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CN114791445A - Noble metal modified composite gas sensor - Google Patents

Noble metal modified composite gas sensor Download PDF

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CN114791445A
CN114791445A CN202210463275.3A CN202210463275A CN114791445A CN 114791445 A CN114791445 A CN 114791445A CN 202210463275 A CN202210463275 A CN 202210463275A CN 114791445 A CN114791445 A CN 114791445A
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oxide semiconductor
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CN114791445B (en
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刘黎明
惠裕充
贾强生
易子川
张小文
曾丽雅
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Guilin University of Electronic Technology
University of Electronic Science and Technology of China Zhongshan Institute
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Abstract

本申请涉及半导体气体传感器领域,具体提供了一种贵金属修饰复合型气体传感器,包括基底层、电极层、金属氧化物半导体薄膜层、响应层,电极层包括一个正极和两个负极,金属氧化物半导体薄膜层包括第一金属氧化物半导体薄膜和两个第二金属氧化物半导体薄膜,响应层包括石墨烯薄膜和贵金属纳米颗粒。正极位于基底层中间位置,负极设置于基底层两侧,正极上方覆盖有第一金属氧化物半导体薄膜,两个负极上方覆盖有第二金属氧化物半导体薄膜。第一金属氧化物半导体薄膜上方固定设置有石墨烯薄膜,两个第二金属氧化物半导体薄膜上方均固定设置有贵金属纳米颗粒。

Figure 202210463275

The application relates to the field of semiconductor gas sensors, and specifically provides a noble metal-modified composite gas sensor, comprising a base layer, an electrode layer, a metal oxide semiconductor thin film layer, and a response layer. The electrode layer includes one positive electrode and two negative electrodes. The metal oxide The semiconductor thin film layer includes a first metal oxide semiconductor thin film and two second metal oxide semiconductor thin films, and the response layer includes a graphene thin film and precious metal nanoparticles. The positive electrode is located in the middle of the base layer, the negative electrode is arranged on both sides of the base layer, the positive electrode is covered with a first metal oxide semiconductor film, and the two negative electrodes are covered with a second metal oxide semiconductor film. A graphene film is fixed above the first metal oxide semiconductor film, and precious metal nanoparticles are fixed above the two second metal oxide semiconductor films.

Figure 202210463275

Description

一种贵金属修饰复合型气体传感器A noble metal modified composite gas sensor

技术领域technical field

本申请涉及半导体气体传感器领域,具体而言,涉及一种贵金属修饰复合型气体传感器。The present application relates to the field of semiconductor gas sensors, and in particular, to a noble metal-modified composite gas sensor.

背景技术Background technique

气体传感器是一种能够将气体的类别、浓度、成分等相关信息转换为可视化的电信号输出的传感器器件,具体的转换过程利用各种不同的化学反应,以及各种不同的物理机理等。A gas sensor is a sensor device that can convert relevant information such as the type, concentration, and composition of a gas into a visual electrical signal output. The specific conversion process uses various chemical reactions and various physical mechanisms.

气体传感器的工作原理是在与待测气体发生反应时,将气体传感器内微观结构的变化转换成可视化的电信号。因为气体的类别非常多,并且不同的气体一般具有其独特的性质,即使是同一系的气体也会存在有细微的差别,因此具有气-电转换功能的气体传感器也有很多不同的类型,根据结构材料分为半导体气体传感器与非半导体气体传感器。公开在期刊“Journal of Alloys and Compounds”上的,名称为“Room-temperature ammoniagas sensor based on reduced graphene oxide nanocomposites decorated by Ag,Auand Pt nanoparticles”的文献、公开在期刊“Sensors and Actuators A:Physical”上的,名称为“Room temperature conductive type metal oxide semiconductor gas sensorsfor NO2detection”的文献、公开在期刊“ACS Applied Materials&Interfaces”上的,名称为“Low voltage driven sensors based on ZnO nanowires for room temperaturedetection of NO2and CO gases”的文献中公开的传统气体传感器均需采用高温热激发以保证气敏特性,一般工作温度在250-450℃,这不仅功耗大,而且由于较高的工作温度可能导致材料晶相的改变以及晶粒的团聚生长,从而使气体传感器的稳定性和寿命降低,同时也限制了气体传感器在易燃易爆气体探测领域的应用。因此,现有的气体传感器的灵敏度较低,尤其在低温环境下的灵敏度较低。The working principle of the gas sensor is to convert the changes in the microstructure of the gas sensor into a visual electrical signal when it reacts with the gas to be measured. Because there are many types of gases, and different gases generally have their unique properties, even the same series of gases will have subtle differences, so there are many different types of gas sensors with gas-to-electricity conversion function, according to the structure. Materials are divided into semiconductor gas sensors and non-semiconductor gas sensors. A document titled "Room-temperature ammoniagas sensor based on reduced graphene oxide nanocomposites decorated by Ag,Auand Pt nanoparticles" published in the journal "Journal of Alloys and Compounds", published in the journal "Sensors and Actuators A:Physical" , the document titled "Room temperature conductive type metal oxide semiconductor gas sensors for NO 2 detection", published in the journal "ACS Applied Materials &Interfaces", titled "Low voltage driven sensors based on ZnO nanowires for room temperature detection of NO 2 and The traditional gas sensors disclosed in the "CO gases" document all need to use high-temperature thermal excitation to ensure gas-sensing characteristics, and the general operating temperature is 250-450 ° C, which not only consumes a lot of power, but also may cause the crystal phase of the material due to the high operating temperature. The change of the gas sensor and the agglomeration growth of the crystal grains reduce the stability and life of the gas sensor, and also limit the application of the gas sensor in the field of flammable and explosive gas detection. Therefore, the sensitivity of the existing gas sensor is low, especially in a low temperature environment.

发明内容SUMMARY OF THE INVENTION

本发明的目的在于,针对上述现有技术中的不足,提供一种贵金属修饰复合型气体传感器,以解决现有技术中贵金属修饰复合型气体传感器的问题。The purpose of the present invention is to provide a noble metal modified composite gas sensor to solve the problem of the noble metal modified composite gas sensor in the prior art in view of the above deficiencies in the prior art.

