CN114685140A - An ecological protective layer for improving concrete durability, preparation method and application thereof - Google Patents
An ecological protective layer for improving concrete durability, preparation method and application thereof Download PDFInfo
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- C—CHEMISTRY; METALLURGY
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- C04B28/00—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
- C04B28/30—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing magnesium cements or similar cements
- C04B28/32—Magnesium oxychloride cements, e.g. Sorel cement
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- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
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- C04B18/00—Use of agglomerated or waste materials or refuse as fillers for mortars, concrete or artificial stone; Treatment of agglomerated or waste materials or refuse, specially adapted to enhance their filling properties in mortars, concrete or artificial stone
- C04B18/04—Waste materials; Refuse
- C04B18/06—Combustion residues, e.g. purification products of smoke, fumes or exhaust gases
- C04B18/10—Burned or pyrolised refuse
- C04B18/101—Burned rice husks or other burned vegetable material
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- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B22/00—Use of inorganic materials as active ingredients for mortars, concrete or artificial stone, e.g. accelerators, shrinkage compensating agents
- C04B22/08—Acids or salts thereof
- C04B22/16—Acids or salts thereof containing phosphorus in the anion, e.g. phosphates
- C04B22/165—Acids
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- C04B41/00—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
- C04B41/45—Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements
- C04B41/50—Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements with inorganic materials
- C04B41/5076—Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements with inorganic materials with masses bonded by inorganic cements
- C04B41/509—Magnesium cements, e.g. Sorel cement
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- C04B41/00—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
- C04B41/60—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone of only artificial stone
- C04B41/61—Coating or impregnation
- C04B41/65—Coating or impregnation with inorganic materials
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- C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
- C04B2111/00017—Aspects relating to the protection of the environment
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- C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
- C04B2111/00034—Physico-chemical characteristics of the mixtures
- C04B2111/00146—Sprayable or pumpable mixtures
- C04B2111/00155—Sprayable, i.e. concrete-like, materials able to be shaped by spraying instead of by casting, e.g. gunite
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- C04B2201/00—Mortars, concrete or artificial stone characterised by specific physical values
- C04B2201/50—Mortars, concrete or artificial stone characterised by specific physical values for the mechanical strength
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Abstract
本发明公开了一种改善混凝土耐久性的生态防护层、制备方法及其应用,涉及防腐材料技术领域。其原料包括以下重量份数的组分:氧化镁500~600份、氯化镁200~300份、细骨料900~1000份、水200~260份、减水剂10~20份、耐水剂3~8份、掺合料25~150份。本发明通过在氯氧镁水泥砂浆中添加耐水剂为磷酸的基础上,掺入青稞秸秆灰进一步改善氯氧镁水泥的力学及耐水性能,有效解决了氯氧镁水泥砂浆在浸水环境下耐水性能不足的问题,并且提高了与普通混凝土的界面粘接性能,保证氯氧镁水泥砂浆与普通混凝土在盐湖及盐渍土地区协同工作的可靠性。
The invention discloses an ecological protection layer for improving concrete durability, a preparation method and application thereof, and relates to the technical field of anti-corrosion materials. The raw material includes the following components in parts by weight: 500-600 parts of magnesium oxide, 200-300 parts of magnesium chloride, 900-1000 parts of fine aggregate, 200-260 parts of water, 10-20 parts of water reducing agent, and 3-20 parts of water-resisting agent. 8 parts, admixtures 25-150 parts. The invention further improves the mechanical and water resistance properties of magnesium oxychloride cement by adding highland barley straw ash on the basis of adding water-resistant agent as phosphoric acid to the magnesium oxychloride cement mortar, and effectively solves the problem of water resistance of the magnesium oxychloride cement mortar in a water-immersed environment. It also improves the interface bonding performance with ordinary concrete, and ensures the reliability of magnesium oxychloride cement mortar and ordinary concrete working together in salt lakes and saline soil areas.
Description
技术领域technical field
本发明涉及防腐材料技术领域,具体涉及一种改善混凝土耐久性的生态防护层、制备方法及其应用。The invention relates to the technical field of anti-corrosion materials, in particular to an ecological protection layer for improving the durability of concrete, a preparation method and an application thereof.
背景技术Background technique
盐湖及盐渍土地区中含有大量的腐蚀性盐类,部分地区中氯离子浓度高达300g/L,普通混凝土在该条件下的服役寿命不到10年,部分结构2-3年就已严重破坏。目前,针对盐湖及盐渍土地区混凝土耐久性的提升主要采用高性能混凝土和外防护技术。然而,高性能混凝土需要较好的养护条件,在恶劣的盐湖环境下难以达到预期的性能。其次,高性能混凝土的应用使得工程造价大幅提升,造成人力、财力等资源的额外支出。外防护技术主要采用功能性涂料进行防护或者采用玻璃钢等有机材料进行防护。但是,涂料防护的效果并不明显,随着暴露时间的增加,涂料在恶劣的盐湖环境下逐渐开裂、脱落等,需要经常性的反复涂刷。采用玻璃钢等防护技术会大大增加施工的难度,提高施工成本,延长工程建造周期。目前,对于盐湖及盐渍土地区的恶劣气候环境中混凝土的耐久性提升技术,均表现出明显的弊端,一直未取得突破性成果,也没有被广泛认可或接受的技术手段。Salt lakes and saline soil areas contain a large amount of corrosive salts, and the chloride ion concentration in some areas is as high as 300g/L. The service life of ordinary concrete under these conditions is less than 10 years, and some structures have been seriously damaged in 2-3 years. . At present, high-performance concrete and external protection technology are mainly used to improve the durability of concrete in salt lakes and saline soil areas. However, high-performance concrete requires better curing conditions, and it is difficult to achieve the expected performance in the harsh salt lake environment. Secondly, the application of high-performance concrete has greatly increased the project cost, resulting in additional expenditure on resources such as human and financial resources. External protection technology mainly uses functional coatings for protection or uses organic materials such as glass fiber reinforced plastics for protection. However, the effect of paint protection is not obvious. With the increase of exposure time, the paint gradually cracks and falls off in the harsh salt lake environment, which requires frequent and repeated brushing. The use of glass fiber reinforced plastics and other protective technologies will greatly increase the difficulty of construction, increase the construction cost, and prolong the construction period of the project. At present, the durability improvement technology of concrete in the harsh climate environment of salt lakes and saline soil areas has shown obvious drawbacks, and has not achieved breakthrough results, and there is no widely recognized or accepted technical means.
