CN114646752B - A cotton fiber splitting and cotton pressing equipment - Google Patents
A cotton fiber splitting and cotton pressing equipment Download PDFInfo
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- 229920000742 Cotton Polymers 0.000 title claims abstract description 422
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Abstract
本发明公开了一种棉纤维拆分及压棉设备,包括安装架,安装架设有拆棉装置、压棉装置、压置板和塞棉装置,压棉装置用于将棉纤维压合至压置板,拆棉装置用于将压置板上的多个部分的棉纤维拆下来,塞棉装置用于收集从压置板上拆下来的多个部分的棉纤维;发明提供的棉纤维拆分及压棉设备能够实现对棉纤维的拆分和压紧,便于实现棉纤维样本的自动化检测,克服了现有技术中采用人工操作棉纤维检测中存在的工作强度大、操作时间长、人员易疲劳引起检测误差、纤维粉尘引起职业病和纤维粉尘导致人员职业病以及使用效率低和效益不足的缺点。
The invention discloses a cotton fiber splitting and cotton pressing equipment, comprising an installation frame, the installation frame is provided with a cotton dismantling device, a cotton pressing device, a pressing plate and a cotton plugging device, and the cotton pressing device is used for pressing cotton fibers to a pressing device. Set the board, the cotton removing device is used to remove the cotton fibers of multiple parts on the pressing board, and the cotton plugging device is used to collect the cotton fibers of the multiple parts removed from the pressing board; The cotton fiber removal device provided by the invention The cotton sorting and pressing equipment can realize the splitting and pressing of cotton fibers, which is convenient for automatic detection of cotton fiber samples, and overcomes the problems of high work intensity, long operation time, and personnel in the manual operation of cotton fiber detection in the prior art. Fatigue causes detection errors, fiber dust causes occupational diseases, and fiber dust causes occupational diseases of personnel, as well as the shortcomings of low use efficiency and insufficient benefits.
Description
技术领域technical field
本发明涉及棉纤维加工设备技术领域,尤其涉及一种棉纤维拆分及压棉设备。The invention relates to the technical field of cotton fiber processing equipment, in particular to a cotton fiber splitting and cotton pressing equipment.
背景技术Background technique
目前,棉花在国民生产总值中占有重要的经济地位,棉纤维的质量对棉纺织行业有着极大的影响,因此,准确、快速地对棉纤维质量检验对于棉纺织行业有着非常重要的意义。早期,国内外对于棉纤维的检验为感官检验法,以目测、手扯、手感三结合的方式,即根据棉花的外观色泽类型,扯断纤维时的拉力强弱以及抓握棉花时的弹性大小来判断来鉴定诸如棉花的外观、湿度、成熟度等的品质特征。感官检验法需要对检验人员进行专业培训,前期投入较大,且检验准确度易受到检验人员水平、身体和精神状态等因素的影响,具有检验效率和检验精度低等缺点。目前,世界上已经有较为成熟的棉纤维检测的大容量棉纤维检测仪,采用先进的模块化设计,共有长度/强度,颜色/杂质,马克隆值/成熟度等3套模块,可在人工辅助下实现棉纤维集成化检验。棉纤维检测仪棉纤维检验平台的研发一改以往检验人工检验速度慢,用功多,数据波动偏差较大,以及检验仪器集成度低的现象,能够体现出其“大容量”的特点。目前,在美国、欧洲政府间的棉纤维分级检验以及私人的分级室和棉花采购部均大量使用棉纤维检测仪棉纤维检验平台,使用棉纤维检测仪开展棉纤维检验已成为世界棉纤维行业标准。但是目前基于棉纤维检测仪的棉纤维检测依旧需要人工进行操作,分别将检测样本放置于长度/强度,颜色/杂质,马克隆值/成熟度三部分的检测处,其中长度/强度检测部分需要两份样本同时进行检测,颜色/杂质部分需要两份样本进行检测,在所需检验的棉纤维样本数量多、质量波动大的现状下,棉纤维检测面临如下的困境:At present, cotton occupies an important economic position in the gross national product, and the quality of cotton fiber has a great impact on the cotton textile industry. Therefore, accurate and rapid inspection of cotton fiber quality is of great significance to the cotton textile industry. In the early days, the inspection of cotton fibers at home and abroad was a sensory inspection method, which combined visual inspection, hand pulling and hand feeling, that is, according to the appearance and color of the cotton, the strength of the pulling force when the fiber was torn off, and the elasticity when grasping the cotton. To judge to identify quality characteristics such as cotton appearance, moisture, maturity, etc. The sensory inspection method requires professional training for inspectors, requires a large initial investment, and the inspection accuracy is easily affected by factors such as the inspector's level, physical and mental state, and has shortcomings such as low inspection efficiency and inspection accuracy. At present, there are relatively mature large-capacity cotton fiber detectors for cotton fiber testing in the world. They adopt advanced modular design and have 3 sets of modules including length/strength, color/impurity, micronaire value/maturity, etc. With the assistance of cotton fiber integrated inspection. The research and development of cotton fiber inspection platform for cotton fiber inspection instrument has changed the previous phenomenon of slow