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CN114770314A - Structure for integrating rotating shaft and flange pressing plate and angle grinder using structure - Google Patents

Structure for integrating rotating shaft and flange pressing plate and angle grinder using structure Download PDF

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Publication number
CN114770314A
CN114770314A CN202210065436.3A CN202210065436A CN114770314A CN 114770314 A CN114770314 A CN 114770314A CN 202210065436 A CN202210065436 A CN 202210065436A CN 114770314 A CN114770314 A CN 114770314A
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China
Prior art keywords
flange
output shaft
wedge
angle grinder
clamping flange
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Pending
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CN202210065436.3A
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Inventor
符学良
王伟
颜华
王永良
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Metabowerke GmbH and Co
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Metabowerke GmbH and Co
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Priority to CN202210065436.3A priority Critical patent/CN114770314A/en
Publication of CN114770314A publication Critical patent/CN114770314A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B23/00Portable grinding machines, e.g. hand-guided; Accessories therefor
    • B24B23/02Portable grinding machines, e.g. hand-guided; Accessories therefor with rotating grinding tools; Accessories therefor
    • B24B23/028Angle tools
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B23/00Portable grinding machines, e.g. hand-guided; Accessories therefor
    • B24B23/005Auxiliary devices used in connection with portable grinding machines, e.g. holders
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B55/00Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
  • Constituent Portions Of Griding Lathes, Driving, Sensing And Control (AREA)

Abstract

本申请公开了一种整合旋转轴和法兰压板的结构及使用该结构的角磨机,包括用于连接角磨机和磨切片的输出轴,输出轴后端连接角磨机,前端连接磨切片和锁紧螺母,其特征在于,输出轴的中部设有支撑台阶,输出轴上自支撑台阶至前端依次套设楔形法兰、夹紧法兰、磨切片和锁紧螺母,夹紧法兰一部分套设在输出轴上,另一部分套设在楔形法兰上;楔形法兰的外壁上设有正向旋转的外斜面,夹紧法兰的内壁上设有配合外斜面的内斜面。角磨机在高速运转并迅速停止过程中,夹紧法兰及楔形法兰相对运动并在轴向法向方向产生位移,从而增加夹紧法兰与锁紧螺母的锁紧力,避免锁紧螺母松动,解决安全问题。

Figure 202210065436

The present application discloses a structure integrating a rotating shaft and a flange pressing plate and an angle grinder using the structure, including an output shaft for connecting the angle grinder and a grinding slice, the rear end of the output shaft is connected to the angle grinder, and the front end is connected to the grinder The cutting and locking nut is characterized in that a support step is arranged in the middle of the output shaft, and a wedge flange, a clamping flange, a grinding section and a locking nut are sequentially sleeved on the output shaft from the supporting step to the front end, and the clamping flange One part is sleeved on the output shaft, and the other part is sleeved on the wedge-shaped flange; the outer wall of the wedge-shaped flange is provided with a positive rotating outer slope, and the inner wall of the clamping flange is provided with an inner slope matching the outer slope. During the high-speed operation and rapid stop of the angle grinder, the clamping flange and the wedge flange move relatively and generate displacement in the axial normal direction, thereby increasing the locking force of the clamping flange and the lock nut and avoiding locking. The nut is loose, solving the safety problem.

Figure 202210065436

Description

一种整合旋转轴和法兰压板的结构及使用该结构的角磨机A structure integrating a rotating shaft and a flange pressing plate and an angle grinder using the structure

技术领域technical field

本申请涉及一种整合旋转轴和法兰压板的结构及使用该结构的角磨机,特别是涉及角磨机通过输出轴连接磨切片的结构,属于角磨机辅助结构技术领域。The present application relates to a structure integrating a rotating shaft and a flange pressing plate and an angle grinder using the structure, in particular to a structure in which an angle grinder connects grinding slices through an output shaft, belonging to the technical field of angle grinder auxiliary structures.

