CN114811593A - A pyrolysis incinerator and air distribution system - Google Patents
A pyrolysis incinerator and air distribution system Download PDFInfo
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- CN114811593A CN114811593A CN202210452930.5A CN202210452930A CN114811593A CN 114811593 A CN114811593 A CN 114811593A CN 202210452930 A CN202210452930 A CN 202210452930A CN 114811593 A CN114811593 A CN 114811593A
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23G—CREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
- F23G5/00—Incineration of waste; Incinerator constructions; Details, accessories or control therefor
- F23G5/02—Incineration of waste; Incinerator constructions; Details, accessories or control therefor with pretreatment
- F23G5/027—Incineration of waste; Incinerator constructions; Details, accessories or control therefor with pretreatment pyrolising or gasifying stage
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23G—CREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
- F23G5/00—Incineration of waste; Incinerator constructions; Details, accessories or control therefor
- F23G5/08—Incineration of waste; Incinerator constructions; Details, accessories or control therefor having supplementary heating
- F23G5/14—Incineration of waste; Incinerator constructions; Details, accessories or control therefor having supplementary heating including secondary combustion
- F23G5/16—Incineration of waste; Incinerator constructions; Details, accessories or control therefor having supplementary heating including secondary combustion in a separate combustion chamber
- F23G5/165—Incineration of waste; Incinerator constructions; Details, accessories or control therefor having supplementary heating including secondary combustion in a separate combustion chamber arranged at a different level
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23G—CREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
- F23G5/00—Incineration of waste; Incinerator constructions; Details, accessories or control therefor
- F23G5/20—Incineration of waste; Incinerator constructions; Details, accessories or control therefor having rotating or oscillating drums
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23G—CREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
- F23G5/00—Incineration of waste; Incinerator constructions; Details, accessories or control therefor
- F23G5/44—Details; Accessories
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23G—CREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
- F23G5/00—Incineration of waste; Incinerator constructions; Details, accessories or control therefor
- F23G5/44—Details; Accessories
- F23G5/442—Waste feed arrangements
- F23G5/444—Waste feed arrangements for solid waste
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23L—SUPPLYING AIR OR NON-COMBUSTIBLE LIQUIDS OR GASES TO COMBUSTION APPARATUS IN GENERAL ; VALVES OR DAMPERS SPECIALLY ADAPTED FOR CONTROLLING AIR SUPPLY OR DRAUGHT IN COMBUSTION APPARATUS; INDUCING DRAUGHT IN COMBUSTION APPARATUS; TOPS FOR CHIMNEYS OR VENTILATING SHAFTS; TERMINALS FOR FLUES
- F23L1/00—Passages or apertures for delivering primary air for combustion
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23L—SUPPLYING AIR OR NON-COMBUSTIBLE LIQUIDS OR GASES TO COMBUSTION APPARATUS IN GENERAL ; VALVES OR DAMPERS SPECIALLY ADAPTED FOR CONTROLLING AIR SUPPLY OR DRAUGHT IN COMBUSTION APPARATUS; INDUCING DRAUGHT IN COMBUSTION APPARATUS; TOPS FOR CHIMNEYS OR VENTILATING SHAFTS; TERMINALS FOR FLUES
- F23L15/00—Heating of air supplied for combustion
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23L—SUPPLYING AIR OR NON-COMBUSTIBLE LIQUIDS OR GASES TO COMBUSTION APPARATUS IN GENERAL ; VALVES OR DAMPERS SPECIALLY ADAPTED FOR CONTROLLING AIR SUPPLY OR DRAUGHT IN COMBUSTION APPARATUS; INDUCING DRAUGHT IN COMBUSTION APPARATUS; TOPS FOR CHIMNEYS OR VENTILATING SHAFTS; TERMINALS FOR FLUES
- F23L9/00—Passages or apertures for delivering secondary air for completing combustion of fuel
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Abstract
Description
技术领域technical field
本发明涉及有机固废处理设备领域,特别涉及一种热解焚烧炉及配风系统。The invention relates to the field of organic solid waste treatment equipment, in particular to a pyrolysis incinerator and an air distribution system.
背景技术Background technique
随着《中华人民共和国固体废物污染环境防治法》修订实施,工业有机固废的收集量大幅增加,预计工业有机固废的年增长速度约为8%,处理工业有机固废的缺口大。焚烧是我国垃圾处置的主要方式,具有显著的经济、环境和社会效益,也是实现“无废城市”的重要途径。With the revision and implementation of the Law of the People's Republic of China on the Prevention and Control of Environmental Pollution by Solid Waste, the collection of industrial organic solid waste has increased substantially. Incineration is the main method of waste disposal in my country, which has significant economic, environmental and social benefits, and is also an important way to achieve a "waste-free city".