manual inspection, heavy labor, large data fluctuation and deviation, and low integration of inspection instruments, which can reflect the characteristics of its "large capacity". At present, cotton fiber grading inspections between governments in the United States and Europe, as well as private grading rooms and cotton purchasing departments, use a large number of cotton fiber detectors and cotton fiber inspection platforms. Using cotton fiber detectors to carry out cotton fiber inspection has become the world cotton fiber industry standard. . However, at present, cotton fiber detection based on cotton fiber detector still requires manual operation, and the test samples are placed in the three parts of length/strength, color/impurity, micronaire value/maturity, and the length/strength detection part needs to be Two samples are tested at the same time, and the color/impurity part needs two samples for testing. Under the current situation that the number of cotton fiber samples to be tested is large and the quality fluctuates greatly, cotton fiber testing faces the following difficulties:
(1)操作人员工作强度大,操作时间长,工作效率低;(1) The operator has high work intensity, long operation time and low work efficiency;
(2)操作人员易疲劳而引起检测误差;(2) Operators are easily fatigued and cause detection errors;
(3)操作手法和熟练程度不同,导致检验结构差异较大;(3) Different operating techniques and proficiency levels lead to large differences in the inspection structure;
(4)纤维粉尘容易引起职业病。(4) Fiber dust can easily cause occupational diseases.
上述问题严重制约着棉纤维的检测效率和效益,因此,亟需设计一种棉纤维拆分及压棉设备。The above problems seriously restrict the detection efficiency and benefit of cotton fibers. Therefore, it is urgent to design a cotton fiber splitting and cotton pressing equipment.
发明内容SUMMARY OF THE INVENTION
本发明所要解决的技术问题是:提供一种棉纤维拆分及压棉设备,以解决上述技术问题。The technical problem to be solved by the present invention is to provide a cotton fiber splitting and cotton pressing equipment to solve the above-mentioned technical problems.
为了解决上述技术问题,本发明采用的技术方案为:一种棉纤维拆分及压棉设备,包括安装架,所述安装架设有拆棉装置、压棉装置、压置板和塞棉装置,所述压棉装置用于将棉纤维压合至所述压置板,所述拆棉装置用于将所述压置板上的多个部分的棉纤维拆下来,所述塞棉装置用于收集从所述压置板上拆下来的多个部分的棉纤维。In order to solve the above-mentioned technical problems, the technical scheme adopted in the present invention is: a cotton fiber splitting and cotton pressing equipment, comprising a mounting frame, the mounting frame is provided with a cotton dismantling device, a cotton pressing device, a pressing plate and a cotton plugging device, The cotton pressing device is used for pressing cotton fibers to the pressing plate, the cotton removing device is used for removing the cotton fibers in a plurality of parts on the pressing plate, and the cotton plugging device is used for The portions of cotton fibers detached from the platen were collected.
本发明的有益效果在于:本发明提供的棉纤维拆分及压棉设备能够实现对棉纤维的拆分和压紧,便于实现棉纤维样本的自动化检测,克服了现有技术中采用人工操作棉纤维检测中存在的工作强度大、操作时间长、人员易疲劳引起检测误差、纤维粉尘引起职业病和纤维粉尘导致人员职业病以及使用效率低和效益不足的缺点;设置压棉装置配合压置板对棉纤维进行压紧,再通过拆棉装置将压置板上的多个部分的棉纤维拆下,进行取样,再通过塞棉装置将取样的棉纤维进行收集,加快了棉纤维样本的流转速度,减少了等待时间,最后通过机械臂或者模组将收集的样本送检至检测设备进行自动化检测操作。The beneficial effects of the present invention are as follows: the cotton fiber splitting and cotton pressing equipment provided by the present invention can realize the splitting and pressing of the cotton fibers, facilitate the automatic detection of cotton fiber samples, and overcome the need for manual operation of cotton fibers in the prior art. Fiber testing has the disadvantages of high work intensity, long operation time, easy fatigue of personnel, resulting in testing errors, occupational diseases caused by fiber dust, and occupational diseases caused by fiber dust, as well as low use efficiency and insufficient benefits; The fibers are compressed, and then the cotton fibers of multiple parts on the pressing plate are removed by the cotton removing device, and sampling is carried out, and the sampled cotton fibers are collected by the cotton plugging device, which speeds up the circulation speed of the cotton fiber samples. The waiting time is reduced, and finally the collected samples are sent to the testing equipment for automated testing operations through the robotic arm or module.