背景技术Background technique

手持电动角磨机在高速工作并立即停止时,由于磨切片的惯性力矩与机器制动的力矩方向正好相反,机器停机过程中,磨切片的惯性力矩作用在锁紧螺母上,会带动锁紧螺母继续旋转运动,存在脱离出输出轴的风险,若锁紧螺母脱离输出轴、磨切片松动脱落会造成安全隐患。When the hand-held electric angle grinder works at high speed and stops immediately, since the inertia moment of the grinding slice is in the opposite direction to the moment of the machine braking, the inertia moment of the grinding slice acts on the lock nut during the machine stop process, which will drive the locking nut. If the nut continues to rotate, there is a risk of being separated from the output shaft. If the locking nut is separated from the output shaft and the grinding piece loosens and falls off, it will cause a safety hazard.

发明内容SUMMARY OF THE INVENTION

本申请要解决的技术问题是角磨机停机时磨切片的惯性力矩作用在锁紧螺母上,会带动锁紧螺母继续旋转运动,存在脱离出输出轴的安全隐患。The technical problem to be solved by the present application is that the moment of inertia of the grinding slices acts on the locking nut when the angle grinder is stopped, which will drive the locking nut to continue to rotate, and there is a potential safety hazard of detaching from the output shaft.

为了解决上述技术问题,一方面,本申请的技术方案是提供了一种整合旋转轴和法兰压板的结构,包括用于连接角磨机和磨切片的输出轴,输出轴后端连接角磨机,前端连接磨切片和锁紧螺母,其特征在于,所述输出轴的中部设有支撑台阶,输出轴上自支撑台阶至前端依次套设楔形法兰、夹紧法兰、磨切片和锁紧螺母,所述夹紧法兰一部分套设在输出轴上,另一部分套设在楔形法兰上;以输出轴的旋转方向为正向,楔形法兰的外壁上设有正向旋转的外斜面,夹紧法兰的内壁上设有配合外斜面的内斜面。In order to solve the above technical problems, on the one hand, the technical solution of the present application is to provide a structure integrating a rotating shaft and a flange pressing plate, including an output shaft for connecting an angle grinder and a grinding slice, and the rear end of the output shaft is connected to an angle grinder The front end is connected with the grinding section and the locking nut. It is characterized in that the middle of the output shaft is provided with a support step, and the output shaft is sequentially sleeved with a wedge flange, a clamping flange, a grinding section and a lock from the support step to the front end. Tighten the nut, a part of the clamping flange is sleeved on the output shaft, and the other part is sleeved on the wedge-shaped flange; taking the rotation direction of the output shaft as the positive direction, the outer wall of the wedge-shaped flange is provided with a positive rotating outer Inclined surface, the inner wall of the clamping flange is provided with an inner sloping surface matching the outer sloping surface.

其中,所述夹紧法兰的内斜面和楔形法兰的外斜面接触限位;夹紧法兰正向旋转在斜面的限位下向后端移动,夹紧法兰反向旋转在斜面的限位下向前端移动。Wherein, the inner slope of the clamping flange and the outer slope of the wedge flange contact the limit; the forward rotation of the clamping flange moves to the rear end under the limit of the slope, and the reverse rotation of the clamping flange is at the limit of the slope. Move to the front under the limit.

优选的,所述夹紧法兰紧贴磨切片的端面设为皮纹面,即端面上设有交叉分布的线状凸起。Preferably, the end face of the clamping flange that is close to the grinding slice is set as a dermatoglyphic face, that is, the end face is provided with cross-distributed linear protrusions.

一方面,本申请的技术方案还提供了一种角磨机,角磨机采用上述的整合旋转轴和法兰压板的结构连接磨切片。On the one hand, the technical solution of the present application also provides an angle grinder, which adopts the above-mentioned structure of integrating the rotating shaft and the flange pressing plate to connect the grinding slices.

另一方面,本申请的技术方案还提供了一种角磨机连接磨切片的装配方法,采用上述的整合旋转轴和法兰压板的结构连接磨切片,具体步骤为:On the other hand, the technical solution of the present application also provides a method for assembling an angle grinder to connect the grinding slices, using the above-mentioned structure of integrating the rotating shaft and the flange pressing plate to connect the grinding slices, and the specific steps are:

步骤一、楔形法兰过盈配合压装到输出轴上;Step 1. Press-fit the wedge flange to the output shaft with interference fit;

步骤二、安装夹紧法兰使得夹紧法兰的内斜面抵靠在楔形法兰的外斜面上;步骤三、安装磨切片使其紧贴夹紧法兰的皮纹面;Step 2, install the clamping flange so that the inner inclined surface of the clamping flange abuts on the outer inclined surface of the wedge flange; Step 3, install the grinding plate to make it close to the dermatoglyphic surface of the clamping flange;

步骤四、安装锁紧螺母锁紧所有结构。Step 4. Install locking nuts to lock all structures.