为实现上述目的,本发明采用的技术方案如下:For achieving the above object, the technical scheme adopted in the present invention is as follows:

本申请提供一种贵金属修饰复合型气体传感器,该气体传感器包括基底层、电极层、金属氧化物半导体薄膜层、响应层,具体地,电极层包括一个正极和两个负极,金属氧化物半导体薄膜层包括第一金属氧化物半导体薄膜和两个第二金属氧化物半导体薄膜,响应层包括石墨烯薄膜和贵金属纳米颗粒。基底层的材料为三氧化二铝,起到支撑和保护传感器的作用,基底层上固定设置有三个电极,其中正极位于中间位置,负极设置于两侧,正极上方覆盖有第一金属氧化物半导体薄膜,两个负极上方覆盖有第二金属氧化物半导体薄膜,两个第二金属氧化物半导体薄膜通过第一金属氧化物半导体薄膜连通。第一金属氧化物半导体薄膜的材料为第一金属氧化物半导体,第二金属氧化物半导体薄膜的材料为第二金属氧化物半导体,第一金属氧化物半导体和第二金属氧化物半导体的材料不同,具体地,第一金属氧化物半导体的费米能级低于第二金属氧化物半导体。第一金属氧化物半导体薄膜上方固定设置有石墨烯薄膜,石墨烯薄膜为多孔结构,吸附能力较强,能够将空气和待测气体吸附在第一金属氧化物半导体薄膜表面,使其参与氧化还原反应。两个第二金属氧化物半导体薄膜上方均固定设置有贵金属纳米颗粒,用于在光照作用下,产生等离激元效应。The present application provides a noble metal modified composite gas sensor, the gas sensor includes a base layer, an electrode layer, a metal oxide semiconductor thin film layer, and a response layer, specifically, the electrode layer includes one positive electrode and two negative electrodes, and the metal oxide semiconductor thin film The layer includes a first metal oxide semiconductor thin film and two second metal oxide semiconductor thin films, and the responsive layer includes a graphene thin film and precious metal nanoparticles. The material of the base layer is aluminum oxide, which plays the role of supporting and protecting the sensor. Three electrodes are fixedly arranged on the base layer, of which the positive electrode is located in the middle position, the negative electrode is arranged on both sides, and the first metal oxide semiconductor is covered above the positive electrode. The two negative electrodes are covered with a second metal oxide semiconductor film, and the two second metal oxide semiconductor films are connected through the first metal oxide semiconductor film. The material of the first metal oxide semiconductor film is a first metal oxide semiconductor, the material of the second metal oxide semiconductor film is a second metal oxide semiconductor, and the materials of the first metal oxide semiconductor and the second metal oxide semiconductor are different , specifically, the Fermi level of the first metal oxide semiconductor is lower than that of the second metal oxide semiconductor. A graphene film is fixed above the first metal oxide semiconductor film, and the graphene film has a porous structure with strong adsorption capacity, which can adsorb air and the gas to be measured on the surface of the first metal oxide semiconductor film to participate in redox reaction. Precious metal nanoparticles are fixedly arranged above the two second metal oxide semiconductor thin films for generating plasmon effect under the action of light.

应用时,在光照作用下,贵金属纳米颗粒表面产生表面等离激元共振,电场能量集中在贵金属纳米颗粒表面,在该强电场激发产生热电子,由于第一金属氧化物半导体的费米能级低于第二金属氧化物半导体,热电子由两侧的第二金属氧化物半导体薄膜流向中间的第一金属氧化物半导体薄膜,使得第一金属氧化物半导体薄膜内的电子浓度较高,这样空气中的氧气分子能够捕获第一金属氧化物半导体薄膜内部的电子,氧气分子与电子产生氧化反应,生成氧负离子,使得第一金属氧化物半导体薄膜内部的电子浓度降低,从而电阻剧烈增大;然后,使得待测气体与传感器接触,在石墨烯薄膜的吸附作用下,待测气体分子吸附在第一金属氧化物半导体薄膜表面,与氧负离子产生还原反应,氧负离子被还原成氧气同时释放电子,被释放的电子重新回到第一金属氧化物半导体薄膜内部,从而第一金属氧化物半导体薄膜内的电子浓度剧烈增加,电阻值减小。通过电极监测电阻的变化,以实现待测气体的检测。During application, under the action of light, surface plasmon resonance occurs on the surface of noble metal nanoparticles, and the electric field energy is concentrated on the surface of noble metal nanoparticles, and hot electrons are generated in the strong electric field excitation. Due to the Fermi level of the first metal oxide semiconductor Lower than the second metal oxide semiconductor, hot electrons flow from the second metal oxide semiconductor films on both sides to the first metal oxide semiconductor film in the middle, so that the electron concentration in the first metal oxide semiconductor film is higher, so that the air The oxygen molecules in the metal oxide semiconductor film can capture the electrons inside the first metal oxide semiconductor film, and the oxygen molecules react with the electrons to produce an oxidation reaction to generate oxygen negative ions, so that the electron concentration inside the first metal oxide semiconductor film is reduced, and the resistance increases sharply; then , so that the gas to be tested is in contact with the sensor. Under the adsorption of the graphene film, the molecules of the gas to be tested are adsorbed on the surface of the first metal oxide semiconductor film and undergo a reduction reaction with the negative oxygen ions. The negative oxygen ions are reduced to oxygen and release electrons at the same time. The released electrons return to the inside of the first metal oxide semiconductor thin film, so that the electron concentration in the first metal oxide semiconductor thin film increases sharply, and the resistance value decreases. The change of resistance is monitored by the electrode to realize the detection of the gas to be measured.