附图说明Description of drawings
图1为本发明实施例一的棉纤维拆分及压棉设备的结构示意图;Fig. 1 is the structural representation of cotton fiber splitting and cotton pressing equipment according to the first embodiment of the present invention;
图2为图1中A处的细节图;Fig. 2 is the detail view of A place in Fig. 1;
图3为图1中B处的细节图;Fig. 3 is the detail view at B in Fig. 1;
图4为本发明实施例一的棉纤维拆分及压棉设备的局部结构示意图(隐藏外置漏棉壳后);FIG. 4 is a schematic diagram of the partial structure of the cotton fiber splitting and cotton pressing equipment according to the first embodiment of the present invention (after the external leaking cotton shell is hidden);
图5为本发明实施例一的棉纤维拆分及压棉设备的外置漏棉壳的结构示意图;Fig. 5 is the structural schematic diagram of the external leakage cotton shell of the cotton fiber splitting and cotton pressing equipment according to the first embodiment of the present invention;
图6为本发明实施例一的棉纤维拆分及压棉设备的局部结构示意图。FIG. 6 is a partial structural schematic diagram of the cotton fiber splitting and cotton pressing equipment according to the first embodiment of the present invention.
标号说明:Label description:
1、安装架;11、承重板;12、固定侧板;2、压棉装置;21、压棉气缸;22、压棉针盘;221、第一避位槽;3、拆棉装置;31、拆棉结构;311、拆棉气缸;312、拆棉针盘;313、送棉管道;314、吹气嘴;4、外置漏棉壳;41、固定板;42、镂空侧板;43、防护板;44、倾斜滑道;45、半弧滑道;5、塞棉装置;51、塞棉气缸;52、漏斗;521、落料口;53、收集套筒;54、定位结构;541、旋转气缸;542、固定底板;543、旋转支架;544、插接槽;55、夹紧结构;551、夹紧气缸;552、夹爪;56、连接架;57、聚拢结构;571、聚拢气缸;572、聚拢盘;6、压置板;61、第二避位槽;62、定位板;7、升降结构;71、支撑架;72、升降气缸。1. Mounting frame; 11. Load-bearing plate; 12. Fixed side plate; 2. Cotton pressing device; 21. Cotton pressing cylinder; 22. Cotton pressing needle plate; 221, First avoidance groove; 3. Cotton removing device; 31 , cotton removal structure; 311, cotton removal cylinder; 312, cotton removal needle plate; 313, cotton feeding pipe; 314, air blowing nozzle; 4, external leakage cotton shell; 41, fixed plate; 42, hollow side plate; 43 , protective plate; 44, inclined slideway; 45, semi-arc slideway; 5, cotton stuffing device; 51, cotton stuffing cylinder; 52, funnel; 521, blanking port; 53, collecting sleeve; 54, positioning structure; 541, rotary cylinder; 542, fixed bottom plate; 543, rotary bracket; 544, insertion slot; 55, clamping structure; 551, clamping cylinder; 552, clamping jaw; 56, connecting frame; 57, gathering structure; 571, Gathering cylinder; 572, gathering plate; 6, pressing plate; 61, second avoidance groove; 62, positioning plate; 7, lifting structure; 71, supporting frame; 72, lifting cylinder.
具体实施方式Detailed ways
为详细说明本发明的技术内容、所实现目的及效果,以下结合实施方式并配合附图予以说明。In order to describe in detail the technical content, achieved objects and effects of the present invention, the following descriptions are given with reference to the embodiments and the accompanying drawings.
