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CN114551680A - Flip light-emitting diode chip and preparation method thereof - Google Patents

Flip light-emitting diode chip and preparation method thereof Download PDF

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CN114551680A
CN114551680A CN202210177950.6A CN202210177950A CN114551680A CN 114551680 A CN114551680 A CN 114551680A CN 202210177950 A CN202210177950 A CN 202210177950A CN 114551680 A CN114551680 A CN 114551680A
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epitaxial layer
type conductive
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etching
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CN114551680B (en
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李文涛
刘伟
简弘安
张星星
胡加辉
金从龙
顾伟
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Jiangxi Zhao Chi Semiconductor Co Ltd
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    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10HINORGANIC LIGHT-EMITTING SEMICONDUCTOR DEVICES HAVING POTENTIAL BARRIERS
    • H10H20/00Individual inorganic light-emitting semiconductor devices having potential barriers, e.g. light-emitting diodes [LED]
    • H10H20/80Constructional details
    • H10H20/81Bodies
    • H10H20/816Bodies having carrier transport control structures, e.g. highly-doped semiconductor layers or current-blocking structures
    • H10H20/8162Current-blocking structures
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10HINORGANIC LIGHT-EMITTING SEMICONDUCTOR DEVICES HAVING POTENTIAL BARRIERS
    • H10H20/00Individual inorganic light-emitting semiconductor devices having potential barriers, e.g. light-emitting diodes [LED]
    • H10H20/80Constructional details
    • H10H20/81Bodies
    • H10H20/814Bodies having reflecting means, e.g. semiconductor Bragg reflectors
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10HINORGANIC LIGHT-EMITTING SEMICONDUCTOR DEVICES HAVING POTENTIAL BARRIERS
    • H10H20/00Individual inorganic light-emitting semiconductor devices having potential barriers, e.g. light-emitting diodes [LED]
    • H10H20/80Constructional details
    • H10H20/83Electrodes
    • H10H20/831Electrodes characterised by their shape
    • H10H20/8314Electrodes characterised by their shape extending at least partially onto an outer side surface of the bodies
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10HINORGANIC LIGHT-EMITTING SEMICONDUCTOR DEVICES HAVING POTENTIAL BARRIERS
    • H10H20/00Individual inorganic light-emitting semiconductor devices having potential barriers, e.g. light-emitting diodes [LED]
    • H10H20/01Manufacture or treatment
    • H10H20/032Manufacture or treatment of electrodes
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
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    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

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Abstract

The invention discloses a flip-chip light emitting diode chip and a preparation method thereof, wherein the method comprises the following steps: etching the epitaxial layer and the Mesa step to the substrate to obtain a cutting channel, wherein an acute included angle formed between the side surface of the epitaxial layer at the cutting channel and the top surface of the substrate is 40-80 degrees; growing a current barrier layer on the epitaxial layer; growing a current extension layer on the epitaxial layer and covering the current barrier layer; respectively preparing N-type conductive metal and P-type conductive metal on the Mesa step and the current expansion layer; preparing a Bragg reflection layer on the N-type conductive metal, the P-type conductive metal and the current expansion layer, and etching the Bragg reflection layer to obtain an N-type conductive through hole and a P-type conductive through hole; and preparing an N-type bonding metal corresponding to the N-type conductive metal and a P-type bonding metal corresponding to the P-type conductive metal on the Bragg reflection layer. The invention can increase the transverse distance between the substrate and the epitaxial layer at the cutting path under the condition of not reducing the area of a light emitting area of the chip and not increasing the size of the chip.

Description

一种倒装发光二极管芯片及制备方法A flip-chip light-emitting diode chip and preparation method thereof

技术领域technical field

本发明涉及芯片技术领域,具体涉及一种倒装发光二极管芯片及制备方法。The invention relates to the technical field of chips, in particular to a flip-chip light emitting diode chip and a preparation method.

背景技术Background technique

发光二极管以其节能、高亮、耐久性高、寿命长、轻巧等优势广泛应用于普通照明,特种照明、景观照明、植因照明、户外显示,户内显示、液晶显示,车载照明,车载显示等领域。目前,倒装LED可在大功率下稳定使用,具有较高的外量子效率,应用逐渐成熟。Light-emitting diodes are widely used in general lighting, special lighting, landscape lighting, plant lighting, outdoor display, indoor display, liquid crystal display, vehicle lighting, vehicle display due to their advantages of energy saving, high brightness, high durability, long life and light weight. and other fields. At present, flip-chip LEDs can be used stably at high power, with high external quantum efficiency, and their applications are gradually mature.

然而,现有的倒装LED芯片切割道处衬底与外延层的横向距离较窄,影响了切割良率,且芯片固晶后容易发生侧壁漏电,一般通过减小芯片发光区面积或者增加芯片尺寸的方式增加切割道处衬底与外延层的横向距离,采用上述解决方案损失了芯片性能,同时增加了芯片成本。However, the lateral distance between the substrate and the epitaxial layer at the cutting track of the existing flip-chip LED chip is relatively narrow, which affects the cutting yield, and the sidewall leakage is prone to occur after the chip is solidified. Generally, the area of the light-emitting area of the chip is reduced or increased. The chip size method increases the lateral distance between the substrate and the epitaxial layer at the dicing line, and the above solution loses the chip performance and increases the chip cost at the same time.

发明内容SUMMARY OF THE INVENTION

针对现有技术的不足,本发明的目的在于提供一种倒装发光二极管芯片及制备方法,能够在不减小芯片发光区面积、不增加芯片尺寸的情况下,增大切割道处衬底与外延层的横向距离。In view of the deficiencies of the prior art, the purpose of the present invention is to provide a flip-chip light-emitting diode chip and a preparation method, which can increase the size of the substrate at the dicing line and increase the size of the chip without reducing the area of the light-emitting area of the chip and increasing the size of the chip. Lateral distance of the epitaxial layer.