与现有技术相比,本发明的有益效果:本申请提供了一种贵金属修饰复合型气体传感器。本申请采用石墨烯薄膜吸附空气及待测气体使得空气中的氧气分子和待测气体分子与第一金属氧化物半导体薄膜表面充分接触,从而使得氧化还原反应充分进行。本申请的金属氧化物薄膜由纳米材料堆叠而成,纳米材料的比表面积较大,氧气分子和待测气体分子与第一金属氧化物半导体薄膜表面的接触更充分,使得氧化还原反应更充分。贵金属纳米颗粒在光照下产生表面等离激元共振,贵金属纳米颗粒表面的强电场激发的热电子通过第二金属氧化物半导体薄膜流向最终第一金属氧化物半导体薄膜,使得第一金属氧化物半导体薄膜内的电子浓度较高,从而与空气中的氧气分子产生的氧化反应强度较大,进而产生更多的氧负离子,最终使得氧负离子与待测气体分子的还原反应强度较大。氧化还原反应的强度更大,使得氧负离子与待测气体分子还原反应时释放的电子更多,从而使得传感器的电阻下降较多,因此本申请气体传感器的灵敏度较高。Compared with the prior art, the present invention has the beneficial effects: the present application provides a noble metal modified composite gas sensor. In the present application, the graphene film is used to adsorb air and the gas to be tested, so that the oxygen molecules in the air and the gas molecules to be tested are fully contacted with the surface of the first metal oxide semiconductor film, so that the redox reaction is fully carried out. The metal oxide thin film of the present application is formed by stacking nanomaterials, the nanomaterials have a larger specific surface area, and the oxygen molecules and the gas molecules to be tested are more fully contacted with the surface of the first metal oxide semiconductor thin film, so that the redox reaction is more sufficient. The noble metal nanoparticles generate surface plasmon resonance under illumination, and the hot electrons excited by the strong electric field on the surface of the noble metal nanoparticles flow through the second metal oxide semiconductor film to the final first metal oxide semiconductor film, so that the first metal oxide semiconductor The electron concentration in the film is higher, so that the oxidation reaction intensity with oxygen molecules in the air is stronger, and more negative oxygen ions are generated, and finally the reduction reaction between the negative oxygen ions and the gas molecules to be measured is stronger. The intensity of the redox reaction is greater, so that more electrons are released during the reduction reaction between the negative oxygen ions and the gas molecules to be measured, so that the resistance of the sensor decreases more, so the sensitivity of the gas sensor of the present application is higher.

附图说明Description of drawings

图1为本发明提供的一种贵金属修饰复合型气体传感器的示意图。FIG. 1 is a schematic diagram of a noble metal-modified composite gas sensor provided by the present invention.

图2为本发明提供的一种贵金属修饰复合型气体传感器的电极层的俯视图的示意图。FIG. 2 is a schematic diagram of a top view of an electrode layer of a noble metal-modified composite gas sensor provided by the present invention.

图标:1-基底层;2-电极层;3-第二金属氧化物半导体薄膜;4-第一金属氧化物半导体薄膜;5-石墨烯薄膜;6-贵金属纳米颗粒。Icons: 1-substrate layer; 2-electrode layer; 3-second metal oxide semiconductor film; 4-first metal oxide semiconductor film; 5-graphene film; 6-precious metal nanoparticles.

具体实施方式Detailed ways

为了使本发明的实施过程更加清楚,下面将会结合附图进行详细说明。In order to make the implementation process of the present invention clearer, a detailed description will be given below with reference to the accompanying drawings.

本发明提供了一种贵金属修饰复合型气体传感器,该气体传感器由下到上依次包括基底层1、电极层2、金属氧化物半导体薄膜层、响应层,其中金属氧化物半导体薄膜层包括第一金属氧化物半导体薄膜4和第二金属氧化物半导体薄膜3,响应层包括石墨烯薄膜5和贵金属纳米颗粒6,如图1所示。基底层1的厚度根据具体的应用环境而不同,具体地,基底层1的厚度为0.5mm-1.0mm,本实施例中的基底层1的厚度为0.625mm。基底层1沿竖直方向的俯视形状可以为任意形状,大小能够支撑其他各层结构即可,优选地,基底层1沿竖直方向的俯视形状为长方形,这样方便制备;本申请的气体传感器尺寸依据应用需要而定,具体地,气体传感器的尺寸为厘米或毫米量级。基底层1材料为三氧化二铝,由于三氧化二铝材质较硬且耐高温,能够起到支撑和保护其他部件的作用,同时耐高温特性使得气体传感器在高温下老化以增强气体传感器的稳定性;另外方便在基底层1上通过刻蚀制备电极层2,具体地,在其表面镀上电极材料,然后刻蚀出对应的电极结构,制备时,也可以是直接将电极结构镶嵌在基底层2上。The present invention provides a noble metal modified composite gas sensor. The gas sensor includes a base layer 1, an electrode layer 2, a metal oxide semiconductor thin film layer, and a response layer in sequence from bottom to top, wherein the metal oxide semiconductor thin film layer includes a first The metal oxide semiconductor film 4 and the second metal oxide semiconductor film 3, and the response layer includes a graphene film 5 and precious metal nanoparticles 6, as shown in FIG. 1 . The thickness of the base layer 1 varies according to the specific application environment. Specifically, the thickness of the base layer 1 is 0.5 mm-1.0 mm, and the thickness of the base layer 1 in this embodiment is 0.625 mm. The top view shape of the base layer 1 in the vertical direction can be any shape, and the size can support other layer structures. Preferably, the top view shape of the base layer 1 in the vertical direction is a rectangle, which is convenient for preparation; the gas sensor of the present application The size depends on the application needs, specifically, the size of the gas sensor is on the order of centimeters or millimeters. The base layer 1 is made of aluminum oxide. Because aluminum oxide is hard and high temperature resistant, it can support and protect other components. At the same time, the high temperature resistance makes the gas sensor age at high temperature to enhance the stability of the gas sensor. In addition, it is convenient to prepare the electrode layer 2 by etching on the base layer 1. Specifically, electrode material is plated on its surface, and then the corresponding electrode structure is etched. During preparation, the electrode structure can also be directly embedded in the base layer. On the bottom 2.