在现有的工业有机固废的处理过程中,常采用回转窑焚烧炉或炉排炉进行焚烧处理。其中,使用回转窑焚烧炉进行工业有机固废的处理,能够对有机固废进行充分的翻动,且对各种规格种类的有机固废适应性强,但其焚烧过程中需要全程配风,且回转窑焚烧炉的热灼减率较高;使用炉排炉进行工业有机固废的处理,有机固废在炉排上的干燥区、燃烧区和燃烬区进行多级燃烧,并与炉排下部进入的空气充分混合,燃烧效率高,热灼减率较低,但炉排炉对炉排的加工精度要求较高,且对有机固废规格的适应性较差,炉排炉在燃烧时需要使得有机固废在炉中停留较长时间,燃烧速度较慢,导致热损失较高。In the existing industrial organic solid waste treatment process, rotary kiln incinerators or grate furnaces are often used for incineration treatment. Among them, the use of rotary kiln incinerator for the treatment of industrial organic solid waste can fully turn the organic solid waste, and has strong adaptability to various types of organic solid waste, but the incineration process requires full air distribution, and Rotary kiln incinerators have a high ignition loss rate; use grate furnaces for industrial organic solid waste treatment, and organic solid wastes are combusted in multiple stages in the drying area, combustion area and ember area on the grate, and are combined with the grate. The air entering the lower part is fully mixed, the combustion efficiency is high, and the rate of thermal reduction is low, but the grate furnace has high requirements on the processing accuracy of the grate, and has poor adaptability to the specifications of organic solid waste. It is necessary to make the organic solid waste stay in the furnace for a long time, and the combustion speed is slower, resulting in higher heat loss.
因此,如何使有机固废的充分燃烧,降低有机固废燃烧后的热灼减率,是本领域技术人员亟待解决的问题。Therefore, how to fully combust the organic solid waste and reduce the thermal reduction rate of the organic solid waste after combustion is an urgent problem to be solved by those skilled in the art.
发明内容SUMMARY OF THE INVENTION
有鉴于此,本发明的目的在于提供一种热解焚烧炉,以使得有机固废的燃烧更充分,降低有机固废燃烧后的热灼减率。In view of this, the purpose of the present invention is to provide a pyrolysis incinerator, so as to make the combustion of the organic solid waste more sufficient and reduce the rate of reduction on ignition of the organic solid waste after combustion.
本发明的另一目的在于提供一种用于上述热解焚烧炉的配风系统,以进一步提升上述热解焚烧炉的燃烧效率。Another object of the present invention is to provide an air distribution system for the above-mentioned pyrolysis incinerator, so as to further improve the combustion efficiency of the above-mentioned pyrolysis incinerator.
为实现上述目的,本发明提供如下技术方案:To achieve the above object, the present invention provides the following technical solutions:
一种热解焚烧炉,包括:A pyrolysis incinerator comprising:
回转窑热解室,所述回转窑热解室用于加热分解并初步焚烧有机固废;Rotary kiln pyrolysis chamber, the rotary kiln pyrolysis chamber is used for thermal decomposition and preliminary incineration of organic solid waste;
炉排燃烧室,所述炉排燃烧室设置于所述回转窑热解室的下游,以充分燃烧经所述回转窑热解室热解后的有机固废;a grate combustion chamber, which is arranged downstream of the rotary kiln pyrolysis chamber to fully burn the organic solid waste pyrolyzed by the rotary kiln pyrolysis chamber;
二燃室,所述二燃室用于燃烧所述炉排燃烧室在燃烧过程中生成的气体。A secondary combustion chamber, the secondary combustion chamber is used for burning the gas generated by the grate combustion chamber during the combustion process.
优选地,在上述热解焚烧炉中,所述炉排燃烧室使用水平顺推机械炉排进行有机固废的传输及燃烧。Preferably, in the above-mentioned pyrolysis incinerator, the grate combustion chamber uses a horizontal forward mechanical grate to transport and burn organic solid waste.
优选地,在上述热解焚烧炉中,所述水平顺推机械炉排划分为燃烧区和燃烬区,所述燃烧区用于快速燃烧有机固废,所述燃烬区用于燃烧有机固废残渣,所述燃烧区与所述燃烬区通过送风量差异以实现分级燃烧。Preferably, in the above-mentioned pyrolysis incinerator, the horizontal pushing mechanical grate is divided into a combustion zone and a burning zone, the burning zone is used for rapidly burning organic solid waste, and the burning zone is used for burning organic solid waste For waste residues, the combustion zone and the ember zone can achieve staged combustion through the difference in air supply volume.
优选地,在上述热解焚烧炉中,所述燃烧区与所述燃烬区的送风量比范围为3:(2~1.5)。Preferably, in the above pyrolysis incinerator, the air supply volume ratio between the combustion zone and the combustion zone is in the range of 3:(2-1.5).
