the waste recycling mechanism, the conveying mechanism, the stacking material receiving mechanism and the control mechanism, full-automatic production of the folding strip machine is achieved, wherein the folding strip mechanism can be correspondingly adjusted according to the size and thickness of ceramic resistor products, and is correspondingly arranged according to different conditions, the problem that the folding strip cannot be processed due to small resistor porcelain chips in the prior art is solved, meanwhile, the stacking material receiving mechanism is designed, processed products can be efficiently received and released, the problem of loose material loss is not easy to occur, the whole machine is controlled by the control mechanism, full-automatic production is achieved, the yield and efficiency of production are greatly improved, the labor cost of enterprises is reduced, the development of the enterprises is facilitated, and the demands of the enterprises are met.
Drawings
The technical scheme of the invention is further described below with reference to the accompanying drawings:
FIG. 1 is a schematic structural view of a folding strip stacking integrated machine of the present invention;
FIG. 2 is a schematic diagram of a feeding mechanism of the folding strip stacking integrated machine;
FIG. 3 is a schematic view of a material taking mechanism of the folding and stacking integrated machine of the invention;
FIG. 4 is a schematic diagram of a folding mechanism of the folding and stacking integrated machine according to the present invention;
FIG. 5 is a schematic diagram of a conveying mechanism of a folding strip stacking integrated machine according to the present invention;
FIG. 6 is a schematic diagram of a stacking and receiving mechanism of the folding strip stacking integrated machine;
Wherein: 1.a frame;
2. a feeding mechanism; 21. a fixed base; 22. a feeding clamp; 23. a pushing plate;
3. a material taking mechanism; 31. fixing a T-shaped frame; 32. a transverse driving motor; 33. a vertical lifting cylinder; 34. an adsorption device; 35. an auxiliary wheel; 36. a movable seat;
4. A folding mechanism; 41. a fixed mounting rack; 42. a folding bar driving motor; 43. an upper pressing device; 44. a lower strip folding device; 45. an adjusting mechanism;
5. a waste recycling mechanism; 51. a rim charge recycling box; 52. bulk material recovery box;
6. a conveying mechanism; 61. a carriage; 62. a gripping device; 63. a tray cylinder; 64. a tray motor; 65. a guide wheel;
621. grabbing a motor; 622. a belt pulley; 623 a drive belt; 624. grabbing a movable seat; 625. a lateral movement cylinder; 626. a vertical moving cylinder; 627. a vacuum adsorption plate;
7. Stacking and receiving mechanisms; 71. a connecting plate; 72. a tray frame; 73. a tray driving cylinder; 74. a drive plate; 75. a tray lifting motor; 76. lifting the ejector rod;
8. A control mechanism;
9. a universal wheel;
10. Adjusting the supporting seat;
11. An inductive detector.
Detailed Description
For the purpose of making the objects, technical solutions and advantages of the embodiments of the present invention more apparent, the technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention, and it is apparent that the described embodiments are some embodiments of the present invention, but not all embodiments. All other embodiments, based on the embodiments of the invention, which are apparent to those of ordinary skill in the art without inventive faculty, are intended to be within the scope of the invention. Thus, the following detailed description of the embodiments of the invention, as presented in the figures, is not intended to limit the scope of the invention, as claimed, but is merely representative of selected embodiments of the invention. All other embodiments, based on the embodiments of the invention, which are apparent to those of ordinary skill in the art without inventive faculty, are intended to be within the scope of the invention.
The invention will be described in further detail with reference to the accompanying drawings and specific examples.
Fig. 1-6 are diagrams showing a folding and stacking integrated machine according to the present invention, which comprises a frame 1, a feeding mechanism 2, a material taking mechanism 3, a folding and stacking mechanism 4, a waste recycling mechanism 5, a conveying mechanism 6, a stacking and receiving mechanism 7 and a control mechanism 8; the feeding mechanism 2 is arranged on one side of the table top of the frame 1; the material taking mechanism 3 is arranged between the feeding mechanism 2 and the strip folding mechanism 4; the strip folding mechanism 4 is arranged between the feeding mechanism 2 and the waste recycling mechanism 5; the stacking and receiving mechanism 7 is arranged on one side of the conveying mechanism 6; the conveying mechanism 6 is arranged on the other side of the strip folding mechanism 4; the feeding mechanism 2 supplies the material to be processed for the strip folding mechanism 4; the strip folding mechanism 4 divides the materials provided by the feeding mechanism 2 into strips; the conveying mechanism 6 adsorbs and recovers the materials which are subjected to slitting by the slitting mechanism 4, moves the materials into the stacking and receiving mechanism 7, and simultaneously conveys redundant waste materials into the waste material recovering mechanism 5; the feeding mechanism 2, the material taking mechanism 3, the strip folding mechanism 4, the conveying mechanism 6 and the stacking and receiving mechanism 7 are controlled by the control mechanism 8.