本发明的一方面在于提供一种倒装发光二极管芯片的制备方法,用于制备所述倒装发光二极管芯片,所述方法包括:One aspect of the present invention is to provide a method for preparing a flip-chip light-emitting diode chip for preparing the flip-chip light-emitting diode chip, the method comprising:

提供一衬底;providing a substrate;

在所述衬底之上生长一外延层,对所述外延层进行刻蚀以暴露出Mesa台阶;growing an epitaxial layer on the substrate, and etching the epitaxial layer to expose the Mesa steps;

对所述外延层及Mesa台阶进行刻蚀处理并刻蚀至所述衬底,以刻蚀得到切割道,其中,所述切割道处所述外延层的侧面与所述衬底的顶面之间所形成锐角夹角为40°-80°;The epitaxial layer and the Mesa steps are etched and etched to the substrate to etch to obtain a scribe line, wherein the side surface of the epitaxial layer and the top surface of the substrate at the scribe line are located. The acute angle formed between them is 40°-80°;

在所述外延层上生长一电流阻挡层;growing a current blocking layer on the epitaxial layer;

在所述外延层上生长一电流扩展层并将所述电流阻挡层覆盖;growing a current spreading layer on the epitaxial layer and covering the current blocking layer;

在所述Mesa台阶与所述电流扩展层上分别制备N型导电金属与P型导电金属;respectively preparing N-type conductive metal and P-type conductive metal on the Mesa step and the current spreading layer;

在所述N型导电金属与所述P型导电金属以及所述电流扩展层上制备布拉格反射层,并对所述布拉格反射层进行刻蚀以得到N型导电通孔与P型导电通孔;preparing a Bragg reflection layer on the N-type conductive metal, the P-type conductive metal and the current spreading layer, and etching the Bragg reflection layer to obtain N-type conductive vias and P-type conductive vias;

在所述布拉格反射层之上制备与所述N型导电金属对应的N型键合金属、与所述P型导电金属对应的P型键合金属,以使所述N型键合金属通过所述N型导电通孔与所述N型导电金属电性连接、所述P型键合金属通过所述P型导电通孔与所述P型导电金属电性连接。An N-type bonding metal corresponding to the N-type conductive metal and a P-type bonding metal corresponding to the P-type conductive metal are prepared on the Bragg reflection layer, so that the N-type bonding metal passes through all the The N-type conductive through hole is electrically connected to the N-type conductive metal, and the P-type bonding metal is electrically connected to the P-type conductive metal through the P-type conductive through hole.

根据上述技术方案的一方面,对所述外延层及Mesa台阶进行刻蚀处理并刻蚀至所述衬底,以刻蚀得到切割道的步骤中,所述刻蚀处理为电感耦合等离子体刻蚀。According to an aspect of the above technical solution, the epitaxial layer and the Mesa steps are etched and etched to the substrate, and in the step of obtaining a scribe line by etching, the etching process is inductively coupled plasma etching eclipse.

根据上述技术方案的一方面,对所述外延层及Mesa台阶进行刻蚀处理并刻蚀至所述衬底,以刻蚀得到切割道的步骤,具体包括:According to one aspect of the above technical solution, the epitaxial layer and the Mesa steps are etched and etched to the substrate to obtain a scribe line by etching, which specifically includes:

在所述外延层及Mesa台阶的表面涂布光刻胶;Coat photoresist on the surface of the epitaxial layer and the Mesa step;

对所述外延层及Mesa台阶进行涂胶后热盘烘烤;Hot plate baking is performed on the epitaxial layer and the Mesa steps after gluing;

通过光刻版对所述外延层及Mesa台阶进行光刻图形;The epitaxial layer and the Mesa steps are patterned by photolithography;

对所述外延层及Mesa台阶进行显影前烘烤、显影、显影后烘烤以及烤箱烘烤;Carrying out pre-development baking, development, post-development baking and oven baking on the epitaxial layer and the Mesa steps;

对所述外延层进行电感耦合等离子体刻蚀,其刻蚀选择比为0.6-1,以刻蚀得到切割道,去除所述外延层及Mesa台阶上残留的光刻胶。Inductively coupled plasma etching is performed on the epitaxial layer, and the etching selectivity ratio is 0.6-1, so as to obtain a scribe line by etching, and remove the photoresist remaining on the epitaxial layer and the Mesa steps.

根据上述技术方案的一方面,对所述外延层及Mesa台阶进行刻蚀处理并刻蚀至所述衬底,以刻蚀得到切割道的步骤中,所述切割道处所述外延层的侧面与所述衬底的顶面之间所形成锐角夹角为50°。According to an aspect of the above technical solution, in the step of etching the epitaxial layer and the Mesa steps to the substrate to obtain a scribe line by etching, the side surface of the epitaxial layer at the scribe line is The acute angle formed with the top surface of the substrate is 50°.

根据上述技术方案的一方面,对所述外延层及Mesa台阶进行刻蚀处理并刻蚀至所述衬底,以刻蚀得到切割道的步骤,具体包括:According to one aspect of the above technical solution, the epitaxial layer and the Mesa steps are etched and etched to the substrate to obtain a scribe line by etching, which specifically includes:

在所述外延层及Mesa台阶的表面涂布光刻胶,后进行涂胶热盘烘烤,温度为120℃,时间为150s;Coat photoresist on the surface of the epitaxial layer and the Mesa steps, and then bake on a hot plate with glue coating at a temperature of 120°C and a time of 150s;

采用光罩进行曝光,曝光能量为1000mj/cm2Exposure is carried out with a photomask, and the exposure energy is 1000mj/cm 2 ;

对所述外延层及Mesa台阶进行显影,显影时间为200s;后热盘烘烤,烘烤温度为80℃,时间为40s;The epitaxial layer and the Mesa steps are developed, and the development time is 200s; the post-hot plate is baked, and the baking temperature is 80°C and the time is 40s;

对所述外延层及Mesa台阶进行烤箱烘烤,烘烤温度为70℃,时间为20min;Baking the epitaxial layer and the Mesa steps in an oven with a baking temperature of 70° C. and a time of 20 minutes;

对所述外延层及Mesa台阶进行电感耦合等离子体刻蚀,刻蚀选择比为0.85,去除所述外延层及Mesa台阶上残留的光刻胶;Inductively coupled plasma etching is performed on the epitaxial layer and the Mesa steps, and the etching selectivity ratio is 0.85, and the photoresist remaining on the epitaxial layer and the Mesa steps is removed;

在经过上述步骤制备得到切割道后,所述切割道处所述外延层的侧面与所述衬底的顶面之间所形成锐角夹角为50°。After the dicing lines are prepared through the above steps, the acute included angle formed between the side surfaces of the epitaxial layer and the top surface of the substrate at the dicing lines is 50°.

根据上述技术方案的一方面,对所述外延层及Mesa台阶进行刻蚀处理并刻蚀至所述衬底,以刻蚀得到切割道的步骤中,所述切割道处所述外延层的侧面与所述衬底的顶面之间所形成锐角夹角为65°。According to an aspect of the above technical solution, in the step of etching the epitaxial layer and the Mesa steps to the substrate to obtain a scribe line by etching, the side surface of the epitaxial layer at the scribe line is The acute angle formed with the top surface of the substrate is 65°.