请参照图1至图6,一种棉纤维拆分及压棉设备,包括安装架1,所述安装架1设有拆棉装置3、压棉装置2、压置板6和塞棉装置5,所述压棉装置2用于将棉纤维压合至所述压置板6,所述拆棉装置3用于将所述压置板6上的多个部分的棉纤维拆下来,所述塞棉装置5用于收集从所述压置板6上拆下来的多个部分的棉纤维。Please refer to FIG. 1 to FIG. 6 , a cotton fiber splitting and cotton pressing equipment includes an installation frame 1 , and the installation frame 1 is provided with a
从上述描述可知,本发明的有益效果在于:设置压棉装置2配合压置板6对棉纤维进行压紧,再通过拆棉装置3将压置板6上的多个部分的棉纤维拆下,进行取样,再通过塞棉装置5将取样的棉纤维进行收集,最后通过机械臂或者模组将收集的样本送检至检测设备进行自动化检测操作;克服了现有技术中采用人工操作棉纤维检测中存在的工作强度大、操作时间长、人员易疲劳引起检测误差、纤维粉尘引起职业病和纤维粉尘导致人员职业病以及使用效率低和效益不足的缺点。It can be seen from the above description that the beneficial effect of the present invention is that: the cotton pressing
进一步的,所述压棉装置2包括压棉气缸21以及与所述压棉气缸21相连的压棉针盘22,所述压棉气缸21安装于所述安装架1,所述压棉针盘22位于所述压置板6的正上方。Further, the cotton pressing
由上述描述可知,设置所述压棉针盘22对棉纤维进行压紧,提升了所述拆棉装置3对棉纤维进行拆分时的可靠性。It can be seen from the above description that the setting of the cotton pressing
进一步的,所述压棉针盘22设有多个第一避位槽221,所述压置板6设有多个第二避位槽61,所述第一避位槽221与所述第二避位槽61的数量相等且一一对应,所述第一避位槽221以及所述第二避位槽61用于对所述拆棉装置3避位。Further, the cotton pressing
由上述描述可知,当所述压棉针盘22将棉纤维压紧于所述压置板6之后,一部分棉纤维会外露于第一避位槽221与第二避位槽61处,此时,通过所述拆棉装置3将外露于第一避位槽221以及第二避位槽61处的棉纤维拆下,确保了棉纤维能够有效地被拆分;并且还可合理地根据棉纤维样本来设计第一避位槽221与所述第二避位槽61的大小来控制拆分出来的向本的质量,从而满足棉纤维样本检测的需求。It can be seen from the above description that after the cotton pressing
进一步的,所述拆棉装置3包括多个拆棉结构31,所述拆棉结构31的数量与所述第一避位槽221的数量相等且一一对应设置,每个所述拆棉结构31均包括拆棉气缸311、拆棉针盘312和送棉管道313,所述拆棉气缸311以及所述送棉管道313分别与所述安装架1连接,所述拆棉针盘312与所述拆棉气缸311连接,所述拆棉针盘312用于将位于所述第一避位槽221以及所述第二避位槽61处的棉纤维拆分至所述送棉管道313内,所述送棉管道313用于将由所述拆棉针盘拆分下来的棉纤维输送至所述塞棉装置5。Further, the
由上述描述可知,设置所述拆棉针盘312对位于所述第一避位槽221以及所述第二避位槽61处的棉纤维进行,确保了棉纤维能够有效地被拆分;设置送棉管道313能够确保被拆分的棉纤维准确地输送至塞棉装置5。It can be seen from the above description that the cotton dismantling needle plate 312 is arranged to carry out the cotton fibers located at the
进一步的,所述拆棉结构31还包括安装于所述安装架1的吹气嘴314,所述吹气嘴314位于所述送棉管道313上方,所述吹气嘴314用于将所述拆棉针盘上312的棉纤维吹入所述送棉管道313内。Further, the cotton dismantling structure 31 further includes a blowing
由上述描述可知,所述吹气嘴314能够将所述拆棉针盘上312的棉纤维吹入所述送棉管道313内,避免棉纤维缠绕于所述拆棉针盘312;并且确保棉纤维顺畅地在送棉管道313内完成输送,避免棉纤维堵塞于所述送棉管道313内。It can be seen from the above description that the blowing
进一步的,所述安装架上还设有外置漏棉壳4,所述外置漏棉壳位于所述送棉管道的下端,所述外置漏棉壳由固定板41、镂空侧板42、防护板43、倾斜滑道44和半弧滑道45组成,所述固定板41与所述安装架1连接,所述塞棉装置5位于所述半弧滑道下方,所述镂空侧板设有多个镂空孔,所述送棉管道远离所述吹气嘴的一端的开口正对所述镂空侧板设置。Further, the mounting frame is also provided with an external
由上述描述可知,所述送棉管道远离所述吹气嘴的一端的开口针对所述镂空侧板设置,能够从所述送棉管道出来的气体排出并对棉纤维样本进行阻挡,避免从所述送棉管道出来的气体在所述塞棉装置的阻挡下形成对流而导致棉纤维样本四散飞舞,确保了棉纤维样本能够有效地落入所述塞棉装置中。It can be seen from the above description that the opening at one end of the cotton feeding duct away from the air blowing nozzle is provided for the hollow side plate, so that the gas from the cotton feeding duct can be discharged and the cotton fiber sample can be blocked to avoid the flow of the cotton fiber sample from the cotton fiber sample. The gas coming out of the cotton feeding pipe forms convection under the blocking of the cotton plugging device, which causes the cotton fiber samples to scatter and fly, ensuring that the cotton fiber samples can effectively fall into the cotton plugging device.