电极层2包括三个电极,为双负极结构,分别固定设置于基底层1的两侧和中间位置,互相平行设置,且互不接触,连接外电路一端均突出基底层1,突出距离为0.1-0.5cm,这样方便与外电路连接,其余部分的电极均在基底层1上。如图1所示,中间位置的电极为正极,两侧的两个电极为负极,固定设置于电极层2的两侧,两个负极距离中间位置正极的距离需要根据气体传感器的尺寸决定,具体地,两个负极距离中间位置正极的距离为0.5cm-1.0cm,两个负极距离中间正极的距离可以相等,也可以不相等,优选地,两个负极距离中间正极的距离相等,更优选地,两个负极距离中间正极的距离为0.5cm,这样传感器的对称性更好,两负极处的电化学反应趋于一致,进而电阻变化情况一致,使得探测到的电阻的变化均来自于待测气体的影响,因此有利于提升传感器的灵敏度、准确率、稳定性。上述三个电极的材料均为贵金属铂(Pt),且均为叉指电极,叉指电极能快速灵敏的捕捉到金属氧化物半导体薄膜微弱的电阻变化。如图2所示,本申请的叉指电极即为由周期型排列的指状电极组成,具体地,叉指电极的厚度为5μm-10μm,优选地,叉指电极的厚度为5μm,叉指宽度为30nm-150nm,这样叉指电极与金属氧化物半导体薄膜层的接触更充分,使得二者之间的接触电阻减小,从而使得通过叉指电极连接的外电路探测到的电阻变化均来自于气体的响应,从而提升气体传感的准确度。The electrode layer 2 includes three electrodes with a double negative electrode structure, which are respectively fixed on both sides and the middle position of the base layer 1, are arranged in parallel with each other, and do not contact each other, and one end connected to the external circuit protrudes from the base layer 1, and the protruding distance is 0.1 -0.5cm, which is convenient for connecting with external circuits, and the electrodes of the rest are all on the base layer 1. As shown in Figure 1, the electrode in the middle is the positive electrode, and the two electrodes on both sides are negative electrodes, which are fixed on both sides of the electrode layer 2. The distance between the two negative electrodes and the positive electrode in the middle position needs to be determined according to the size of the gas sensor. Ground, the distance between the two negative electrodes and the positive electrode in the middle is 0.5cm-1.0cm, and the distance between the two negative electrodes and the middle positive electrode can be equal or unequal. Preferably, the distance between the two negative electrodes and the middle positive electrode is equal, more preferably , the distance between the two negative electrodes and the middle positive electrode is 0.5cm, so that the symmetry of the sensor is better, the electrochemical reactions at the two negative electrodes tend to be consistent, and the resistance changes are consistent, so that the detected resistance changes are all from the under test. Therefore, it is beneficial to improve the sensitivity, accuracy and stability of the sensor. The materials of the above three electrodes are all noble metal platinum (Pt), and all are interdigitated electrodes, and the interdigitated electrodes can quickly and sensitively capture the weak resistance change of the metal oxide semiconductor thin film. As shown in FIG. 2 , the interdigital electrodes of the present application are composed of periodically arranged finger electrodes. Specifically, the thickness of the interdigital electrodes is 5 μm-10 μm. The width is 30nm-150nm, so that the contact between the interdigital electrode and the metal oxide semiconductor thin film layer is more sufficient, so that the contact resistance between the two is reduced, so that the resistance changes detected by the external circuit connected by the interdigital electrode are all from. The response of the gas is improved, thereby improving the accuracy of gas sensing.

金属氧化物半导体薄膜层包括第一金属氧化物半导体薄膜4和第二金属氧化物半导体薄膜3。第一金属氧化物半导体薄膜4设置于电极层2的正极上方,同时将中间的正极完全覆盖,且与正极紧密接触,这样减少接触电阻,使得探测灵敏度更高。第二金属氧化物半导体薄膜3设置有两个,分别设置于电极层2的两个负极上方,同时将各自正下方的负极完全覆盖,且均与负极电极紧密接触,同样能够减少接触电阻,使得探测灵敏度更高;两个第二金属氧化物半导体薄膜3的厚度、尺寸可以相同也可以不同,优选地,设置于两个负极正上方的两个第二金属氧化物半导体薄膜3的厚度、尺寸完全相同,结合双负极的电极结构,这样两个第二金属氧化物半导体薄膜3中发生的电化学反应的程度相同,从而两个第二金属氧化物半导体薄膜3的电阻变化相同,电阻变化相同使得传感器的传感精确度和准确性较高;另外也使得两个第二金属氧化物半导体薄膜3与第一金属氧化物半导体薄膜4的正负极顺序一致。优选地,正极设置于第一金属氧化物半导体薄膜4的几何中心正下方,两个负极分别设置于第二金属氧化物半导体薄膜3的几何中心正下方,这样由于传感器的对称性更好,本申请传感器的稳定性较强,寿命更长。The metal oxide semiconductor thin film layer includes a first metal oxide semiconductor thin film 4 and a second metal oxide semiconductor thin film 3 . The first metal oxide semiconductor thin film 4 is disposed above the positive electrode of the electrode layer 2, and at the same time completely covers the positive electrode in the middle, and is in close contact with the positive electrode, thus reducing the contact resistance and making the detection sensitivity higher. Two second metal oxide semiconductor thin films 3 are provided, which are respectively arranged above the two negative electrodes of the electrode layer 2, and at the same time completely cover the negative electrodes directly below them, and are in close contact with the negative electrodes, which can also reduce the contact resistance, so that the The detection sensitivity is higher; the thickness and size of the two second metal oxide semiconductor thin films 3 can be the same or different, preferably, the thickness and size of the two second metal oxide semiconductor thin films 3 disposed directly above the two negative electrodes It is exactly the same, combined with the electrode structure of the double negative electrode, so that the degree of the electrochemical reaction occurring in the two second metal oxide semiconductor thin films 3 is the same, so that the resistance changes of the two second metal oxide semiconductor thin films 3 are the same, and the resistance changes are the same The sensing accuracy and accuracy of the sensor are high; in addition, the order of the positive and negative electrodes of the two second metal oxide semiconductor thin films 3 and the first metal oxide semiconductor thin film 4 is consistent. Preferably, the positive electrode is arranged directly below the geometric center of the first metal oxide semiconductor thin film 4, and the two negative electrodes are respectively arranged directly below the geometric center of the second metal oxide semiconductor thin film 3, so that due to the better symmetry of the sensor, this The application sensor has stronger stability and longer life.