The feeding mechanism 2 comprises a fixed base 21 and a feeding clamp 22; the feeding clamp 22 is arranged in the fixed base 21; a pushing plate 23 which is controlled to rise and fall by motor drive is arranged in the feeding clamp 22; the ceramic resistor is placed in the feeding clamp 22 of the fixed base 21, and the pushing plate 23 is driven by a motor to rise according to the speed set by the system, so that the ceramic resistor is pushed upwards and is absorbed and removed by the material taking mechanism 3.
The material taking mechanism 3 comprises a fixed T-shaped frame 31, a transverse driving motor 32, a vertical lifting cylinder 33 and an adsorption device 34; the fixed T-shaped frame 31 is arranged between the feeding mechanism 2 and the folding mechanism 4, plays a role of supporting a transverse driving motor 32 and is used for a track of belt transmission; the transverse driving motor 32 is arranged at one end of the fixed T-shaped frame 31; the other end of the fixed T-shaped frame 31 is provided with an auxiliary wheel 35; the rotating shaft end of the transverse driving motor 32 is connected with the auxiliary wheel 35 through a belt, and the transverse driving motor 32 drives the belt to move through the auxiliary wheel 35; the vertical lifting cylinder 33 is connected with the belt through the movable seat 36 and driven by the belt, and the vertical lifting cylinder 33 moves back and forth on the belt to realize the movement during feeding; the adsorption device 34 is connected with the piston end of the vertical lifting cylinder 33, the adsorption device 34 adsorbs and feeds the ceramic resistor disc, and the vertical lifting cylinder 33 drives the adsorption device 34 to move towards the ceramic resistor disc.
The folding bar mechanism 4 comprises a fixed mounting frame 41, a folding bar driving motor 42, an upper pressing device 43 and a lower folding bar device 44; a belt is arranged on the fixed mounting frame 41; the belt is driven by a strip folding driving motor 42 and is used for conveying the ceramic resistor pieces grabbed by the material taking mechanism 3, and the ceramic resistor pieces are subjected to strip cutting and rolling through the cooperation of an upper pressing device 43 and a lower strip folding device 44 under the driving of the strip folding driving motor 42, so that the whole ceramic resistor pieces are folded into a certain number of resistor strips; the folding bar driving motor 42 is arranged on one side of the fixed mounting frame 41; the upper pressing device 43 and the lower strip folding device 44 are respectively arranged on the upper side and the lower side of the belt and are mutually matched; the upper pressing device 43 and the lower strip folding device 44 are both provided with an adjusting mechanism 45 for adjusting the height of the upper pressing device 43, the upper pressing device 43 comprises a roller and an adjusting screw rod capable of adjusting the distance between the roller and a belt, the roller is arranged on an adjusting plate, one end of the adjusting screw rod is connected with the adjusting plate, the other end of the adjusting screw rod extends out of the fixed mounting frame 41 and is provided with an adjusting knob, one side of the adjusting knob is also provided with a scaler, and the numerical value can be conveniently controlled during fine adjustment; the lower strip folding device 44 comprises a roller seat, a plurality of small rollers are arranged on the upper surface of the roller seat in a staggered manner, a knob for adjusting the lateral movement of the roller seat is arranged on one side of the roller seat, and graduated scales are arranged on the roller seat and a base matched with the roller seat, so that the distance adjustment is facilitated; the strip folding mechanism 4 is also provided with an induction detector 11 on one side of the belt adjacent to the waste recycling mechanism 5, the induction detector 11 at the feeding end of the strip folding mechanism 4 is used for detecting whether feeding is carried out, the induction detector 11 on the side of the belt adjacent to the waste recycling mechanism 5 is used for detecting whether the ceramic resistor disc after strip folding is smoothly fed out, and the problems of ceramic resistor disc blocking caused by the fact that the distance between the upper pressing device 43 and the lower strip folding device 44 is not adjusted are prevented.