优选地,在上述热解焚烧炉中,所述二燃室包括中温二燃室和高温二燃室,所述炉排燃烧室内产生的气体依次经过所述中温二燃室和所述高温二燃室,以实现气体的多级燃烧。Preferably, in the above pyrolysis incinerator, the secondary combustion chamber includes a medium temperature secondary combustion chamber and a high temperature secondary combustion chamber, and the gas generated in the grate combustion chamber passes through the intermediate temperature secondary combustion chamber and the high temperature secondary combustion chamber in sequence. chamber to achieve multi-stage combustion of gas.
优选地,在上述热解焚烧炉中,所述中温二燃室内的温度为650℃-900℃,所述高温二燃室内的温度为900℃-1150℃。Preferably, in the above pyrolysis incinerator, the temperature in the middle-temperature secondary combustion chamber is 650°C-900°C, and the temperature in the high-temperature secondary combustion chamber is 900°C-1150°C.
优选地,在上述热解焚烧炉中,所述回转窑热解室包括用于提供有机固废热解场所的筒体,所述筒体倾斜设置且在工作过程中转动,所述筒体的水平倾斜度的为1%-3%,工作时转速为0.5r/min-3r/min。Preferably, in the above pyrolysis incinerator, the pyrolysis chamber of the rotary kiln includes a cylinder for providing a place for pyrolysis of organic solid waste, the cylinder is inclined and rotated during operation, and the cylinder is The horizontal inclination is 1%-3%, and the rotating speed is 0.5r/min-3r/min during operation.
优选地,在上述热解焚烧炉中,所述筒体在热解有机固废时温度范围为550℃-650℃,有机固废在所述筒体内的焚烧时长为15min-30min。Preferably, in the above pyrolysis incinerator, the temperature of the cylinder during pyrolysis of organic solid waste is 550°C-650°C, and the incineration time of organic solid waste in the cylinder is 15min-30min.
优选地,在上述热解焚烧炉中,还包括进料系统和灰渣输运系统,所述进料系统用于向所述回转窑热解室供给有机固废,所述灰渣输运系统连通所述炉排燃烧室的出口,以及时输送所述炉排燃烧室燃烧产生的灰渣。Preferably, in the above pyrolysis incinerator, a feeding system and an ash and slag transportation system are further included, and the feeding system is used to supply organic solid waste to the pyrolysis chamber of the rotary kiln, and the ash and slag transportation system The outlet of the grate combustion chamber is communicated to timely deliver the ash and slag produced by the combustion of the grate combustion chamber.
优选地,在上述热解焚烧炉中,所述进料系统包括用于盛放有机固废的料斗,所述料斗能够容纳重量为12t-21t的有机固废。Preferably, in the above pyrolysis incinerator, the feeding system includes a hopper for containing organic solid waste, and the hopper can accommodate organic solid waste with a weight of 12t-21t.
一种适用于热解焚烧炉的配风系统,所述热解焚烧炉为具备上述任一实施例中技术效果的热解焚烧炉,所述配风系统包括:An air distribution system suitable for a pyrolysis incinerator, the pyrolysis incinerator is a pyrolysis incinerator having the technical effects in any of the above-mentioned embodiments, and the air distribution system comprises:
燃烧风系统,用于单独向所述热解焚烧炉内需要燃烧的区域配风,以实现有机固废及有机固废分解产生的气体的充分燃烧;The combustion air system is used to separately distribute air to the area that needs to be burned in the pyrolysis incinerator, so as to realize the full combustion of the organic solid waste and the gas generated by the decomposition of the organic solid waste;
冷却风系统,所述冷却风吸入环境空气,并通入所述二燃室的周围及顶部墙体,以延长所述二燃室的使用寿命;A cooling air system, the cooling air inhales ambient air and passes into the surrounding and top walls of the secondary combustion chamber to prolong the service life of the secondary combustion chamber;
密封风系统,所述密封风系统连通所述回转窑热解室的窑尾密封冷却夹套,以保证所述回转窑热解室与所述二燃室连接处的密封性。A sealed air system is connected to the kiln tail sealing cooling jacket of the rotary kiln pyrolysis chamber to ensure the tightness of the connection between the rotary kiln pyrolysis chamber and the secondary combustion chamber.
