CN114809905A - Directional coring tool and drilling machine bearing assembly thereof - Google Patents
Directional coring tool and drilling machine bearing assembly thereof Download PDFInfo
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- CN114809905A CN114809905A CN202210498758.7A CN202210498758A CN114809905A CN 114809905 A CN114809905 A CN 114809905A CN 202210498758 A CN202210498758 A CN 202210498758A CN 114809905 A CN114809905 A CN 114809905A
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B4/00—Drives for drilling, used in the borehole
- E21B4/003—Bearing, sealing, lubricating details
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B25/00—Apparatus for obtaining or removing undisturbed cores, e.g. core barrels or core extractors
- E21B25/16—Apparatus for obtaining or removing undisturbed cores, e.g. core barrels or core extractors for obtaining oriented cores
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C17/00—Sliding-contact bearings for exclusively rotary movement
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C19/00—Bearings with rolling contact, for exclusively rotary movement
- F16C19/02—Bearings with rolling contact, for exclusively rotary movement with bearing balls essentially of the same size in one or more circular rows
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Abstract
Description
技术领域technical field
本发明涉及地质勘探定向取芯工具技术领域,更具体地说,涉及一种钻机轴承组件。此外,还涉及一种包括上述钻机轴承组件的定向取芯工具。The invention relates to the technical field of directional coring tools for geological exploration, and more particularly, to a bearing assembly of a drilling rig. In addition, it also relates to a directional coring tool comprising the above-mentioned drilling rig bearing assembly.
背景技术Background technique
目前,国内外的定向钻进的轴承组件设计方案在功能或结构上还存在一定的不足,无法适应定向取芯作业环境。例如,现有技术公开的指向式旋转导向钻井工具,它包括一个空心芯轴,芯轴上部外壁上由上至下依次固定有上密封总成和用于支撑芯轴的上浮动轴承,芯轴贯穿一个安装固定在外壳内壁上的偏心机构,芯轴下端伸出外壳外、与空心钻头相连接,芯轴的外壁上由下至上依次有一个下密封总成和一个下固定轴承。但所用的下固定轴承不允许芯轴的倾斜,无法将芯轴的倾斜传递到钻头。且该轴承采用油润滑形式,对密封要求严格。At present, the design schemes of bearing components for directional drilling at home and abroad still have certain deficiencies in function or structure, and cannot adapt to the directional coring operation environment. For example, a directional rotary steerable drilling tool disclosed in the prior art includes a hollow mandrel, and an upper sealing assembly and an upper floating bearing for supporting the mandrel are fixed on the outer wall of the upper part of the mandrel in order from top to bottom. Through an eccentric mechanism installed and fixed on the inner wall of the casing, the lower end of the mandrel protrudes out of the casing and is connected with the hollow drill bit. The outer wall of the mandrel is sequentially provided with a lower sealing assembly and a lower fixed bearing from bottom to top. However, the lower fixed bearing used does not allow the inclination of the mandrel and cannot transmit the inclination of the mandrel to the drill bit. And the bearing adopts oil lubricating form and has strict requirements on sealing.
例如,现有技术公开了一种螺杆驱动的旋转导向钻井工具,其主要由固定接头、上外壳、过流挡板、控制件、串联碟簧、中心轴、控制销钉、马达转子安装座、滑动外壳、马达外壳、马达转子、马达定子、万向轴、下外壳、导流轴、外定位套、密封件、调节套筒、内定位套、串轴承、密封圈、导向接头、导向伸缩块、固定座、泄流喷嘴以及钻头组成。工具工作时,通过改变钻井液压力,使钻井液流道改变,钻井液在工具内部形成分流,驱动泥浆马达转动,改变导向接头的流道连通状态,控制导向伸缩块动作,完成旋转导向工具的导向动作,实现导向钻进功能。但所用的轴承组件对密封要求严格,且无法一边导向一边取芯工作。For example, the prior art discloses a screw-driven rotary steerable drilling tool, which is mainly composed of a fixed joint, an upper casing, a flow baffle, a control member, a series disc spring, a central shaft, a control pin, a motor rotor mount, a sliding Housing, motor housing, motor rotor, motor stator, universal shaft, lower housing, guide shaft, outer locating sleeve, seal, adjusting sleeve, inner locating sleeve, string bearing, sealing ring, guide joint, guide telescopic block, It consists of a fixed seat, a discharge nozzle and a drill bit. When the tool is working, by changing the drilling fluid pressure, the drilling fluid flow path changes, the drilling fluid forms a shunt inside the tool, drives the mud motor to rotate, changes the flow channel connection state of the steering joint, controls the movement of the steering telescopic block, and completes the rotation of the steering tool. Steering action to realize the function of steered drilling. However, the bearing assembly used has strict requirements on sealing, and cannot be guided and cored at the same time.