进一步的,所述塞棉装置5包括安装于所述安装架1的漏斗52、塞棉气缸51和收集套筒53,所述漏斗52位于所述塞棉气缸51的正下方,所述漏斗52底部设有落料口521,所述收集套筒53位于所述落料口521的正下方;所述塞棉气缸51设有塞棉盘,所述塞棉盘用于将落入所述漏斗52内的棉纤维从所述落料口521推出并落入所述收集套筒53中。Further, the cotton plugging device 5 includes a
由上述描述可知,设置漏斗52,便于对棉纤维进行收集;设置塞棉气缸51以及塞棉盘,能够将落入所述漏斗52内的棉纤维顺利地从所述落料口521推出落入所述收集套筒53中。It can be seen from the above description that the
进一步的,所述塞棉装置5还包括与所述安装架1连接的升降结构7,所述漏斗52与所述塞棉气缸51均安装于所述升降结构7上,所述升降结构7用于驱动漏斗52以及所述塞棉气缸51沿Y轴方向移动。Further, the cotton stuffing device 5 further includes a lifting structure 7 connected to the mounting frame 1 , the
由上述描述可知,所述升降结构7能够对所述漏斗52以及所述塞棉气缸51的高度进行调节。It can be seen from the above description that the lifting structure 7 can adjust the height of the
进一步的,所述安装架1上还设有用于安装所述收集套筒53的定位结构54,所述定位结构54设有插接槽,所述收集套筒53远离所述漏斗52的一端插接于所述插接槽,所述插接槽位于所述落料口521的正下方,所述插接槽、塞棉气缸51以及所述落料口521三者同轴设置。Further, the mounting frame 1 is further provided with a
由上述描述可知,所述定位结构54能够对所述收集套筒53进行定位,确保了所述收集套筒53安装位置的准确性。It can be seen from the above description that the
进一步的,所述定位结构54包括固定底板、旋转气缸和旋转支架,所述固定底板固定于所述安装架,所述旋转气缸安装于所述固定底板,所述旋转支架的底部与所述旋转气缸相连,所述旋转支架的顶部设有两个所述插接槽,两个所述插接槽分别位于所述旋转支架顶部的相对两侧。Further, the
由上述描述可知,通过所述旋转支架543的转动,实现两个所述插接槽544位置的切换,从而将装满棉纤维的收集套筒53从落料口521下方移出,并将另一插接槽544上放置的空载的收集套筒51移入所述落料口521的正下方;减少了棉纤维样本的流转时间,加快了检测速度,减少了等待时间。It can be seen from the above description that the position of the two
进一步的,所述漏斗52设有多个聚拢结构57,多个所述聚拢结构57用于将落入所述漏斗52内的棉纤维压拢聚合成圆筒状。Further, the
由上述描述可知,通过多个所述聚拢结构57将落入所述漏斗52内的棉纤维压拢聚合成圆筒状,能够有效地避免棉纤维因蓬松而导致无法压入空置的收集套筒53内。It can be seen from the above description that the cotton fibers falling into the
进一步的,每个所述聚拢结构57均包括聚拢气缸571以及与所述聚拢气缸571连接的聚拢盘572,所述聚拢气缸571与所述漏斗52连接。Further, each of the
实施例一Example 1
请参照图1至图6,本发明的实施例一为:一种棉纤维拆分及压棉设备,包括安装架1,所述安装架1设有拆棉装置3、压棉装置2、压置板6和塞棉装置5,所述压棉装置2用于将棉纤维压合至所述压置板6,所述拆棉装置3用于将所述压置板6上的多个部分的棉纤维拆下来,所述塞棉装置5用于收集从所述压置板6上拆下来的多个部分的棉纤维;具体的,所述压棉装置2包括压棉气缸21以及与所述压棉气缸21相连的压棉针盘22,所述压棉气缸21安装于所述安装架1,所述压棉针盘22位于所述压置板6的正上方,设置所述压棉针盘22对棉纤维进行压紧,提升了所述拆棉装置3对棉纤维进行拆分时的可靠性;详细的,所述压棉针盘22设有多个第一避位槽221,所述压置板6设有多个第二避位槽61,所述第一避位槽221与所述第二避位槽61的数量相等且一一对应,所述第一避位槽221以及所述第二避位槽61用于对所述拆棉装置3避位,当所述压棉针盘22将棉纤维压紧于所述压置板6之后,一部分棉纤维会外露于第一避位槽221与第二避位槽61处,此时,通过所述拆棉装置3将外露于第一避位槽221以及第二避位槽61处的棉纤维拆下,确保了棉纤维能够有效地被拆分。Referring to FIGS. 1 to 6 , the first embodiment of the present invention is: a cotton fiber splitting and cotton pressing equipment, including an installation frame 1 , and the installation frame 1 is provided with a