优选地,在上述配风系统中,所述燃烧风系统包括:Preferably, in the above air distribution system, the combustion air system includes:
一次风管路,所述一次风管路的一端连通所述回转窑热解室内部,所述一次风管路使用一次风机吸取所述热解焚烧炉周边空气并送入所述回转窑热解室,以供给所述回转窑热解室燃烧的同时保证所述热解焚烧炉周边空气的负压状态;A primary air pipeline, one end of the primary air pipeline is connected to the interior of the rotary kiln pyrolysis chamber, and the primary air pipeline uses a primary fan to absorb the surrounding air of the pyrolysis incinerator and send it into the rotary kiln for pyrolysis chamber, to ensure the negative pressure state of the surrounding air of the pyrolysis incinerator while supplying the pyrolysis chamber of the rotary kiln for combustion;
二次风管路,使用二次风机吸取环境空气,并经空气预热器加热后送入所述二燃室;The secondary air pipeline uses the secondary fan to suck the ambient air, and sends it into the secondary combustion chamber after being heated by the air preheater;
炉排风管路,所述炉排风管路连通所述炉排燃烧室,以将环境风送入所述炉排燃烧室中燃烧有机固废的场所,同时冷却所述炉排燃烧室中的炉排。The grate air pipeline is connected to the grate combustion chamber, so as to send ambient air into the place where the organic solid waste is burned in the grate combustion chamber, and at the same time cool the grate combustion chamber of the grate.
优选地,在上述配风系统中,所述冷却风系统的出风口连通所述炉排风管路中的炉排风母管,所述冷却风系统的送风在经过所述二燃室的周围及顶部墙体后,被加热并送至所述炉排风母管,以供给所述炉排燃烧室。Preferably, in the above air distribution system, the air outlet of the cooling air system is connected to the grate air main pipe in the grate air pipeline, and the air supply of the cooling air system passes through the secondary combustion chamber. After the surrounding and top walls are heated and sent to the grate air main pipe to supply the grate combustion chamber.
优选地,在上述配风系统中,所述二次风管路为环绕于所述二燃室周圈的管路;所述空气预热器采用蒸汽进行预热。Preferably, in the above air distribution system, the secondary air pipeline is a pipeline surrounding the periphery of the secondary combustion chamber; the air preheater uses steam for preheating.
从上述技术方案可以看出,本发明提供的热解焚烧炉,包括用于加热分解并初步焚烧有机固废的回转窑热解室,在回转窑热解室的下游工序设置有炉排燃烧室,以对经过回转窑热解室热解后的有机固废进行充分燃烧,并设置二燃室以燃烧炉排燃烧室在燃烧过程中生成的气体。本发明提供的热解焚烧炉,利用回转窑热解室对物料种类、规格及热值特性等适应性强的特点,使用回转窑热解室对各种类型的有机固废进行初步处理,有机固废在回转窑热解室内进行初步焚烧及加热分解,以将有机固废的规格热解变小,针对回转窑热解室中有机固废燃烧不充分、燃后灰渣热灼减率高的问题,在回转窑热解室的下游工序设置有炉排燃烧室,以对热解后的有机固废进行燃烧,借助炉排燃烧室内部配风充分、燃烧效率高的特点,使得有机固废燃烧充分,降低有机固废燃烧后灰渣的热灼减率,同时,在炉排燃烧室燃烧后生成的气体的流动路径上设置有二燃室,以将炉排燃烧室在燃烧过程中生成的气体进行燃烧,以分解有害物质并使烟气达到排放标准。As can be seen from the above technical solutions, the pyrolysis incinerator provided by the present invention includes a rotary kiln pyrolysis chamber for thermal decomposition and preliminary incineration of organic solid waste, and a grate combustion chamber is provided in the downstream process of the rotary kiln pyrolysis chamber , to fully burn the organic solid waste after pyrolysis in the rotary kiln pyrolysis chamber, and set up a secondary combustion chamber to burn the gas generated by the grate combustion chamber during the combustion process. The pyrolysis incinerator provided by the present invention uses the rotary kiln pyrolysis chamber to have strong adaptability to material types, specifications and calorific value characteristics, and uses the rotary kiln pyrolysis chamber for preliminary treatment of various types of organic solid wastes. The solid waste is preliminarily incinerated and thermally decomposed in the pyrolysis chamber of the rotary kiln to reduce the size of the organic solid waste by pyrolysis. In response to the insufficient combustion of the organic solid waste in the pyrolysis chamber of the rotary kiln and the high thermal ignition loss rate of the ash after combustion A grate combustion chamber is installed in the downstream process of the pyrolysis chamber of the rotary kiln to burn the organic solid waste after pyrolysis. The waste is fully burned to reduce the thermal ignition loss rate of the ash after the organic solid waste is burned. At the same time, a secondary combustion chamber is arranged on the flow path of the gas generated after the combustion of the grate combustion chamber, so as to keep the grate combustion chamber in the combustion process. The resulting gas is combusted to decompose harmful substances and bring the flue gas to emission standards.
附图说明Description of drawings
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to explain the embodiments of the present invention or the technical solutions in the prior art more clearly, the following briefly introduces the accompanying drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description are only These are some embodiments of the present invention. For those of ordinary skill in the art, other drawings can also be obtained according to these drawings without creative efforts.
