CN114696030A - Integral structure of large-capacity battery - Google Patents
Integral structure of large-capacity battery Download PDFInfo
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- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/20—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
- H01M50/258—Modular batteries; Casings provided with means for assembling
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- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/60—Heating or cooling; Temperature control
- H01M10/61—Types of temperature control
- H01M10/613—Cooling or keeping cold
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- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/60—Heating or cooling; Temperature control
- H01M10/65—Means for temperature control structurally associated with the cells
- H01M10/655—Solid structures for heat exchange or heat conduction
- H01M10/6552—Closed pipes transferring heat by thermal conductivity or phase transition, e.g. heat pipes
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- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/60—Heating or cooling; Temperature control
- H01M10/65—Means for temperature control structurally associated with the cells
- H01M10/655—Solid structures for heat exchange or heat conduction
- H01M10/6553—Terminals or leads
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/20—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
- H01M50/204—Racks, modules or packs for multiple batteries or multiple cells
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- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/20—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
- H01M50/244—Secondary casings; Racks; Suspension devices; Carrying devices; Holders characterised by their mounting method
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- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/50—Current conducting connections for cells or batteries
- H01M50/502—Interconnectors for connecting terminals of adjacent batteries; Interconnectors for connecting cells outside a battery casing
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/50—Current conducting connections for cells or batteries
- H01M50/502—Interconnectors for connecting terminals of adjacent batteries; Interconnectors for connecting cells outside a battery casing
- H01M50/503—Interconnectors for connecting terminals of adjacent batteries; Interconnectors for connecting cells outside a battery casing characterised by the shape of the interconnectors
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/50—Current conducting connections for cells or batteries
- H01M50/502—Interconnectors for connecting terminals of adjacent batteries; Interconnectors for connecting cells outside a battery casing
- H01M50/514—Methods for interconnecting adjacent batteries or cells
- H01M50/517—Methods for interconnecting adjacent batteries or cells by fixing means, e.g. screws, rivets or bolts
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/50—Current conducting connections for cells or batteries
- H01M50/531—Electrode connections inside a battery casing
- H01M50/533—Electrode connections inside a battery casing characterised by the shape of the leads or tabs
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/50—Current conducting connections for cells or batteries
- H01M50/531—Electrode connections inside a battery casing
- H01M50/536—Electrode connections inside a battery casing characterised by the method of fixing the leads to the electrodes, e.g. by welding
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Abstract
本发明公开了一种大容量电池的整体结构,属于电池领域,包括至少一个电池模块,电池模块包括壳体、盖体、电芯组、电极连接件和集流柱,电芯组位于壳体内,电极连接件的两端分别与电芯组的极耳以及集流柱连接,集流柱设置于壳体外部的两侧。将集流柱设置于电池壳体外,可以及时有效地将热量散出;同时节约了电池内部空间,大幅提高了大容量电池的能量密度。当多个单体电池串联时,在电池的两侧集流柱上设置数量相等、方向相反的回形卡槽,使多个大容量电池相互串联卡接在一起。该串联方式一方面省去了大容量电池间通过导线连接,节省了材料,另一方面增大了相邻电池间集流柱的接触面积,减少了电池间的连线发热,提高了电池的安全性。The invention discloses an overall structure of a large-capacity battery, belonging to the field of batteries, comprising at least one battery module. The battery module includes a casing, a cover, an electric core group, an electrode connector and a current collecting column, and the electric core group is located in the casing. , the two ends of the electrode connector are respectively connected with the pole ears of the battery core group and the current collecting column, and the current collecting column is arranged on both sides outside the casing. By arranging the current collecting column outside the battery casing, the heat can be dissipated in a timely and effective manner; meanwhile, the internal space of the battery is saved, and the energy density of the large-capacity battery is greatly improved. When a plurality of single cells are connected in series, an equal number of return-shaped card slots in opposite directions are arranged on the current collecting columns on both sides of the battery, so that a plurality of large-capacity batteries are connected in series with each other. On the one hand, the series connection method eliminates the need for large-capacity batteries to be connected by wires and saves materials; safety.
Description
技术领域technical field
本发明涉及电池领域,尤其涉及一种大容量电池的整体结构。The invention relates to the field of batteries, in particular to an overall structure of a large-capacity battery.
