CN114633155A - Grinding explorator and grinding device for twist drill - Google Patents
Grinding explorator and grinding device for twist drill Download PDFInfo
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- CN114633155A CN114633155A CN202210167627.0A CN202210167627A CN114633155A CN 114633155 A CN114633155 A CN 114633155A CN 202210167627 A CN202210167627 A CN 202210167627A CN 114633155 A CN114633155 A CN 114633155A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B3/00—Sharpening cutting edges, e.g. of tools; Accessories therefor, e.g. for holding the tools
- B24B3/24—Sharpening cutting edges, e.g. of tools; Accessories therefor, e.g. for holding the tools of drills
- B24B3/26—Sharpening cutting edges, e.g. of tools; Accessories therefor, e.g. for holding the tools of drills of the point of twist drills
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/04—Headstocks; Working-spindles; Features relating thereto
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/06—Work supports, e.g. adjustable steadies
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B47/00—Drives or gearings; Equipment therefor
- B24B47/22—Equipment for exact control of the position of the grinding tool or work at the start of the grinding operation
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B55/00—Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
- B24B55/04—Protective covers for the grinding wheel
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
Abstract
本申请公开了一种麻花钻头的磨削靠模及磨削装置,磨削靠模包括本体,本体上设有自第一侧面向第二侧面延伸的钻头定位孔,第一侧面与第二侧面相对;工作状态下,钻头安装在钻头定位孔上并呈水平状态,钻头的轴线与砂轮的端面之间的夹角为60°。本申请将钻头插入钻头定位孔中即可满足麻花钻头的磨削条件,磨削时无需人工调节钻头,确保了磨削精度。
The application discloses a grinding profile and a grinding device for a twist drill. The grinding profile comprises a body, and the body is provided with a drill bit positioning hole extending from a first side to a second side, the first side and the second side are Relatively; in the working state, the drill bit is installed on the drill bit positioning hole and is in a horizontal state, and the angle between the axis of the drill bit and the end face of the grinding wheel is 60°. In the present application, the drill bit can be inserted into the drill bit positioning hole to meet the grinding conditions of the twist drill bit, and the drill bit does not need to be manually adjusted during grinding, thereby ensuring the grinding accuracy.
Description
技术领域technical field
本申请涉及机械加工技术领域,更具体地,涉及一种麻花钻头的磨削靠模及磨削装置。The present application relates to the technical field of mechanical processing, and more particularly, to a grinding profile and a grinding device of a twist drill.
背景技术Background technique
新购买的麻花钻的钻头处的几何尺寸为“顶角2Φ=118°±2°,外圆处的后角α为10°~14°,横刃斜角Ψ为50°~55°,两个后刀面刃磨光滑”,这是经过生产厂家在标准的机床上加工出来的,这几个几何尺寸都能够通过设备的精度来保证。The geometric dimensions of the drill bit of the newly purchased twist drill are "apex angle 2Φ = 118° ± 2°, the relief angle α at the outer circle is 10° to 14°, the chisel edge bevel angle Ψ is 50° to 55°, and the two The flank surface is sharpened and smooth", which is processed by the manufacturer on a standard machine tool, and these geometric dimensions can be guaranteed by the accuracy of the equipment.
