CN114770314A - Structure for integrating rotating shaft and flange pressing plate and angle grinder using structure - Google Patents
Structure for integrating rotating shaft and flange pressing plate and angle grinder using structure Download PDFInfo
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- CN114770314A CN114770314A CN202210065436.3A CN202210065436A CN114770314A CN 114770314 A CN114770314 A CN 114770314A CN 202210065436 A CN202210065436 A CN 202210065436A CN 114770314 A CN114770314 A CN 114770314A
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- flange
- output shaft
- wedge
- angle grinder
- clamping flange
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- 238000000034 method Methods 0.000 claims description 4
- 230000036548 skin texture Effects 0.000 claims description 2
- 238000006073 displacement reaction Methods 0.000 abstract description 3
- 238000010586 diagram Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000009434 installation Methods 0.000 description 1
- 239000010985 leather Substances 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B23/00—Portable grinding machines, e.g. hand-guided; Accessories therefor
- B24B23/02—Portable grinding machines, e.g. hand-guided; Accessories therefor with rotating grinding tools; Accessories therefor
- B24B23/028—Angle tools
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B23/00—Portable grinding machines, e.g. hand-guided; Accessories therefor
- B24B23/005—Auxiliary devices used in connection with portable grinding machines, e.g. holders
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B55/00—Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
- Constituent Portions Of Griding Lathes, Driving, Sensing And Control (AREA)
Abstract
本申请公开了一种整合旋转轴和法兰压板的结构及使用该结构的角磨机,包括用于连接角磨机和磨切片的输出轴,输出轴后端连接角磨机,前端连接磨切片和锁紧螺母,其特征在于,输出轴的中部设有支撑台阶,输出轴上自支撑台阶至前端依次套设楔形法兰、夹紧法兰、磨切片和锁紧螺母,夹紧法兰一部分套设在输出轴上,另一部分套设在楔形法兰上;楔形法兰的外壁上设有正向旋转的外斜面,夹紧法兰的内壁上设有配合外斜面的内斜面。角磨机在高速运转并迅速停止过程中,夹紧法兰及楔形法兰相对运动并在轴向法向方向产生位移,从而增加夹紧法兰与锁紧螺母的锁紧力,避免锁紧螺母松动,解决安全问题。
The present application discloses a structure integrating a rotating shaft and a flange pressing plate and an angle grinder using the structure, including an output shaft for connecting the angle grinder and a grinding slice, the rear end of the output shaft is connected to the angle grinder, and the front end is connected to the grinder The cutting and locking nut is characterized in that a support step is arranged in the middle of the output shaft, and a wedge flange, a clamping flange, a grinding section and a locking nut are sequentially sleeved on the output shaft from the supporting step to the front end, and the clamping flange One part is sleeved on the output shaft, and the other part is sleeved on the wedge-shaped flange; the outer wall of the wedge-shaped flange is provided with a positive rotating outer slope, and the inner wall of the clamping flange is provided with an inner slope matching the outer slope. During the high-speed operation and rapid stop of the angle grinder, the clamping flange and the wedge flange move relatively and generate displacement in the axial normal direction, thereby increasing the locking force of the clamping flange and the lock nut and avoiding locking. The nut is loose, solving the safety problem.
Description
技术领域technical field
本申请涉及一种整合旋转轴和法兰压板的结构及使用该结构的角磨机,特别是涉及角磨机通过输出轴连接磨切片的结构,属于角磨机辅助结构技术领域。The present application relates to a structure integrating a rotating shaft and a flange pressing plate and an angle grinder using the structure, in particular to a structure in which an angle grinder connects grinding slices through an output shaft, belonging to the technical field of angle grinder auxiliary structures.
背景技术Background technique
手持电动角磨机在高速工作并立即停止时,由于磨切片的惯性力矩与机器制动的力矩方向正好相反,机器停机过程中,磨切片的惯性力矩作用在锁紧螺母上,会带动锁紧螺母继续旋转运动,存在脱离出输出轴的风险,若锁紧螺母脱离输出轴、磨切片松动脱落会造成安全隐患。When the hand-held electric angle grinder works at high speed and stops immediately, since the inertia moment of the grinding slice is in the opposite direction to the moment of the machine braking, the inertia moment of the grinding slice acts on the lock nut during the machine stop process, which will drive the locking nut. If the nut continues to rotate, there is a risk of being separated from the output shaft. If the locking nut is separated from the output shaft and the grinding piece loosens and falls off, it will cause a safety hazard.