背景技术Background technique
大容量锂电池是锂电池发展的方向之一,它可以被应用于储能领域、动力电池领域。大容量与小容量电池相比省去了给每个电池或者电池组都配备一套控制装置,实际上大容量电池虽然单个单体电池的成本增加,但是其它配套的相关设备则大为减少,总得说来其成本是降低的,有利于在市场竞争。Large-capacity lithium battery is one of the development directions of lithium battery, which can be used in the field of energy storage and power battery. Compared with small-capacity batteries, large-capacity batteries eliminate the need to equip each battery or battery pack with a set of control devices. In fact, although the cost of single-cell batteries for large-capacity batteries increases, other supporting related equipment is greatly reduced. Generally speaking, its cost is reduced, which is conducive to competition in the market.
我国在大容量储能电池上的应用目前处于起步阶段,大容量单体电池的生产受很多因素的制约,这些因素包括,对生产设备的要求高,产品一致性要求高,产品废品率高、应用过程中产热集中,放热量大等。The application of large-capacity energy storage batteries in my country is currently in its infancy. The production of large-capacity single cells is restricted by many factors, including high requirements for production equipment, high requirements for product consistency, high product rejection rate, During the application process, the heat generation is concentrated and the heat release is large.
CN101931098A公开了一种方形电池,包括壳体,在壳体的顶部设有安全阀,在壳体内设有极片和极耳,极片的正负极分别与极耳的正端和负端连接,极耳正端的另一端和负端的另一端分别连接有正集流柱和负集流柱,正集流柱和负集流柱设置为水平集流柱,正集流柱和负集流柱分别与极耳的正端和负端为水平连接。但是,该专利的集流柱并未直接伸出壳体,散热效果不好,且无法实现多个电池串联。CN101931098A discloses a square battery, including a casing, a safety valve is arranged on the top of the casing, a pole piece and a pole lug are arranged in the casing, and the positive and negative poles of the pole piece are respectively connected with the positive and negative ends of the pole lug , the other end of the positive end of the pole ear and the other end of the negative end are respectively connected with a positive collecting column and a negative collecting column, the positive collecting column and the negative collecting column are set as a horizontal collecting column, and the positive collecting column and the negative collecting column are They are connected horizontally with the positive and negative ends of the tabs, respectively. However, the current collecting column of the patent does not directly extend out of the casing, the heat dissipation effect is not good, and the series connection of multiple batteries cannot be realized.
CN107658489A公开了一种一种安装、拆卸方便的燃料电池模组,包括流体分布器、前后挡板、燃料电池软包、电池软包连接条及捆扎带;燃料电池软包包括Ⅰ型燃料电池软包和Ⅱ型燃料电池软包;分别与前挡板、后挡板集成后,用捆扎带固定;并且n块燃料电池软包依次按照Ⅰ型燃料电池软包与Ⅱ型燃料电池软包间隔叠加,进行串联,然后在前挡板前面安装流体分布器;并用捆扎带捆扎成一体,组合成燃料电池模组。但是,该专利仅是电极伸出了壳体,无法达到良好的散热效果,且并不能节省电池内的空间,能量密度低;虽然实现了串联,但其串联结构不够稳定,也不利于散热。CN107658489A discloses a fuel cell module that is easy to install and disassemble, including a fluid distributor, front and rear baffles, a fuel cell soft pack, a battery soft pack connecting strip and a strap; the fuel cell soft pack includes a type I fuel cell soft pack After being integrated with the front baffle and the rear baffle respectively, they are fixed with strapping straps; and n pieces of fuel cell soft packs are stacked in sequence according to the interval between the type I fuel cell soft pack and the type II fuel cell soft pack. , connect them in series, and then install a fluid distributor in front of the front baffle; and bundle them together with strapping tapes to form a fuel cell module. However, in this patent, only the electrodes protrude from the casing, which cannot achieve good heat dissipation effect, and cannot save space in the battery, and the energy density is low; although the series connection is realized, the series connection structure is not stable enough and is not conducive to heat dissipation.
发明内容SUMMARY OF THE INVENTION
为了解决上述问题,本发明公开了一种大容量电池的整体结构,具体技术方案如下:In order to solve the above problems, the present invention discloses an overall structure of a large-capacity battery, and the specific technical scheme is as follows:
本发明公开了一种大容量电池的整体结构,包括至少一个电池模块,所述电池模块包括壳体、盖体、电芯组、电极连接件和集流柱,所述电芯组位于所述壳体内,所述电极连接件的两端分别与所述电芯组的极耳以及所述集流柱连接,所述集流柱设置于所述壳体外部的两侧。The invention discloses an overall structure of a large-capacity battery, comprising at least one battery module, the battery module comprising a casing, a cover, a battery cell group, an electrode connector and a current collecting column, and the battery cell group is located in the In the casing, two ends of the electrode connector are respectively connected with the tabs of the battery core group and the current collecting column, and the current collecting column is arranged on both sides outside the casing.