经过一段时间的使用,上面提到的几何尺寸就会变化,这时候的麻花钻头已经失效,就需要对它进行刃磨,使用厂家不会因为刃磨少量的麻花钻头购买一台价值昂贵的磨削机床,这时就要对它进行人工刃磨。下面是刃磨麻花钻头的要领“主切削刃在砂轮上要上下摆动,也就是握钻头前部的手要均匀地将钻头在砂轮面上上下摆动。而握柄部的手却不能摆动,还要防止后柄往上翘,即钻头的尾部不能高翘于砂轮水平中心线以上,否则会使刃口磨钝,无法切削。这是最关键的一步,钻头磨得好与坏,与此有很大的关系。在磨得差不多时,要从刃口开始,往后角再轻轻蹭一下,让刃后面更光洁一些。”。After a period of use, the geometric dimensions mentioned above will change. At this time, the twist drill bit has failed, and it needs to be sharpened. The manufacturer will not buy an expensive grinder for sharpening a small amount of twist drill bit. When cutting the machine tool, it is necessary to manually sharpen it. The following is the essentials of sharpening twist drill bits: "The main cutting edge should swing up and down on the grinding wheel, that is, the hand holding the front of the drill bit should swing the drill bit up and down evenly on the grinding wheel surface. The hand holding the handle cannot swing, and It is necessary to prevent the rear shank from rising up, that is, the tail of the drill bit cannot be raised above the horizontal center line of the grinding wheel, otherwise the cutting edge will be blunt and cannot be cut. This is the most critical step. Whether the drill is well ground or not is related to this. It has a lot to do with it. When the grinding is almost done, start from the cutting edge and rub lightly on the back corner to make the back of the blade smoother.”
从“刃磨麻花钻头的要领”可以看出,要想把一把失效的麻花钻头人工恢复它的使用精度,也是不容易的,很多人试图想通过刃磨恢复其精度,但是刃磨以后的耐用度很难和新钻头相提并论,最后放弃刃磨,这就造成生产现场存放大量的失去精度但还有很长的麻花钻头,造成了大量的资源浪费。From "The Essentials of Sharpening Twist Bits", it can be seen that it is not easy to restore the accuracy of a failed twist drill manually. Many people try to restore its accuracy by sharpening, but after sharpening The durability is difficult to compare with new drill bits, and sharpening is finally abandoned, which results in a large number of twist drill bits that have lost precision but still have a long time in the production site, resulting in a lot of waste of resources.
发明内容SUMMARY OF THE INVENTION
本申请提供一种麻花钻头的磨削靠模及磨削装置,将钻头插入钻头定位孔中即可满足麻花钻头的磨削条件,磨削时无需人工调节钻头,确保了磨削精度。The present application provides a grinding profile and a grinding device of a twist drill, which can meet the grinding conditions of the twist drill by inserting the drill into the positioning hole of the drill, without manual adjustment of the drill during grinding, thus ensuring the grinding accuracy.
本申请提供了一种麻花钻头的磨削靠模,包括本体,本体上设有自第一侧面向第二侧面延伸的钻头定位孔,第一侧面与第二侧面相对;The application provides a grinding profile for a twist drill, including a body, the body is provided with a drill positioning hole extending from a first side to a second side, and the first side is opposite to the second side;
工作状态下,钻头安装在钻头定位孔上并呈水平状态,钻头的轴线与砂轮的端面之间的夹角为60°。In the working state, the drill bit is installed on the drill bit positioning hole and is in a horizontal state, and the included angle between the axis of the drill bit and the end face of the grinding wheel is 60°.
优选地,本体上设有多个直径不同的钻头定位孔,多个钻头定位孔的轴线平行且位于同一高度。Preferably, the body is provided with a plurality of drill bit positioning holes with different diameters, and the axes of the plurality of drill bit positioning holes are parallel and located at the same height.
优选地,本体的第三侧面上设有多个连接孔,第三侧面与多个钻头定位孔的排列方向平行,第三侧面垂直于第一侧面。Preferably, the third side surface of the body is provided with a plurality of connecting holes, the third side surface is parallel to the arrangement direction of the plurality of drill bit positioning holes, and the third side surface is perpendicular to the first side surface.
优选地,钻头定位孔的轴线与第三侧面之间的距离为预设距离。Preferably, the distance between the axis of the drill bit positioning hole and the third side surface is a preset distance.
优选地,第一侧面和第二侧面与钻头定位孔的轴线的夹角为60°。Preferably, the included angle between the first side surface and the second side surface and the axis of the drill bit positioning hole is 60°.
优选地,本体的第四侧面与钻头定位孔的轴线平行,第四侧面与第一侧面的夹角为60°,并且第四侧面与第三侧面垂直。Preferably, the fourth side surface of the body is parallel to the axis of the drill bit positioning hole, the included angle between the fourth side surface and the first side surface is 60°, and the fourth side surface is perpendicular to the third side surface.