本申请优点在于,角磨机在高速运转并迅速停止过程中,夹紧法兰及楔形法兰相对运动并在轴向法向方向产生位移,从而增加夹紧法兰与锁紧螺母的锁紧力,同时夹紧法兰表面有皮纹效果平面,加大了夹紧法兰与磨切片的摩擦力,更可靠的锁紧磨切片,避免锁紧螺母松动,解决安全问题。The advantage of the present application is that during the high-speed operation and rapid stop of the angle grinder, the clamping flange and the wedge-shaped flange move relatively and generate displacement in the axial normal direction, thereby increasing the locking between the clamping flange and the lock nut. At the same time, the surface of the clamping flange has a dermatoglyphic effect plane, which increases the friction between the clamping flange and the grinding section, locks the grinding section more reliably, avoids the loosening of the lock nut, and solves the safety problem.

附图说明Description of drawings

图1为实施例中提供的整合旋转轴和法兰压板的结构示意图;1 is a schematic structural diagram of an integrated rotating shaft and a flange pressing plate provided in an embodiment;

图2为角磨机采用图1结构连接磨切片示意图;Fig. 2 is that the angle grinder adopts the structure of Fig. 1 to connect and grind slices;

图3为夹紧法兰的皮纹面示意图;Figure 3 is a schematic diagram of the skin texture surface of the clamping flange;

附图标记:输出轴1、夹紧法兰2、皮纹面21、楔形法兰3、锁紧螺母5、磨切片6、角磨机头壳锁紧法兰8。Reference numerals: output shaft 1, clamping flange 2, leather surface 21, wedge flange 3, locking nut 5, grinding piece 6, angle grinder head shell locking flange 8.

具体实施方式Detailed ways

为使本申请更明显易懂,兹以优选实施例,并配合附图作详细说明如下。In order to make the present application more obvious and easy to understand, preferred embodiments are hereby described in detail with the accompanying drawings as follows.

实施例Example

本实施例提供的是整合旋转轴和法兰压板的结构,在角磨机停机时实现锁紧磨切片,防止磨切片脱落,如图1、图2所示,输出轴1的后端通过角磨机头壳锁紧法兰8连接角磨机、前端用于连接磨切片和锁紧螺母;输出轴1的中部有一支撑台阶,输出轴1上自支撑台阶至前端依次套设楔形法兰3、夹紧法兰2、磨切片6和锁紧螺母5,夹紧法兰2一部分套设在输出轴1外,另一部分套设在楔形法兰3外;This embodiment provides a structure that integrates the rotating shaft and the flange pressing plate, and locks the grinding slices when the angle grinder stops to prevent the grinding slices from falling off. As shown in Figures 1 and 2, the rear end of the output shaft 1 passes through the angle grinder. The grinding machine head shell locking flange 8 is connected to the angle grinder, and the front end is used to connect the grinding slice and the lock nut; there is a support step in the middle of the output shaft 1, and a wedge flange 3 is sleeved on the output shaft 1 from the support step to the front end in sequence. , Clamping flange 2, grinding section 6 and locking nut 5, one part of clamping flange 2 is sleeved outside the output shaft 1, and the other part is sleeved outside the wedge flange 3;