进一步限定,所述电芯组由至少一个电芯组成,所述电芯组的正、负极耳位于电芯组的同侧,与所述电极连接件连接。Further limited, the cell group is composed of at least one cell, and the positive and negative ears of the cell group are located on the same side of the cell group and are connected to the electrode connector.
进一步限定,所述电极连接件的一面长边上设有多组通槽,所述电芯组的正、负极耳穿过所述通槽并垂直折弯后焊接于所述电极连接件上。Further limited, a long side of the electrode connector is provided with a plurality of groups of through grooves, and the positive and negative electrodes of the cell group pass through the through grooves and are welded to the electrode connector after being bent vertically.
进一步限定,所述集流柱包括正极集流柱和负极集流柱,所述电极连接件包括正极连接件和负极连接件,所述正极集流柱与伸出壳体的所述正极连接件焊接,所述负极集流柱与伸出壳体的所述负极连接件焊接。It is further defined that the current collecting column includes a positive electrode current collecting column and a negative electrode current collecting column, the electrode connector includes a positive electrode connector and a negative electrode connector, and the positive electrode current collecting column is connected to the positive electrode connector extending out of the casing. Welding, the negative electrode current collecting column is welded with the negative electrode connector extending out of the casing.
进一步限定,所述集流柱相对于所述壳体的外侧面设置有至少一个回形卡槽,所述回形卡槽在所述正极集流柱和所述负极集流柱上的大小、数量相同,方向相反,使所述电池模块之间相互串联连接。It is further limited that the current collecting column is provided with at least one return-shaped slot on the outer side surface of the casing, and the size of the return-shaped slot on the positive electrode current collecting column and the negative electrode current collecting column, The numbers are the same and the directions are opposite, so that the battery modules are connected in series with each other.
进一步限定,所述正极集流柱和所述负极集流柱上的回形卡槽数量均为3个,所述集流柱为一次挤出成型的铝件或铜件。It is further limited that the number of return-shaped slots on the positive electrode current collecting column and the negative electrode current collecting column are both three, and the current collecting column is an aluminum or copper piece extruded at one time.
进一步限定,电池模块通过所述回形卡槽卡接串联后形成的间隙中设有塞条。It is further limited that a plug is provided in the gap formed after the battery modules are connected in series through the return-shaped card slot.
进一步限定,所述塞条截面为矩形,截面面积大于或等于所述间隙的面积,所述塞条沿长度方向带有楔度,便于塞入所述间隙之中。It is further defined that the cross section of the tampon is rectangular, the cross-sectional area is greater than or equal to the area of the gap, and the tampon is tapered along the length direction to facilitate insertion into the gap.
进一步限定,所述塞条为热管结构。Further limited, the plug strip is a heat pipe structure.
进一步限定,所述正负极连接件通过壳体和盖体之间的连接处伸出壳体,并通过绝缘密封圈与壳体和盖体绝缘密封。It is further defined that the positive and negative electrodes extend out of the casing through the connection between the casing and the cover, and are insulated and sealed with the casing and the cover through an insulating sealing ring.
进一步限定,所述正负极连接件上设有多个开孔以便密封螺栓穿过,所述开孔的直径大于密封螺栓的杆体直径。Further limited, the positive and negative electrode connectors are provided with a plurality of openings for the sealing bolts to pass through, and the diameters of the openings are larger than the diameter of the rod body of the sealing bolts.
进一步限定,所述绝缘密封圈上设有多个开孔以便密封螺栓穿过,所述开孔直径与密封螺栓的直径相同,起到绝缘正负极连接件与密封螺栓的作用。Further limited, the insulating sealing ring is provided with a plurality of openings for the sealing bolts to pass through, the diameter of the openings is the same as the diameter of the sealing bolts, and functions to insulate the positive and negative electrode connectors and the sealing bolts.
进一步限定,在所述正负极连接件伸出所述壳体的部分设置有向下的缺口,使正负极连接件伸出壳体的侧边,所述壳体上部设有法兰,所述法兰上设有螺栓孔,所述螺栓孔的直径与所述密封螺栓的杆体直径相同。It is further limited that a downward notch is provided on the part of the positive and negative electrode connectors that protrudes from the casing, so that the positive and negative electrode connectors protrude from the side of the casing, and the upper part of the casing is provided with a flange, The flange is provided with a bolt hole, and the diameter of the bolt hole is the same as the diameter of the rod body of the sealing bolt.