本申请还提供一种麻花钻头的磨削装置,包括砂轮机和磨削靠模;The application also provides a grinding device for a twist drill, including a grinder and a grinding profile;
砂轮机包括砂轮保护罩和磨刀架,磨刀架包括水平支撑杆和竖直支撑杆,水平支撑杆与砂轮保护罩固定连接,并且水平支撑杆的外端突出于砂轮的工作部的外圆周面,竖直支撑杆自水平支撑杆的外端向上延伸,并且竖直支撑杆的上端与砂轮的中心轴线的高度相同;The grinding machine includes a grinding wheel protective cover and a sharpening frame. The sharpening frame includes a horizontal support rod and a vertical support rod. The horizontal support rod is fixedly connected with the grinding wheel protective cover, and the outer end of the horizontal support rod protrudes from the outer circumference of the working part of the grinding wheel. The vertical support rod extends upward from the outer end of the horizontal support rod, and the upper end of the vertical support rod has the same height as the central axis of the grinding wheel;
磨削靠模与竖直支撑杆的上端固定,磨削靠模包括本体,本体上设有自第一侧面向第二侧面延伸的钻头定位孔,钻头定位孔在水平面上延伸,并且钻头定位孔的轴线与砂轮的端面的夹角为60°;其中第一侧面与第二侧面相对。The grinding profile is fixed with the upper end of the vertical support rod. The grinding profile comprises a main body. The main body is provided with a drill bit positioning hole extending from the first side to the second side. The drill bit positioning hole extends on the horizontal plane, and the drill bit positioning hole The included angle between the axis of the grinding wheel and the end face of the grinding wheel is 60°; the first side is opposite to the second side.
优选地,本体上沿砂轮的轴线方向设有多个直径不同的钻头定位孔,多个钻头定位孔的轴线平行且位于同一高度。Preferably, the body is provided with a plurality of drill bit positioning holes with different diameters along the axial direction of the grinding wheel, and the axes of the plurality of drill bit positioning holes are parallel and located at the same height.
优选地,本体的底面上设有多个与竖直支撑杆连接的连接孔,底面与第一侧面垂直。Preferably, the bottom surface of the body is provided with a plurality of connecting holes connected with the vertical support rods, and the bottom surface is perpendicular to the first side surface.
优选地,第一侧面和第二侧面与钻头定位孔的轴线的夹角为60°,并且本体的第四侧面与第一侧面的夹角为60°,第四侧面垂直于底面。Preferably, the included angle between the first side surface and the second side surface and the axis of the drill positioning hole is 60°, and the included angle between the fourth side surface of the body and the first side surface is 60°, and the fourth side surface is perpendicular to the bottom surface.
通过以下参照附图对本申请的示例性实施例的详细描述,本申请的其它特征及其优点将会变得清楚。Other features and advantages of the present application will become apparent from the following detailed description of exemplary embodiments of the present application with reference to the accompanying drawings.
附图说明Description of drawings
被结合在说明书中并构成说明书的一部分的附图示出了本申请的实施例,并且连同其说明一起用于解释本申请的原理。The accompanying drawings, which are incorporated in and constitute a part of the specification, illustrate embodiments of the application and together with the description serve to explain the principles of the application.
图1为本申请提供的麻花钻头的磨削装置的结构图;Fig. 1 is the structural diagram of the grinding device of the twist drill provided by the application;
图2为本申请提供的麻花钻头的磨削靠模的主视图;Fig. 2 is the front view of the grinding master mould of the twist drill provided by the application;
图3为图2的左视图;Fig. 3 is the left side view of Fig. 2;
图4为图2的仰视图;Fig. 4 is the bottom view of Fig. 2;
图5为本申请提供的磨削靠模的加工流程图。FIG. 5 is a processing flow chart of the grinding profile provided by the present application.