发明内容SUMMARY OF THE INVENTION
本申请要解决的技术问题是角磨机停机时磨切片的惯性力矩作用在锁紧螺母上,会带动锁紧螺母继续旋转运动,存在脱离出输出轴的安全隐患。The technical problem to be solved by the present application is that the moment of inertia of the grinding slices acts on the locking nut when the angle grinder is stopped, which will drive the locking nut to continue to rotate, and there is a potential safety hazard of detaching from the output shaft.
为了解决上述技术问题,一方面,本申请的技术方案是提供了一种整合旋转轴和法兰压板的结构,包括用于连接角磨机和磨切片的输出轴,输出轴后端连接角磨机,前端连接磨切片和锁紧螺母,其特征在于,所述输出轴的中部设有支撑台阶,输出轴上自支撑台阶至前端依次套设楔形法兰、夹紧法兰、磨切片和锁紧螺母,所述夹紧法兰一部分套设在输出轴上,另一部分套设在楔形法兰上;以输出轴的旋转方向为正向,楔形法兰的外壁上设有正向旋转的外斜面,夹紧法兰的内壁上设有配合外斜面的内斜面。In order to solve the above technical problems, on the one hand, the technical solution of the present application is to provide a structure integrating a rotating shaft and a flange pressing plate, including an output shaft for connecting an angle grinder and a grinding slice, and the rear end of the output shaft is connected to an angle grinder The front end is connected with the grinding section and the locking nut. It is characterized in that the middle of the output shaft is provided with a support step, and the output shaft is sequentially sleeved with a wedge flange, a clamping flange, a grinding section and a lock from the support step to the front end. Tighten the nut, a part of the clamping flange is sleeved on the output shaft, and the other part is sleeved on the wedge-shaped flange; taking the rotation direction of the output shaft as the positive direction, the outer wall of the wedge-shaped flange is provided with a positive rotating outer Inclined surface, the inner wall of the clamping flange is provided with an inner sloping surface matching the outer sloping surface.
其中,所述夹紧法兰的内斜面和楔形法兰的外斜面接触限位;夹紧法兰正向旋转在斜面的限位下向后端移动,夹紧法兰反向旋转在斜面的限位下向前端移动。Wherein, the inner slope of the clamping flange and the outer slope of the wedge flange contact the limit; the forward rotation of the clamping flange moves to the rear end under the limit of the slope, and the reverse rotation of the clamping flange is at the limit of the slope. Move to the front under the limit.
优选的,所述夹紧法兰紧贴磨切片的端面设为皮纹面,即端面上设有交叉分布的线状凸起。Preferably, the end face of the clamping flange that is close to the grinding slice is set as a dermatoglyphic face, that is, the end face is provided with cross-distributed linear protrusions.
一方面,本申请的技术方案还提供了一种角磨机,角磨机采用上述的整合旋转轴和法兰压板的结构连接磨切片。On the one hand, the technical solution of the present application also provides an angle grinder, which adopts the above-mentioned structure of integrating the rotating shaft and the flange pressing plate to connect the grinding slices.
另一方面,本申请的技术方案还提供了一种角磨机连接磨切片的装配方法,采用上述的整合旋转轴和法兰压板的结构连接磨切片,具体步骤为:On the other hand, the technical solution of the present application also provides a method for assembling an angle grinder to connect the grinding slices, using the above-mentioned structure of integrating the rotating shaft and the flange pressing plate to connect the grinding slices, and the specific steps are:
步骤一、楔形法兰过盈配合压装到输出轴上;
步骤二、安装夹紧法兰使得夹紧法兰的内斜面抵靠在楔形法兰的外斜面上;步骤三、安装磨切片使其紧贴夹紧法兰的皮纹面;
步骤四、安装锁紧螺母锁紧所有结构。Step 4. Install locking nuts to lock all structures.
本申请优点在于,角磨机在高速运转并迅速停止过程中,夹紧法兰及楔形法兰相对运动并在轴向法向方向产生位移,从而增加夹紧法兰与锁紧螺母的锁紧力,同时夹紧法兰表面有皮纹效果平面,加大了夹紧法兰与磨切片的摩擦力,更可靠的锁紧磨切片,避免锁紧螺母松动,解决安全问题。The advantage of the present application is that during the high-speed operation and rapid stop of the angle grinder, the clamping flange and the wedge-shaped flange move relatively and generate displacement in the axial normal direction, thereby increasing the locking between the clamping flange and the lock nut. At the same time, the surface of the clamping flange has a dermatoglyphic effect plane, which increases the friction between the clamping flange and the grinding section, locks the grinding section more reliably, avoids the loosening of the lock nut, and solves the safety problem.