发明内容SUMMARY OF THE INVENTION
本发明的目的是为了克服现有技术中的问题,提供一种改善混凝土耐久性的生态防护层、制备方法及其应用。该防护层通过在氯氧镁水泥砂浆中添加耐水剂为磷酸的基础上,掺入青稞秸秆灰进一步改善氯氧镁水泥的力学及耐水性能,有效解决了氯氧镁水泥砂浆在浸水环境下耐水性能不足的问题,并且提高了与普通混凝土的界面粘接性能,保证氯氧镁水泥砂浆与普通混凝土在盐湖及盐渍土地区协同工作的可靠性。The purpose of the present invention is to overcome the problems in the prior art, and to provide an ecological protective layer for improving the durability of concrete, a preparation method and an application thereof. The protective layer further improves the mechanical and water resistance properties of magnesium oxychloride cement by adding water-resistant agent as phosphoric acid to magnesium oxychloride cement mortar, and effectively solves the problem of water resistance of magnesium oxychloride cement mortar under water immersion environment. The problem of insufficient performance is improved, and the interface bonding performance with ordinary concrete is improved to ensure the reliability of magnesium oxychloride cement mortar and ordinary concrete working together in salt lakes and saline soil areas.
本发明第一个目的是提供一种改善混凝土耐久性的生态防护层,其原料包括以下重量份数的组分:氧化镁500~600份、氯化镁200~300份、细骨料900~1000份、水200~260份、减水剂10~20份、耐水剂3~8份、掺合料25~150份;其中,所述掺合料为青稞秸秆灰(HBSA)。The first object of the present invention is to provide an ecological protective layer for improving the durability of concrete, the raw materials of which include the following components by weight: 500-600 parts by weight of magnesium oxide, 200-300 parts of magnesium chloride, and 900-1000 parts of fine aggregate , 200-260 parts of water, 10-20 parts of water reducing agent, 3-8 parts of water-resistant agent, and 25-150 parts of admixture; wherein, the admixture is highland barley straw ash (HBSA).
优选的,其原料包括以下重量份数的组分:氧化镁583.44份、氯化镁221.72份、细骨料937.5份、水220.04份、减水剂16.02份、耐水剂6.87份、掺合料29.17~145.86份。Preferably, the raw materials include the following components by weight: 583.44 parts of magnesium oxide, 221.72 parts of magnesium chloride, 937.5 parts of fine aggregates, 220.04 parts of water, 16.02 parts of water reducing agent, 6.87 parts of water resistant agent, and 29.17 to 145.86 parts of admixtures. share.
更优选的,所述青稞秸秆灰是按照以下步骤制得:More preferably, the highland barley straw ash is prepared according to the following steps:
将青稞秸秆自然焚烧至灰粉,将焚烧后的灰粉于600℃煅烧2h,随后将煅烧后的灰粉进行机械研磨2~4h,即得所述青稞秸秆灰。The highland barley straw is naturally incinerated to ash powder, the incinerated ash powder is calcined at 600° C. for 2 hours, and then the calcined ash powder is mechanically ground for 2-4 hours to obtain the highland barley straw ash.
更优选的,所述青稞秸秆灰的粒径为6~10μm,比表面积为2050~2100kg/m2。More preferably, the particle size of the highland barley straw ash is 6-10 μm, and the specific surface area is 2050-2100 kg/m 2 .
优选的,所述细骨料为细度模数2.5~2.7的河砂;所述减水剂为聚羧酸系高效减水剂;所述耐水剂为磷酸。Preferably, the fine aggregate is river sand with a fineness modulus of 2.5-2.7; the water-reducing agent is a polycarboxylic acid-based superplasticizer; and the water-resisting agent is phosphoric acid.
本发明第二个目的是提供一种改善混凝土耐久性的生态防护层的制备方法,包括以下步骤:The second object of the present invention is to provide a kind of preparation method of the ecological protective layer that improves concrete durability, comprises the following steps:
将原料混合并拌和形成砂浆,随后将获得的砂浆涂抹或者喷射至混凝土表面,自然养护,即在混凝土表面获得所述生态防护层。The raw materials are mixed and mixed to form mortar, and then the obtained mortar is smeared or sprayed on the concrete surface for natural curing, that is, the ecological protection layer is obtained on the concrete surface.
优选的,采用涂抹方式时,依次按照底层、中层和面层进行涂抹,每层的涂抹的厚度为5-7mm,总的涂抹厚度15~20mm。Preferably, when the smearing method is adopted, smear is performed according to the bottom layer, the middle layer and the surface layer in sequence, the smearing thickness of each layer is 5-7mm, and the total smearing thickness is 15-20mm.
优选的,采用喷射方式时,一次性将拌和好的砂浆喷射至混凝土表面,其厚度为15~20mm。Preferably, when the spraying method is adopted, the mixed mortar is sprayed onto the concrete surface at one time, and its thickness is 15-20 mm.