具体实施方式Detailed ways
现在将参照附图来详细描述本申请的各种示例性实施例。应注意到:除非另外具体说明,否则在这些实施例中阐述的部件和步骤的相对布置、数字表达式和数值不限制本申请的范围。Various exemplary embodiments of the present application will now be described in detail with reference to the accompanying drawings. It should be noted that the relative arrangement of the components and steps, the numerical expressions and numerical values set forth in these embodiments do not limit the scope of the present application unless specifically stated otherwise.
以下对至少一个示例性实施例的描述实际上仅仅是说明性的,决不作为对本申请及其应用或使用的任何限制。The following description of at least one exemplary embodiment is merely illustrative in nature and is in no way intended to limit the application, its application, or uses.
对于相关领域普通技术人员已知的技术、方法和设备可能不作详细讨论,但在适当情况下,技术、方法和设备应当被视为说明书的一部分。Techniques, methods, and apparatus known to those of ordinary skill in the relevant art may not be discussed in detail, but where appropriate, techniques, methods, and apparatus should be considered part of the specification.
在这里示出和讨论的所有例子中,任何具体值应被解释为仅仅是示例性的,而不是作为限制。因此,示例性实施例的其它例子可以具有不同的值。In all examples shown and discussed herein, any specific values should be construed as illustrative only and not limiting. Accordingly, other instances of the exemplary embodiment may have different values.
本申请提供一种麻花钻头的磨削靠模及磨削装置,将钻头插入钻头定位孔中即可满足麻花钻头的磨削条件,磨削时无需人工调节钻头,确保了磨削精度。The present application provides a grinding profile and a grinding device for a twist drill, which can meet the grinding conditions of the twist drill by inserting the drill into the positioning hole of the drill, without manual adjustment of the drill during grinding, thus ensuring the grinding accuracy.
如图1所示,麻花钻头的磨削装置包括砂轮机和磨削靠模。砂轮机包括砂轮电机5、砂轮电机两端的砂轮3以及每个砂轮3上的砂轮保护罩1和磨刀架2。As shown in Figure 1, the grinding device of the twist drill includes a grinder and a grinding profile. The grinding wheel machine includes a
磨刀架2包括水平支撑杆21和竖直支撑杆22,水平支撑杆21与砂轮保护罩1固定连接,并且水平支撑杆21的外端突出于砂轮3的工作部(不被砂轮保护罩1覆盖的部分)的外圆周面,竖直支撑杆22自水平支撑杆21的外端向上延伸,并且竖直支撑杆22的上端与砂轮3的中心轴线的高度相同。The sharpening
如图2-4所示,磨削靠模4包括本体47,本体47上设有自第一侧面44向第二侧面42延伸的钻头定位孔46,其中第一侧面44与第二侧面42相对。As shown in FIGS. 2-4 , the
优选地,如图2-4所示,本体47上设有多个直径不同的钻头定位孔46,多个钻头定位孔46的轴线平行且位于同一高度。不同的钻头定位孔用于不同尺寸的麻花钻的磨削。作为一个实例,图2-4所示的磨削靠模适用于直径为φ6系列和φ8系列的麻花钻,φ6系列使用最多的是φ6、φ6.2、φ6.5、φ6.8,φ8系列使用最多的是φ8、φ8.2、φ8.5、φ8.8,所以在一块相应厚度的钢板上加工出φ6、φ6.2、φ6.5、φ6.8和φ8、φ8.2、φ8.5、φ8.8的孔,以便刃磨钻头时选择。Preferably, as shown in FIGS. 2-4 , the
如图2-4所示,本体47的第三侧面45上设有多个连接孔41,第三侧面45与多个钻头定位孔46的排列方向平行,第三侧面45垂直于第一侧面44和第二侧面42。钻头定位孔46的轴线与第三侧面45之间的距离为预设距离48。请参考图1,磨削靠模4安装到竖直支撑杆22后,预设距离48为钻头定位孔46的轴线与砂轮3的中心线之间的高度差,预设距离48使得磨削靠模本身具有一定的厚度,该厚度保证了刃磨时麻花钻头的后角,因此在刃磨时不需要再考虑麻花钻头的中心线是否高于砂轮3的中心线以及麻花钻头的柄部是否低于刃口的要求。As shown in FIGS. 2-4 , the