第一金属氧化物半导体薄膜4和第二金属氧化物半导体薄膜3的厚度相同,为10μm-15μm,且两个第二金属氧化物半导体薄膜3通过第一金属氧化物半导体薄膜4连通,这样能够在第一金属氧化物半导体薄膜4和第二金属氧化物半导体薄膜3的接触区域形成空间电荷区,以增大气体传感器的电阻变化,从而提升气体传感器的灵敏度。第一金属氧化物半导体薄膜4和第二金属氧化物半导体薄膜3的厚度相同,同时俯视形状为长方形且在垂直于纸面方向上的长度相等,这样,使得第一金属氧化物半导体薄膜4和第二金属氧化物半导体薄膜3充分接触,二者的接触边界较长,且方便制备,从而在接触边界处形成的空间电荷区较大,有利于提升本申请传感器的灵敏度。The thicknesses of the first metal oxide semiconductor thin film 4 and the second metal oxide semiconductor thin film 3 are the same, ranging from 10 μm to 15 μm, and the two second metal oxide semiconductor thin films 3 are connected through the first metal oxide semiconductor thin film 4 , so that the A space charge region is formed in the contact region of the first metal oxide semiconductor thin film 4 and the second metal oxide semiconductor thin film 3 to increase the resistance change of the gas sensor, thereby improving the sensitivity of the gas sensor. The thickness of the first metal oxide semiconductor film 4 and the second metal oxide semiconductor film 3 are the same, and the plan view shape is rectangular and the length in the direction perpendicular to the paper surface is the same, so that the first metal oxide semiconductor film 4 and the The second metal oxide semiconductor thin film 3 is fully in contact, and the contact boundary between the two is long and easy to prepare, so that the space charge region formed at the contact boundary is large, which is beneficial to improve the sensitivity of the sensor of the present application.

第一金属氧化物半导体薄膜4和第二金属氧化物半导体薄膜3的材料需要根据待测气体进行选择,具体地,可以是氧化锌、氧化锡、氧化铁、氧化铜等简单金属氧化物,也可以是钼酸铁、钼酸铋钠等多元金属氧化物。本申请中第一金属氧化物半导体薄膜4和第二金属氧化物半导体薄膜3的材料为不同的金属氧化物半导体,即第一金属氧化物半导体薄膜4的材料为第一金属氧化物半导体,第二金属氧化物半导体薄膜3的材料第二金属氧化物半导体,其中第二金属氧化物半导体的费米能级高于第一金属氧化物半导体的费米能级,这样能够使得第二金属氧化物半导体中的电子流向第一金属氧化物半导体;在第一金属氧化物半导体薄膜4和第二金属氧化物半导体薄膜3的接触边界处形成空间电荷区,由于空间电荷区内电场的作用,空间电荷区内的载流子浓度很低,电导率很小,使得传感器呈现高电阻特性;同时第一金属氧化物半导体内电子浓度较大,这样能够使得更多空气中的氧气分子参与到还原反应中,从而增大气体传感器电阻的变化,最终进一步提升探测灵敏度。具体地,本申请中的第一金属氧化物半导体可以为二硫化钨,第二金属氧化物半导体可以为二氧化钛,适用于探测还原性气体,如乙醇、丙酮等。第一金属氧化物半导体薄膜4和第二金属氧化物半导体薄膜3可以通过丝网印刷、旋涂、浸渍、提拉、CVD、溅射、转印等方法制备。The materials of the first metal oxide semiconductor thin film 4 and the second metal oxide semiconductor thin film 3 need to be selected according to the gas to be measured. Specifically, they can be simple metal oxides such as zinc oxide, tin oxide, iron oxide, copper oxide, etc. It can be a multi-element metal oxide such as iron molybdate and sodium bismuth molybdate. In this application, the materials of the first metal oxide semiconductor thin film 4 and the second metal oxide semiconductor thin film 3 are different metal oxide semiconductors, that is, the material of the first metal oxide semiconductor thin film 4 is the first metal oxide semiconductor, and the material of the first metal oxide semiconductor thin film 4 is the first metal oxide semiconductor. The material of the second metal oxide semiconductor thin film 3 is a second metal oxide semiconductor, wherein the Fermi level of the second metal oxide semiconductor is higher than the Fermi level of the first metal oxide semiconductor, so that the second metal oxide semiconductor can be The electrons in the semiconductor flow to the first metal oxide semiconductor; a space charge region is formed at the contact boundary between the first metal oxide semiconductor film 4 and the second metal oxide semiconductor film 3. Due to the effect of the electric field in the space charge region, the space charge The carrier concentration in the region is very low and the conductivity is very small, which makes the sensor exhibit high resistance characteristics; at the same time, the electron concentration in the first metal oxide semiconductor is large, which can make more oxygen molecules in the air participate in the reduction reaction. , thereby increasing the resistance change of the gas sensor, and finally further improving the detection sensitivity. Specifically, the first metal oxide semiconductor in the present application may be tungsten disulfide, and the second metal oxide semiconductor may be titanium dioxide, which are suitable for detecting reducing gases, such as ethanol, acetone, and the like. The first metal oxide semiconductor thin film 4 and the second metal oxide semiconductor thin film 3 can be prepared by methods such as screen printing, spin coating, dipping, pulling, CVD, sputtering, transfer printing, and the like.