优选的,所述拆棉装置3包括多个拆棉结构31,所述拆棉结构31的数量与所述第一避位槽221的数量相等且一一对应设置;具体在本实施例中,所述拆棉结构31的数量为四个,也就是说,所述第一避位槽221与所述第二避位槽61的数量均为四个,其中,四个所述第一避位槽221分别开设于所述压棉针盘22的四个角部,四个所述第二避位槽61分别开设于所述压置板6的四个角部;每个所述拆棉结构31均包括拆棉气缸311、拆棉针盘312和送棉管道313,所述拆棉气缸311以及所述送棉管道313分别与所述安装架1连接,所述拆棉针盘312与所述拆棉气缸311连接,所述拆棉针盘312用于将位于所述第一避位槽221以及所述第二避位槽61处的棉纤维拆分至所述送棉管道313内,所述送棉管道313用于将棉纤维输送至所述塞棉装置5;容易理解的,设置所述拆棉针盘312对位于所述第一避位槽221以及所述第二避位槽61处的棉纤维进行,确保了棉纤维能够有效地被拆分;设置送棉管道313能够确保被拆分的棉纤维准确地输送至塞棉装置5。Preferably, the
优选的,所述安装架1上设有用于安装所述压棉气缸21和所述拆棉气缸311的承重板11,所述承重板11与所述安装架1通过螺栓固定连接;具体的,所述承重板11上还设有两个对所述压棉气缸21进行固定的固定侧板12,如此,确保了所述压棉气缸21工作的稳定性。Preferably, the mounting frame 1 is provided with a load-bearing plate 11 for installing the
在本实施例中,所述压棉针盘22的边缘设置有一圈压棉针,其中所述压棉针也可以设计成多圈的组合,且压棉针的直径大于或等于1mm,如此,使得棉纤维的压紧更加可靠;具体的,所述拆棉针盘312的边缘固定有一圈长针,其中长针的长度大于或等于1cm,如此,使得所述棉纤维的拆分更加可靠;更具体的,请结合图2,所述压置板6上还设有两个定位板62,所述定位板62能够对压紧于所述压置板6上的棉纤维进行定位,避免棉纤维从所述压置板6上除第二避位槽61以外的位置溢出,进一步提升了棉纤维压紧时的可靠性。In this embodiment, the edge of the cotton-pressing
优选的,所述拆棉结构31还包括安装于所述安装架1的吹气嘴314,所述吹气嘴314位于所述送棉管道313上方,所述吹气嘴314的一端固定于所述安装架1并与外部供气设备连接,所述吹气嘴314的另一端正对所述送棉管道313设置,所述吹气嘴314用于将所述拆棉针盘上312的棉纤维吹入所述送棉管道313内,同时还能够对所述拆棉针盘312进行吹气;具体的,所述拆棉针盘312上还开设有用于通气的多个通气孔,当所述拆棉针盘312压入所述送棉管道313内之后,所述吹气嘴314可透过所述通气孔将所述拆棉针盘312上的棉纤维吹下,避免棉纤维缠绕于所述拆棉针盘312。Preferably, the cotton dismantling structure 31 further includes a blowing
在本实施例中,所述安装架1上还设有外置漏棉壳4,所述外置漏棉壳位于所述送棉管道313的下端,具体的,请结合图5,所述外置漏棉壳由固定板41、镂空侧板42、防护板43、倾斜滑道44和半弧滑道45组成,其中,所述固定板41与所述安装架1连接,所述塞棉装置的所述漏斗52位于所述半弧滑道45下方,所述镂空侧板42设有多个镂空孔;更具体的,请结合图6,所述送棉管道313远离所述吹气嘴314的一端的开口正对所述镂空侧板42设置,如此,能够有效地避免气体在外置漏棉壳4形成循环,导致棉纤维无法落入半弧滑道45,从而导致棉纤维无法完全落入塞棉装置5;详细的,所述送棉管道的形状呈L型或J型,具体可根据实际的应用需求进行设置。In this embodiment, the mounting frame 1 is also provided with an external
请结合图1和图4,所述塞棉装置5包括安装于所述安装架1的漏斗52、塞棉气缸51和收集套筒53,所述漏斗52位于所述塞棉气缸51的正下方,所述漏斗52底部设有落料口521,所述收集套筒53位于所述落料口521的正下方;所述塞棉气缸51设有塞棉盘,所述塞棉盘呈倒圆台状,如此,便于将棉纤维样本自所述落料口推出,所述塞棉盘用于将落入所述漏斗52内的棉纤维从所述落料口521推出并落入所述收集套筒53中;具体的,所述塞棉装置5还包括与所述安装架1连接的升降结构7,所述漏斗52与所述塞棉气缸51均安装于所述升降结构7上,所述升降结构7用于驱动漏斗52以及所述塞棉气缸51沿Y轴方向移动,如此,便于调节所述落料口521相对于所述收集套筒53的高度;更具体的,所述升降结构7包括安装于所述安装架1的支撑架71以及安装于所述支撑架71上的升降气缸72,所述升降气缸72的滑块上设有与所述漏斗52以及所述塞棉气缸51连接的连接架56。Please refer to FIG. 1 and FIG. 4 , the cotton plugging device 5 includes a