进一步限定,所述集流柱与所述法兰及所述盖体之间伸出的部分设有台阶,并填充有绝缘材料,所述集流柱与所述壳体之间设有绝缘板,避免正负极集流柱与电芯壳体直接接触。It is further limited that the part protruding between the current collecting column and the flange and the cover body is provided with steps and filled with insulating material, and an insulating plate is provided between the current collecting column and the casing , to avoid direct contact between the positive and negative current collectors and the cell shell.
与现有技术相比,本发明的有益效果在于:Compared with the prior art, the beneficial effects of the present invention are:
1、本发明公开了一种大容量电池的整体结构,包括至少一个电池模块,电池模块包括壳体、盖体、电芯组、电极连接件和集流柱,电芯组位于壳体内,电极连接件分别与电芯组的极耳以及集流柱连接,集流柱设置于壳体外部的两侧。集流柱是电池热量的聚集处,将集流柱设置于电池壳体外,可以及时有效地将热量散出;同时节约了电池内部空间,大幅提高了大容量电池的能量密度。1. The present invention discloses the overall structure of a large-capacity battery, including at least one battery module. The battery module includes a casing, a cover, a battery pack, an electrode connector and a current collecting column. The battery pack is located in the casing, and the electrode The connecting pieces are respectively connected with the pole ears of the battery core group and the current collecting columns, and the current collecting columns are arranged on both sides outside the casing. The current collecting column is the place where the heat of the battery gathers. The current collecting column is arranged outside the battery casing, which can dissipate the heat in a timely and effective manner; at the same time, the internal space of the battery is saved, and the energy density of the large-capacity battery is greatly improved.
2、电极连接件为平板形,大幅节约了材料;通过将电极连接件将电极与集流柱连接,能有效增强连接的稳定性,防止虚连接。2. The electrode connector is in the shape of a flat plate, which greatly saves materials; by connecting the electrode and the collector column with the electrode connector, the stability of the connection can be effectively enhanced and the virtual connection can be prevented.
3、电极连接件的一端面与电芯组的极耳焊接,另一端面与集流柱焊接,增大了电极连接件、极耳、集流柱的接触面积,提高了载流能力,确保大容量电池整体结构的安全性和稳定性。3. One end face of the electrode connector is welded with the tab of the cell group, and the other end face is welded with the current collector column, which increases the contact area of the electrode connector, the electrode tab and the current collector column, improves the current carrying capacity, and ensures that the Safety and stability of the overall structure of large-capacity batteries.
4、相邻的电池模块之间通过设置于集流柱上的回形卡槽卡接在一起,在回形卡槽的间隙中设有塞条,这种连接方式方便快捷且结构稳定,简化了繁杂的连接过程,节省了零部件。4. Adjacent battery modules are connected together by the loop-shaped card slot set on the current collecting column, and there is a plug in the gap of the loop-shaped slot. This connection method is convenient, fast, stable in structure, and simplified It eliminates the complicated connection process and saves parts.
5、回形卡槽间隙中的塞条可以为热管结构,在提升连接稳定性的同时,有利于及时将集流柱产生的热量散出。5. The plug strip in the gap of the back-shaped slot can be a heat pipe structure, which is beneficial to dissipate the heat generated by the current collecting column in time while improving the connection stability.
6、正负极连接件通过壳体和盖体之间的连接处伸出壳体,并通过绝缘密封圈与壳体和盖体绝缘密封,加强了绝缘密封效果。6. The positive and negative connectors extend out of the casing through the connection between the casing and the cover, and are insulated and sealed with the casing and the cover through an insulating sealing ring, which enhances the insulation and sealing effect.
7、壳体、盖体与电极连接件通过密封螺栓连接,连接方式高效简便,结构稳定性强。7. The shell, the cover body and the electrode connector are connected by sealing bolts, the connection method is efficient and simple, and the structural stability is strong.
8、集流柱与法兰及盖体之间伸出的部分设有台阶,并填充有绝缘材料,集流柱与壳体之间设有绝缘板,可以避免集流柱与壳体直接接触,提高了电池整体结构的安全性。8. The part protruding between the collecting column and the flange and the cover is provided with steps and filled with insulating materials, and an insulating plate is arranged between the collecting column and the shell, which can avoid the direct contact between the collecting column and the shell. , which improves the safety of the overall structure of the battery.
9、电池模块可以通过设置于集流柱上的回形卡槽串联连接在一起,便于设计电池模块的数量以满足大电池的容量要求9. The battery modules can be connected in series through the loop-shaped card slot set on the current collecting column, which is convenient to design the number of battery modules to meet the capacity requirements of large batteries
附图说明Description of drawings
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to explain the embodiments of the present invention or the technical solutions in the prior art more clearly, the following briefly introduces the accompanying drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description are only These are some embodiments of the present invention. For those of ordinary skill in the art, other drawings can also be obtained according to these drawings without creative efforts.