响应层包括石墨烯薄膜5和贵金属纳米颗粒6,本发明气体传感器通过响应层与外界的待测气体、空气、光场相互作用。石墨烯薄膜5固定设置于第一金属氧化物半导体薄膜4远离电极层2一侧,石墨烯薄膜5蓬松的多孔结构有利于吸附更多的空气和气体分子参与反应,从而增加气体传感器的电阻变化,进而提升探测的灵敏度。石墨烯薄膜5与第一金属氧化物半导体薄膜4的面积和尺寸相同,石墨烯薄膜5的尺寸过小时,第一金属氧化物半导体薄膜4的一部分会暴露在空气和待测气体中由于没有石墨烯薄膜5对空气和待测气体的吸附作用,使得暴露处的第一金属氧化物半导体薄膜4不能够有效地参与到传感过程;石墨烯薄膜5的尺寸过大时,由于较强的吸收,会使得第二金属氧化物半导体薄膜3上的部分贵金属纳米颗粒6不能被光照到,从而不能产生等离激元效应,最终降低探测灵敏度。The response layer includes a graphene film 5 and precious metal nanoparticles 6, and the gas sensor of the present invention interacts with the outside gas, air, and light field to be measured through the response layer. The graphene film 5 is fixedly arranged on the side of the first metal oxide semiconductor film 4 away from the electrode layer 2, and the fluffy porous structure of the graphene film 5 is conducive to adsorbing more air and gas molecules to participate in the reaction, thereby increasing the resistance change of the gas sensor. , thereby improving the detection sensitivity. The graphene film 5 has the same area and size as the first metal oxide semiconductor film 4. If the size of the graphene film 5 is too small, a part of the first metal oxide semiconductor film 4 will be exposed to the air and the gas to be measured because there is no graphite. The adsorption of the graphene film 5 to the air and the gas to be measured makes the exposed first metal oxide semiconductor film 4 unable to effectively participate in the sensing process; when the size of the graphene film 5 is too large, due to the strong absorption , will make some of the noble metal nanoparticles 6 on the second metal oxide semiconductor thin film 3 unable to be illuminated by light, so that the plasmon effect cannot be generated, and the detection sensitivity is ultimately reduced.

两个第二金属氧化物半导体薄膜3远离电极层2一侧均设置有贵金属纳米颗粒6,贵金属纳米颗粒6的材料为金Au或银Ag或铂Pt等贵金属材料,粒径为10nm-50nm,这样在光照条件下,贵金属纳米颗粒6的表面产生表面等离激元共振,贵金属纳米颗粒6的表面产生强电场,强的局域电场激发产生的热电子,产生的热电子由贵金属纳米颗粒6的表面转移到第二金属氧化物半导体薄膜3,这增加了第一金属氧化物半导体和第二金属氧化物半导体之间的空间电荷区的厚度,使得气体传感器电阻变化更剧烈,因此本申请气体传感器的灵敏度较高。另外,贵金属纳米颗粒6表面的强电场会使得气体分子更容易被石墨烯薄膜5吸附在第一金属氧化物半导体薄膜4表面,从而使得氧化还原反应强度更大,从而提升本申请气体传感器的灵敏度。石墨烯薄膜5可以通过化学气相沉积法制备,贵金属纳米颗粒可以通过原位还原的方法制备。The two second metal oxide semiconductor thin films 3 are provided with precious metal nanoparticles 6 on one side away from the electrode layer 2. The materials of the precious metal nanoparticles 6 are precious metal materials such as gold Au, silver Ag or platinum Pt, and the particle size is 10nm-50nm, In this way, under the condition of illumination, surface plasmon resonance is generated on the surface of the noble metal nanoparticles 6, a strong electric field is generated on the surface of the noble metal nanoparticles 6, and the strong local electric field excites the generated hot electrons, and the generated hot electrons are generated by the noble metal nanoparticles 6. The surface of the metal oxide semiconductor is transferred to the second metal oxide semiconductor film 3, which increases the thickness of the space charge region between the first metal oxide semiconductor and the second metal oxide semiconductor, making the gas sensor resistance change more drastic, so this application gas The sensitivity of the sensor is high. In addition, the strong electric field on the surface of the noble metal nanoparticles 6 will make the gas molecules more easily adsorbed by the graphene film 5 on the surface of the first metal oxide semiconductor film 4, thereby making the redox reaction stronger, thereby improving the sensitivity of the gas sensor of the present application . The graphene film 5 can be prepared by a chemical vapor deposition method, and the precious metal nanoparticles can be prepared by an in-situ reduction method.

应用时,使用光照射本申请气体传感器的表面,将电极层2的两个负极和一个正极分别连接外电源的负极和正极。由于第二金属氧化物半导体的费米能级高于第一金属氧化物半导体,第一金属氧化物半导体薄膜4相当于p型半导体,第二金属氧化物半导体薄膜3相当于n型半导体,测试电流由电极层2的正极流入,由两个负极流出,即测试电流由第一金属氧化物半导体薄膜4流入,第二金属氧化物半导体薄膜3流出,空间电荷区随着外加偏压的增加而展宽,空间电荷区内的载流子浓度很低,电导率很小,使得传感器呈现高电阻特性。在外加偏压的作用下,更多的电子由第二金属氧化物半导体薄膜3流入第一金属氧化物半导体薄膜4,这样第一金属氧化物半导体薄膜4内的电子浓度较大,能够使得空气中更多的氧气参与氧化还原反应,同时,使得待测气体与第一金属氧化物半导体薄膜4之间的电子交换程度更强,因此本申请气体传感器灵敏度较高。In application, the surface of the gas sensor of the present application is irradiated with light, and the two negative electrodes and one positive electrode of the electrode layer 2 are respectively connected to the negative electrode and the positive electrode of the external power supply. Since the Fermi level of the second metal oxide semiconductor is higher than that of the first metal oxide semiconductor, the first metal oxide semiconductor film 4 is equivalent to a p-type semiconductor, and the second metal oxide semiconductor film 3 is equivalent to an n-type semiconductor. The current flows in from the positive electrode of the electrode layer 2 and flows out from the two negative electrodes, that is, the test current flows in from the first metal oxide semiconductor film 4 and flows out from the second metal oxide semiconductor film 3, and the space charge region increases with the increase of the applied bias voltage. Widening, the carrier concentration in the space charge region is very low, and the electrical conductivity is very small, which makes the sensor exhibit high resistance characteristics. Under the action of the applied bias voltage, more electrons flow from the second metal oxide semiconductor film 3 into the first metal oxide semiconductor film 4, so that the electron concentration in the first metal oxide semiconductor film 4 is larger, which can make the air More oxygen is involved in the redox reaction, and at the same time, the degree of electron exchange between the gas to be measured and the first metal oxide semiconductor thin film 4 is stronger, so the gas sensor of the present application has a higher sensitivity.