如图2所示,第一侧面44和第二侧面42与钻头定位孔46的轴线的夹角为60°。As shown in FIG. 2 , the included angle between the
如图2-4所示,本体47的第四侧面43与钻头定位孔46的轴线平行,第四侧面43与第一侧面44和第二侧面42的夹角为60°,并且第四侧面43与第三侧面45垂直。As shown in FIGS. 2-4 , the
如图5所示,加工磨削靠模4时,先在一块方形的和一定厚度的钢板49(已经加工出钻头定位孔46)的第三侧面上加工多个连接孔41(多个连接孔的排列方向与多个钻头定位孔的排列方向成60°),形成左边的零件,再沿连接孔41的排列方向分别加工出第一侧面44和第二侧面42,如中间和右边的零件,使得第一侧面44和第二侧面42与钻头定位孔46的轴线的夹角为60°,第三侧面与第一侧面44和第二侧面42垂直,第四侧面43与第一侧面44和第二侧面42的夹角为60°。As shown in FIG. 5, when processing and grinding the
磨削靠模4通过至少其中两个连接孔41与竖直支撑杆22的上端固定。由于安装后不同尺寸的钻头定位孔46与砂轮3的端面之间的距离不同,为了确保即将刃磨的麻花钻头对应的钻头定位孔可以正常工作,需要时通过调节竖直支撑杆22所连接的连接孔41来相对于砂轮移动磨削靠模4的位置。The grinding
如图1所示,磨削靠模安装后,钻头定位孔46在水平面上延伸,并且钻头定位孔46的轴线和第四侧面43均与砂轮的端面的夹角为60°,第三侧面45为磨削靠模4的底面,第一侧面44和第二侧面42为竖直平面。As shown in FIG. 1 , after the grinding master is installed, the
使用该磨削装置时,操作者把麻花钻头插入对应的钻头定位孔中,并和砂轮接触,此时钻头水平放置,钻头的轴线与砂轮的端面之间的夹角为60°。在麻花钻头和砂轮接触的情况下不停地转动麻花钻头,当麻花钻头的几何尺寸达到新麻花钻头的几何尺寸时停止刃磨,将麻花钻头从磨削靠模上取下。When using the grinding device, the operator inserts the twist drill into the corresponding drill positioning hole and contacts the grinding wheel. At this time, the drill is placed horizontally, and the angle between the axis of the drill and the end face of the grinding wheel is 60°. When the twist drill bit is in contact with the grinding wheel, the twist drill bit is continuously rotated. When the geometric size of the twist drill bit reaches the geometric size of the new twist drill bit, the sharpening is stopped, and the twist drill bit is removed from the grinding die.
本申请的磨削装置操作安全、快速、便捷、简单,不受操作者的刃磨经验的影响,可以很好地把已经失效的麻花钻头刃磨成新麻花钻头的几何尺寸。The grinding device of the present application is safe, fast, convenient and simple to operate, and is not affected by the sharpening experience of the operator, and can well sharpen the expired twist drill bit to the geometric size of a new twist drill bit.
虽然已经通过例子对本申请的一些特定实施例进行了详细说明,但是本领域的技术人员应该理解,以上例子仅是为了进行说明,而不是为了限制本申请的范围。本领域的技术人员应该理解,可在不脱离本申请的范围和精神的情况下,对以上实施例进行修改。本申请的范围由所附权利要求来限定。Although some specific embodiments of the present application have been described in detail by way of examples, those skilled in the art should understand that the above examples are for illustrative purposes only and are not intended to limit the scope of the present application. Those skilled in the art will appreciate that modifications may be made to the above embodiments without departing from the scope and spirit of the present application. The scope of the application is defined by the appended claims.
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