图1为本发明大容量电池整体结构示意图;1 is a schematic diagram of the overall structure of a large-capacity battery of the present invention;
图2为本发明电芯极耳与正负极连接片结构示意图;FIG. 2 is a schematic structural diagram of the electrode lug of the battery cell and the positive and negative electrode connection pieces of the present invention;
图3为本发明正负极连接片结构示意图;3 is a schematic structural diagram of a positive and negative electrode connection piece of the present invention;
图4为本发明正负极连接片与绝缘密封圈结构示意图;4 is a schematic structural diagram of a positive and negative electrode connecting piece and an insulating sealing ring according to the present invention;
图5为本发明电芯壳体结构示意图;FIG. 5 is a schematic diagram of the structure of the cell housing of the present invention;
图6为本发明大容量单体电池串联结构示意图之一;6 is one of the schematic diagrams of the series structure of the large-capacity single cells of the present invention;
图7为本发明大容量单体电池串联结构示意图之二。FIG. 7 is the second schematic diagram of the series structure of large-capacity single cells of the present invention.
其中,1—正极集流柱;2—负极集流柱;3—壳体;4—负极连接件;5—绝缘密封圈;7—正极连接件;8—盖体;9—电芯组;10—正极极耳;11—负极极耳;12—正极连接件开孔;13/14—极耳连接通槽;15—负极连接件开孔;16—负极绝缘密封圈开孔;17—正极绝缘密封圈开孔;18—壳体法兰;19/20—正负极连接件伸出部分的法兰台阶;21—法兰螺栓孔;22—壳体与集流柱之间绝缘板;23—集流柱与法兰之间台阶;41—第一单体电池;42—第二单体电池;43—第一单体电池正极集流柱;44—第一单体电池负极集流柱; 45—塞条;46—第二单体电池正极集流柱;47—第二单体电池负极集流柱;31/32/33—向上的回形卡槽;71/72/73—向下的回形卡槽。Among them, 1—positive current collector column; 2—negative electrode current collector column; 3—shell; 4—negative electrode connector; 5—insulation sealing ring; 7—positive electrode connector; 8—cover body; 10—Positive tab; 11—Negative tab; 12—Positive connector opening; 13/14—Pole tab connection slot; 15—Negative connector opening; 16—Negative insulating sealing ring opening; 17—Positive Insulation sealing ring opening; 18—shell flange; 19/20—flange step of the protruding part of positive and negative electrode connectors; 21—flange bolt hole; 22—insulation plate between the case and the collector column; 23—the step between the current collecting column and the flange; 41—the first unit cell; 42—the second unit battery; 43—the positive current collecting column of the first unit battery; 44—the first unit battery negative electrode current collecting Column; 45—plug strip; 46—positive current collecting column of the second unit cell; 47—negative current collecting column of the second unit battery; 31/32/33—upward return slot; Downward snapback slot.
具体实施方式Detailed ways
下面结合附图对本发明做进一步的详细说明,以令本领域技术人员参照说明书文字能够据以实施。The present invention will be further described in detail below with reference to the accompanying drawings, so that those skilled in the art can implement it with reference to the description.
应当理解,本文所使用的诸如“具有”、“包含”以及“包括”术语并不配出一个或多个其它元件或其组合的存在或添加。It should be understood that terms such as "having", "comprising" and "including" as used herein do not assign the presence or addition of one or more other elements or combinations thereof.
应当理解,本文所使用的诸如“上”“下”等方向名词,是根据说明书附图进行说明的,以便于更好地理解本发明的技术方案。It should be understood that directional nouns such as "up" and "down" used herein are described according to the accompanying drawings in the description, so as to better understand the technical solutions of the present invention.
下面结合附图和具体的实施例对本发明的技术方案进行详细的说明。The technical solutions of the present invention will be described in detail below with reference to the accompanying drawings and specific embodiments.