另外,现有技术还公开了一种可用于取芯的机械式垂直钻井工具,它包括中间转动外壳,中间转动外壳的一端与稳定平台外壳相连,中间转动外壳的另一端依次与上角接触轴承、下角接触轴承连接,也即中间转动外壳间接的与钻头相连。钻井过程中,钻压与扭矩通过稳定平台外壳、中间传动外壳以及钻头接头等部件传递至钻头,中间转动外壳的中心留有用于放置取芯筒的空间,可实现边垂直钻井边取芯的操作。该钻井工具采用偏重机构所受重力产生的偏心扭矩监测井斜,并带动机械阀门控制下部执行机构动作,为钻头提供下降和倾斜所需的作用力与转角,导致该钻井工具仅适用于垂直定向取芯钻进操作。In addition, the prior art also discloses a mechanical vertical drilling tool that can be used for coring, which includes an intermediate rotating casing, one end of the intermediate rotating casing is connected to the stable platform casing, and the other end of the intermediate rotating casing is sequentially connected to the upper angular contact bearing. , The lower angular contact bearing is connected, that is, the middle rotating shell is indirectly connected with the drill bit. During the drilling process, the WOB and torque are transmitted to the drill bit through the stable platform shell, the intermediate transmission shell and the drill bit joint, etc. The center of the intermediate rotating shell has a space for placing the core barrel, which can realize the operation of core drilling while drilling vertically. . The drilling tool uses the eccentric torque generated by the gravity of the eccentric mechanism to monitor the well deviation, and drives the mechanical valve to control the action of the lower actuator to provide the drill bit with the force and rotation angle required for descending and tilting, resulting in the drilling tool only suitable for vertical orientation. Core drilling operations.
综上所述,如何提高定向钻进工具的轴承组件的使用效果、并减小轴承组件的装配难度,是目前本领域技术人员亟待解决的问题。To sum up, how to improve the use effect of the bearing assembly of the directional drilling tool and reduce the assembly difficulty of the bearing assembly is an urgent problem to be solved by those skilled in the art.
发明内容SUMMARY OF THE INVENTION
有鉴于此,本发明的目的是提供一种钻机轴承组件,可有效提高定向钻进工具的轴承组件使用效果、并减小轴承组件的装配难度。In view of this, the purpose of the present invention is to provide a bearing assembly of a drilling rig, which can effectively improve the use effect of the bearing assembly of a directional drilling tool and reduce the assembly difficulty of the bearing assembly.
本发明的另一目的是提供一种包括上述钻机轴承组件的定向取芯工具。Another object of the present invention is to provide a directional coring tool comprising the above drill rig bearing assembly.
为了实现上述目的,本发明提供如下技术方案:In order to achieve the above object, the present invention provides the following technical solutions:
一种钻机轴承组件,包括:联轴器、壳体、定子支撑板、定子连接件、定子组件、转子组件以及驱动轴,所述联轴器、所述定子支撑板、所述定子连接件、所述定子组件、所述转子组件以及所述驱动轴均为环状结构、且依次套设于中空芯轴的外周部,所述联轴器的内周部和所述中空芯轴的外周部间隙配合;A drilling rig bearing assembly, comprising: a coupling, a housing, a stator support plate, a stator connection piece, a stator assembly, a rotor assembly and a drive shaft, the coupling, the stator support plate, the stator connection piece, The stator assembly, the rotor assembly and the drive shaft are all annular structures, and are sequentially sleeved on the outer circumference of the hollow core shaft, the inner circumference of the coupling and the outer circumference of the hollow core shaft clearance fit;
所述定子支撑板设于所述联轴器的内周部,所述定子支撑板和所述定子组件均与所述定子连接件轴向间隙配合,所述转子组件与所述定子组件配合抵接,所述驱动轴设于所述转子组件的内周部和所述中空芯轴的外周部之间,所述壳体套设于所述转子组件的外周部、且所述壳体与所述联轴器连接。The stator support plate is arranged on the inner peripheral portion of the coupling, the stator support plate and the stator assembly are axially clearance-fitted with the stator connecting piece, and the rotor assembly is matched with the stator assembly to abut against it. Then, the drive shaft is arranged between the inner peripheral portion of the rotor assembly and the outer peripheral portion of the hollow core shaft, the casing is sleeved on the outer peripheral portion of the rotor assembly, and the casing is connected to the outer peripheral portion of the rotor assembly. the coupling connection.