以输出轴1的旋转方向为正向,夹紧法兰2与楔形法兰3嵌套的位置、楔形法兰3的外壁上设有正向旋转的螺旋外斜面,夹紧法兰2的内壁上设有配合外斜面的内斜面,安装时,夹紧法兰2的内斜面和楔形法兰3的外斜面接触限位,类似于螺纹连接;正向旋转夹紧法兰2在斜面的限位下向后端移动,反向旋转夹紧法兰2向前端移动;夹紧法兰2紧贴磨切片6的端面设置为皮纹面21,即端面上设有交叉分布的线状凸起,以便增强夹紧法兰2和磨切片6接触的摩擦力。Taking the rotation direction of the output shaft 1 as the positive direction, the position where the clamping flange 2 and the wedge-shaped flange 3 are nested, the outer wall of the wedge-shaped flange 3 is provided with a positive rotating spiral outer slope, and the inner wall of the clamping flange 2 There is an inner bevel that matches the outer bevel. During installation, the inner bevel of the clamping flange 2 and the outer bevel of the wedge-shaped flange 3 are in contact with the limit, which is similar to a threaded connection; Move down to the rear end, and reversely rotate the clamping flange 2 to move to the front end; the end face of the clamping flange 2 that is close to the grinding slice 6 is set as the dermatoglyphic surface 21, that is, the end face is provided with cross-distributed linear protrusions , in order to enhance the friction between the clamping flange 2 and the grinding plate 6 in contact.

如图2所示,楔形法兰3过盈配合压装到输出轴1上,然后安装夹紧法兰2使得夹紧法兰2的内斜面抵靠在楔形法兰3的外斜面上,然后安装磨切片6使其紧贴夹紧法兰2的皮纹面,最后安装锁紧螺母5锁紧所有结构。As shown in Figure 2, the wedge-shaped flange 3 is press-fitted onto the output shaft 1, and then the clamping flange 2 is installed so that the inner slope of the clamping flange 2 abuts against the outer slope of the wedge-shaped flange 3, and then the clamping flange 2 is installed. Install the grinding plate 6 to make it close to the dermatoglyphic surface of the clamping flange 2, and finally install the lock nut 5 to lock all the structures.

本实施例旋转运动功能及锁紧原理:角磨机旋转运动停止时,磨切片6惯性力矩作用在夹紧法兰2并带动夹紧法兰2反向旋转,夹紧法兰2的表面皮纹加大了夹紧法兰2与部件6的旋转摩擦力,防止两个部件之间相对滑动;夹紧法兰2反向旋转运动时,夹紧法兰2内斜面在楔形法兰3外斜面的限位下使得夹紧法兰2向前端产生位移,轴向位移使得夹紧法兰25与锁紧螺母更牢固的锁紧磨切片6。Rotational motion function and locking principle of this embodiment: When the rotational motion of the angle grinder stops, the moment of inertia of the grinding piece 6 acts on the clamping flange 2 and drives the clamping flange 2 to rotate in the opposite direction, and the surface of the clamping flange 2 is peeled off. The pattern increases the rotational friction between the clamping flange 2 and the part 6, preventing the relative sliding between the two parts; when the clamping flange 2 rotates in the opposite direction, the inner slope of the clamping flange 2 is outside the wedge flange 3 Under the limit of the inclined surface, the clamping flange 2 is displaced to the front end, and the axial displacement makes the clamping flange 25 and the lock nut lock the grinding piece 6 more firmly.

本实施例在现有输出轴1的基础上提供了楔形法兰3和夹紧法兰2的配合结构,结构紧凑、简洁,实现夹紧效果,避免锁紧螺母5松动以及磨切片6脱落,从而避免安全隐患。This embodiment provides a matching structure of the wedge flange 3 and the clamping flange 2 on the basis of the existing output shaft 1, the structure is compact and concise, the clamping effect is realized, the loosening of the locking nut 5 and the falling off of the grinding piece 6 are avoided, Thereby avoiding safety hazards.

Claims (5)