本发明公开了一种大容量电池的整体结构,包括至少一个电池模块,电池模块包括壳体3、盖体8、电芯组9、电极连接件4/7和集流柱1/2,电芯组9位于壳体3内,电极连接件4/7分别与电芯组9的极耳以及集流柱1/2连接,集流柱1/2设置于壳体3外部的两侧。电芯组9由至少一个电芯组成,电芯组9的正、负极耳位于电芯组9的同侧,与电极连接件4/7连接。电极连接件4/7的一面长边上设有多组通槽13/14,电芯组9的正、负极耳穿过通槽并垂直折弯后焊接于电极连接件4/7上。集流柱包括正极集流柱1和负极集流柱2,电极连接件包括正极连接件7和负极连接件4,正极集流柱1与伸出壳体3的正极连接件7焊接,负极集流柱2与伸出壳体3的负极连接件4焊接。集流柱1/2相对于壳体3的外侧面设置有至少一个回形卡槽,回形卡槽在正极集流柱1和负极集流柱2上的大小、数量相同,方向相反,使电池模块之间相互串联连接。正极集流柱1和负极集流柱2 上的回形卡槽数量均为3个,集流柱1/2为一次挤出成型的铝件或铜件。电池通过回形卡槽卡接串联后形成的间隙中设有塞条45。塞条45截面为矩形,截面面积大于或等于间隙的面积,塞条45沿长度方向带有楔度,便于塞入间隙之中。塞条45为热管结构。正负极连接件4/7通过壳体3和盖体8之间的连接处伸出壳体3,并通过绝缘密封圈5与壳体3 和盖体8绝缘密封。正负极连接件4/7上设有多个开孔12/15以便密封螺栓穿过,开孔的直径大于密封螺栓的杆体直径。绝缘密封圈5上设有多个开孔16/17以便密封螺栓穿过,开孔直径与密封螺栓的直径相同,起到绝缘电极连接件与密封螺栓的作用。在正负极连接件4伸出壳体3的部分设置有向下的缺口,使正负极连接件4伸出壳体3的侧边,壳体3 上部设有法兰18,法兰上设有螺栓孔21,螺栓孔21的直径与密封螺栓的杆体直径相同。集流柱1/2与法兰及盖体8之间伸出的部分设有台阶23,并填充有绝缘材料,集流柱与壳体3之间设有绝缘板22,避免集流柱1/2与壳体3直接接触。The invention discloses an overall structure of a large-capacity battery, including at least one battery module, the battery module includes a casing 3, a
实施例1Example 1
参见图1—图2,本实施例示出一种大容量电池的整体结构,其包括2个电池模块,电池模块包括壳体3、盖体8、电芯组9、电极连接件4/7和集流柱1/2,电芯组9位于壳体3内,电极连接件4/7一端与电芯组9的极耳连接,另一端与集流柱1/2连接,集流柱 1/2设置于壳体3外部的两侧。1-2, the present embodiment shows the overall structure of a large-capacity battery, which includes two battery modules, the battery module includes a casing 3, a
需要说明的是,本实施例的电池模块数量可以为1个、2个、3个、4个或更多个,具体数量可以根据大容量电池的电容量需求设计。本实施例的技术方案将集流柱1/2设置于电池壳体3外,可以及时有效地将热量散出;同时节约了电池内部空间,大幅提高了大容量电池的能量密度。It should be noted that the number of battery modules in this embodiment may be 1, 2, 3, 4 or more, and the specific number may be designed according to the electric capacity requirement of the large-capacity battery. The technical solution of this embodiment sets the current collecting column 1/2 outside the battery casing 3, which can dissipate heat in a timely and effective manner; meanwhile, the internal space of the battery is saved, and the energy density of the large-capacity battery is greatly improved.
实施例2Example 2
参见图1—图4,本实施例示出一种大容量电池的整体结构,在实施例1的基础上,其电芯组9为叠片式电芯组,叠片式电芯组的正极极耳10和负极极耳11均位于电芯组9 的同一个侧面,正极极耳10及负极极耳11分别穿过正极连接件7及负极连接件4上的通槽13/14并在电极连接件的上端面垂直折弯后将正负极耳10/11与正负极连接件4/7焊接在一起。参见图2,电极连接件为平板结构,由正负极连接件4/7上的通槽13/14、正负极连接件螺栓孔12/15、以及正负极连接件4/7伸出壳体3的部分组成。Referring to FIGS. 1 to 4 , this embodiment shows the overall structure of a large-capacity battery. On the basis of Embodiment 1, the
优选的,电极连接件4/7的材质为金属,可以是铝合金或纯铜。Preferably, the material of the electrode connector 4/7 is metal, which may be aluminum alloy or pure copper.