优选的,所述联轴器有第一内孔,所述定子支撑板设有第二内孔,所述第一内孔和所述第二内孔可构成用于轴向固定铜环的腔体,所述铜环的内周部和所述中空芯轴的外周部间隙配合。Preferably, the coupling has a first inner hole, the stator support plate has a second inner hole, and the first inner hole and the second inner hole can form a cavity for axially fixing the copper ring body, the inner peripheral portion of the copper ring and the outer peripheral portion of the hollow mandrel are in clearance fit.
优选的,所述铜环的内周部设有镀层。Preferably, the inner periphery of the copper ring is provided with a plating layer.
优选的,所述联轴器的内周部设有第一内矩形花键,所述定子支撑板的外周部设有与所述第一内矩形花键配合卡接的第一外矩形花键;Preferably, the inner peripheral portion of the coupling is provided with a first inner rectangular spline, and the outer peripheral portion of the stator support plate is provided with a first outer rectangular spline that is engaged with the first inner rectangular spline. ;
或所述联轴器和所述定子支撑板通过固定销、螺钉径向连接。Or the coupling and the stator support plate are radially connected by fixing pins and screws.
优选的,所述定子支撑板的一端设有外球面弧面,所述定子组件设有内球面弧面,所述定子连接件设有通槽,所述外球面弧面可穿过所述通槽与所述内球面弧面间隙配合抵接。Preferably, one end of the stator support plate is provided with an outer spherical arc surface, the stator assembly is provided with an inner spherical arc surface, the stator connector is provided with a through slot, and the outer spherical arc surface can pass through the through hole. The groove is in clearance fit contact with the inner spherical arc surface.
优选的,所述内球面弧面设有第二内矩形花键,所述外球面弧面设有第二外矩形花键,所述定子连接件设有中部矩形花键,所述第二内矩形花键和所述第二外矩形花键均与所述中部矩形花键配合卡接。Preferably, the inner spherical arc surface is provided with a second inner rectangular spline, the outer spherical arc surface is provided with a second outer rectangular spline, the stator connector is provided with a middle rectangular spline, and the second inner rectangular spline is provided. Both the rectangular spline and the second outer rectangular spline are engaged and engaged with the middle rectangular spline.
优选的,所述联轴器的内周部、所述定子支撑板的内周部、所述定子连接件的内周部、所述定子组件的内周部、所述转子组件的内周部以及所述驱动轴的内周部均设有镀层。Preferably, the inner peripheral portion of the coupling, the inner peripheral portion of the stator support plate, the inner peripheral portion of the stator connector, the inner peripheral portion of the stator assembly, the inner peripheral portion of the rotor assembly And the inner peripheral part of the drive shaft is provided with a plating layer.
优选的,所述壳体沿周向设有通孔,所述通孔与所述中空芯轴的流道连通、以形成冷却润滑流道。Preferably, the casing is provided with a through hole in the circumferential direction, and the through hole communicates with the flow channel of the hollow mandrel to form a cooling and lubricating flow channel.
优选的,所述定子组件和所述转子组件可构成平面推力轴承或球面轴承。Preferably, the stator assembly and the rotor assembly may constitute a plane thrust bearing or a spherical bearing.
一种定向取芯工具,包括:中空芯轴和套设于所述中空芯轴的外周部的外壳,所述中空芯轴与所述外壳之间从下往上依次设有支点轴承组件、偏置组件以及悬臂轴承组件;A directional coring tool, comprising: a hollow core shaft and a casing sleeved on the outer periphery of the hollow core shaft; Mounting components and cantilever bearing components;
所述支点轴承组件的下端与钻头连接、所述支点轴承组件的上端与所述中空芯轴铰接,所述悬臂轴承组件的下端与所述中空芯轴固定连接、所述悬臂轴承组件的上端与钻杆连接,所述偏置组件用于调节所述中空芯轴的偏心度,所述外壳的外周部设有可开闭的封隔器组件,打开的所述封隔器组件可将所述外壳卡在孔壁内,所述悬臂轴承组件为上述任一项所述的钻机轴承组件。The lower end of the fulcrum bearing assembly is connected with the drill bit, the upper end of the fulcrum bearing assembly is hinged with the hollow mandrel, the lower end of the cantilever bearing assembly is fixedly connected with the hollow mandrel, and the upper end of the cantilever bearing assembly is connected to the hollow mandrel. The drill pipe is connected, the biasing assembly is used to adjust the eccentricity of the hollow core shaft, the outer periphery of the casing is provided with an openable and closable packer assembly, and the open The housing is clamped in the hole wall, and the cantilever bearing assembly is the drill rig bearing assembly described in any one of the above.