The conveying mechanism 6 comprises a conveying frame 61, a grabbing device 62 and a tray cylinder 63, wherein the conveying mechanism 6 mainly collects ceramic resistor sheets processed by the strip folding mechanism 4 into a tray and conveys the ceramic resistor sheets into the stacking and receiving mechanism 7, and simultaneously, redundant frame waste is recovered to the waste recovery mechanism 5; the gripping device 62 is arranged above the carriage 61; the tray cylinder 63 is disposed in the middle of the carriage 61 and is controlled to move by the tray motor 64; the conveying frame 61 is provided with a plurality of guide wheels 65 in an array, and a tray can be placed on the guide wheels 65; the grabbing device 62 comprises a grabbing motor 621, a belt pulley 622 and a transmission belt 623, wherein the belt pulley 622 is matched with the grabbing motor 621; a grabbing moving seat 624 is arranged on the transmission belt 623; the grabbing moving seat 624 is provided with a transverse moving cylinder 625 for adjusting the position of the piston end vertical moving cylinder 626 above the tray, so that the ceramic resistor disc is arranged at the position in the tray, two rows of ceramic resistor discs are generally arranged in the tray, and the ceramic resistor disc is realized by the extension and contraction of the transverse moving cylinder 625; the piston end of the transverse moving cylinder 625 is provided with a vertical moving cylinder 626, the piston end of the vertical moving cylinder 626 is provided with a vacuum adsorption plate 627, the vertical moving cylinder 626 mainly controls the lifting of the vacuum adsorption plate 627, the vacuum adsorption plate 627 is driven by a grabbing motor 621 under the control of the vertical moving cylinder 626 and controls the grabbing moving seat 624 to move along a transmission belt 623, when the transverse moving cylinder 625 works, the grabbing motor 621 drives the grabbing moving seat 624 to move to the discharging position of the folding mechanism 4, then the vertical moving cylinder 626 controls the vacuum adsorption plate 627 to descend, the ceramic resistor sheet at the discharging position for finishing folding processing is adsorbed, then the vacuum adsorption plate 627 ascends under the control of the vertical moving cylinder 626, the grabbing motor 621 controls the transmission belt 623 to drive the grabbing moving seat 624 to move back, when the transverse moving cylinder 625 moves to the upper part of the tray, the position of the vertical moving cylinder 626 is adjusted, the vertical moving cylinder 626 controls the vacuum adsorption plate 627 to descend on the tray and loosen the adsorbed ceramic resistor, the placement of the ceramic resistor is completed, then the vertical moving cylinder 626 controls the vacuum adsorption plate 627 to ascend, the grabbing motor 621 controls the grabbing moving seat 624 to move to the waste recycling mechanism 5, and the frame waste on the vacuum adsorption plate 627 is placed in the rim charge recycling box 51 of the waste recycling mechanism 5, thus completing one complete transmission, the same operation is completed, the transverse moving cylinder 625 and the vertical moving cylinder 626 cooperate to orderly place the processed ceramic resistor in sequence until the tray is fully placed, the tray cylinder 63 clamps the tray, the tray motor 64 controls the tray cylinder 63 to move into the tray frame 72 of the stacking and receiving mechanism 7, then the full tray is released, the empty tray is grabbed again, and then brought back into the conveying frame 61, this is repeated in sequence until all trays are full.