光照射在本申请气体传感器的表面,贵金属纳米颗粒6的表面产生表面等离激元共振,在贵金属纳米颗粒6的表面产生强电场,强电场激发的热电子,热电子从贵金属纳米颗粒6流向第二金属氧化物半导体薄膜3。由于第二金属氧化物半导体的费米能级高于第一金属氧化物半导体的费米能级,热电子再穿过接触处的空间电荷区由第二金属氧化物半导体薄膜3流向第一金属氧化物半导体薄膜4,从而使得第一金属氧化物半导体薄膜4内的电子浓度较高,另外在空间电荷区电子空穴分离,使得通过电极监测到的电阻剧烈变化。较高浓度的电子能够与空气中的氧气产生充分的氧化反应,从而能够产生较多的氧负离子。Light is irradiated on the surface of the gas sensor of the present application, surface plasmon resonance is generated on the surface of the noble metal nanoparticles 6, a strong electric field is generated on the surface of the noble metal nanoparticles 6, and the hot electrons excited by the strong electric field flow from the noble metal nanoparticles 6 to the hot electrons. The second metal oxide semiconductor thin film 3 . Since the Fermi level of the second metal oxide semiconductor is higher than that of the first metal oxide semiconductor, the hot electrons flow from the second metal oxide semiconductor film 3 to the first metal through the space charge region at the contact. The oxide semiconductor thin film 4, so that the electron concentration in the first metal oxide semiconductor thin film 4 is high, and the electron holes are separated in the space charge region, so that the resistance monitored by the electrodes changes drastically. A higher concentration of electrons can produce a sufficient oxidation reaction with oxygen in the air, so that more negative oxygen ions can be produced.

首先使本申请气体传感器与空气接触,石墨烯薄膜5为多孔结构,具有强的吸附作用,将大量的氧气分子吸附在第一金属氧化物半导体薄膜4表面,氧气分子捕获第一金属氧化物半导体薄膜4内的电子,产生氧化反应,生成氧负离子;第一金属氧化物半导体薄膜4内高浓度的电子,使得氧气分子捕获的电子更多,这样空气中更多的氧气参与氧化还原反应,同时使得氧化反应的强度增强,从而产生更多的氧负离子,为还原反应做准备,产生的氧负离子越多,本申请气体传感器的探测灵敏度越高。First, the gas sensor of the present application is brought into contact with the air. The graphene film 5 is a porous structure and has a strong adsorption effect. A large number of oxygen molecules are adsorbed on the surface of the first metal oxide semiconductor film 4, and the oxygen molecules capture the first metal oxide semiconductor. The electrons in the film 4 produce an oxidation reaction to generate oxygen negative ions; the high concentration of electrons in the first metal oxide semiconductor film 4 makes the oxygen molecules capture more electrons, so that more oxygen in the air participates in the redox reaction, and at the same time The intensity of the oxidation reaction is enhanced, thereby generating more negative oxygen ions to prepare for the reduction reaction. The more negative oxygen ions generated, the higher the detection sensitivity of the gas sensor of the present application.

然后将本申请气体传感器与待测气体接触,通过多孔结构的石墨烯薄膜5的吸附作用,待测气体分子与第一金属氧化物半导体薄膜4表面的氧负离子发生还原反应,氧负离子被还原成氧气释放电子,被释放的电子重新回到第一金属氧化物半导体薄膜4内,这样传感器内部电子浓度剧烈增加,使得通过电极监测到的电阻急剧下降,从而判断待测气体的种类和浓度。不同种类的待测气体与氧负离子的还原反应的程度不同,还原过程释放的电子的数量和速度不同,电阻的变化不同;相同种类不同浓度的待测气体与氧负离子的反映程度不同,反应过程释放电子的快慢和数量不同,电阻的变化也不同,因此,能够通过电阻的变化判断待测气体的种类和浓度。Then, the gas sensor of the present application is contacted with the gas to be measured, and through the adsorption of the graphene film 5 of the porous structure, the gas molecules to be measured undergo a reduction reaction with the negative oxygen ions on the surface of the first metal oxide semiconductor thin film 4, and the negative oxygen ions are reduced to Oxygen releases electrons, and the released electrons return to the first metal oxide semiconductor thin film 4, so that the electron concentration inside the sensor increases sharply, so that the resistance monitored by the electrode drops sharply, thereby judging the type and concentration of the gas to be measured. Different types of gas to be tested have different degrees of reduction reaction with negative oxygen ions, the number and speed of electrons released during the reduction process are different, and the change of resistance is different; The speed and quantity of electrons released are different, and the resistance changes are also different. Therefore, the type and concentration of the gas to be measured can be judged by the resistance change.

由于本申请通过使气体传感器首先与空气接触,使得空气中的氧气分子与第一金属氧化物半导体薄膜4的电子发生氧化反应,产生大量的氧负离子,同时过程消耗了第一金属氧化物半导体薄膜4中的电子,传感器的电阻值变高;再将本申请气体传感器与待测气体接触,使得待测气体的分子与产生的大量的氧负离子之间产生还原反应,由于氧负离子数量较多,浓度较大,还原反应较充分,过程中,释放电子,第一金属氧化物半导体薄膜4中的电子浓度增大,使得传感器的电阻值骤降,由于氧负离子与待测气体分子的还原反应较充分,还原反应过程释放的电子较多,因此,传感器的电阻值骤降,本申请气体传感器的灵敏度较高。由于过程不需要待测气体分子具有较高的活性,所以在低温下本申请传感器的灵敏度较高,当然,在高温下的灵敏度更高,具体地,本申请的低温指的是25℃-100℃。Since the present application makes the gas sensor contact the air first, the oxygen molecules in the air react with the electrons of the first metal oxide semiconductor film 4 to undergo oxidation reaction, and a large amount of negative oxygen ions are generated, and at the same time, the process consumes the first metal oxide semiconductor film. 4, the resistance value of the sensor becomes higher; then the gas sensor of the present application is contacted with the gas to be measured, so that a reduction reaction occurs between the molecules of the gas to be measured and a large amount of negative oxygen ions generated, because the number of negative oxygen ions is large, The larger the concentration is, the more sufficient the reduction reaction is. During the process, electrons are released, and the electron concentration in the first metal oxide semiconductor film 4 increases, so that the resistance value of the sensor drops sharply. sufficient, more electrons are released in the reduction reaction process, therefore, the resistance value of the sensor drops sharply, and the sensitivity of the gas sensor of the present application is high. Since the process does not require the gas molecules to be tested to have high activity, the sensitivity of the sensor of the present application is higher at low temperature, and of course, the sensitivity at high temperature is higher. Specifically, the low temperature of the present application refers to 25°C-100°C °C.