优选的,所述安装架1上还设有用于安装所述收集套筒53的定位结构54,所述定位结构54设有插接槽,所述收集套筒53远离所述漏斗52的一端插接于所述插接槽,所述插接槽位于所述落料口521的正下方,其中,所述落料口521的直径与所述插接槽的口径相等,所述插接槽、塞棉气缸51以及所述落料口521三者同轴设置,如此,能够对所述收集套筒53进行定位,确保了所述收集套筒53安装位置的准确性;具体的,所述支撑架71上还设有用于对所述收集套筒53进行夹持的夹紧结构55,所述夹紧结构55包括安装于所述支撑架71上的夹紧气缸551以及与所述夹紧气缸551连接的夹爪552,所述夹紧气缸551用于驱动所述夹爪552夹持于所述收集套筒53的侧壁,从而确保所述收集套筒53安装位置的精准性。Preferably, the mounting frame 1 is further provided with a
详细的,请结合图3,所述定位结构54包括固定底板542、旋转气缸541和旋转支架543,所述固定底板542固定于所述安装架,所述旋转气缸541安装于所述固定底板542,所述旋转支架543的底部与所述旋转气缸541相连,所述旋转支架543的顶部设有两个所述插接槽544,两个所述插接槽544分别位于所述旋转支架543顶部的相对两侧,所述旋转气缸541用于驱动所述旋转支架543转动,所述旋转支架543每次转动的角度为180°,通过所述旋转支架543的转动,实现两个所述插接槽544位置的切换,从而将装满棉纤维的收集套筒53从落料口521下方移出,并将另一插接槽544上放置的空载的收集套筒51移入所述落料口521的正下方,并通过所述夹紧气缸551驱动所述夹爪552将移入的所述收集料筒53夹紧。In detail, referring to FIG. 3 , the
在本实施例中,所述漏斗52设有多个聚拢结构57,多个所述聚拢结构57用于将落入所述漏斗52内的棉纤维压拢聚合成圆筒状,通过多个所述聚拢结构57将落入所述漏斗52内的棉纤维压拢聚合成圆筒状,能够有效地避免棉纤维因蓬松而导致无法压入空置的收集套筒53内;具体的,每个所述聚拢结构57均包括聚拢气缸571以及与所述聚拢气缸571连接的聚拢盘572,所述聚拢气缸571与所述漏斗52连接;详细的,所述聚拢结构57的数量为三个,也就是说,所述漏斗52上设有三个聚拢气缸571,所述漏斗52内具有三个聚拢盘572,三个所述聚拢盘572聚拢后呈圆筒状,通过收合三个所述聚拢盘572将拆分下来的棉纤维聚拢至所述漏斗52的中心处。In this embodiment, the
首先,由机械臂或者三轴模组将空置的收集套筒53放入塞棉装置5处,再通过流水线或者人工将块状的棉纤维放入压置板6上部,通说明书过单片机控制启动压棉装置2,压棉装置2中的压棉气缸21的气缸杆伸出,由气缸杆带动压棉针盘22向下运动,待气缸杆带动压棉针盘22向下运动至最低点时,将压置板6上部的棉纤维压紧,再通过单片机控制依次启动四个拆棉结构31,拆棉结构31中的拆棉气缸311的气缸杆伸出,由气缸杆带动拆棉针盘312向下运动,从而将压置板6上的一角的棉纤维向下撕扯拆分开,待气缸杆带动所述拆棉针盘312向下运动至最低点时,单片机控制启动吹气嘴314,通过吹气嘴314将拆分下来的棉纤维从所述拆棉针盘312下吹入至送棉管道313内,通过送棉管道313将拆下来的棉纤维送入外置漏棉壳4,拆分下来的棉纤维再通经过外置漏棉壳4中的倾斜滑道44和半弧滑道45落入塞棉装置5的漏斗52中,单片机控制同时启动三个聚拢气缸571,聚拢气缸571的气缸杆伸出,由气缸杆带动聚拢盘572向中心线处运动,将大块的棉纤维聚拢至中心处,再控制启动塞棉气缸51的气缸杆伸出,由塞棉气缸51的气缸杆上的塞棉盘将聚拢盘572中的棉纤维压入至落料口521处的空置的收集套筒53中,最后通过机械臂或者三轴模组将装满棉纤维的收集套筒53转运至棉纤维检测的仪器中进行自动化检测。First, the empty collecting
综上所述,本发明提供的棉纤维拆分及压棉设备能够实现对棉纤维的拆分和压紧,便于实现棉纤维样本的自动化检测,克服了现有技术中采用人工操作棉纤维检测中存在的工作强度大、操作时间长、人员易疲劳引起检测误差、纤维粉尘引起职业病和纤维粉尘导致人员职业病以及使用效率低和效益不足的缺点;设置压棉装置配合压置板对棉纤维进行压紧,再通过拆棉装置将压置板上的多个部分的棉纤维拆下,进行取样,再通过塞棉装置将取样的棉纤维进行收集,最后通过机械臂或者模组将收集的样本送检至检测设备进行自动化检测操作;通过拆棉装置将外露于第一避位槽以及第二避位槽处的棉纤维拆下,确保了棉纤维能够有效地被拆分;并且还可合理地根据棉纤维样本来设计第一避位槽与第二避位槽的大小来控制拆分出来的向本的质量,从而满足棉纤维样本检测的需求;通过多个聚拢结构将落入漏斗内的棉纤维压拢聚合成圆筒状,能够有效地避免棉纤维因蓬松而导致无法压入空置的收集套筒内;设置吹气嘴能够确保棉纤维顺畅地在送棉管道内完成输送,避免棉纤维堵塞于送棉管道内,同时还能够对拆棉针盘进行吹气,避免棉纤维缠绕于拆棉针盘。