The stacking and receiving mechanism 7 comprises a connecting plate 71 and two tray frames 72; the main bodies of the two tray frames 72 are arranged above the connecting plate 71, and the lower ends of the main bodies are provided with a transmission plate 74 connected with a tray driving cylinder 73; the two tray frames 72 move through the expansion and contraction of the piston ends of the tray driving air cylinders 73, so that the alternation of the two tray frames 72 is realized, when all trays in one tray frame 72 are full, the tray driving air cylinders 73 expand and contract to control the other tray frame 72 to receive materials, the material receiving efficiency is greatly improved, and after the two tray frames 72 are full, the two tray frames 72 are taken down and replaced with new empty trays to continue receiving materials; a tray lifting motor 75 is arranged on the lower surface of the connecting plate 71; the rotating shaft end of the tray lifting motor 75 is provided with a lifting ejector rod 76 driven by the tray lifting motor; the lifting ejector rod 76 is driven by the tray lifting motor 75 so as to push the tray in the tray frame 72 to lift, and the lifting ejector rod 76 moves the tray upwards in cooperation with the lifting of the tray frame 72; the tray lifting motor 75 is a servo motor or a stepping motor;
The waste recycling mechanism 5 comprises a rim charge recycling box 51 and a bulk material recycling box 52; the rim charge recycling box 51 is arranged at one side close to the conveying mechanism 6; the bulk material recovery box 52 is arranged at one side close to the strip folding mechanism 4; the rim charge recycling box 51 is higher than the bulk material recycling box 52, the rim charge recycling box 51 is used for recycling redundant frame waste materials on the vacuum adsorption plate 627, the bulk material recycling box 52 is used for accommodating residual ceramic resistor strips on a belt of the strip folding mechanism 4, after the strip folding mechanism 4 is processed, some ceramic resistor strips can fall off from the whole sheet sometimes due to stress, the bulk material recycling box 52 is arranged on one side of the belt close to the strip folding mechanism 4, the belt is transmitted to rotate to convey the ceramic resistor strips into the bulk material recycling box 52, and bulk materials in the bulk material recycling box 52 can be recycled.
In order to facilitate the whole movement and fixation, the four corners of the frame 1 are respectively provided with a universal wheel 9 and an adjusting support seat 10, the universal wheels 9 are used for the movement of the whole machine, when the frame is used, the adjusting support seats 10 are contracted and retracted firstly, the universal wheels 9 can move at the moment, and when the frame is moved in place, the adjusting support seats 10 are put down to extend out of the ground to fix the whole machine.
According to the invention, full-automatic production of the strip folding machine is realized through the design of the feeding mechanism 2, the material taking mechanism 3, the strip folding mechanism 4, the waste recycling mechanism 5, the conveying mechanism 6, the stacking material receiving mechanism 7 and the control mechanism 8, wherein the strip folding mechanism 4 can be correspondingly adjusted according to the thickness of ceramic resistor products, and is correspondingly arranged according to different conditions, so that the problem that the strip folding processing cannot be performed due to small resistor porcelain chips in the prior art is solved, meanwhile, the stacking material receiving mechanism 7 is designed, the processed products can be efficiently received and released, the problem of loose material loss is not easy to occur, the whole machine is controlled by the control mechanism 8, full-automatic production is realized, the yield and efficiency of production are greatly improved, the labor cost of enterprises is reduced, the development of the enterprises is facilitated, and the demands of the enterprises are met.
The above is only a specific application example of the present invention, and the protection scope of the present invention is not limited at all, and the technical solution formed by adopting equivalent transformation or equivalent substitution falls within the protection scope of the present invention.