附图说明Description of drawings
图1为实施例中提供的整合旋转轴和法兰压板的结构示意图;1 is a schematic structural diagram of an integrated rotating shaft and a flange pressing plate provided in an embodiment;
图2为角磨机采用图1结构连接磨切片示意图;Fig. 2 is that the angle grinder adopts the structure of Fig. 1 to connect and grind slices;
图3为夹紧法兰的皮纹面示意图;Figure 3 is a schematic diagram of the skin texture surface of the clamping flange;
附图标记:输出轴1、夹紧法兰2、皮纹面21、楔形法兰3、锁紧螺母5、磨切片6、角磨机头壳锁紧法兰8。Reference numerals:
具体实施方式Detailed ways
为使本申请更明显易懂,兹以优选实施例,并配合附图作详细说明如下。In order to make the present application more obvious and easy to understand, preferred embodiments are hereby described in detail with the accompanying drawings as follows.
实施例Example
本实施例提供的是整合旋转轴和法兰压板的结构,在角磨机停机时实现锁紧磨切片,防止磨切片脱落,如图1、图2所示,输出轴1的后端通过角磨机头壳锁紧法兰8连接角磨机、前端用于连接磨切片和锁紧螺母;输出轴1的中部有一支撑台阶,输出轴1上自支撑台阶至前端依次套设楔形法兰3、夹紧法兰2、磨切片6和锁紧螺母5,夹紧法兰2一部分套设在输出轴1外,另一部分套设在楔形法兰3外;This embodiment provides a structure that integrates the rotating shaft and the flange pressing plate, and locks the grinding slices when the angle grinder stops to prevent the grinding slices from falling off. As shown in Figures 1 and 2, the rear end of the
以输出轴1的旋转方向为正向,夹紧法兰2与楔形法兰3嵌套的位置、楔形法兰3的外壁上设有正向旋转的螺旋外斜面,夹紧法兰2的内壁上设有配合外斜面的内斜面,安装时,夹紧法兰2的内斜面和楔形法兰3的外斜面接触限位,类似于螺纹连接;正向旋转夹紧法兰2在斜面的限位下向后端移动,反向旋转夹紧法兰2向前端移动;夹紧法兰2紧贴磨切片6的端面设置为皮纹面21,即端面上设有交叉分布的线状凸起,以便增强夹紧法兰2和磨切片6接触的摩擦力。Taking the rotation direction of the
如图2所示,楔形法兰3过盈配合压装到输出轴1上,然后安装夹紧法兰2使得夹紧法兰2的内斜面抵靠在楔形法兰3的外斜面上,然后安装磨切片6使其紧贴夹紧法兰2的皮纹面,最后安装锁紧螺母5锁紧所有结构。As shown in Figure 2, the wedge-
本实施例旋转运动功能及锁紧原理:角磨机旋转运动停止时,磨切片6惯性力矩作用在夹紧法兰2并带动夹紧法兰2反向旋转,夹紧法兰2的表面皮纹加大了夹紧法兰2与部件6的旋转摩擦力,防止两个部件之间相对滑动;夹紧法兰2反向旋转运动时,夹紧法兰2内斜面在楔形法兰3外斜面的限位下使得夹紧法兰2向前端产生位移,轴向位移使得夹紧法兰25与锁紧螺母更牢固的锁紧磨切片6。Rotational motion function and locking principle of this embodiment: When the rotational motion of the angle grinder stops, the moment of inertia of the grinding piece 6 acts on the
本实施例在现有输出轴1的基础上提供了楔形法兰3和夹紧法兰2的配合结构,结构紧凑、简洁,实现夹紧效果,避免锁紧螺母5松动以及磨切片6脱落,从而避免安全隐患。This embodiment provides a matching structure of the
Claims (5)
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CN111408999A (en) * | 2019-01-08 | 2020-07-14 | 苏州宝时得电动工具有限公司 | Pressing plate flange and angle grinder with same |
CN214186605U (en) * | 2020-12-25 | 2021-09-14 | 浙江优拓电机有限公司 | Lower pressing plate for angle grinder |
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2022
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CN218488031U (en) * | 2022-01-20 | 2023-02-17 | 麦太保电动工具(中国)有限公司 | Structure integrating rotary shaft and flange platen and angle grinder using the structure |
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