根据上述技术方案的一方面,对所述外延层及Mesa台阶进行刻蚀处理并刻蚀至所述衬底,以刻蚀得到切割道的步骤,具体包括:According to one aspect of the above technical solution, the epitaxial layer and the Mesa steps are etched and etched to the substrate to obtain a scribe line by etching, which specifically includes:

在所述外延层及Mesa台阶的表面涂布光刻胶,后进行涂胶热盘烘烤,温度为110℃,时间为120s;Coat photoresist on the surface of the epitaxial layer and the Mesa step, and then bake it on a hot plate with glue coating at a temperature of 110°C and a time of 120s;

采用光罩进行曝光,曝光能量为300mj/cm2Exposure is carried out with a photomask, and the exposure energy is 300mj/cm 2 ;

对所述外延层及Mesa台阶进行显影前烘烤,烘烤温度为115℃,时间为100s,对所述外延层进行显影,时间为80s;Baking the epitaxial layer and the Mesa steps before developing, with a baking temperature of 115° C. and a time of 100 s, and developing the epitaxial layer for 80 s;

对所述外延层及Mesa台阶进行电感耦合等离子体刻蚀,刻蚀选择比为0.7,去除所述外延层及Mesa台阶上残留的光刻胶;Inductively coupled plasma etching is performed on the epitaxial layer and the Mesa steps, and the etching selection ratio is 0.7, and the residual photoresist on the epitaxial layer and the Mesa steps is removed;

在经过上述步骤制备得到切割道后,所述切割道处所述外延层的侧面与所述衬底的顶面之间所形成锐角夹角为65°。After the dicing lines are prepared through the above steps, the acute included angle formed between the side surfaces of the epitaxial layer and the top surface of the substrate at the dicing lines is 65°.

本发明的另一方面在于提供一种倒装发光二极管芯片,所述芯片通过上述技术方案当中所示的制备方法制得,所述芯片包括:Another aspect of the present invention is to provide a flip-chip light-emitting diode chip, the chip is prepared by the preparation method shown in the above technical solutions, and the chip includes:

衬底、设于所述衬底之上的外延层、设于所述外延层之上的电流阻挡层、设于所述电流阻挡层之上的电流扩展层、分别设于Mesa台阶与所述电流扩展层之上的N型导电金属与P型导电金属、设于所述N型导电金属与所述P型导电金属之上的布拉格反射层、以及设于所述布拉格反射层之上的N型键合金属与P型键合金属,所述布拉格反射层上设有N型导电通孔与P型导电通孔,所述N型键合金属通过所述N型导电通孔与所述N型导电金属电性连接,所述P型键合金属通过所述P型导电通孔与所述P型导电金属电性连接;A substrate, an epitaxial layer provided on the substrate, a current blocking layer provided on the epitaxial layer, a current spreading layer provided on the current blocking layer, respectively provided on the Mesa step and the N-type conductive metal and P-type conductive metal on the current spreading layer, a Bragg reflector layer on the N-type conductive metal and the P-type conductive metal, and an N-type conductive metal on the Bragg reflector type bonding metal and P-type bonding metal, the Bragg reflection layer is provided with an N-type conductive through hole and a P-type conductive through hole, the N-type bonding metal communicates with the N-type conductive through hole through the N-type conductive through hole The P-type conductive metal is electrically connected, and the P-type bonding metal is electrically connected to the P-type conductive metal through the P-type conductive through hole;

其中,所述外延层的边缘及Mesa台阶通过刻蚀处理至所述衬底得到切割道,所述切割道处所述外延层的侧面与所述衬底的顶面之间所形成的锐角夹角为40°-80°。Wherein, the edge of the epitaxial layer and the Mesa steps are etched to the substrate to obtain a scribe line, and an acute angle is formed between the side surface of the epitaxial layer and the top surface of the substrate at the scribe line. The angle is 40°-80°.

根据上述技术方案的一方面,所述衬底由Al2O3、GaN、Si、SiC、GaAs中的任一种或其它可被接收的材料制成。According to an aspect of the above technical solution, the substrate is made of any one of Al 2 O 3 , GaN, Si, SiC, GaAs or other acceptable materials.

根据上述技术方案的一方面,所述外延层自下而上依次包括缓冲层、N型掺杂半导体层、有源层及P型掺杂半导体层。According to an aspect of the above technical solution, the epitaxial layer sequentially includes a buffer layer, an N-type doped semiconductor layer, an active layer and a P-type doped semiconductor layer from bottom to top.

与现有技术相比,采用本发明所示的倒装发光二极管芯片及制备方法,有益效果在于:Compared with the prior art, by adopting the flip-chip light-emitting diode chip and the preparation method of the present invention, the beneficial effects are:

通过控制切割道的光刻及刻蚀工艺,增大切割道处外延层与衬底的所夹锐角,从而增大切割道处衬底与外延层的横向距离,能够有效提升切割良率,以及防止芯片固晶后发生侧壁漏电,能够有效提升固晶良率。By controlling the photolithography and etching process of the scribe line, the acute angle between the epitaxial layer and the substrate at the scribe line is increased, thereby increasing the lateral distance between the substrate and the epitaxial layer at the scribe line, which can effectively improve the cutting yield, and Preventing sidewall leakage after chip bonding can effectively improve the bonding yield.

本发明的附加方面与优点将在下面的描述中部分给出,部分将从下面的描述中变得明显,或通过本发明的实践了解到。Additional aspects and advantages of the present invention will be set forth, in part, from the following description, and in part will be apparent from the following description, or may be learned by practice of the invention.

附图说明Description of drawings

本发明的上述与/或附加的方面与优点从结合下面附图对实施例的描述中将变得明显与容易理解,其中:The above and/or additional aspects and advantages of the present invention will become apparent and readily understood from the following description of embodiments in conjunction with the accompanying drawings, wherein:

图1为本发明第一实施例中倒装发光二极管芯片的制备方法的流程示意图;FIG. 1 is a schematic flowchart of a method for manufacturing a flip-chip light-emitting diode chip according to the first embodiment of the present invention;

图2为本发明第一实施例中倒装发光二极管芯片的结构示意图;FIG. 2 is a schematic structural diagram of a flip-chip light-emitting diode chip in the first embodiment of the present invention;

图3为本发明第一实施例中倒装发光二极管芯片中切割道的结构示意图;3 is a schematic structural diagram of a scribe line in a flip-chip LED chip according to the first embodiment of the present invention;

附图标记说明:Description of reference numbers:

衬底11、切割道111、外延层12、Mesa台阶121、电流阻挡层13、电流扩展层14、N型导电金属151、P型导电金属152、布拉格反射层16、N型导电通孔161、P型导电通孔162、N型键合金属171、P型键合金属172。Substrate 11, scribe line 111, epitaxial layer 12, Mesa step 121, current blocking layer 13, current spreading layer 14, N-type conductive metal 151, P-type conductive metal 152, Bragg reflection layer 16, N-type conductive via 161, P-type conductive vias 162 , N-type bonding metal 171 , and P-type bonding metal 172 .