图1为本发明实施例提供的热解焚烧炉及配风系统示意图;1 is a schematic diagram of a pyrolysis incinerator and an air distribution system provided by an embodiment of the present invention;
其中,10为回转窑热解室,110为窑尾密封冷却夹套,20为炉排燃烧室,210为燃烧区,220为燃烬区,30为二燃室,310为中温二燃室,320为高温二燃室,40为进料系统,50为灰渣输运系统,610为一次风管路,620为二次风管路,6210为空气预热器,630为炉排风管路,6310为炉排风母管,70为冷却风系统,80为密封风系统。Among them, 10 is the pyrolysis chamber of the rotary kiln, 110 is the kiln tail sealing cooling jacket, 20 is the grate combustion chamber, 210 is the combustion zone, 220 is the burning ember zone, 30 is the secondary combustion chamber, and 310 is the medium-temperature secondary combustion chamber, 320 is the high temperature secondary combustion chamber, 40 is the feeding system, 50 is the ash transport system, 610 is the primary air pipeline, 620 is the secondary air pipeline, 6210 is the air preheater, and 630 is the furnace exhaust air pipeline , 6310 is the grate air main pipe, 70 is the cooling air system, and 80 is the sealing air system.
具体实施方式Detailed ways
本发明的核心在于公开一种热解焚烧炉,以使得有机固废的燃烧更充分,降低有机固废燃烧后的热灼减率。The core of the present invention is to disclose a pyrolysis incinerator, so as to make the combustion of the organic solid waste more sufficient and reduce the rate of thermal ignition loss after the combustion of the organic solid waste.
本发明的另一核心在于公开一种用于上述热解焚烧炉的配风系统,以进一步提升上述热解焚烧炉的燃烧效率Another core of the present invention is to disclose an air distribution system for the above-mentioned pyrolysis incinerator, so as to further improve the combustion efficiency of the above-mentioned pyrolysis incinerator
如图1所示,本发明公开的热解焚烧炉,包括回转窑热解室10、炉排燃烧室20和二燃室30,其中,回转窑热解室10用于加热分解并初步焚烧有机固废,回转窑热解室10通过转动实现有机固废的均匀加热及移动,需要说明的是,回转窑热解室10的构造精度较炉排燃烧室20小,因此回转窑热解室10对物料种类、规格及热值特性等适应性更强,通过回转窑热解室10能够将各种规格的有机固废热解为规格小的有机固废,以进行后续充分燃烧;炉排燃烧室20设置于回转窑热解室10的下游工序,以对经过回转窑热解室10热解后的有机固废进行充分燃烧,炉排燃烧室20中用于燃烧的空气从下部进入并与有机固废进行混合燃烧,由于炉排燃烧室20上的有机固废为经过回转窑热解室10热解后的规格较小的有机固废,因此空气与有机固废的混合更为充分,以使得燃烧更充分,通过回转窑热解室10和炉排燃烧室20的配合,以实现有机固废先热解,后充分燃烧的燃烧步骤,实现了本发明公开的热解焚烧炉适用于各种规格的有机固废的同时,燃烧更为充分,燃后的灰渣热灼减率低。同时,由于炉排燃烧室20燃烧后生成的气体中会存在绕少不充分的问题,同时气体中含有二噁英等有害物质,因此在炉排燃烧室20燃烧后生成的气体的流动路径上设置有二燃室30,以将炉排燃烧室20在燃烧过程中生成的气体进行充分燃烧,以分解有害物质并使烟气达到排放标准。As shown in FIG. 1 , the pyrolysis incinerator disclosed in the present invention includes a rotary
本发明公开的热解焚烧炉,利用回转窑热解室10对有机固废的种类、规格及热值特性等适应性强的特点,使用回转窑热解室10对各种类型的有机固废进行初步处理,有机固废在回转窑热解室10内进行初步焚烧及加热分解,以将有机固废的规格热解变小,针对回转窑热解室10中有机固废燃烧不充分、燃后灰渣热灼减率高的问题,在回转窑热解室10的下游工序设置炉排燃烧室20,以对热解后的有机固废进行燃烧,借助炉排燃烧室20内部配风充分、燃烧效率高的特点,使得有机固废燃烧充分,降低有机固废燃烧后灰渣的热灼减率,同时,在炉排燃烧室20燃烧后生成的气体的流动路径上设置有二燃室30,以将炉排燃烧室20在燃烧过程中生成的气体进行燃烧,以分解有害物质并使烟气达到排放标准。本发明公开的热解焚烧炉,针对回转窑热解室10燃烧效率低的缺点,将回转窑热解室10作用于有机固废的分解,而非专注于提高回转窑热解室10的燃烧效率,同时使用燃烧效率高的炉排燃烧室20,对热解后的有机固废进行充分燃烧,实现了使得有机固废的燃烧更充分,降低有机固废燃烧后的热灼减率的目的。The pyrolysis incinerator disclosed in the present invention utilizes the characteristics of the rotary
进一步地,在本发明提供的热解焚烧炉中,炉排燃烧室20排燃烧室使用水平顺推机械炉排进行有机固废的传输及燃烧,使用水平式炉排相较于倾斜式炉排,有机固废可以成层状均衡松动地前进,且穿过有机固废层各处的空气更均匀,使得燃烧更均匀充分,同时,水平式炉排的结构较倾斜式炉排更为简单,易于装配及检修。Further, in the pyrolysis incinerator provided by the present invention, the 20 rows of combustion chambers of the grate combustion chamber use a horizontal forward mechanical grate to carry out the transmission and combustion of organic solid waste, and the use of the horizontal grate is compared with the inclined grate. , the organic solid waste can move forward in layers and evenly and loosely, and the air passing through the organic solid waste layer is more uniform, making the combustion more uniform and sufficient. At the same time, the structure of the horizontal grate is simpler than that of the inclined grate. Easy to assemble and service.
