CN114543388A - Refrigerating device waste heat recovery device and refrigerating device waste heat recovery system - Google Patents
Refrigerating device waste heat recovery device and refrigerating device waste heat recovery system Download PDFInfo
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B13/00—Compression machines, plants or systems, with reversible cycle
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B41/00—Fluid-circulation arrangements
- F25B41/20—Disposition of valves, e.g. of on-off valves or flow control valves
- F25B41/24—Arrangement of shut-off valves for disconnecting a part of the refrigerant cycle, e.g. an outdoor part
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
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Abstract
本发明涉及热回收领域,特别是涉及一种制冷装置余热回收装置及制冷装置余热回收系统,制冷装置余热回收系统包括制冷装置,制冷装置包括主压缩机、冷凝器、储液器和蒸发器,主压缩机与冷凝器之间设置有冷凝主管路和主热回收支路,主热回收支路上设置有主换热器;主压缩机的下游连接有辅助热回收支路,辅助热回收支路上设置辅助换热器;制冷装置余热回收系统还包括换热管路,主换热器和辅助换热器均设置在换热管路上;制冷装置余热回收系统具有单制冷模式、第一热回收模式、第二热回收模式和第三热回收模式,四种模式的设置使得制冷装置余热回收系统能够适应多种条件下的用热需求,解决了现有的热回收系统存在工作模式较少,适用范围较窄的问题。
The invention relates to the field of heat recovery, in particular to a waste heat recovery device of a refrigeration device and a waste heat recovery system of the refrigeration device. The waste heat recovery system of the refrigeration device includes a refrigeration device, and the refrigeration device includes a main compressor, a condenser, a liquid accumulator and an evaporator, Between the main compressor and the condenser, a main condensing circuit and a main heat recovery branch are arranged, and a main heat exchanger is arranged on the main heat recovery branch; an auxiliary heat recovery branch is connected downstream of the main compressor, and the auxiliary heat An auxiliary heat exchanger is arranged on the recovery branch; the waste heat recovery system of the refrigeration device also includes a heat exchange pipeline, and the main heat exchanger and the auxiliary heat exchanger are both arranged on the heat exchange pipeline; the waste heat recovery system of the refrigeration device has a single refrigeration mode, a first The first heat recovery mode, the second heat recovery mode and the third heat recovery mode, the setting of the four modes enables the waste heat recovery system of the refrigeration unit to adapt to the heat demand under various conditions, and solves the existence of working modes in the existing heat recovery system. Fewer and narrower issues.
Description
技术领域technical field
本发明涉及热回收领域,特别是涉及一种制冷装置余热回收装置及制冷装置余热回收系统。The invention relates to the field of heat recovery, in particular to a waste heat recovery device of a refrigeration device and a waste heat recovery system of a refrigeration device.
背景技术Background technique
冻结食品通常是指在冻结库中被降温至中心温度不高于-15℃,之后被置于-18℃的低温库(又称低温冷库、冻结物冷藏间)中长期储藏,以保持食品的品质。若冻结食品被应用于再加工,则需要进行解冻。目前常用的大批量冻结食品的解冻方法有空气解冻、水解冻、真空低温解冻等,且以前两种方法最为常见。Frozen food usually refers to being cooled in a freezer to a temperature of no higher than -15°C, and then placed in a low-temperature storage room of -18°C (also known as a low-temperature freezer, a freezer for frozen objects) for long-term storage to maintain the food's quality. quality. Defrost is required if frozen food is used for reprocessing. At present, the commonly used thawing methods for large batches of frozen food include air thawing, water thawing, vacuum low temperature thawing, etc., and the former two methods are the most common.