优选的,所述混凝土表面在涂抹或者喷射砂浆前还涂刷界面剂。Preferably, the concrete surface is also coated with an interface agent before applying or spraying the mortar.
本发明第三个目的是提供一种生态防护层在改善混凝土耐久性中的应用。The third object of the present invention is to provide an application of an ecological protective layer in improving the durability of concrete.
与现有技术相比,本发明的有益效果是:Compared with the prior art, the beneficial effects of the present invention are:
本发明提供的改善混凝土耐久性的生态防护层,是在氯氧镁水泥砂浆中添加耐水剂为磷酸的基础上,掺入青稞秸秆灰改善氯氧镁水泥的力学及耐水性能;采用的青稞秸秆灰的活性掺合料,与磷酸复合使用,可将氯氧镁水泥砂浆的耐水性能提升至87.68%,有效解决了氯氧镁水泥砂浆在浸水环境下耐水性能不足的问题,保证氯氧镁水泥砂浆与普通混凝土协同工作的长期性。氯氧镁水泥无需在标准条件下进行养护,在自然条件下养护即可具有较高的强度,这是其他功能性水泥砂浆和涂料等无法具备的,保证了氯氧镁水泥砂浆与普通混凝土协同工作的适宜性。The ecological protective layer for improving the durability of concrete provided by the present invention is based on adding a water-resistant agent as phosphoric acid to the magnesium oxychloride cement mortar, and adding highland barley straw ash to improve the mechanical and water resistance properties of the magnesium oxychloride cement; The active admixture of ash, used in combination with phosphoric acid, can improve the water resistance of magnesium oxychloride cement mortar to 87.68%, effectively solve the problem of insufficient water resistance of magnesium oxychloride cement mortar in a water-immersed environment, and ensure magnesium oxychloride cement mortar. The long-term nature of the mortar and ordinary concrete working together. Magnesium oxychloride cement does not need to be cured under standard conditions, and can have high strength under natural conditions, which is not available in other functional cement mortars and coatings, ensuring the synergy between magnesium oxychloride cement mortar and ordinary concrete suitability for work.
本发明采用的氯氧镁水泥具有较高的抗盐卤侵蚀性能,作为普通混凝土的外防护层,能够有效抵抗普通混凝土在盐湖及盐渍土环境中所受到的腐蚀,使得普通混凝土的耐久性能提升30%,保证防护层与普通混凝土协同工作的有效性;The magnesium oxychloride cement used in the invention has high resistance to salt and brine erosion, and as the outer protective layer of ordinary concrete, it can effectively resist the corrosion of ordinary concrete in salt lake and saline soil environments, so that the durability of ordinary concrete can be improved. 30%, to ensure the effectiveness of the protective layer and ordinary concrete working together;
本发明采用的氯氧镁水泥具有较好的粘接性能,能够与普通混凝土界面进行很好的粘接,氯氧镁水泥砂浆与普通混凝土的14d界面粘接强度可达到1.46Mpa,保证防护层与普通混凝土协同工作的可靠性。The magnesium oxychloride cement used in the present invention has good bonding performance and can be well bonded with the interface of ordinary concrete. The 14d interface bonding strength of magnesium oxychloride cement mortar and ordinary concrete can reach 1.46Mpa, which ensures the protective layer. Reliability to work with ordinary concrete.
附图说明Description of drawings
图1为HBSA的制备工艺流程;Fig. 1 is the preparation process flow of HBSA;
图2为HBSA的XRD图谱;Fig. 2 is the XRD pattern of HBSA;
图3为实施例1提供的生态防护层以不同厚度与普通混凝土的粘结强度柱状图;Fig. 3 is a histogram of the bond strength of the ecological protective layer provided in Example 1 with ordinary concrete with different thicknesses;
图4为实施例1~5及对比例1提供的生态防护层在干燥及饱水状态下的抗压强度柱状图;4 is a bar graph of the compressive strength of the ecological protective layers provided in Examples 1 to 5 and Comparative Example 1 in dry and saturated states;
图5为实施例1~5及对比例1提供的生态防护层的软化系数曲线;Fig. 5 is the softening coefficient curve of the ecological protective layer provided by Examples 1-5 and Comparative Example 1;
图6为实施例1和对比例1提供的生态防护层的SEM图,其中图6a为实施例1提供的生态防护层的SEM图,图6b为对比例1提供的生态防护层的SEM图;Fig. 6 is the SEM image of the ecological protection layer provided by Example 1 and Comparative Example 1, wherein Fig. 6a is the SEM image of the ecological protection layer provided by Example 1, and Fig. 6b is the SEM image of the ecological protection layer provided by Comparative Example 1;
图7为实施例1提供的生态防护层防护的混凝土与对比例1提供的防护层防护的混凝土抗压强度柱状图;7 is a bar graph of the concrete compressive strength of the concrete protected by the ecological protective layer provided by Example 1 and the concrete protected by the protective layer provided by Comparative Example 1;
图8为实施例1提供的生态防护层防护的混凝土与对比例1提供的防护层防护的混凝土超声波速柱状图;Fig. 8 is the concrete ultrasonic velocity bar graph of the concrete protected by the ecological protective layer provided by Example 1 and the protective layer protected by the comparative example 1;
图9为实施例1提供的生态防护层防护的混凝土与普通混凝土抗压强度柱状图;9 is a bar graph of the compressive strength of concrete and ordinary concrete protected by the ecological protective layer provided in Example 1;
图10为实施例1提供的生态防护层防护的混凝土与普通混凝土超声波速柱状图;Fig. 10 is the concrete and ordinary concrete ultrasonic velocity histogram that the ecological protective layer protection provided by
图11为实施例1提供的生态防护层防护的钢筋混凝土与普通钢筋混凝土中钢筋腐蚀电流密度柱状图。11 is a bar graph of the corrosion current density of steel bars in the reinforced concrete and ordinary reinforced concrete protected by the ecological protective layer provided in Example 1.