具体实施方式Detailed ways

为使本发明的目的、特征与优点能够更加明显易懂,下面结合附图对本发明的具体实施方式做详细的说明。附图中给出了本发明的若干实施例。但是,本发明可以以许多不同的形式来实现,并不限于本文所描述的实施例。相反地,提供这些实施例的目的是使对本发明的公开内容更加透彻全面。In order to make the objects, features and advantages of the present invention more clearly understood, the specific embodiments of the present invention will be described in detail below with reference to the accompanying drawings. Several embodiments of the invention are presented in the accompanying drawings. However, the present invention may be embodied in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete.

需要说明的是,当元件被称为“固设于”另一个元件,它可以直接在另一个元件上或者也可以存在居中的元件。当一个元件被认为是“连接”另一个元件,它可以是直接连接到另一个元件或者可能同时存在居中元件。本文所使用的术语“垂直的”、“水平的”、“左”、“右”、“上”、“下”以及类似的表述只是为了说明的目的,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造与操作,因此不能理解为对本发明的限制。It should be noted that when an element is referred to as being "fixed to" another element, it can be directly on the other element or intervening elements may also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present. The terms "vertical", "horizontal", "left", "right", "upper", "lower" and similar expressions used herein are for the purpose of illustration only and do not indicate or imply the referred device or The elements must have a specific orientation, be constructed and operate in a specific orientation, and therefore should not be construed as limiting the invention.

在本发明中,除非另有明确的规定与限定,术语“安装”、“相连”、“连接”、“固定”等术语应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本发明中的具体含义。本文所使用的术语“及/或”包括一个或多个相关的所列项目的任意的与所有的组合。In the present invention, unless otherwise expressly specified and limited, the terms "installed", "connected", "connected", "fixed" and other terms should be understood in a broad sense, for example, it may be a fixed connection or a detachable connection , or integrally connected; it can be a mechanical connection or an electrical connection; it can be a direct connection, or an indirect connection through an intermediate medium, or the internal communication between the two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific situations. As used herein, the term "and/or" includes any and all combinations of one or more of the associated listed items.

实施例一Example 1

请参阅图1,本发明的第一实施例提供了一种倒装发光二极管芯片的制备方法,用于制备所述倒装发光二极管芯片,所述方法包括步骤S10-S80:Referring to FIG. 1, a first embodiment of the present invention provides a method for preparing a flip-chip light-emitting diode chip, which is used for preparing the flip-chip light-emitting diode chip. The method includes steps S10-S80:

步骤S10,提供一衬底;Step S10, providing a substrate;

其中,衬底包括但不限于采用Al2O3、GaN、Si、SiC、GaAs中的任一种或其它可被接收的材料制成;本实施例当中优选为蓝宝石衬底,即Al2O3衬底。Wherein, the substrate includes, but is not limited to, any one of Al 2 O 3 , GaN, Si, SiC, GaAs or other acceptable materials; in this embodiment, it is preferably a sapphire substrate, that is, Al 2 O 3 substrates.

步骤S20,在所述衬底之上生长一外延层,对所述外延层进行刻蚀以暴露出Mesa台阶;Step S20, growing an epitaxial layer on the substrate, and etching the epitaxial layer to expose the Mesa steps;

示例而非限定,外延层自下而上依次包括缓冲层、N型掺杂半导体层、有源层及P型掺杂半导体层。本实施例当中通过对外延层进行刻蚀,能够暴露出Mesa台阶,从而能够在Mesa台阶上制作与N型半导体层相连接的N型电极结构。By way of example and not limitation, the epitaxial layer sequentially includes a buffer layer, an N-type doped semiconductor layer, an active layer, and a P-type doped semiconductor layer from bottom to top. In this embodiment, by etching the epitaxial layer, the Mesa steps can be exposed, so that an N-type electrode structure connected to the N-type semiconductor layer can be fabricated on the Mesa steps.

步骤S30,对所述外延层及Mesa台阶进行刻蚀处理并刻蚀至所述衬底,以刻蚀得到切割道,其中,所述切割道处所述外延层的侧面与所述衬底的顶面之间所形成锐角夹角为40°-80°;Step S30, the epitaxial layer and the Mesa steps are etched and etched to the substrate to obtain a scribe line by etching, wherein the side surface of the epitaxial layer and the substrate at the scribe line are etched. The acute angle formed between the top surfaces is 40°-80°;

其中,对外延层进行刻蚀处理具体为电感耦合等离子体刻蚀,通过去除多余的外延层直至露出衬底,也即通过刻蚀得到切割道。Wherein, the etching treatment of the epitaxial layer is specifically inductively coupled plasma etching, and cutting lines are obtained by removing the redundant epitaxial layer until the substrate is exposed.

步骤S40,在所述外延层上生长一电流阻挡层;Step S40, growing a current blocking layer on the epitaxial layer;

其中,电流阻挡层包括但不限于采用SiO2、Ti3O5、SiN、Al2O3中的任一种或其它可被接收的材料制成;本实施例当中优选为SiO2材料。Wherein, the current blocking layer includes, but is not limited to, any one of SiO 2 , Ti 3 O 5 , SiN, Al 2 O 3 or other acceptable materials; in this embodiment, it is preferably SiO 2 material.

步骤S50,在所述外延层上生长一电流扩展层并将所述电流阻挡层覆盖;Step S50, growing a current spreading layer on the epitaxial layer and covering the current blocking layer;

其中,电流扩展层包括但不限于采用ITO(氧化铟锡)、Ag等材料制成;本实施例当中优选为ITO。Wherein, the current spreading layer includes but is not limited to being made of ITO (indium tin oxide), Ag and other materials; in this embodiment, it is preferably ITO.

步骤S60,在所述Mesa台阶与所述电流扩展层上分别制备N型导电金属与P型导电金属;Step S60, preparing N-type conductive metal and P-type conductive metal on the Mesa step and the current spreading layer, respectively;

具体而言,在外延层的Mesa台阶制备N型导电金属,以及在电流扩展层上制备P型导电金属;其中,用于制备N型导电金属与P型导电金属的材料包括但不限于Cr、Al、Ni、Ti、Pt、Au以及上述金属组成的叠层。Specifically, the N-type conductive metal is prepared on the Mesa step of the epitaxial layer, and the P-type conductive metal is prepared on the current spreading layer; wherein, the materials used to prepare the N-type conductive metal and the P-type conductive metal include but are not limited to Cr, A stack of Al, Ni, Ti, Pt, Au and the above metals.