进一步地,由于进入炉排燃烧室20的炉排上的有机固废已被回转窑热解室10热解,因此炉排燃烧室20无需设置干燥有机固废的区域,在本发明一具体实施例中,水平顺推机械炉排划分为燃烧区210和燃烬区220,经过回转窑热解室10热解的有机固废首先进入燃烧区210,以进行快速充分燃烧,燃烬区220设置于燃烧区210下游,以对燃烧区210燃烧完成后的有机固废残渣进行燃烧,实现有机固废的分级燃烧,使得燃烧更为充分,需要说明的是,燃烧区210与燃烬区220通过送风量差异以实现分级燃烧。Further, since the organic solid waste on the grate entering the
需要说明的是,炉排燃烧室20的炉排上也可以使用单级燃烧的设计方式,其炉排上所有位置的送风量均按照上述技术方案中燃烧区210的送风量进行送风。而考虑到在上述技术方案中,燃烬区220的残渣无需较多的风量,送风量小于燃烧区210的送风量,实行分级燃烧能够在保证有机固废燃烧充分的前提下,节约送风以节省热解焚烧炉的工作成本。It should be noted that the single-stage combustion design can also be used on the grate of the
进一步地,燃烧区210与燃烬区220的送风量比的范围为3:(2~1.5),在这里优选燃烧区210与燃烬区220的送风量比为3:2。Further, the air supply ratio of the
为了实现炉排燃烧室20内产生的气体的充分燃烧,避免气体无法达到排放标准,在本发明另一具体实施例中,二燃室30包括中温二燃室310和高温二燃室320,通过对中温二燃室310和高温二燃室320中的温度进行分级设置,以实现炉排燃烧室20内产生的气体的多级燃烧,使得气体燃烧更充分,同时,高温二燃室320设计为弯折结构,以保证炉排燃烧室20内产生的气体在高温二燃室320内的停留时间大于2s,使得炉排燃烧室20内产生的气体被充分燃烧分解。In order to achieve full combustion of the gas generated in the
需要说明的是,二燃室30设计为由钢板和耐火材料组成的腔体,以避免敷设和二燃室30的外壳过热。It should be noted that, the
需要进一步说明的是,对炉排燃烧室20内产生的气体进行多级燃烧,能够将气体中的有害气体完全燃尽,同时节约能源。It should be further explained that the multi-stage combustion of the gas generated in the
进一步地,在本发明一具体实施例中,中温二燃室310内的温度为650℃-900℃,高温二燃室320内的温度为900℃-1150℃。Further, in a specific embodiment of the present invention, the temperature in the medium temperature
进一步地,在本发明提供的热解焚烧炉中,回转窑热解室10包括用于提供有机固废热解场所的筒体,筒体倾斜设置且在工作过程中转动,以使得有机固废在热解的过程中,通过筒体的转动驱动有机固废向筒体的倾斜方向运动,筒体的水平倾斜度的为1%-3%,工作时转速为0.5r/min-3r/min。Further, in the pyrolysis incinerator provided by the present invention, the rotary
在此基础上,筒体在热解有机固废时温度范围为550℃-650℃,有机固废在筒体内的焚烧时长为15min-30min,保证有机固废在筒体内的停留时长为15min-30min以保证有机固废被热解为合适的规格,需要说明的是,根据有机固废不同热解规格的需求,可以通过增大或减小筒体的水平倾斜度,以使得有机固废在筒体内的停留时长减小或增大,以获得所需规格的有机固废。On this basis, the temperature range of the cylinder during pyrolysis of organic solid waste is 550℃-650℃, and the incineration time of organic solid waste in the cylinder is 15min-30min, ensuring that the residence time of organic solid waste in the cylinder is 15min- 30min to ensure that the organic solid waste is pyrolyzed to a suitable specification. It should be noted that, according to the requirements of different pyrolysis specifications of the organic solid waste, the horizontal inclination of the cylinder can be increased or decreased, so that the organic solid waste can be The residence time in the cylinder is reduced or increased to obtain the organic solid waste of the required specification.