在使用本发明所提供的钻机轴承组件时,定向取芯工具通常包括一个可旋转的中空芯轴和一个不可旋转的外壳,中空芯轴的上端间接的与钻杆连接,中空芯轴的下端间接的与钻头连接。使用过程中,可以将联轴器和外壳连接,当需要进行当定向取芯钻进操作时,外壳不发生旋转,将使得联轴器不旋转,设于联轴器内周部的定子支撑板也不旋转,通过定子连接件与定子支撑板配合的定子组件也不旋转,也即可使得定子组件与联轴器间接实现径向固定、保持相对静止。When using the drilling rig bearing assembly provided by the present invention, the directional coring tool generally includes a rotatable hollow mandrel and a non-rotatable casing, the upper end of the hollow mandrel is indirectly connected with the drill pipe, and the lower end of the hollow mandrel is indirectly connected to the drill pipe. connected to the drill bit. During use, the coupling can be connected to the shell. When the directional core drilling operation is required, the shell will not rotate, which will prevent the coupling from rotating. The stator support plate located on the inner circumference of the coupling It does not rotate, and the stator assembly that is matched with the stator support plate through the stator connector does not rotate, that is, the stator assembly and the coupling can be indirectly fixed radially and kept relatively static.
由于驱动轴的端部与钻杆连接,将使得驱动轴与钻杆同步转动,而转子组件安装在驱动轴的外周部,使得转子组件与驱动轴的运动方式保持一致,也即使得转子组件与钻杆的运动方式间接保持一致。最终,联轴器、定子支撑板、定子连接件以及定子组件可构成定子结构,驱动轴和转子组件可构成转子结构,该定子结构和转子结构配合使用,以形成完整的推力轴承,其可承受一定的轴向力,有效的旋转支撑中空芯轴。Since the end of the drive shaft is connected to the drill pipe, the drive shaft and the drill pipe will rotate synchronously, and the rotor assembly is installed on the outer periphery of the drive shaft, so that the movement of the rotor assembly and the drive shaft are consistent, that is, the rotor assembly and the The movement of the drill pipe is indirectly consistent. Ultimately, the coupling, stator support plate, stator connections, and stator assembly can form a stator structure, and the drive shaft and rotor assembly can form a rotor structure, which cooperates with the rotor structure to form a complete thrust bearing that can withstand A certain axial force can effectively rotate and support the hollow mandrel.
并且,由于定子支撑板和定子组件均与定子连接件轴向间隙配合,这样可保证定子支撑板与定子组件轴向固定连接的同时,还能在此处允许零部件小弧度随着中空芯轴弯曲、出现小浮动的径向移动,以避免将中空芯轴的扭矩传递到钻杆组件中。此外,本装置结构简单、装配方便,可进行推广使用。Moreover, since both the stator support plate and the stator assembly are axially clearance-fitted with the stator connector, this can ensure the axial fixed connection between the stator support plate and the stator assembly, and at the same time allow the small radian of the components to follow the hollow core shaft. Bent, small floating radial movement to avoid torque transfer of the hollow mandrel into the drill pipe assembly. In addition, the device has simple structure and convenient assembly, and can be popularized and used.
综上所述,本发明所提供的钻机轴承组件,可有效提高定向钻进工具的轴承组件使用效果、并减小轴承组件的装配难度。To sum up, the bearing assembly of the drilling rig provided by the present invention can effectively improve the use effect of the bearing assembly of the directional drilling tool, and reduce the assembly difficulty of the bearing assembly.
此外,本发明还提供了一种包括上述钻机轴承组件的定向取芯工具。In addition, the present invention also provides a directional coring tool comprising the above-mentioned drill rig bearing assembly.
附图说明Description of drawings
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据提供的附图获得其他的附图。In order to explain the embodiments of the present invention or the technical solutions in the prior art more clearly, the following briefly introduces the accompanying drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description are only It is an embodiment of the present invention. For those of ordinary skill in the art, other drawings can also be obtained according to the provided drawings without creative work.
图1为本发明所提供的钻机轴承组件的结构示意图;1 is a schematic structural diagram of a drilling rig bearing assembly provided by the present invention;
图2为联轴器的结构示意图;Fig. 2 is the structural representation of the coupling;
图3为定子支撑板的结构示意图;Figure 3 is a schematic structural diagram of a stator support plate;
图4为定子连接件的结构示意图;Figure 4 is a schematic structural diagram of a stator connector;
图5为定子组件的结构示意图;5 is a schematic structural diagram of a stator assembly;
图6为定向取芯工具进行直线钻进操作时的结构示意图;6 is a schematic structural diagram of a directional coring tool performing a linear drilling operation;
图7为定向取芯工具进行定向钻进操作时的结构示意图。FIG. 7 is a schematic structural diagram of a directional coring tool when performing a directional drilling operation.