步骤S70,在所述N型导电金属与所述P型导电金属以及所述电流扩展层上制备布拉格反射层,并对所述布拉格反射层进行刻蚀以得到N型导电通孔与P型导电通孔;Step S70, a Bragg reflection layer is prepared on the N-type conductive metal, the P-type conductive metal and the current spreading layer, and the Bragg reflection layer is etched to obtain N-type conductive vias and P-type conductive vias through hole;

其中,布拉格反射层包括但不限于SiO2与Ti3O5叠层,SiO2与SiN叠层;本实施例当中优选为SiO2与Ti3O5叠层,而N型导电通孔与P型导电通孔均通过电感耦合电离子体刻蚀得到。Wherein, the Bragg reflection layer includes but is not limited to SiO 2 and Ti 3 O 5 stack, SiO 2 and SiN stack; in this embodiment, it is preferably SiO 2 and Ti 3 O 5 stack, and N-type conductive vias and P-type conductive vias The through holes are all obtained by inductively coupled plasma etching.

步骤S80,在所述布拉格反射层之上制备与所述N型导电金属对应的N型键合金属、与所述P型导电金属对应的P型键合金属,以使所述N型键合金属通过所述N型导电通孔与所述N型导电金属电性连接、所述P型键合金属通过所述P型导电通孔与所述P型导电金属电性连接;Step S80, preparing an N-type bonding metal corresponding to the N-type conductive metal and a P-type bonding metal corresponding to the P-type conductive metal on the Bragg reflection layer, so as to make the N-type bonding The metal is electrically connected to the N-type conductive metal through the N-type conductive through hole, and the P-type bonding metal is electrically connected to the P-type conductive metal through the P-type conductive through hole;

其中,N型键合金属与P型键合金属包括但不限于采用Cr、Al、Ni、Ti、Pt、Au以及这些金属组成的叠层。Wherein, the N-type bonding metal and the P-type bonding metal include, but are not limited to, Cr, Al, Ni, Ti, Pt, Au and stacks composed of these metals.

本实施例所示的倒装发光二极管芯片的制备方法,具体包括:The preparation method of the flip-chip light-emitting diode chip shown in this embodiment specifically includes:

首先在一衬底上生长外延层;First, an epitaxial layer is grown on a substrate;

接着在外延层表面利用光刻技术形成图形,然后ICP(电感耦合等离子体)刻蚀,暴露出Mesa台阶,然后去除表面光刻胶;Then, a pattern is formed on the surface of the epitaxial layer by photolithography, and then ICP (inductively coupled plasma) etching is used to expose the Mesa steps, and then the surface photoresist is removed;

接着制备电流阻挡层,首先沉积SiO2,然后利用光刻技术形成图形,然后进行BOE腐蚀,然后去除光刻胶;Then prepare the current blocking layer, first deposit SiO 2 , then use photolithography technology to form patterns, then carry out BOE etching, and then remove the photoresist;

接着制备切割道,首先在外延层及Mesa台阶表面涂布光刻胶,然后进行涂胶后热盘烘烤,然后利用光刻版光刻图形,然后进行显影前烘烤,然后显影,然后显影后烘烤,然后烤箱烘烤,然后ICP(电感耦合等离子体)刻蚀,刻蚀至衬底,暴露出切割道,然后去除光刻胶;Next, the dicing lines are prepared. First, photoresist is coated on the surface of the epitaxial layer and Mesa step, and then the hot plate is baked after the glue is applied, and then the pattern is lithography by using the photolithography plate, and then the pre-development baking is performed, then the development is performed, and then the development is performed. Post bake, then oven bake, then ICP (Inductively Coupled Plasma) etch, etch to substrate, expose scribe lines, and then remove photoresist;

接着制备电流扩展层,首先溅射ITO(氧化铟锡),然后利用光刻技术在ITO表面形成图形,然后进行ITO腐蚀,然后去除表面光刻胶;Then prepare the current spreading layer, first sputter ITO (indium tin oxide), then use photolithography to form patterns on the surface of ITO, then perform ITO etching, and then remove the surface photoresist;

接着制备导电金属层,首先在表面涂布负性光刻胶,然后光刻形成图形,然后蒸镀金属,然后剥离掉多余金属,去除光刻胶,形成N型导电金属和P型导电金属;Then prepare the conductive metal layer, first coat the negative photoresist on the surface, then photolithography to form a pattern, then evaporate the metal, then strip off the excess metal, remove the photoresist, and form N-type conductive metal and P-type conductive metal;

接着制备布拉格反射层,首先蒸镀SiO2和Ti3O5叠层,然后利用光刻技术形成图形,然后ICP刻蚀形成N型导电通孔和P型导电通孔;Then prepare the Bragg reflection layer, first evaporate SiO2 and Ti3O5 stack, then use photolithography to form patterns, and then ICP etching to form N-type conductive vias and P-type conductive vias;

接着制备键合金属层,首先在表面涂布负性光刻胶,然后光刻形成图形,然后蒸镀键合金属层,然后剥离掉多余金属,去除光刻胶,形成N型键合金属和P型键合金属;其中,N型键合金属通过N型导电通孔与N型导电金属形成电性连接,P型键合金属通过P型导电通孔与P型导电金属形成电性连接。Then prepare the bonding metal layer, first coat the negative photoresist on the surface, then form a pattern by photolithography, then evaporate the bonding metal layer, then strip off the excess metal, remove the photoresist, and form N-type bonding metal and P-type bonding metal; wherein, the N-type bonding metal is electrically connected to the N-type conductive metal through the N-type conductive through hole, and the P-type bonding metal is electrically connected to the P-type conductive metal through the P-type conductive through hole.