具体实施方式Detailed ways
为了使本领域技术人员更好地理解本发明的技术方案能予以实施,下面结合具体实施例对本发明作进一步说明,但所举实施例不作为对本发明的限定。In order to enable those skilled in the art to better understand that the technical solutions of the present invention can be implemented, the present invention will be further described below with reference to specific embodiments, but the embodiments are not intended to limit the present invention.
本发明适用的对象为盐湖及盐渍土地区C50以下的普通混凝土结构,下述实施例的基础试验中采用的是C40混凝土,其配合比设计见表1。The applicable objects of the present invention are ordinary concrete structures below C50 in salt lakes and saline soil areas, and C40 concrete is used in the basic test of the following examples, and the mixing ratio design is shown in Table 1.
表1C40混凝土的配合比设计(kg/m3)Table 1C40 concrete mix ratio design (kg/m 3 )
下述实施例中采用的掺合料为青稞秸秆灰(HBSA),HBSA为自主制备的适用于氯氧镁水泥砂浆的活性掺合料。具体制备方法为:青稞秸秆在室外自然焚烧至灰粉完全冷却,将焚烧后的灰粉在马弗炉中进行二次煅烧,煅烧温度为600℃,煅烧时间为2h。煅烧完成后,将完全冷却的灰粉在筛孔尺寸为0.6mm的自动摇筛机中进行筛分,去除泥土、砂石等固体杂质。随后将筛分后的灰粉在辊式球磨机中进行研磨,研磨时间为2h。研磨完成后所得灰粉为氯氧镁水泥砂浆中所掺的HBSA,HBSA的制备工艺流程如图1所示。The admixture used in the following examples is highland barley straw ash (HBSA), and HBSA is a self-prepared active admixture suitable for magnesium oxychloride cement mortar. The specific preparation method is as follows: the highland barley straw is naturally incinerated outdoors until the ash powder is completely cooled, and the incinerated ash powder is calcined twice in a muffle furnace at a calcination temperature of 600°C and a calcination time of 2h. After the calcination is completed, the completely cooled ash powder is sieved in an automatic shaker with a mesh size of 0.6 mm to remove solid impurities such as soil and sand. Then, the sieved ash powder was ground in a roller ball mill, and the grinding time was 2h. The ash powder obtained after grinding is HBSA mixed in magnesium oxychloride cement mortar, and the preparation process of HBSA is shown in Figure 1.
制备的HBSA的主要成分如表2所示,XRD测试结果如图2所示。其中,HBSA中SiO2的含量为61.75%,SO3的含量为1.75%,烧失量(LOI)为4.55%。SO3含量满足国家标准GB/T2847-2005《用于水泥中的火山灰质混合材料》要求不超过3.5%的标准,烧失量满足标准要求的不超过10%。通过对HBSA的XRD图谱测试,并对其结晶度进行计算,可得HBSA中活性SiO2的含量为48.45%,从而使得HBSA具有较高的活性效应。此外,经过2h研磨后的HBSA,平均粒径为8.6μm,比表面积为2088kg/m2,较小的粒径和较大的比表面积促进了HBSA的活性效应。The main components of the prepared HBSA are shown in Table 2, and the XRD test results are shown in Figure 2. Among them, the content of SiO 2 in HBSA is 61.75%, the content of SO 3 is 1.75%, and the loss on ignition (LOI) is 4.55%. The SO 3 content meets the requirements of the national standard GB/T2847-2005 "Pozzolanic Mixtures for Cement", which requires no more than 3.5%, and the loss on ignition meets the standard requirements and no more than 10%. By testing the XRD pattern of HBSA and calculating its crystallinity, it can be found that the content of active SiO 2 in HBSA is 48.45%, which makes HBSA have a higher active effect. In addition, the average particle size of HBSA after 2h grinding was 8.6 μm and the specific surface area was 2088kg/m 2 . The smaller particle size and larger specific surface area promoted the active effect of HBSA.
表2HBSA的化学组成(%)Chemical composition of table 2HBSA (%)
下述实施例中采用的氧化镁为轻烧氧化镁,氯化镁为工业氯化镁;采用的细骨料为细度模数2.6,且粒径小于4.75mm的河砂;减水剂采用减水效率为21%的聚羧酸系高效减水剂,耐水剂采用磷酸。The magnesium oxide adopted in the following examples is light-burning magnesium oxide, and the magnesium chloride is industrial magnesium chloride; the fine aggregate adopted is the fineness modulus 2.6, and the particle diameter is less than the river sand of 4.75mm; the water-reducing agent adopts the water-reducing efficiency as 21% polycarboxylate superplasticizer, and phosphoric acid is used for water resistance.
实施例1Example 1
一种改善混凝土耐久性的生态防护层,其原料包括以下组分:氧化镁583.44kg/m3、氯化镁221.72kg/m3、细骨料937.5kg/m3、水220.04kg/m3、减水剂16.02kg/m3、耐水剂6.87kg/m3、掺合料58.34kg/m3。其中,掺合料的用量为氧化镁用量的10%。An ecological protective layer for improving the durability of concrete, the raw material of which comprises the following components: magnesium oxide 583.44kg/m 3 , magnesium chloride 221.72kg/m 3 , fine aggregate 937.5kg/m 3 , water 220.04kg/m 3 , reduced Water agent 16.02kg/m 3 , water resistant agent 6.87kg/m 3 , admixture 58.34kg/m 3 . Wherein, the dosage of admixture is 10% of the dosage of magnesium oxide.