1.一种整合旋转轴和法兰压板的结构,包括用于连接角磨机和磨切片(6)的输出轴(1),输出轴(1)后端连接角磨机,前端连接磨切片(6)和锁紧螺母(5),其特征在于,所述输出轴(1)的中部设有支撑台阶,输出轴(1)上自支撑台阶至前端依次套设楔形法兰(3)、夹紧法兰(2)、磨切片(6)和锁紧螺母(5),所述夹紧法兰(2)一部分套设在输出轴(1)上,另一部分套设在楔形法兰(3)上;以输出轴(1)的旋转方向为正向,楔形法兰(3)的外壁上设有正向旋转的外斜面,夹紧法兰(2)的内壁上设有配合外斜面的内斜面。1. A structure integrating a rotating shaft and a flange pressing plate, comprising an output shaft (1) for connecting an angle grinder and a grinding slice (6), the rear end of the output shaft (1) is connected to the angle grinder, and the front end is connected to the grinding slice (6) and the locking nut (5), characterized in that the middle part of the output shaft (1) is provided with a support step, and the output shaft (1) is sequentially sleeved with a wedge flange (3), A clamping flange (2), a grinding section (6) and a locking nut (5), a part of the clamping flange (2) is sleeved on the output shaft (1), and the other part is sleeved on the wedge flange ( 3); taking the rotation direction of the output shaft (1) as the positive direction, the outer wall of the wedge-shaped flange (3) is provided with a positive rotating outer slope, and the inner wall of the clamping flange (2) is provided with a matching outer slope of the inner slope. 2.根据权利要求1所述的一种整合旋转轴和法兰压板的结构,其特征在于,所述夹紧法兰(2)的内斜面和楔形法兰(3)的外斜面接触限位;夹紧法兰(2)正向旋转在斜面的限位下向后端移动,夹紧法兰(2)反向旋转在斜面的限位下向前端移动。2. A structure integrating a rotating shaft and a flange pressing plate according to claim 1, characterized in that the inner slope of the clamping flange (2) and the outer slope of the wedge flange (3) contact the limit ;Clamping flange (2) rotates forward and moves to the rear end under the limit of the inclined plane, and the clamping flange (2) rotates in reverse to move to the front end under the limit of the inclined plane. 3.根据权利要求1所述的一种整合旋转轴和法兰压板的结构,其特征在于,所述夹紧法兰(2)紧贴磨切片(6)的端面设为皮纹面,即端面上设有交叉分布的线状凸起。3. A structure integrating a rotating shaft and a flange pressing plate according to claim 1, characterized in that, the end face of the clamping flange (2) in close contact with the grinding section (6) is set as a dermatoglyphic surface, i.e. The end face is provided with cross-distributed linear protrusions. 4.一种角磨机,其特征在于,角磨机采用权利要求1-3任一项所述的整合旋转轴和法兰压板的结构连接磨切片(6)。4. An angle grinder, characterized in that the angle grinder adopts the structure of integrating a rotating shaft and a flange pressing plate according to any one of claims 1-3 to connect the grinding slices (6). 5.一种角磨机连接磨切片的装配方法,其特征在于,采用权利要求3所述的整合旋转轴和法兰压板的结构连接磨切片(6),具体步骤为:5. an assembling method of an angle grinder connecting grinding slices, characterized in that, adopting the structure of claim 3 integrating the rotating shaft and the flange pressing plate to connect the grinding slices (6), the concrete steps are: 步骤一、楔形法兰(3)过盈配合压装到输出轴(1)上;Step 1. Press-fit the wedge flange (3) onto the output shaft (1) with an interference fit; 步骤二、安装夹紧法兰(2)使得夹紧法兰(2)的内斜面抵靠在楔形法兰(3)的外斜面上;步骤三、安装磨切片(6)使其紧贴夹紧法兰(2)的皮纹面;Step 2. Install the clamping flange (2) so that the inner inclined surface of the clamping flange (2) abuts on the outer inclined surface of the wedge flange (3); The skin texture surface of the tight flange (2); 步骤四、安装锁紧螺母(5)锁紧所有结构。Step 4. Install the locking nut (5) to lock all the structures.
CN202210065436.3A 2022-01-20 2022-01-20 Structure for integrating rotating shaft and flange pressing plate and angle grinder using structure Pending CN114770314A (en)

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CN206216441U (en) * 2016-11-24 2017-06-06 麦太保电动工具(中国)有限公司 Automatic balancing arrangement and the angle grinder using the device
CN111408999A (en) * 2019-01-08 2020-07-14 苏州宝时得电动工具有限公司 Pressing plate flange and angle grinder with same
CN214186605U (en) * 2020-12-25 2021-09-14 浙江优拓电机有限公司 Lower pressing plate for angle grinder
CN218488031U (en) * 2022-01-20 2023-02-17 麦太保电动工具(中国)有限公司 Structure integrating rotary shaft and flange platen and angle grinder using the structure

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CN214186605U (en) * 2020-12-25 2021-09-14 浙江优拓电机有限公司 Lower pressing plate for angle grinder
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