在本实施例当中,步骤S30中,对外延层及Mesa台阶进行刻蚀处理并刻蚀至衬底,以刻蚀得到切割道的步骤,具体包括:In this embodiment, in step S30, the epitaxial layer and the Mesa steps are etched and etched to the substrate to obtain scribe lines by etching, which specifically includes:

在外延层及Mesa台阶的表面涂布光刻胶;Coat photoresist on the surface of epitaxial layer and Mesa step;

对外延层及Mesa台阶进行涂胶后热盘烘烤;After coating the epitaxial layer and Mesa steps, hot plate baking;

通过光刻版对外延层及Mesa台阶进行光刻图形;The epitaxial layer and Mesa steps are lithographically patterned by a lithography plate;

对外延层及Mesa台阶进行显影前烘烤、显影、显影后烘烤以及烤箱烘烤;Pre-development baking, development, post-development baking and oven baking are performed on the epitaxial layer and Mesa steps;

对外延层进行电感耦合等离子体刻蚀,其刻蚀选择比为0.6-1,以刻蚀得到切割道,外延层及Mesa台阶上残留的光刻胶。Inductively coupled plasma etching is performed on the epitaxial layer, and the etching selectivity ratio is 0.6-1, so as to obtain the dicing track, the photoresist remaining on the epitaxial layer and the Mesa step by etching.

作为一个示例,切割道处外延层的侧面与衬底的顶面之间所形成锐角夹角为50°,而用于制备得到该切割道的步骤,具体包括:As an example, the acute angle formed between the side surface of the epitaxial layer and the top surface of the substrate at the scribe line is 50°, and the steps for preparing the scribe line specifically include:

在外延层及Mesa台阶的表面涂布光刻胶,后进行涂胶热盘烘烤,温度为120℃,时间为150s;Coat the photoresist on the surface of the epitaxial layer and the Mesa step, and then bake it on a hot plate with a glue coating at a temperature of 120°C and a time of 150s;

采用光罩进行曝光,曝光能量为1000mj/cm2Exposure is carried out with a photomask, and the exposure energy is 1000mj/cm 2 ;

对外延层及Mesa台阶进行显影,显影时间为200s;后热盘烘烤,烘烤温度为80℃,时间为40s;The epitaxial layer and the Mesa steps were developed, and the development time was 200s; the post-hot plate was baked, and the baking temperature was 80°C and the time was 40s;

对外延层及Mesa台阶进行烤箱烘烤,烘烤温度为70℃,时间为20min;The epitaxial layer and the Mesa steps are oven-baked, the baking temperature is 70°C, and the time is 20min;

对外延层及Mesa台阶进行电感耦合等离子体刻蚀,刻蚀选择比为0.85,去除外延层及Mesa台阶上残留的光刻胶;Inductively coupled plasma etching was performed on the epitaxial layer and the Mesa steps, and the etching selectivity ratio was 0.85, and the photoresist remaining on the epitaxial layer and the Mesa steps was removed;

在经过上述步骤制备得到切割道后,切割道处外延层的侧面与衬底的顶面之间所形成锐角夹角为50°。After the dicing lines are prepared through the above steps, the acute included angle formed between the side surfaces of the epitaxial layer and the top surface of the substrate at the dicing lines is 50°.

综上,通过特定的工艺选择,能够使得切割道处外延层的侧面与衬底的顶面之间所形成锐角夹角为50°,对应增加了切割道处衬底与外延层的横向距离;容易理解的,割道处外延层的侧面与衬底的顶面之间所形成锐角夹角越小,切割道处衬底与外延层的横向距离也就越大。In summary, through specific process selection, the acute angle formed between the side surface of the epitaxial layer at the scribe line and the top surface of the substrate can be made to be 50°, correspondingly increasing the lateral distance between the substrate and the epitaxial layer at the scribe line; It is easy to understand that the smaller the acute angle formed between the side surface of the epitaxial layer at the scribe line and the top surface of the substrate, the greater the lateral distance between the substrate and the epitaxial layer at the scribe line.

与现有技术相比,采用本实施例当中所示的倒装发光二极管芯片的制备方法,能够在不改变二极管芯片发光面积或增加芯片尺寸的前提下,通过将切割道处外延层的侧面与衬底的顶面之间所形成锐角夹角控制在一定范围内,能够在一定程度上增加切割道处衬底与外延层的横向距离,从而能够有效提升切割良率,且在二极管芯片固晶后不易发生侧壁漏电。Compared with the prior art, using the fabrication method of the flip-chip light-emitting diode chip shown in this embodiment, without changing the light-emitting area of the diode chip or increasing the chip size, the side surface of the epitaxial layer at the dicing line can be adjusted to The acute angle formed between the top surfaces of the substrate is controlled within a certain range, which can increase the lateral distance between the substrate and the epitaxial layer at the cutting line to a certain extent, thereby effectively improving the cutting yield. Later, sidewall leakage is not easy to occur.

实施例二Embodiment 2

本发明的第二实施例提供了一种倒装发光二极管的制备方法,本实施例当中所示制备方法与第一实施例当中所示制备方法基本相同,此处不再赘述,区别之处在于:The second embodiment of the present invention provides a method for fabricating a flip-chip light emitting diode. The fabrication method shown in this embodiment is basically the same as the fabrication method shown in the first embodiment, which will not be repeated here. The difference is that :

在本实施例当中,切割道处外延层的侧面与衬底的顶面之间所形成锐角夹角为65°,而用于制备得到该切割道的步骤,具体包括:In this embodiment, the acute angle formed between the side surface of the epitaxial layer and the top surface of the substrate at the scribe line is 65°, and the steps for preparing the scribe line specifically include:

在外延层及Mesa台阶的表面涂布光刻胶,后进行涂胶热盘烘烤,温度为110℃,时间为120s;Coat the photoresist on the surface of the epitaxial layer and the Mesa step, and then bake it on a hot plate with a glue coating at a temperature of 110°C and a time of 120s;

采用光罩进行曝光,曝光能量为300mj/cm2Exposure is carried out with a photomask, and the exposure energy is 300mj/cm 2 ;

对外延层及Mesa台阶进行显影前烘烤,烘烤温度为115℃,时间为100s,对外延层进行显影,时间为80s;The epitaxial layer and the Mesa steps are baked before developing, the baking temperature is 115°C, and the time is 100s, and the epitaxial layer is developed, and the time is 80s;

对外延层及Mesa台阶进行电感耦合等离子体刻蚀,刻蚀选择比为0.7,去除外延层及Mesa台阶上残留的光刻胶;Inductively coupled plasma etching was performed on the epitaxial layer and the Mesa steps, and the etching selectivity ratio was 0.7, and the photoresist remaining on the epitaxial layer and the Mesa steps was removed;

在经过上述步骤制备得到切割道后,切割道处外延层的侧面与衬底的顶面之间所形成锐角夹角为65°。After the dicing lines are prepared through the above steps, the acute included angle formed between the side surfaces of the epitaxial layer and the top surface of the substrate at the dicing lines is 65°.