实施例3Example 3
参见图1—图5,本实施例示出一种大容量电池的整体结构,在实施例2的基础上,其集流柱分为正极集流柱1及负极集流柱2,其中正极集流柱1与伸出壳体3的侧面的正极连接件7焊接,负极集流柱2与伸出壳体3侧面的负极连接件4焊接。Referring to FIGS. 1 to 5 , this embodiment shows the overall structure of a large-capacity battery. On the basis of
需要说明的是,本实施例中的电极连接件为平板形,大幅节约了材料;通过将电极连接件将极耳与集流柱连接,能有效增强连接的稳定性,可以有效防止虚连接。电极连接件4/7的一端面与电芯组的极耳焊接,另一端面与集流柱1/2焊接,增大了电极连接件、极耳、集流柱的接触面积,提高了载流能力,确保大容量电池整体结构的安全性和稳定性。It should be noted that the electrode connector in this embodiment is flat, which greatly saves materials; by connecting the electrode connector to the electrode tab and the current collecting column, the stability of the connection can be effectively enhanced, and virtual connections can be effectively prevented. One end face of the electrode connector 4/7 is welded with the tab of the cell group, and the other end face is welded with the current collecting column 1/2, which increases the contact area of the electrode connector, the electrode lug and the current collecting column, and improves the load carrying capacity. flow capacity to ensure the safety and stability of the overall structure of the large-capacity battery.
实施例4Example 4
参见图1—图7,本实施例示出一种大容量电池的整体结构,在实施例3的基础上,其集流柱1/2相对于壳体3的外侧面设置有回形卡槽31/32/33/71/72/73,回形卡槽 31/32/33/71/72/73在正极集流柱1和负极集流柱2上的大小、数量相同,方向相反,便于电池模块之间相互串联连接。Referring to FIGS. 1 to 7 , this embodiment shows the overall structure of a large-capacity battery. On the basis of Embodiment 3, the current collecting column 1/2 is provided with a return-shaped
优选的,正极集流柱1和负极集流柱2上的回形卡槽数量均为3个。Preferably, both the positive electrode current collecting column 1 and the negative electrode
优选的,集流柱1/2为一次挤出成型的铝件或铜件。Preferably, the current collecting column 1/2 is an aluminum part or a copper part extruded at one time.
优选的,电池模块通过回形卡槽31/32/33/71/72/73卡接串联后形成的间隙中设有塞条45,塞条45截面为矩形,截面面积大于或等于间隙的面积,塞条45沿长度方向带有楔度,便于塞入间隙之中。Preferably, a
优选的,塞条45可以为热管结构,便于迅速将集流柱1/2产生的热量导出。Preferably, the
需要说明的是,本实施例中的技术方案连接方式方便快捷且结构稳定,简化了繁杂的连接过程,节省了零部件,在提升连接稳定性的同时,有利于及时将集流柱1/2产生的热量散出。It should be noted that the connection method of the technical solution in this embodiment is convenient, quick, and structurally stable, which simplifies the complicated connection process, saves parts, improves the connection stability, and facilitates the timely connection of 1/2 of the current collecting column. The heat generated is dissipated.
实施例5Example 5
本实施例示出一种大容量电池的整体结构,在实施例4的基础上,其正负极连接件4/7通过壳体3和盖体8之间的连接处伸出壳体3,并通过绝缘密封圈5与壳体3和盖体 8绝缘密封。This embodiment shows the overall structure of a large-capacity battery. On the basis of Embodiment 4, the positive and negative electrode connectors 4/7 protrude from the casing 3 through the connection between the casing 3 and the
优选的,正负极连接件4/7上设有多个开孔12/15以便密封螺栓穿过,开孔12/15的直径大于密封螺栓的杆体直径。Preferably, a plurality of
优选的,绝缘密封圈5上设有多个开孔16/17以便密封螺栓穿过,开孔16/17直径与密封螺栓的直径相同,起到绝缘电极连接件与密封螺栓的作用。Preferably, the insulating
优选的,正负极连接件4伸出壳体3的部分设置有向下的缺口,使正负极连接件4伸出箱体的侧边,壳体3上部设有法兰18,法兰上设有螺栓孔21,螺栓孔21的直径与密封螺栓的杆体直径相同。Preferably, the portion of the positive and negative electrode connectors 4 extending out of the casing 3 is provided with a downward notch, so that the positive and negative electrode connectors 4 extend out of the side of the box body, and the upper part of the casing 3 is provided with a