图1-图7中:In Figure 1-Figure 7:
1为联轴器、2为壳体、3为定子支撑板、4为定子连接件、5为定子组件、6为转子组件、7为驱动轴、8为第一内孔、9为第二内孔、10为铜环、11为第一内矩形花键、12为第一外矩形花键、13为外球面弧面、14为内球面弧面、15为第二内矩形花键、16为第二外矩形花键、17为中空芯轴、18为外壳、19为支点轴承组件、20为偏置组件、21为悬臂轴承组件、22为钻杆、23为钻头、24为封隔器组件、25为通槽、26为中部矩形花键。1 is the coupling, 2 is the housing, 3 is the stator support plate, 4 is the stator connection, 5 is the stator assembly, 6 is the rotor assembly, 7 is the drive shaft, 8 is the first inner hole, and 9 is the second inner hole. The hole, 10 is a copper ring, 11 is the first inner rectangular spline, 12 is the first outer rectangular spline, 13 is the outer spherical arc surface, 14 is the inner spherical arc surface, 15 is the second inner rectangular spline, 16 is the The second outer rectangular spline, 17 is a hollow mandrel, 18 is a housing, 19 is a fulcrum bearing assembly, 20 is an offset assembly, 21 is a cantilever bearing assembly, 22 is a drill pipe, 23 is a drill bit, and 24 is a packer assembly , 25 is a through slot, 26 is a rectangular spline in the middle.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
本发明的核心是提供一种钻机轴承组件,可有效提高定向钻进工具的轴承组件使用效果、并减小轴承组件的装配难度。本发明的另一核心是提供一种包括上述钻机轴承组件的定向取芯工具。The core of the present invention is to provide a bearing assembly of a drilling rig, which can effectively improve the use effect of the bearing assembly of a directional drilling tool and reduce the assembly difficulty of the bearing assembly. Another core of the present invention is to provide a directional coring tool including the above-mentioned drilling rig bearing assembly.
请参考图1至图7,其中,图1为本发明所提供的钻机轴承组件的结构示意图;图2为联轴器的结构示意图;图3为定子支撑板的结构示意图;Please refer to FIGS. 1 to 7, wherein, FIG. 1 is a schematic structural diagram of a drilling rig bearing assembly provided by the present invention; FIG. 2 is a structural schematic diagram of a coupling; FIG. 3 is a structural schematic diagram of a stator support plate;
图4为定子连接件的结构示意图;图5为定子组件的结构示意图;图6为定向取芯工具进行直线钻进操作时的结构示意图;图7为定向取芯工具进行定向钻进操作时的结构示意图。Fig. 4 is the structural representation of the stator connector; Fig. 5 is the structural representation of the stator assembly; Fig. 6 is the structural representation when the directional coring tool performs the linear drilling operation; Fig. 7 is the directional coring tool when the directional drilling operation is performed Schematic.
本具体实施例提供了一种钻机轴承组件,包括:联轴器1、壳体2、定子支撑板3、定子连接件4、定子组件5、转子组件6以及驱动轴7,联轴器1、定子支撑板3、定子连接件4、定子组件5、转子组件6以及驱动轴7均为环状结构、且依次套设于中空芯轴17的外周部,联轴器1的内周部和中空芯轴17的外周部间隙配合;定子支撑板3设于联轴器1的内周部,定子支撑板3和定子组件5均与定子连接件4轴向间隙配合,转子组件6与定子组件5配合抵接,驱动轴7设于转子组件6的内周部和中空芯轴17的外周部之间,壳体2套设于转子组件6的外周部、且壳体2与联轴器1连接。This specific embodiment provides a drilling rig bearing assembly, comprising: a coupling 1, a housing 2, a stator support plate 3, a stator connecting piece 4, a