综上,本实施例所示的制备方法中,通过改变外延层及Mesa台阶的刻蚀选择比,以及对应改变曝光的曝光能量、烘烤的烘烤温度与烘烤时间及显影的显影时间,能够控制切割道处外延层的侧面与衬底的顶面之间所形成锐角夹角在40°-80°之间,从而能够通过控制切割道处外延层的侧面与衬底的顶面之间所形成锐角夹角,对应改变切割道处衬底与外延层的横向距离。To sum up, in the preparation method shown in this embodiment, by changing the etching selectivity ratio of the epitaxial layer and the Mesa step, and correspondingly changing the exposure energy of the exposure, the baking temperature and baking time of the baking, and the development time of the development, The acute angle formed between the side surface of the epitaxial layer at the scribe line and the top surface of the substrate can be controlled to be between 40°-80°, so that the distance between the side surface of the epitaxial layer at the scribe line and the top surface of the substrate can be controlled. The formed acute included angle correspondingly changes the lateral distance between the substrate and the epitaxial layer at the dicing line.

实施例三Embodiment 3

请参阅图2-3,本发明的第三实施例提供了一种倒装发光二极管芯片,本实施例当中所示芯片通过上述实施例当中所示的制备方法制得,芯片包括:Referring to FIGS. 2-3 , a third embodiment of the present invention provides a flip-chip light-emitting diode chip. The chip shown in this embodiment is manufactured by the preparation method shown in the above embodiments, and the chip includes:

衬底11、设于衬底之上的外延层12、设于外延层12之上的电流13、设于电流阻挡层13之上的电流扩展层14、分别设于Mesa台阶121与电流扩展层14之上的N型导电金属151与P型导电金属152、设于N型导电金属151与P型导电金属152之上的布拉格反射层16、以及设于布拉格反射层16之上的N型键合金属171与P型键合金属172,布拉格反射层16上设有N型导电通孔161与P型导电通孔162,N型键合金属171通过N型导电通孔161与N型导电金属151电性连接,P型键合金属172通过P型导电通孔162与P型导电金属152电性连接;The substrate 11, the epitaxial layer 12 provided on the substrate, the current 13 provided on the epitaxial layer 12, the current spreading layer 14 provided on the current blocking layer 13, the Mesa step 121 and the current spreading layer respectively N-type conductive metal 151 and P-type conductive metal 152 above 14 , Bragg reflection layer 16 provided on N-type conductive metal 151 and P-type conductive metal 152 , and N-type bond provided on Bragg reflection layer 16 The bonding metal 171 and the P-type bonding metal 172, the Bragg reflection layer 16 is provided with an N-type conductive through hole 161 and a P-type conductive through hole 162, and the N-type bonding metal 171 passes through the N-type conductive through hole 161 and the N-type conductive metal 151 is electrically connected, and the P-type bonding metal 172 is electrically connected to the P-type conductive metal 152 through the P-type conductive through hole 162;

其中,外延层12的边缘及Mesa台阶121通过刻蚀处理至衬底11得到切割道111,切割道111处外延层12的侧面与衬底11的顶面之间所形成的锐角夹角α为40°-80°;优选的,切割道111处外延层12的侧面与衬底11的顶面之间所形成的锐角夹角α为50°,将对应增加切割道111处衬底11与外延层12的横向距离w;本领域技术人员容易理解的,切割道111处外延层12的侧面与衬底11的顶面之间所形成锐角夹角α越小,切割道111处衬底11与外延层12的横向距离w也就越大。Wherein, the edge of the epitaxial layer 12 and the Mesa step 121 are etched to the substrate 11 to obtain a dicing track 111, and the acute angle α formed between the side surface of the epitaxial layer 12 and the top surface of the substrate 11 at the dicing track 111 is 40°-80°; preferably, the acute angle α formed between the side surface of the epitaxial layer 12 at the dicing lane 111 and the top surface of the substrate 11 is 50°, and the substrate 11 and the epitaxy at the dicing lane 111 will be correspondingly increased. The lateral distance w of the layer 12; those skilled in the art can easily understand that the smaller the acute angle α formed between the side surface of the epitaxial layer 12 at the dicing line 111 and the top surface of the substrate 11, the smaller the angle α between the substrate 11 and the substrate 11 at the dicing line 111 The lateral distance w of the epitaxial layer 12 is also larger.

在本实施例当中,衬底11由Al2O3、GaN、Si、SiC、GaAs中的任一种或其它可被接收的材料制成,优选为蓝宝石衬底,即Al2O3衬底;外延层12自下而上依次包括缓冲层、N型掺杂半导体层、有源层及P型掺杂半导体层。In this embodiment, the substrate 11 is made of any one of Al 2 O 3 , GaN, Si, SiC, GaAs or other acceptable materials, preferably a sapphire substrate, that is, an Al 2 O 3 substrate ; The epitaxial layer 12 sequentially includes a buffer layer, an N-type doped semiconductor layer, an active layer and a P-type doped semiconductor layer from bottom to top.

与现有技术相比,采用本实施例当中所示的倒装发光二极管芯片,能够在不改变二极管芯片发光面积或增加芯片尺寸的前提下,通过将切割道处外延层的侧面与衬底的顶面之间所形成锐角夹角控制在一定范围内,能够在一定程度上增加切割道处衬底与外延层的横向距离,从而能够有效提升切割良率,且在二极管芯片固晶后不易发生侧壁漏电。Compared with the prior art, using the flip-chip light-emitting diode chip shown in this embodiment, without changing the light-emitting area of the diode chip or increasing the chip size, the side surface of the epitaxial layer at the dicing line can be connected with the substrate. The acute angle formed between the top surfaces is controlled within a certain range, which can increase the lateral distance between the substrate and the epitaxial layer at the cutting line to a certain extent, thereby effectively improving the cutting yield, and it is not easy to occur after the diode chip is solidified. sidewall leakage.

在本说明书的描述中,参考术语“一个实施例”、“一些实施例”、“示例”、“具体示例”、或“一些示例”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或者特点包含于本发明的至少一个实施例或示例中。在本说明书中,对上述术语的示意性表述不一定指的是相同的实施例或示例。而且,描述的具体特征、结构、材料或者特点可以在任何的一个或多个实施例或示例中以合适的方式结合。In the description of this specification, description with reference to the terms "one embodiment," "some embodiments," "example," "specific example," or "some examples", etc., mean specific features described in connection with the embodiment or example , structure, material or feature is included in at least one embodiment or example of the present invention. In this specification, schematic representations of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.