优选的,集流柱1/2与法兰18及盖体8之间伸出的部分设有台阶23,并填充有绝缘材料,集流柱1/2与壳体3之间设有绝缘板22,避免集流柱1/2与壳体3直接接触。Preferably, the part protruding between the current collecting column 1/2 and the
需要说明的是,正负极连接件4/7伸出壳体3的部分设置绝缘密封圈5,绝缘密封圈5上与正负极连接件4/7对应的位置设置穿过螺栓的孔16/17,本发明提供的正负极连接件4/7上的穿过螺栓的通孔12/15的直径大于绝缘密封圈5上对应孔16/17的直径2~3mm。绝缘密封圈5上的螺栓孔16/17直径与固定螺栓的螺杆直径相同,这样固定螺杆便与正负极连接件4/7通过绝缘密封圈5相互绝缘。It should be noted that an insulating
需要说明的是,壳体3上部设置法兰18,在正负极连接件4/7伸出壳体3的部分设置向下的缺口,以便正负极连接件4/7伸出壳体3的侧边后正负极连接件4/7及绝缘密封圈5的上边与壳体3缺口上部的法兰基本齐平,壳体3四周的法兰上设置若干螺栓孔,螺栓孔的直径与密封螺杆的直径相同,这样可以使固定螺杆与正负极连接件4/7同样通过绝缘密封圈5相互绝缘。当电芯组9置入壳体3时,带有绝缘密封圈5的正负极连接件4/7 将放入壳体3两侧向下的缺口之中,缺口之上的部分基本在同一平面,本实施例在这一平面上设置O型密封条,并通过盖体8以及固定密封螺栓将盖体8、正负极连接件4/7以及壳体3一次性密封在一起,从而形成完整的电池外壳体3。It should be noted that a
需要说明的是,可以在集流柱1/2与电芯壳体法兰18以及盖体8之间伸出的部分设置台阶,并填充绝缘材料,以避免正负极集流柱1/2与电芯壳体3直接接触。It should be noted that steps can be set on the part protruding between the current collecting column 1/2, the
实施例6Example 6
本实施例示出一种大容量电池的整体结构,在实施例5的基础上,叠片式电芯组9的正极极耳10和负极极耳11可以分别位于电芯组9的两个对边,正极极耳10及负极极耳 11分别穿过正极连接件7及负极连接件4上的通槽13/14并在正负极连接件4/7的上端面垂直折弯后将正负极耳10/11与正负极连接件4/7分别对应焊接在一起。This embodiment shows the overall structure of a large-capacity battery. On the basis of
需要说明的是,本实施例中的电芯组9对应的正负极连接件4/7为L形结构,正负极连接件4/7由连接件上的通槽13/14、正负极连接件螺栓孔12/15以及正负极连接件4/7 伸出壳体3的部分组成,与平板结构的正负极连接件的区别在于,从正负极连接件的螺栓孔12/15与正负极连接件上的通槽13/14的中间部分垂直折弯,形成L形的正负极连接件,其他结构不变。It should be noted that the positive and negative connectors 4/7 corresponding to the
实施例7Example 7
参见图6—图7,本实施例示出一种大容量电池的整体结构,在实施例5的基础上,电池模块按以下方式串联在一起。单体电池41/42的正极集流柱43/46和负极集流柱44/47均设置于电池本体的两个侧面,其中正极集流柱43/46上设置3个向上的回形卡槽 31/32/33,负极集流柱上设置3个对应的向下的回形卡槽71/72/73。向上的回形卡槽 31/32/33的大小、尺寸与向下的回形卡槽71/72/73的大小、尺寸完全相同,其外形呈手性对称。Referring to FIGS. 6-7 , this embodiment shows the overall structure of a large-capacity battery. On the basis of
当第一单体电池41和第二单体电池42串联时,第一单体电池41的负极集流柱44与第二单体电池42的正极集流柱46相互靠近,且将第一单体电池41的负极集流柱44上的向下的回形卡槽71/72/73与第二单体电池42的正极集流柱46上的向上的回形卡槽 31/32/33相互嵌套到一起,则如图6所示。再向第一单体电池41的负极集流柱44与第二单体电池42的正极集流柱46嵌套之后形成的孔隙中插入如图7所示的塞条45,则可以使单体电池41/42串联起来,结构简单,便于操作,稳定性强。When the first
以上内容是结合具体的优选实施方式对本发明所作的进一步详细说明,并不用于限制本发明,对于本领域的技术人员来说,在不脱离本发明构思的前提下,还可以做出若干简单推演或替换,凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,都应当视为属于本发明由所提交的权利要求书确定的专利保护范围。The above content is a further detailed description of the present invention in conjunction with specific preferred embodiments, and is not intended to limit the present invention. For those skilled in the art, without departing from the concept of the present invention, some simple deductions can also be made. Or replacement, any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention should be regarded as belonging to the patent protection scope of the present invention determined by the submitted claims.
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| JP2003036833A (en) * | 2001-07-25 | 2003-02-07 | Taiho Kogyo Co Ltd | Current collector plate for secondary battery |
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| CN114696030B (en) | 2025-07-08 |
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