需要说明的是,本发明所提供的钻机轴承组件是适用于定向取芯钻进的轴承。转子组件6与定子组件5配合抵接,是指定子组件5与转子组件6配合使用,以形成完整的推力轴承,其可承受一定的轴向力。钻机轴承组件的零件均为环状结构,以便于与中空芯轴17配合,在定向取芯工具进行定向取芯钻进操作时,钻机可带动中空芯轴17和钻头23组件旋转,而定向取芯工具的外壳18不旋转,以实现旋转定向切削的功能。钻机轴承组件可有效的旋转支撑中空芯轴17,提高定向取芯工具的使用效果。It should be noted that the drill bearing assembly provided by the present invention is a bearing suitable for directional core drilling. The
可以在实际运用过程中,根据实际情况和实际需求,对联轴器1、壳体2、定子支撑板3、定子连接件4、定子组件5、转子组件6以及驱动轴7的形状、结构、尺寸、材质等进行确定。In the actual application process, according to the actual situation and actual needs, the shape, structure and size of the coupling 1, the casing 2, the stator support plate 3, the stator connecting piece 4, the
在使用本发明所提供的钻机轴承组件时,定向取芯工具通常包括一个可旋转的中空芯轴17和一个不可旋转的外壳18,中空芯轴17的上端间接的与钻杆22连接,中空芯轴17的下端间接的与钻头23连接。使用过程中,可以将联轴器1和外壳18连接,当需要进行当定向取芯钻进操作时,外壳18不发生旋转,将使得联轴器1不旋转,设于联轴器1内周部的定子支撑板3也不旋转,通过定子连接件4与定子支撑板3配合的定子组件5也不旋转,也即可使得定子组件5与联轴器1间接实现径向固定、保持相对静止。When using the drill bearing assembly provided by the present invention, the directional coring tool generally includes a rotatable
由于驱动轴7的端部与钻杆22连接,将使得驱动轴7与钻杆22同步转动,而转子组件6安装在驱动轴7的外周部,使得转子组件6与驱动轴7的运动方式保持一致,也即使得转子组件6与钻杆22的运动方式间接保持一致。最终,联轴器1、定子支撑板3、定子连接件4以及定子组件5可构成定子结构,驱动轴7和转子组件6可构成转子结构,该定子结构和转子结构配合使用,以形成完整的推力轴承,其可承受一定的轴向力,有效的旋转支撑中空芯轴17。Since the end of the drive shaft 7 is connected with the
并且,由于定子支撑板3和定子组件5均与定子连接件4轴向间隙配合,这样可保证定子支撑板3与定子组件5轴向固定连接的同时,还能在此处允许零部件小弧度随着中空芯轴17弯曲、出现小浮动的径向移动,以避免将中空芯轴17的扭矩传递到钻杆22组件中。此外,本装置结构简单、装配方便,可进行推广使用。Moreover, since both the stator support plate 3 and the
综上所述,本发明所提供的钻机轴承组件,可有效提高定向钻进工具的轴承组件使用效果、并减小轴承组件的装配难度。To sum up, the bearing assembly of the drilling rig provided by the present invention can effectively improve the use effect of the bearing assembly of the directional drilling tool, and reduce the assembly difficulty of the bearing assembly.
在上述实施例的基础上,优选的,联轴器1设有第一内孔8,定子支撑板3设有第二内孔9,第一内孔8和第二内孔9可构成用于轴向固定铜环10的腔体,铜环10的内周部和中空芯轴17的外周部间隙配合。On the basis of the above embodiment, preferably, the coupling 1 is provided with a first
需要说明的是,联轴器1的第一内孔8和定子支撑板3的第二内孔9均与铜环10的外表面配合,使得铜环10在轴向方向上被联轴器1和定子支撑板3所构造的腔体轴向固定约束。并且,由于铜环10和定子支撑板3均与中空芯轴17等径间隙配合,使得铜环10和定子支撑板3的位置可作为中空芯轴17的固定铰链端,进而将弯曲的中空芯轴17在此处矫正。与此同时,联轴器1内部的零件可随中空芯轴17小幅度的径向移动,避免将中空芯轴17的扭矩传递到后端零部件中。It should be noted that both the first
还需要说明的是,除了可以将铜环10和中空芯轴17、定子支撑板3和中空芯轴17设置为间隙配合以外,还可以采用金刚石涂层等方式进行代替,使得中空芯轴17相对联轴器1的转动更为顺畅。It should also be noted that, in addition to setting the
优选的,铜环10的内周部设有镀层,以提高铜环10的提高耐磨性能和使用寿命。Preferably, the inner circumference of the
优选的,联轴器1的内周部设有第一内矩形花键11,定子支撑板3的外周部设有与第一内矩形花键11配合卡接的第一外矩形花键12;或联轴器1和定子支撑板3通过固定销、螺钉径向连接。Preferably, the inner peripheral portion of the coupling 1 is provided with a first inner
需要说明的是,定子支撑板3的第一外矩形花键12与联轴器1的第一内矩形花键11配合卡接,或联轴器1和定子支撑板3通过固定销、螺钉径向连接,均可确保联轴器1和定子支撑板3的连接效果,并且,还可以将联轴器1与壳体2进行螺纹连接,使得装置的连接装配方式可靠,非常适用于用小直径取芯钻具的内外多层零件配合而导致安装空间狭小的场合。It should be noted that the first outer rectangular splines 12 of the stator support plate 3 are engaged with the first inner