上述改善混凝土耐久性的生态防护层的制备方法,包括以下步骤:The above-mentioned preparation method of the ecological protective layer of improving concrete durability, comprises the following steps:
按照上述原料配比及要求进行现场拌和,拌和好的砂浆应在2h内用完,超过2h后应重新拌和,在混凝土外表面施做生态防护层前,应对混凝土表面进行简单清理,冲刷表面泥土等杂质,无需凿毛处理;随后在混凝土表面涂刷界面剂,界面剂可采用新旧混凝土施工所用的YJ-302混凝土界面处理剂,为一种有机聚合物乳液;界面剂涂刷分两次完成,第一次在混凝土外表面均匀涂刷界面剂,待其界面剂基本凝固后再进行第二次涂刷;第二次涂刷界面剂后,需要在凝固前施做生态防护层,自然养护,即得在混凝土表面获得所述生态防护层;On-site mixing should be carried out according to the above-mentioned raw material ratio and requirements. The mixed mortar should be used up within 2 hours. After more than 2 hours, it should be mixed again. Before the ecological protection layer is applied to the outer surface of the concrete, the concrete surface should be simply cleaned and the surface soil should be washed away. There is no need for chisel treatment; then the interface agent is painted on the concrete surface, and the interface agent can be YJ-302 concrete interface treatment agent used in the construction of new and old concrete, which is an organic polymer emulsion; the interface agent is painted in two times. For the first time, apply the interface agent evenly on the outer surface of the concrete, and then apply the interface agent for the second time after the interface agent is basically solidified; , that is, the ecological protection layer can be obtained on the concrete surface;
生态防护层采用人工涂抹,即可按照抹灰砂浆的施工方法进行施工,应分三层进行抹灰,底层、中层和面层,每层的抹灰厚度适宜为5-7mm,总的抹灰厚度为18mm;生态防护层与普通混凝土的粘接强度,14d可达到1.46Mpa,28d可达到1.56Mpa,完全满足抹灰砂浆的界面粘接强度要求。The ecological protection layer is applied manually, and the construction can be carried out according to the construction method of plastering mortar. The plastering should be carried out in three layers, the bottom layer, the middle layer and the surface layer. The thickness is 18mm; the bonding strength between the ecological protective layer and ordinary concrete can reach 1.46Mpa in 14d and 1.56Mpa in 28d, which fully meets the interface bonding strength requirements of plastering mortar.
实施例2Example 2
与实施例1相同,不同之处在于,Same as Example 1, the difference is,
其原料包括以下组分:氧化镁583.44kg/m3、氯化镁221.72kg/m3、细骨料937.5kg/m3、水220.04kg/m3、减水剂16.02kg/m3、耐水剂6.87kg/m3、掺合料29.17kg/m3。The raw material includes the following components: magnesium oxide 583.44kg/m 3 , magnesium chloride 221.72kg/m 3 , fine aggregate 937.5kg/m 3 , water 220.04kg/m 3 , water reducing agent 16.02kg/m 3 , water resistant agent 6.87 kg/m 3 , admixture 29.17kg/m 3 .
其中,掺合料的用量为氧化镁用量的5%。Wherein, the dosage of admixture is 5% of the dosage of magnesium oxide.
实施例3Example 3
与实施例1相同,不同之处在于,Same as Example 1, the difference is,
其原料包括以下组分:氧化镁583.44kg/m3、氯化镁221.72kg/m3、细骨料937.5kg/m3、水220.04kg/m3、减水剂16.02kg/m3、耐水剂6.87kg/m3、掺合料87.52kg/m3。The raw material includes the following components: magnesium oxide 583.44kg/m 3 , magnesium chloride 221.72kg/m 3 , fine aggregate 937.5kg/m 3 , water 220.04kg/m 3 , water reducing agent 16.02kg/m 3 , water resistant agent 6.87 kg/m 3 , admixture 87.52kg/m 3 .
其中,掺合料的用量为氧化镁用量的15%。Among them, the dosage of admixture is 15% of the dosage of magnesium oxide.
实施例4Example 4
与实施例1相同,不同之处在于,Same as Example 1, the difference is,
其原料包括以下组分:氧化镁583.44kg/m3、氯化镁221.72kg/m3、细骨料937.5kg/m3、水220.04kg/m3、减水剂16.02kg/m3、耐水剂6.87kg/m3、掺合料116.69kg/m3。The raw material includes the following components: magnesium oxide 583.44kg/m 3 , magnesium chloride 221.72kg/m 3 , fine aggregate 937.5kg/m 3 , water 220.04kg/m 3 , water reducing agent 16.02kg/m 3 , water resistant agent 6.87 kg/m 3 , admixture 116.69kg/m 3 .
其中,掺合料的用量为氧化镁用量的20%。Wherein, the dosage of admixture is 20% of the dosage of magnesium oxide.
实施例5Example 5
与实施例1相同,不同之处在于,Same as Example 1, the difference is,
其原料包括以下组分:氧化镁583.44kg/m3、氯化镁221.72kg/m3、细骨料937.5kg/m3、水220.04kg/m3、减水剂16.02kg/m3、耐水剂6.87kg/m3、掺合料145.86kg/m3。The raw material includes the following components: magnesium oxide 583.44kg/m 3 , magnesium chloride 221.72kg/m 3 , fine aggregate 937.5kg/m 3 , water 220.04kg/m 3 , water reducing agent 16.02kg/m 3 , water resistant agent 6.87 kg/m 3 , admixture 145.86kg/m 3 .