空气解冻有低温高湿空气解冻(解冻室内温度为15℃左右,相对湿度为95%~98%,风速为2m/s左右)、高温高湿空气解冻(解冻室内温度为25~37℃,相对湿度为95%~98%,风速为2m/s左右),当冻结食品的中心温度升至4℃时,解冻完成。空气解冻法所需的用于冻结食品解冻的热量,目前通常为燃烧天然气以产生高温水蒸汽或热水来提供。在夏季虽然可以用外界空气作为热源为解冻室提供热量,最经济的方法是将解冻室外的空气直接引入解冻室,但此情况下食品的卫生条件较难保障。如通过把外界空气过滤消毒等措施以达到安全卫生的要求,则解冻的成本要增加。再者,在过渡季节和冬季,环境温度较低,我国中原及以北地区的室外空气难以或根本不可能提供解冻所需的热量。水解冻有静水解冻和流水解冻,水的温度为10℃左右,当冻结食品的中心温度升至4℃时,解冻完成。与空气解冻类似,无论是静水解冻还是流水解冻,也要为换热介质(空气解冻法空气为换热介质,水解冻法水为换热介质)提供热量。目前,食品解冻所需的热量往往是靠燃气锅炉制取热水或热蒸汽来提供,燃烧天然气提供热量虽简便易行,几乎无环境污染,但成本较高。Air thawing includes low temperature and high humidity air thawing (the thawing room temperature is about 15°C, relative humidity is 95% to 98%, and the wind speed is about 2m/s), high temperature and high humidity air thawing (the thawing room temperature is 25 to 37°C, relative to The humidity is 95% to 98%, and the wind speed is about 2m/s). When the core temperature of the frozen food rises to 4°C, the thawing is completed. The heat required by the air thawing method for thawing frozen food is usually provided by burning natural gas to generate high-temperature steam or hot water. In summer, although the outside air can be used as a heat source to provide heat for the thawing chamber, the most economical method is to directly introduce the air outside the thawing chamber into the thawing chamber, but it is difficult to guarantee the hygienic conditions of the food in this case. If measures such as filtering and sterilizing the outside air are used to meet the requirements of safety and hygiene, the cost of thawing will increase. Furthermore, in the transitional season and winter, the ambient temperature is low, and it is difficult or impossible for the outdoor air in the Central Plains and the north of my country to provide the heat required for thawing. Water freezing includes static water freezing and flowing water freezing. The temperature of the water is about 10°C. When the core temperature of the frozen food rises to 4°C, the thawing is completed. Similar to air thawing, whether it is static water freezing or fluid water freezing, heat is also provided for the heat exchange medium (air is the heat exchange medium in the air thawing method, and water is the heat exchange medium in the thawing method). At present, the heat required for food thawing is often provided by hot water or hot steam produced by gas boilers. Although burning natural gas to provide heat is simple and easy, there is almost no environmental pollution, but the cost is relatively high.
授权公告号为CN202993717U的中国实用新型专利公开了一种冷库冷凝热回收系统,该系统包括压缩机、冷凝器、膨胀阀、蒸发器依次首尾相连的循环回路,压缩机与冷凝器之间通过两个三通阀并联出一个管道,该管道上连通有一个冷凝热回收换热器,冷凝热回收换热器的出水口与空气解冻室或者强制或采暖单元的强制对流散热器连接。冷库冷凝热回收系统的压缩机、冷凝器、膨胀阀、蒸发器依次首尾相连的循环回路构成了制冷装置的循环回路,压缩机与冷凝器之间通过三通阀并联出的管道构成了主热回收支路,压缩机与冷凝器之间原有管路为冷凝主管路,该系统通过主热回收支路上的换热器能够利用制冷装置的冷凝热对冷冻品进行解冻,能够充分利用的制冷装置的冷凝热余热资源,节约了能源,但是该系统没有考虑过渡季节和冬季时由于制冷装置负荷较小,此时制冷装置的冷凝热量往往也较少,冷凝热回收的热量通常不能满足解冻所需的热量。而且,冷库使用的旺季(即冻结食品的解冻量较大时)刚好处于过渡季节或冬季时,解冻所需的热量大,与冷库制冷装置能回收到的冷凝热量少之间的矛盾将更加突出。综上所述,现有的热回收系统工作模式较少,无法满足多种条件下的解冻需求,存在适用范围较窄的问题。The Chinese utility model patent with the authorization announcement number CN202993717U discloses a cold storage condensation heat recovery system. The system includes a circulation loop in which a compressor, a condenser, an expansion valve and an evaporator are connected end to end in sequence. The three-way valve is connected in parallel with a pipeline, the pipeline is connected with a condensation heat recovery heat exchanger, and the water outlet of the condensation heat recovery heat exchanger is connected with the air thawing