进一步地,在本发明提供的热解焚烧炉中,还包括进料系统40和灰渣输运系统50,其中,进料系统40用于向回转窑热解室10供给有机固废,灰渣输运系统50连通炉排燃烧室20的出口,以及时输送炉排燃烧室20燃烧产生的灰渣。Further, the pyrolysis incinerator provided by the present invention also includes a
在上述实施例的基础上,进料系统40包括料斗、溜槽和推料器,其中,料斗用于盛放有机固废,料斗的容积需保证热解焚烧炉在锅炉最大连续蒸发量的工况下2小时的有机固废消耗量,在本发明一具体实施例中,热解焚烧炉的处理量为150t/d-250t/d,料斗能够容纳重量为12t-21t的有机固废。On the basis of the above-mentioned embodiment, the
本发明还提供了一种适用于热解焚烧炉的配风系统,该配风系统适用于上述任一实施例提供的热解焚烧炉,该配风系统包括燃烧风系统、冷却风系统70和密封风系统8,其中,燃烧风系统用于单独向热解焚烧炉内需要燃烧的区域配风,以实现有机固废及有机固废分解产生的气体的充分燃烧,需要说明的是,单独配风相较于全程配风,燃烧空气的利用效率更高,在实现有机固废充分燃烧的同时节约能源,降低配风成本的目的;冷却风系统70吸入热解焚烧炉周边的环境空气,并通入二燃室30的周围及顶部的墙体,以延长二燃室30的使用寿命;密封风系统8,密封风系统8连通回转窑热解室10的窑尾密封冷却夹套110,以保证回转窑热解室10与二燃室30连接处的密封性,防止气体未经处理并从窑尾密封冷却夹套110处溢出。The present invention also provides an air distribution system suitable for a pyrolysis incinerator. The air distribution system is applicable to the pyrolysis incinerator provided in any of the above embodiments. The air distribution system includes a combustion air system, a cooling
本发明提供的配风系统,使用燃烧风系统用于单独向热解焚烧炉内需要燃烧的区域配风,以实现有机固废及有机固废分解产生的气体的充分燃烧,通过精准单独配风在实现有机固废充分燃烧的同时实现了节约能源,降低配风成本的目的;同时设置冷却风系统70以对二燃室30周围及顶部的墙体进行冷却,以延长二燃室30的使用寿命;密封风系统8连通回转窑热解室10的窑尾密封冷却夹套110,以保证回转窑热解室10与二燃室30连接处的密封性,避免在有机固废的燃烧过程中,回转窑热解室10和炉排燃烧室20中未经过处理的气体从窑尾密封冷却夹套110处溢出,造成污染。通过燃烧风系统、冷却风系统70和密封风系统8,实现了热解焚烧炉内有机固废完全燃烧的同时,延长二燃室30的寿命并保证系统的密封完整性。The air distribution system provided by the present invention uses the combustion air system to separately distribute air to the area that needs to be burned in the pyrolysis incinerator, so as to realize the full combustion of the organic solid waste and the gas generated by the decomposition of the organic solid waste. The purpose of saving energy and reducing the cost of air distribution is achieved while achieving full combustion of organic solid waste; at the same time, a cooling
进一步地,在本发明提供的配风系统中,燃烧风系统包括一次风管路610、二次风管路620和炉排风管路630,其中,一次风管路610的一端连通回转窑热解室10内部,一次风管路610使用一次风机吸取热解焚烧炉周边空气并送入回转窑热解室10,以供给回转窑热解室10燃烧的同时保证热解焚烧炉周边空气的负压状态,需要说明的是,回转窑热解室10进行热解作用,因此使用的燃烧空气无需加热,使用热解焚烧炉周边空气即可,同时,使用热解焚烧炉周边空气保证了热解焚烧炉周边空气的负压状态,避免了有害气体的溢出,在本发明一具体实施例中,热解焚烧炉周边空气的压力为-100Pa~-20Pa;二次风管路620使用二次风机吸取环境空气,并经空气预热器6210加热后送入二燃室30,需要说明的是,为了保证二燃室30内的温度,避免送入外部空气导致二燃室30温度降低而减弱对有害气体的燃烧效果,在二次风管路620上设置空气预热器6210以对二次风机吸入的空气进行预加热后,再送入二燃室30;炉排风管路630连通炉排燃烧室20,以将环境风送入炉排燃烧室20中燃烧有机固废的场所,以实现有机固废的充分燃烧,同时冷却炉排燃烧室20中的炉排,以避免炉排过热造成的寿命损伤。Further, in the air distribution system provided by the present invention, the combustion air system includes a
进一步地,由于炉排燃烧室20的燃烧需要在较高温度下进行,因此炉排风管路630的送风优选进行加热后再送入炉排燃烧室20,由于冷却风系统70用于冷却二燃室30的周围及顶部墙体,仅被加热而不会被燃烧消耗,因此,在本发明一具体实施例中,将冷却风系统70的出风口连通炉排风管路630中的炉排风母管6310,冷却风系统70的送风在经过二燃室30的周围及顶部墙体后,被加热并送至炉排风母管6310,并与炉排风管路630吸入的环境空气混合后,供给炉排燃烧室20燃烧使用,即节约了能源,也实现了配风的循环利用。Further, since the combustion of the
进一步地,在本发明另一具体实施例中,二次风管路620为环绕于二燃室30周圈的管路,以从二燃室30周围各个方向进行送风,保证二燃室30内有害气体的充分燃烧。Further, in another specific embodiment of the present invention, the
进一步地,二次风管路620内的空气预热器6210采用蒸汽进行预热。Further, the