其中,掺合料的用量为氧化镁用量的25%。Among them, the dosage of admixture is 25% of the dosage of magnesium oxide.
实施例6Example 6
与实施例1相同,不同之处在于,在改善混凝土耐久性的生态防护层的制备的过程中,生态防护层采用喷射施工,可将拌和好的砂浆一次性喷射施工完成,经过前期试验测试,最佳的生态防护厚度宜为18mm左右。The same as Example 1, the difference is that in the process of preparing the ecological protective layer for improving the durability of concrete, the ecological protective layer is constructed by spraying, and the mixed mortar can be sprayed and constructed at one time. The optimal thickness of ecological protection should be about 18mm.
实施例7Example 7
与实施例1相同,不同之处在于,Same as Example 1, the difference is,
其原料包括以下组分:氧化镁500kg/m3、氯化镁200kg/m3、细骨料900kg/m3、水200kg/m3、减水剂10kg/m3、耐水剂3kg/m3、掺合料25kg/m3。The raw material includes the following components: magnesium oxide 500kg/m 3 , magnesium chloride 200kg/m 3 , fine aggregate 900kg/m 3 , water 200kg/m 3 , water reducing agent 10kg/m 3 , water resistance agent 3kg/m 3 , mixed with Mixed material 25kg/m 3 .
实施例8Example 8
与实施例1相同,不同之处在于,Same as Example 1, the difference is,
其原料包括以下组分:氧化镁600kg/m3、氯化镁300kg/m3、细骨料1000kg/m3、水260kg/m3、减水剂20kg/m3、耐水剂8kg/m3、掺合料150kg/m3。The raw material includes the following components: magnesium oxide 600kg/m 3 , magnesium chloride 300kg/m 3 , fine aggregate 1000kg/m 3 , water 260kg/m 3 , water reducing agent 20kg/m 3 , water resistant agent 8kg/m 3 , mixed with Mixed material 150kg/m 3 .
对比文件1Compare
与实施例1相同,不同之处在于,原料中未添加掺合料。The same as Example 1, the difference is that no admixture is added to the raw material.
为了说明本发明提供的生态防护层相关性能,则对实施例1~5及对比例1进行测试。In order to illustrate the relevant performance of the ecological protection layer provided by the present invention, Examples 1 to 5 and Comparative Example 1 were tested.
为了说明生态防护层与普通混凝土的粘结强度,则将实施例1提供的生态防护层,以6mm、12mm、18mm、24mm厚度施工于普通混凝土表面分别对其7d、14d及28d粘结强度试验,如图3所示,不同厚度的生态防护层与普通混凝土的粘结强度柱状图;从图3中可知,以18mm厚度的生态防护层粘附于普通混凝土表面,其14d可达到1.46Mpa,28d可达到1.56Mpa,完全满足抹灰砂浆的界面粘接强度要求。In order to illustrate the bond strength between the ecological protection layer and ordinary concrete, the ecological protection layer provided in Example 1 was constructed on the surface of ordinary concrete with a thickness of 6mm, 12mm, 18mm and 24mm. , as shown in Figure 3, the histogram of the bond strength between the ecological protection layer of different thicknesses and ordinary concrete; it can be seen from Figure 3 that the ecological protection layer with a thickness of 18mm adheres to the surface of ordinary concrete, and its 14d can reach 1.46Mpa, 28d can reach 1.56Mpa, which fully meets the interface bonding strength requirements of plastering mortar.
(1)掺入HBSA能够显著提高防护层的力学及耐水性能。(1) Incorporation of HBSA can significantly improve the mechanical and water resistance of the protective layer.
对不同HBSA掺量的氯氧镁水泥砂浆在干燥及饱水状态下的抗压强度进行测试,如图4所示;The compressive strength of magnesium oxychloride cement mortar with different HBSA content in dry and saturated state was tested, as shown in Figure 4;
图4为实施例1~5及对比例1提供的生态防护层在干燥及饱水状态下的抗压强度柱状图;4 is a bar graph of the compressive strength of the ecological protective layers provided in Examples 1 to 5 and Comparative Example 1 in dry and saturated states;
从图4可知,当HBSA掺量为5%时,生态防护层在干燥及饱水状态下的抗压强度均达到最大值,力学性能最高。It can be seen from Figure 4 that when the content of HBSA is 5%, the compressive strength of the ecological protective layer in both dry and saturated states reaches the maximum value, and the mechanical properties are the highest.
图5为实施例1~5及对比例1提供的生态防护层的软化系数曲线,当HBSA掺量为10%时,生态防护层的软化系数最大,说明此掺量下生态防护层在浸水条件下的抗压强度损失最小。HBSA掺量为10%时,生态防护层的软化系数达到87.68%,比未掺HBSA时增加了6.79%。因此,掺入10%HBSA能够显著改善生态防护层的耐水性能和力学性能,有效解决了生态防护层耐水性差的问题。Figure 5 is the softening coefficient curve of the ecological protective layer provided by Examples 1 to 5 and Comparative Example 1. When the dosage of HBSA is 10%, the softening coefficient of the ecological protective layer is the largest, indicating that the ecological protective layer under this dosage is under the condition of immersion in water. with minimal loss of compressive strength. When the content of HBSA is 10%, the softening coefficient of the ecological protective layer reaches 87.68%, which is 6.79% higher than that without HBSA. Therefore, the incorporation of 10% HBSA can significantly improve the water resistance and mechanical properties of the ecological protective layer, effectively solving the problem of poor water resistance of the ecological protective layer.