在上述实施例的基础上,优选的,定子支撑板3的一端设有外球面弧面13,定子组件5设有内球面弧面14,定子连接件4设有通槽25,外球面弧面13可穿过通槽25与内球面弧面14间隙配合抵接。其中,定子支撑板3与定子组件5通过球面配合,即可实现联轴器1内的部件可随着中空芯轴17进行小浮动调节,避免将中空芯轴17的扭矩传递至后端零部件。On the basis of the above embodiment, preferably, one end of the stator support plate 3 is provided with an outer
优选的,内球面弧面14设有第二内矩形花键15,外球面弧面13设有第二外矩形花键16,定子连接件4设有中部矩形花键26,第二内矩形花键15和第二外矩形花键16均与中部矩形花键26配合卡接,以保证定子支撑板3、定子连接件4以及定子组件5的径向固定。Preferably, the inner
需要说明的是,由于中空芯轴17的长度较长,会使得定向取芯工具的定向钻进轨迹曲率半径较大,为了避免在铜环10处矫正中空芯轴17后,对中空芯轴17的后端零件带来小弧度弯曲影响,故将定子支撑板3的外球面弧面13与定子组件5的内球面弧面14间隙配合,并使得定子支撑板3的第二内矩形花键15和定子组件5的第二外矩形花键16均与定子连接件4的中部矩形花键26弹性配合,以保证定子支撑板3与定子组件5在定向固定连接的同时,还能实现在此处允许相应部件小弧度随着中空芯轴17弯曲而小浮动的径向移动。It should be noted that due to the long length of the
还需要说明的是,通过采用矩形花键配合、球面配合等方式,可实现钻机轴承组件的定子结构部分不旋转、转子结构部分旋转的目的,并且,这种装配方式结构简单,装配方便,非常适合环向空间狭小的环境。It should also be noted that by adopting rectangular spline fitting, spherical fitting, etc., the purpose of not rotating the stator structure part of the drill rig bearing assembly and rotating the rotor structure part can be achieved, and this assembly method is simple in structure, convenient in assembly, and very convenient. It is suitable for the environment with a small circular space.
优选的,联轴器1的内周部、定子支撑板3的内周部、定子连接件4的内周部、定子组件5的内周部、转子组件6的内周部以及驱动轴7的内周部均设有镀层,以提高各部件的耐磨性能和使用寿命。Preferably, the inner peripheral portion of the coupling 1 , the inner peripheral portion of the stator support plate 3 , the inner peripheral portion of the stator connector 4 , the inner peripheral portion of the
优选的,壳体2沿周向设有通孔,通孔与中空芯轴17的流道连通、以形成冷却润滑流道。Preferably, the casing 2 is provided with a through hole along the circumferential direction, and the through hole communicates with the flow channel of the
需要说明的是,定子组件5与转子组件6配合使用,两者安装在壳体2内部,通孔、定子组件5以及转子组件6可与中空芯轴17的流道共同形成冷却流道,以对轴承组件提供冷却润滑的环境。由于本装置采用钻井液冷却和润滑,其无需严格的密封系统,避免了由于存储润滑剂带来的空间不足或担心钻井液侵入润滑剂内影响润滑效果。另外,可以将定子组件5和转子组件6设置为叶片结构、以代替小孔流动冷却的方式,进而为轴承组件提供更好的润滑冷却环境。It should be noted that the
优选的,定子组件5和转子组件6可构成平面推力轴承或球面轴承。Preferably, the
需要说明的是,定子组件5和转子组件6构成的平面推力轴承或球面轴承,该轴承得安装空间小,可承受一定轴向力,而且,该轴承可在泥浆环境中正常工作,使得本装置能够采用钻井液进行冷却和润滑,且无需复杂的密封系统。也即只需通过对壳体2、定子组件5、转子组件6以及中空芯轴17进行简单的流道配合设置,即可满足轴承组件的冷却润滑要求,该轴承组件适合在径向空间不足的情况下使用。It should be noted that the plane thrust bearing or spherical bearing formed by the
除了上述的钻机轴承组件,本发明还提供一种包括上述实施例公开的钻机轴承组件的定向取芯工具,定向取芯工具包括:中空芯轴17和套设于中空芯轴17的外周部的外壳18,中空芯轴17与外壳18之间从下往上依次设有支点轴承组件19、偏置组件20以及悬臂轴承组件21;支点轴承组件19的下端与钻头23连接、支点轴承组件19的上端与中空芯轴17铰接,悬臂轴承组件21的下端与中空芯轴17固定连接、悬臂轴承组件21的上端与钻杆22连接,偏置组件20用于调节中空芯轴17的偏心度,外壳18的外周部设有可开闭的封隔器组件24,打开的封隔器组件24可将外壳18卡在孔壁内,悬臂轴承组件21为上述任一项的钻机轴承组件。该定向取芯工具的其他各部分的结构请参考现有技术,本文不再赘述。In addition to the above-mentioned drilling rig bearing assembly, the present invention also provides a directional coring tool including the drilling rig bearing assembly disclosed in the above embodiments. The