本发明的说明书和权利要求书及上述附图中的术语“第一”和“第二”等是用于区别不同的对象,而不是用于描述特定的顺序。此外术语“包括”和“具有”以及他们任何变形,意图在于覆盖不排他的包含。例如包含了一系列步骤或单元的过程、方法、系统、产品或设备没有设定于已列出的步骤或单元,而是可包括没有列出的步骤或单元。The terms "first" and "second" in the description and claims of the present invention and the above drawings are used to distinguish different objects, rather than to describe a specific order. Furthermore, the terms "comprising" and "having" and any variations thereof are intended to cover non-exclusive inclusion. For example, a process, method, system, product, or device that includes a series of steps or elements is not provided with the listed steps or elements, but may include unlisted steps or elements.
对所公开的实施例的上述说明,使本领域专业技术人员能够实现或使用本发明。对这些实施例的多种修改对本领域的专业技术人员来说将是显而易见的,本文中所定义的一般原理可以在不脱离本发明的精神或范围的情况下,在其它实施例中实现。因此,本发明将不会被限制于本文所示的这些实施例,而是要符合与本文所公开的原理和新颖特点相一致的最宽的范围。The above description of the disclosed embodiments enables any person skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the invention. Thus, the present invention is not intended to be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN115342362A (en) * | 2022-08-15 | 2022-11-15 | 上海康恒环境股份有限公司 | Combined gasification incineration disposal system suitable for industrial solid waste |
CN118361742A (en) * | 2024-06-17 | 2024-07-19 | 陕西宝昱科技工业股份有限公司 | A vertical tunnel thermal storage oxidation device |
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JPH06341621A (en) * | 1993-05-31 | 1994-12-13 | Hitachi Zosen Corp | Incinerator |
JPH09280524A (en) * | 1996-04-09 | 1997-10-31 | Nippon Steel Corp | Rotary kiln suppression combustion method |
JP2003307304A (en) * | 2002-04-15 | 2003-10-31 | Takuma Co Ltd | Incinerator |
CN202792039U (en) * | 2012-08-02 | 2013-03-13 | 上海中发环保(集团)有限公司 | Combined-type incinerator |
CN103542415A (en) * | 2013-11-01 | 2014-01-29 | 上海煜工环保科技有限公司 | Smoke pyrolysis kiln-furnace-combined type sludge incinerator |
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JPH06341621A (en) * | 1993-05-31 | 1994-12-13 | Hitachi Zosen Corp | Incinerator |
JPH09280524A (en) * | 1996-04-09 | 1997-10-31 | Nippon Steel Corp | Rotary kiln suppression combustion method |
JP2003307304A (en) * | 2002-04-15 | 2003-10-31 | Takuma Co Ltd | Incinerator |
CN202792039U (en) * | 2012-08-02 | 2013-03-13 | 上海中发环保(集团)有限公司 | Combined-type incinerator |
CN103542415A (en) * | 2013-11-01 | 2014-01-29 | 上海煜工环保科技有限公司 | Smoke pyrolysis kiln-furnace-combined type sludge incinerator |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
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CN115342362A (en) * | 2022-08-15 | 2022-11-15 | 上海康恒环境股份有限公司 | Combined gasification incineration disposal system suitable for industrial solid waste |
CN118361742A (en) * | 2024-06-17 | 2024-07-19 | 陕西宝昱科技工业股份有限公司 | A vertical tunnel thermal storage oxidation device |
CN118361742B (en) * | 2024-06-17 | 2025-01-07 | 陕西宝昱科技工业股份有限公司 | A vertical tunnel thermal storage oxidation device |
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