以上实施例仅表达了本发明的几种实施方式,其描述较为具体与详细,但并不能因此而理解为对本发明专利范围的限制。应当指出的是,对于本领域的普通技术人员来说,在不脱离本发明构思的前提下,还可以做出若干变形与改进,这些都属于本发明的保护范围。因此,本发明专利的保护范围应以所附权利要求为准。The above examples only represent several embodiments of the present invention, and the descriptions thereof are more specific and detailed, but should not be construed as a limitation on the scope of the patent of the present invention. It should be pointed out that for those skilled in the art, without departing from the concept of the present invention, several modifications and improvements can be made, which all belong to the protection scope of the present invention. Therefore, the protection scope of the patent of the present invention should be subject to the appended claims.

Claims (10)

1. A method for preparing a flip-chip light emitting diode chip, which is used for preparing the flip-chip light emitting diode chip, and is characterized by comprising the following steps:
providing a substrate;
growing an epitaxial layer on the substrate, and etching the epitaxial layer to expose the Mesa step;
etching the epitaxial layer and the Mesa step to the substrate to obtain a cutting channel, wherein an acute included angle formed between the side surface of the epitaxial layer and the top surface of the substrate at the cutting channel is 40-80 degrees;
growing a current barrier layer on the epitaxial layer;
growing a current expansion layer on the epitaxial layer and covering the current barrier layer;
respectively preparing N-type conductive metal and P-type conductive metal on the Mesa step and the current expansion layer;
preparing Bragg reflection layers on the N-type conductive metal, the P-type conductive metal and the current extension layer, and etching the Bragg reflection layers to obtain an N-type conductive through hole and a P-type conductive through hole;
preparing an N-type bonding metal corresponding to the N-type conductive metal and a P-type bonding metal corresponding to the P-type conductive metal on the Bragg reflection layer, so that the N-type bonding metal is electrically connected with the N-type conductive metal through the N-type conductive through hole, and the P-type bonding metal is electrically connected with the P-type conductive metal through the P-type conductive through hole.
2. The method for manufacturing the flip chip light emitting diode chip as claimed in claim 1, wherein in the step of etching the epitaxial layer and the Mesa step to the substrate to obtain the scribe line, the etching process is inductively coupled plasma etching.
3. The method for manufacturing the flip-chip light emitting diode chip as claimed in claim 1, wherein the step of etching the epitaxial layer and the Mesa step to the substrate to obtain the scribe line by etching comprises:
coating photoresist on the epitaxial layer and the surface of the Mesa step;
carrying out hot plate baking after gluing the epitaxial layer and the Mesa step;
photoetching graphs of the epitaxial layer and the Mesa step through a photoetching plate;
baking the epitaxial layer and the Mesa step before development, developing, baking after development and baking in an oven;
and carrying out inductively coupled plasma etching on the epitaxial layer, wherein the etching selection ratio is 0.6-1, so as to obtain a cutting path by etching, and removing the residual photoresist on the epitaxial layer and the Mesa step.
4. The method of manufacturing a flip chip light emitting diode chip as claimed in claim 3, wherein in the step of etching the epitaxial layer and the Mesa step to the substrate to obtain the scribe line, an acute angle between a side surface of the epitaxial layer and a top surface of the substrate at the scribe line is 50 °.
5. The method for manufacturing the flip chip light emitting diode chip as claimed in claim 4, wherein the step of etching the epitaxial layer and the Mesa step to the substrate to obtain the scribe line by etching includes:
coating photoresist on the epitaxial layer and the surface of the Mesa step, and then carrying out gluing hot plate baking at the temperature of 120 ℃ for 150 s;
exposing with a photomask at an exposure energy of 1000mj/cm2
Developing the epitaxial layer and the Mesa step for 200 s; baking in a rear hot plate at 80 ℃ for 40 s;
baking the epitaxial layer and the Mesa step in an oven at the temperature of 70 ℃ for 20 min;
performing inductively coupled plasma etching on the epitaxial layer and the Mesa step, wherein the etching selection ratio is 0.85,
removing the residual photoresist on the epitaxial layer and the Mesa step;
after the dicing street is prepared through the steps, an acute included angle formed between the side surface of the epitaxial layer and the top surface of the substrate at the dicing street is 50 degrees.
6. The method of claim 3, wherein in the step of etching the epitaxial layer and the Mesa step to the substrate to obtain the scribe line, an acute angle of 65 ° is formed between a side surface of the epitaxial layer and a top surface of the substrate at the scribe line.
7. The method for manufacturing the flip chip light emitting diode chip as claimed in claim 6, wherein the step of etching the epitaxial layer and the Mesa step to the substrate to obtain the scribe line by etching includes:
coating photoresist on the epitaxial layer and the surface of the Mesa step, and then carrying out gluing hot plate baking at the temperature of 110 ℃ for 120 s;
exposing with a photomask at an exposure energy of 300mj/cm2
Baking the epitaxial layer and the Mesa step before developing, wherein the baking temperature is 115 ℃, the baking time is 100s, and the developing time is 80 s;
performing inductively coupled plasma etching on the epitaxial layer and the Mesa step, wherein the etching selection ratio is 0.7,
removing the residual photoresist on the epitaxial layer and the Mesa step;
after the cutting street is prepared through the steps, an acute included angle formed between the side surface of the epitaxial layer and the top surface of the substrate at the cutting street is 65 degrees.
8. A flip chip light emitting diode chip, wherein the chip is produced by the method of any one of claims 1 to 7, the chip comprising:
the device comprises a substrate, an epitaxial layer arranged on the substrate, a current barrier layer arranged on the epitaxial layer, a current expansion layer arranged on the current barrier layer, an N-type conductive metal and a P-type conductive metal which are respectively arranged on a Mesa step and the current expansion layer, a Bragg reflection layer arranged on the N-type conductive metal and the P-type conductive metal, and an N-type bonding metal and a P-type bonding metal which are arranged on the Bragg reflection layer, wherein an N-type conductive through hole and a P-type conductive through hole are arranged on the Bragg reflection layer, the N-type bonding metal is electrically connected with the N-type conductive metal through the N-type conductive through hole, and the P-type bonding metal is electrically connected with the P-type conductive metal through the P-type conductive through hole;
and etching the edge of the epitaxial layer and the Mesa step to the substrate to obtain a cutting channel, wherein an acute included angle formed between the side surface of the epitaxial layer and the top surface of the substrate at the cutting channel is 40-80 degrees.
9. The flip-chip led chip of claim 8 wherein the substrate is made of Al2O3Any of GaN, Si, SiC, GaAs or other acceptable materials.
10. The flip-chip led chip of claim 8, wherein the epitaxial layer comprises, in order from bottom to top, a buffer layer, an N-type doped semiconductor layer, an active layer, and a P-type doped semiconductor layer.
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