需要说明的是,偏置组件20用于调节中空芯轴17的偏心度,可以是指偏置组件20为三层套管结构,最内层的套管与中空芯轴17为等径连接,最外两层的套管为内外偏心圆分布,通过调节第二层套管的位置可使得最内层套管偏心摆动,以使中空芯轴17弯曲、在任意方向发生位移变化,进而调节中空芯轴17的偏心度。当定向取芯工具进行直线钻进操作时,中空芯轴17不发生弯曲变形,结构如图6所示,而当定向取芯工具需要进行定向钻进操作时,可利用偏置组件20使得中空芯轴17发生弯曲变形,结构如图7所示。It should be noted that the biasing
还需要说明的是,支点轴承组件19与中空芯轴17铰接,因此,支点轴承组件19可允许中空芯轴17发生一定角度的倾斜,也即支点轴承组件19可将中空芯轴17的弯曲传递至钻头23,从而使钻头23产生侧向倾角。悬臂轴承组件21与中空芯轴17固定连接,因此,悬臂轴承组件21不会将中空芯轴17的弯曲变形传递至钻杆22,可使得中空芯轴17在悬臂轴承组件21处进行矫直。封隔器组件24打开后可卡住孔壁、以将外壳18锁定在孔壁内,进而避免外壳18转动,而中空芯轴17和钻头23可进行转动,以调节钻头23的倾斜角度。It should also be noted that the
另外,需要说明的是,在使用定向取芯工具时,钻井液可从钻杆22的内部流入,经过中空芯轴17、支点轴承组件19,在钻头23处流出,到达孔底后返回,之后,钻井液可沿着定向取芯工具的外壳18和孔壁之间流出,封隔器组件24可在钻井液的压力作用下膨胀卡住孔壁。而后,整机可将扭矩传递至钻杆22,钻杆22将扭矩传递至中空芯轴17,再通过支点轴承组件19的内驱动轴7传递至钻头23。其中,悬臂轴承组件21、偏置组件20、支点轴承组件19以及壳体2等部件先后螺纹连接、以构成为整体式结构,当封隔器组件24卡住孔壁后,可使得外壳18不转、仅中空芯轴17转动,从而实现定向取芯工具的旋转切削功能。In addition, it should be noted that when the directional coring tool is used, the drilling fluid can flow in from the inside of the
需要进行说明的是,本申请文件中提到的第一内孔8和第二内孔9、第一内矩形花键11和第二内矩形花键15、第一外矩形花键12和第二外矩形花键16,其中,第一和第二只是为了区分位置的不同,并没有先后顺序之分。It should be noted that the first
本说明书中各个实施例采用递进的方式描述,每个实施例重点说明的都是与其他实施例的不同之处,各个实施例之间相同相似部分互相参见即可。本发明所提供的所有实施例的任意组合方式均在此发明的保护范围内,在此不做赘述。The various embodiments in this specification are described in a progressive manner, and each embodiment focuses on the differences from other embodiments, and the same and similar parts between the various embodiments can be referred to each other. Any combination of all the embodiments provided by the present invention falls within the protection scope of the present invention, and is not repeated here.
以上对本发明所提供的定向取芯工具及其钻机轴承组件进行了详细介绍。本文中应用了具体个例对本发明的原理及实施方式进行了阐述,以上实施例的说明只是用于帮助理解本发明的方法及其核心思想。应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明原理的前提下,还可以对本发明进行若干改进和修饰,这些改进和修饰也落入本发明权利要求的保护范围内。The directional coring tool and its drilling rig bearing assembly provided by the present invention have been described in detail above. The principles and implementations of the present invention are described herein by using specific examples, and the descriptions of the above embodiments are only used to help understand the method and the core idea of the present invention. It should be pointed out that for those skilled in the art, without departing from the principle of the present invention, several improvements and modifications can also be made to the present invention, and these improvements and modifications also fall within the protection scope of the claims of the present invention.
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CN112324336A (en) * | 2020-10-30 | 2021-02-05 | 中国地质大学(武汉) | Rope coring screw drill for geological exploration of horizontal directional drilling engineering |
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CN116084870B (en) * | 2023-03-10 | 2023-06-06 | 西南石油大学 | All Terrain Portable Coring Tool |
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