本申请中的第一金属氧化物半导体薄膜4和第二金属氧化物半导体薄膜3均由纳米材料堆叠而成,其中纳米材料包括纳米片,纳米球、纳米棒等,本申请中的第一金属氧化物半导体薄膜4表面均指上述纳米材料的表面。纳米材料的比表面积较高,这样空气和待测气体与第一金属氧化物半导体薄膜4的接触更加充分,使得氧化反应和还原反应更加充分,同时也能够使得气体传感器的工作温度降低,更适用于低温下的气体传感。The first metal oxide semiconductor thin film 4 and the second metal oxide semiconductor thin film 3 in the present application are both formed by stacking nanomaterials, wherein the nanomaterials include nanosheets, nanospheres, nanorods, etc. The surface of the oxide semiconductor thin film 4 refers to the surface of the aforementioned nanomaterials. The specific surface area of the nanomaterial is higher, so that the contact between the air and the gas to be measured and the first metal oxide semiconductor thin film 4 is more sufficient, so that the oxidation reaction and reduction reaction are more sufficient, and at the same time, the working temperature of the gas sensor can be lowered, which is more suitable for Gas sensing at low temperatures.

以上仅为本发明的优选实施例而已,并不用于限制本发明,对于本领域的技术人员来说,本发明可以有各种更改和变化。凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above are only preferred embodiments of the present invention, and are not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.

Claims (10)

1.一种贵金属修饰复合型气体传感器,其特征在于,所述传感器由下到上依次包括基底层、电极层、金属氧化物半导体薄膜层、响应层,所述电极层包括三个电极,所述三个电极固定设置于所述基底层上,且相互之间不接触,所述金属氧化物半导体薄膜层固定设置于所述电极层远离所述基底层一侧,所述金属氧化物半导体薄膜层包括一个第一金属氧化物半导体薄膜和两个第二金属氧化物半导体薄膜,分别完全覆盖所述三个电极,所述第一金属氧化物半导体薄膜远离所述电极层一侧固定设置有石墨烯薄膜,所述两个第二金属氧化物半导体薄膜远离所述电极层一侧固定设置有贵金属纳米颗粒。1. A noble metal-modified composite gas sensor, characterized in that the sensor comprises a base layer, an electrode layer, a metal oxide semiconductor thin film layer, and a response layer in sequence from bottom to top, and the electrode layer comprises three electrodes, so The three electrodes are fixedly arranged on the base layer and are not in contact with each other, the metal oxide semiconductor thin film layer is fixedly arranged on the side of the electrode layer away from the base layer, and the metal oxide semiconductor thin film The layer includes a first metal oxide semiconductor film and two second metal oxide semiconductor films, which completely cover the three electrodes respectively, and graphite is fixedly arranged on the side of the first metal oxide semiconductor film away from the electrode layer. The two second metal oxide semiconductor thin films are fixedly provided with precious metal nanoparticles on one side away from the electrode layer. 2.根据权利要求1所述的贵金属修饰复合型气体传感器,其特征在于,所述三个电极平行设置于所述基底层的中间和两侧,其中中间位置的为正极,看两侧位置的为两个负极。2 . The noble metal-modified composite gas sensor according to claim 1 , wherein the three electrodes are arranged in parallel on the middle and both sides of the base layer, wherein the positive electrode is in the middle position, and the electrodes on the two sides are viewed from the middle position. 3 . for the two negative poles. 3.根据权利要求2所述的贵金属修饰复合型气体传感器,其特征在于,所述第一金属氧化物半导体薄膜完全覆盖所述正极,所述两个第二金属氧化物半导体薄膜薄膜完全覆盖所述两个负极。3 . The noble metal modified composite gas sensor according to claim 2 , wherein the first metal oxide semiconductor thin film completely covers the positive electrode, and the two second metal oxide semiconductor thin films completely cover the Describe the two negative poles. 4.根据权利要求3所述的贵金属修饰复合型气体传感器,其特征在于,所述两个第二金属氧化物半导体薄膜的材料为两种不同的金属氧化物半导体。4 . The noble metal modified composite gas sensor according to claim 3 , wherein the materials of the two second metal oxide semiconductor thin films are two different metal oxide semiconductors. 5 . 5.根据权利要求4所述的贵金属修饰复合型气体传感器,其特征在于,所述两个第二金属氧化物半导体薄膜的厚度相同。5 . The noble metal modified composite gas sensor according to claim 4 , wherein the thicknesses of the two second metal oxide semiconductor thin films are the same. 6 . 6.根据权利要求5所述的贵金属修饰复合型气体传感器,其特征在于,所述三个电极均由周期型排列的指状电极组成。6 . The noble metal modified composite gas sensor according to claim 5 , wherein the three electrodes are all composed of periodically arranged finger electrodes. 7 . 7.根据权利要求6所述的贵金属修饰复合型气体传感器,其特征在于,所述三个电极的厚度均为5μm-10μm。7 . The noble metal modified composite gas sensor according to claim 6 , wherein the thicknesses of the three electrodes are all 5 μm-10 μm. 8 . 8.根据权利要求7所述的贵金属修饰复合型气体传感器,其特征在于,所述石墨烯薄膜的面积与所述第一金属氧化物半导体薄膜的面积相同。8 . The noble metal modified composite gas sensor according to claim 7 , wherein the area of the graphene film is the same as that of the first metal oxide semiconductor film. 9 . 9.根据权利要求8所述的贵金属修饰复合型气体传感器,其特征在于,所述基底层的材料为三氧化二铝。9 . The noble metal modified composite gas sensor according to claim 8 , wherein the material of the base layer is aluminum oxide. 10 . 10.根据权利要求9所述的贵金属修饰复合型气体传感器,其特征在于,所述贵金属纳米颗粒的材料为金或银或铂。10 . The noble metal-modified composite gas sensor according to claim 9 , wherein the noble metal nanoparticles are made of gold, silver or platinum. 11 .
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