Claims (7)
1. The utility model provides a book strip piles up all-in-one which characterized in that: comprises a frame, a feeding mechanism, a material taking mechanism, a strip folding mechanism, a waste recycling mechanism, a conveying mechanism, a stacking and receiving mechanism and a control mechanism;
the feeding mechanism is arranged on one side of the table top of the frame;
the material taking mechanism is arranged between the feeding mechanism and the strip folding mechanism;
The strip folding mechanism is arranged between the feeding mechanism and the waste recycling mechanism;
The conveying mechanism is arranged on the other side of the strip folding mechanism;
The stacking and receiving mechanism is arranged at one side of the conveying mechanism;
the feeding mechanism supplies materials to be processed for the strip folding mechanism;
the strip folding mechanism divides the materials provided by the feeding mechanism into strips;
The conveying mechanism adsorbs and recovers the materials which are subjected to slitting by the slitting mechanism, moves the materials into the stacking and receiving mechanism, and simultaneously conveys redundant waste into the waste recovery mechanism;
the stacking and receiving mechanism is used for storing, stacking and storing the product trays recovered by the conveying mechanism;
The feeding mechanism, the material taking mechanism, the strip folding mechanism, the conveying mechanism and the stacking and receiving mechanism are controlled by the control mechanism, and the strip folding mechanism comprises a fixed mounting frame, a strip folding driving motor, an upper pressing device and a lower strip folding device; the fixed mounting frame is provided with a belt; the belt is driven by a folding bar driving motor; the folding bar driving motor is arranged on one side of the fixed mounting frame; the upper pressing device and the lower strip folding device are respectively arranged on the upper side and the lower side of the belt and are mutually matched; the upper pressing device and the lower strip folding device are respectively provided with an adjusting mechanism for adjusting the height of the upper pressing device and the lower strip folding device, and the conveying mechanism comprises a conveying frame, a grabbing device and a tray cylinder; the grabbing device is arranged above the conveying frame; the tray cylinder is arranged in the middle of the conveying frame and is controlled by the tray motor to move; a plurality of guide wheels are arranged on the conveying frame in an array manner; the grabbing device comprises a grabbing motor, a belt pulley matched with the grabbing motor and a transmission belt; the transmission belt is provided with a grabbing moving seat; the grabbing moving seat is provided with a transverse moving cylinder; the piston end of the transverse moving cylinder is provided with a vertical moving cylinder; the piston end of the vertical moving cylinder is provided with a vacuum adsorption plate, and the stacking and receiving mechanism comprises a connecting plate and two tray frames; the main bodies of the two tray frames are arranged above the connecting plate, and the lower ends of the main bodies are provided with transmission plates connected with tray driving cylinders; the two tray frames move through the expansion and contraction of the piston end of the tray driving cylinder; a tray lifting motor is arranged on the lower surface of the connecting plate; the rotating shaft end of the tray lifting motor is provided with a lifting ejector rod driven by the tray lifting motor; the lifting ejector rod is driven by the tray lifting motor to push the tray in the tray frame to lift.
2. The folding strip stacking all-in-one machine according to claim 1, wherein: the four corners of the frame are provided with universal wheels and adjusting supporting seats.
3. The folding strip stacking all-in-one machine according to claim 1, wherein: the feeding mechanism comprises a fixed base and a feeding clamp; the feeding clamp is arranged in the fixed base; and a pushing plate which is controlled to lift by motor drive is arranged in the feeding clamp.
4. The folding strip stacking all-in-one machine according to claim 1, wherein: the material taking mechanism comprises a fixed T-shaped frame, a transverse driving motor, a vertical lifting cylinder and an adsorption device; the fixed T-shaped frame is arranged between the feeding mechanism and the strip folding mechanism; the transverse driving motor is arranged at one end of the fixed T-shaped frame; the other end of the fixed T-shaped frame is provided with an auxiliary wheel; the rotating shaft end of the transverse driving motor is connected with the auxiliary wheel through a belt; the vertical lifting cylinder is connected with the belt through the movable seat and is driven by the belt; the adsorption device is connected with the piston end of the vertical lifting cylinder.
5. The folding strip stacking all-in-one machine according to claim 1, wherein: and one side of the belt adjacent to the strip folding mechanism and the waste recycling mechanism is also provided with an induction detector.
6. The folding strip stacking all-in-one machine according to claim 1, wherein: the waste recycling mechanism comprises a rim charge recycling box and a bulk material recycling box; the rim charge recycling box is arranged at one side close to the conveying mechanism; the bulk material recycling box is arranged at one side close to the strip folding mechanism; the rim charge recycling box is higher than the bulk material recycling box.
7. The folding strip stacking all-in-one machine according to claim 1, wherein: the tray lifting motor is a servo motor or a stepping motor.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210283457.2A CN114843057B (en) | 2022-03-22 | 2022-03-22 | Folding strip stacking integrated machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210283457.2A CN114843057B (en) | 2022-03-22 | 2022-03-22 | Folding strip stacking integrated machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN114843057A CN114843057A (en) | 2022-08-02 |
| CN114843057B true CN114843057B (en) | 2024-05-17 |
Family
ID=82562576
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202210283457.2A Active CN114843057B (en) | 2022-03-22 | 2022-03-22 | Folding strip stacking integrated machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN114843057B (en) |
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| CN114843057A (en) | 2022-08-02 |
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