To sum up, the cotton fiber splitting and cotton pressing equipment provided by the present invention can realize the splitting and pressing of cotton fibers, facilitate the automatic detection of cotton fiber samples, and overcome the use of manual operation of cotton fiber detection in the prior art. There are disadvantages such as high work intensity, long operation time, easy fatigue of personnel, resulting in detection errors, occupational diseases caused by fiber dust, and occupational diseases caused by fiber dust, as well as low use efficiency and insufficient benefits; set cotton pressing device and pressing plate to carry out cotton fiber processing. Press down, and then remove the cotton fibers from multiple parts of the pressing plate through the cotton removing device, and conduct sampling, and then collect the sampled cotton fibers through the cotton plugging device. Finally, the collected samples are collected by the robotic arm or the module. Send the inspection to the inspection equipment for automatic inspection operation; remove the cotton fibers exposed at the first and second avoidance grooves through the cotton dismantling device, which ensures that the cotton fibers can be effectively split; and it is also reasonable According to the cotton fiber sample, the size of the first avoidance groove and the second avoidance groove is designed to control the quality of the split material, so as to meet the needs of cotton fiber sample detection; through multiple gathering structures, it will fall into the funnel The cotton fibers are compressed and aggregated into a cylindrical shape, which can effectively prevent the cotton fibers from being unable to be pressed into the vacant collection sleeve due to fluffy; The cotton fiber is blocked in the cotton feeding pipe, and at the same time, it can also blow air to the cotton dismantling needle plate, so as to prevent the cotton fiber from being entangled in the cotton dismantling needle plate.
以上所述仅为本发明的实施例,并非因此限制本发明的专利范围,凡是利用本发明说明书及附图内容所作的等同变换,或直接或间接运用在相关的技术领域,均同理包括在本发明的专利保护范围内。The above descriptions are only examples of the present invention, and are not intended to limit the scope of the present invention. Any equivalent transformations made by using the contents of the description and drawings of the present invention, or directly or indirectly applied in related technical fields, are similarly included in the within the scope of patent protection of the present invention.
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