图6为实施例1和对比例1提供的生态防护层的SEM图,其中图6a为实施例1提供的生态防护层的SEM图,图6b为对比例1提供的生态防护层的SEM图;Fig. 6 is the SEM image of the ecological protection layer provided by Example 1 and Comparative Example 1, wherein Fig. 6a is the SEM image of the ecological protection layer provided by Example 1, and Fig. 6b is the SEM image of the ecological protection layer provided by Comparative Example 1;
从图6可知,可见掺入HBSA的生态防护层微观形貌中有更多的水化硅酸镁(M-S-H)生成,优化了孔隙结构,增强了结构的密实性,提高了力学及耐水性能。It can be seen from Figure 6 that more magnesium silicate hydrate (M-S-H) is generated in the microscopic morphology of the ecological protective layer doped with HBSA, which optimizes the pore structure, enhances the compactness of the structure, and improves the mechanical and water resistance properties.
(2)掺入HBSA能够显著提高防护层的抗腐蚀性能(2) Incorporation of HBSA can significantly improve the corrosion resistance of the protective layer
将实施例1提供的生态防护层防护的混凝土与对比例1提供的防护层防护的混凝土进行抗腐蚀试验。其中,实施例1提供的生态防护层防护的混凝土的试件记为HBSA-MOCM,对比例1提供的防护层防护的混凝土试件记为N-MOCM。The concrete protected by the ecological protective layer provided in Example 1 and the concrete protected by the protective layer provided in Comparative Example 1 were subjected to anti-corrosion tests. Wherein, the concrete specimen protected by the ecological protective layer provided in Example 1 is denoted as HBSA-MOCM, and the concrete specimen protected by the protective layer provided in Comparative Example 1 is denoted as N-MOCM.
取茶卡盐湖卤水为腐蚀介质,将HBSA-MOCM和N-MOCM试件浸泡在盐湖卤水中60d后,分别对强度和超声波速等耐久性指标进行测试,测试结果如图7~8所示。图7为实施例1提供的生态防护层防护的混凝土与对比例1提供的防护层防护的混凝土抗压强度柱状图;图8为实施例1提供的生态防护层防护的混凝土与对比例1提供的防护层防护的混凝土超声波速柱状图;The Chaka Salt Lake brine was used as the corrosive medium, and the HBSA-MOCM and N-MOCM specimens were immersed in the salt lake brine for 60 d, and the durability indicators such as strength and ultrasonic velocity were tested respectively. The test results are shown in Figures 7-8. Figure 7 is a bar graph of concrete compressive strength of the concrete protected by the ecological protective layer provided by Example 1 and the protective layer protected by Comparative Example 1; Histogram of ultrasonic velocity of concrete protected by protective layer;
从图7~8可知,HBSA-MOCM试件在侵蚀前后的抗压强度和超声波速均大于N-MOCM试件。经过盐湖卤水侵蚀后,HBSA-MOCM试件强度保持率为77.76%,N-MOCM试件强度保持率为74.65%。HBSA-MOCM试件超声波速保持率为90.54%,N-MOCM试件的超声波速损失率为87.24%。HBSA-MOCM试件经盐湖卤水侵蚀后比N-MOCM试件强度增加了14.01%,超声波速增加了4.86%。It can be seen from Figures 7-8 that the compressive strength and ultrasonic velocity of the HBSA-MOCM specimen before and after erosion are higher than those of the N-MOCM specimen. After being eroded by salt lake brine, the strength retention rate of HBSA-MOCM specimen is 77.76%, and the strength retention rate of N-MOCM specimen is 74.65%. The ultrasonic velocity retention rate of the HBSA-MOCM specimen was 90.54%, and the ultrasonic velocity loss rate of the N-MOCM specimen was 87.24%. The strength of HBSA-MOCM specimens increased by 14.01% and the ultrasonic velocity increased by 4.86% compared with N-MOCM specimens after being eroded by salt lake brine.
(3)采用生态防护层防护的混凝土比普通混凝土耐久性能显著提升(3) The durability of concrete protected by ecological protective layer is significantly improved than that of ordinary concrete
将采用实施例1提供的生态防护层防护的混凝土(MOCM-OPC)与普通混凝土(OPC)试件均进行盐湖卤水中的长期浸泡试验,经过360d盐湖卤水侵蚀前、后的混凝土试件抗压强度、超声波速变化,如图8所示。The concrete (MOCM-OPC) and the ordinary concrete (OPC) test piece protected by the ecological protective layer provided in Example 1 will all be subjected to a long-term immersion test in the salt lake brine, and the concrete test piece before and after 360d salt lake brine erosion is compressive The intensity and ultrasonic velocity change, as shown in Figure 8.
图9为实施例1提供的生态防护层防护的混凝土(MOCM-OPC)与普通混凝土(N-OPC)抗压强度柱状图;图10为实施例1提供的生态防护层防护的混凝土与普通混凝土超声波速柱状图;Fig. 9 is the concrete (MOCM-OPC) and ordinary concrete (N-OPC) compressive strength bar chart that the ecological protective layer protection provided by
从图9~10可知,MOCM-OPC试件比N-OPC试件的抗压强度损失率减小6.01%,超声波速损失率减小13%。经盐湖卤水腐蚀后,MOCM-OPC的抗压强度比N-OPC高出29.36%,超声波速比N-OPC高出17.59%。It can be seen from Figures 9 to 10 that the loss rate of compressive strength of MOCM-OPC specimens is 6.01% lower than that of N-OPC specimens, and the loss rate of ultrasonic velocity is reduced by 13%. After being corroded by salt lake brine, the compressive strength of MOCM-OPC is 29.36% higher than that of N-OPC, and the ultrasonic velocity is 17.59% higher than that of N-OPC.
将采用实施例1提供的生态防护层防护的钢筋混凝土(MOCM-OPC)与普通钢筋混凝土(N-OPC)试件均在盐湖卤水中进行恒电流通电加速锈蚀试验,当钢筋理论质量损失率达到6%即经过1236h加速试验,钢筋的腐蚀电流密度测试结果,如图11所示。The reinforced concrete (MOCM-OPC) and ordinary reinforced concrete (N-OPC) specimens protected by the ecological protective layer provided in Example 1 are all carried out in the salt lake brine to carry out a constant current electrification accelerated corrosion test. When the theoretical mass loss rate of the steel bar reaches 6% means that after 1236h accelerated test, the test results of corrosion current density of steel bars are shown in Figure 11.
图11为实施例1提供的生态防护层防护的钢筋混凝土与普通钢筋混凝土中钢筋腐蚀电流密度柱状图。从图9可知,经过加速腐蚀试验,采用实施例1提供的生态防护层防护的混凝土中钢筋的腐蚀电流密度比普通混凝土减小了32.5%。因此,采用实施例1提供的生态防护层防护作为普通混凝土的防护层,可以有效提高混凝土的耐久性能,提升效率在30以上。按照一般通用混凝土结构的使用寿命为50年计算,至少可延长盐湖地区混凝土结构的服役15年以上。11 is a bar graph of the corrosion current density of steel bars in the reinforced concrete and ordinary reinforced concrete protected by the ecological protective layer provided in Example 1. It can be seen from Fig. 9 that after the accelerated corrosion test, the corrosion current density of steel bars in the concrete protected by the ecological protective layer provided in Example 1 is reduced by 32.5% compared with ordinary concrete. Therefore, using the ecological protection layer protection provided in Example 1 as the protection layer of ordinary concrete can effectively improve the durability of concrete, and the improvement efficiency is more than 30%. According to the service life of general-purpose concrete structures of 50 years, the service life of concrete structures in the salt lake area can be extended for at least 15 years.
综上,本发明提供的改善混凝土耐久性的生态防护层,是在氯氧镁水泥砂浆基础上添加了青稞秸秆灰来提升抗腐蚀性能;采用的青稞秸秆灰为自主研制的活性掺合料,能够有效改善氯氧镁水泥的耐水性能,与磷酸复合使用,可将氯氧镁水泥砂浆的耐水性能提升至87.68%,有效解决了氯氧镁水泥砂浆在浸水环境下耐水性能不足的问题,保证氯氧镁水泥砂浆与普通混凝土协同工作的长期性。氯氧镁水泥无需在标准条件下进行养护,在自然条件下养护即可具有较高的强度,这是其他功能性水泥砂浆和涂料等无法具备的,保证了氯氧镁水泥砂浆与普通混凝土协同工作的适宜性。To sum up, the ecological protection layer for improving the durability of concrete provided by the present invention is to add highland barley straw ash on the basis of magnesium oxychloride cement mortar to improve the corrosion resistance; It can effectively improve the water resistance of magnesium oxychloride cement. When used in combination with phosphoric acid, the water resistance of magnesium oxychloride cement mortar can be increased to 87.68%, which effectively solves the problem of insufficient water resistance of magnesium oxychloride cement mortar in a water-immersed environment. Long-term performance of magnesium oxychloride cement mortar working with ordinary concrete. Magnesium oxychloride cement does not need to be cured under standard conditions, and can have high strength under natural conditions, which is not available in other functional cement mortars and coatings, ensuring the synergy between magnesium oxychloride cement mortar and ordinary concrete suitability for work.
本发明采用的氯氧镁水泥具有较高的抗盐卤侵蚀性能,作为普通混凝土的外防护层,能够有效抵抗普通混凝土在盐湖及盐渍土环境中所收到的腐蚀,使得普通混凝土的耐久性能提升30%,保证防护层与普通混凝土协同工作的有效性;The magnesium oxychloride cement used in the present invention has high resistance to salt and brine corrosion, and as the outer protective layer of ordinary concrete, it can effectively resist the corrosion received by ordinary concrete in the environment of salt lake and saline soil, so that the durability of ordinary concrete can be improved. Increase by 30% to ensure the effectiveness of the protective layer and ordinary concrete working together;
本发明采用的氯氧镁水泥具有较好的粘接性能,能够与普通混凝土界面进行很好的粘接,氯氧镁水泥砂浆与普通混凝土的14d界面粘接强度可达到1.46Mpa,保证防护层与普通混凝土协同工作的可靠性。The magnesium oxychloride cement used in the present invention has good bonding performance and can be well bonded with the interface of ordinary concrete. The 14d interface bonding strength of magnesium oxychloride cement mortar and ordinary concrete can reach 1.46Mpa, which ensures the protective layer. Reliability to work with ordinary concrete.
本发明描述了优选实施例及其效果。但本领域内的技术人员一旦得知了基本创造性概念,则可对这些实施例作出另外的变更和修改。所以,所附权利要求意欲解释为包括优选实施例以及落入本发明范围的所有变更和修改。The present invention describes preferred embodiments and their effects. However, once those skilled in the art are aware of the basic inventive concepts, additional changes and modifications may be made to these embodiments. Therefore, the appended claims are intended to be construed to include the preferred embodiment and all changes and modifications that fall within the scope of the present invention.
尽管已经示出和描述了本发明的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由所附权利要求及其等同物限定。Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, and substitutions can be made in these embodiments without departing from the principle and spirit of the invention and modifications, the scope of the invention is defined by the appended claims and their equivalents.
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