chamber or the forced convection radiator of the forced or heating unit. The compressor, condenser, expansion valve, and evaporator of the cold storage condensing heat recovery system are connected in turn and end to end to form the circulation circuit of the refrigeration device. Recovery branch, the original pipeline between the compressor and the condenser is the main condensation pipeline. The system can use the condensation heat of the refrigeration device to thaw the frozen products through the heat exchanger on the main heat recovery branch, which can make full use of However, the system does not take into account the transitional season and winter, because the load of the refrigeration device is small, the condensation heat of the refrigeration device is often less at this time, and the heat recovered by the condensation heat is usually not enough. Heat required to thaw. Moreover, when the peak season of cold storage (that is, when the thawing amount of frozen food is large) is just in the transition season or winter, the heat required for thawing is large, and the contradiction between the condensing heat that can be recovered by the refrigeration device of the cold storage will be more prominent. . To sum up, the existing heat recovery system has few working modes, cannot meet the thawing requirements under various conditions, and has the problem of a narrow scope of application.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于提供一种制冷装置余热回收装置,用以解决现有的热回收系统的存在工作模式较少、适用范围较窄的技术问题。本发明还提供了一种包括上述制冷装置余热回收装置的制冷装置余热回收系统。The purpose of the present invention is to provide a waste heat recovery device for a refrigeration device, which is used to solve the technical problems of the existing heat recovery system that there are fewer working modes and a narrower scope of application. The present invention also provides a refrigeration device waste heat recovery system including the above refrigeration device waste heat recovery device.
本发明的制冷装置余热回收系统的技术方案是:The technical scheme of the waste heat recovery system of the refrigeration device of the present invention is:
制冷装置余热回收系统包括制冷装置,制冷装置包括主压缩机、冷凝器、储液器和蒸发器,主压缩机、冷凝器、储液器和蒸发器串联,主压缩机与冷凝器之间设置有冷凝主管路和主热回收支路,冷凝主管路与主热回收支路并联,主热回收支路上设置有主换热器;冷凝主管路上设有控制冷凝主管路通断的冷凝管路阀,主热回收支路上设置有控制主热回收支路通断的热回收阀,或者主压缩机下游设置有换向阀,换向阀用于使冷凝主管路和主热回收支路中的一个与主压缩机连通;主压缩机的下游连接有辅助热回收支路,辅助热回收支路上设置有辅助压缩机、辅助换热器和控制辅助热回收支路通断的支路阀;辅助热回收支路与主热回收支路并联,辅助热回收支路下游端连接在冷凝器与储液器之间的管路上或者辅助热回收支路下游端连接在储液器上;制冷装置余热回收系统还包括换热管路,换热管路上设有向用热区域传递热量的散热装置,主换热器和辅助换热器均设置在换热管路上;制冷装置余热回收系统具有单制冷模式、第一热回收模式、第二热回收模式和第三热回收模式;The waste heat recovery system of the refrigeration unit includes a refrigeration unit. The refrigeration unit includes a main compressor, a condenser, a liquid accumulator and an evaporator. The main compressor, the condenser, the liquid accumulator and the evaporator are connected in series, and the main compressor and the condenser are arranged between There are a main condensing circuit and a main heat recovery branch. The main condensing circuit is connected in parallel with the main heat recovery branch. The main heat recovery branch is provided with a main heat exchanger; Pipeline valve, the main heat recovery branch is provided with a heat recovery valve that controls the on-off of the main heat recovery branch, or a reversing valve is arranged downstream of the main compressor, and the reversing valve is used to connect the main condensing pipeline and the main heat recovery circuit. One of the receiving and branch circuits is communicated with the main compressor; the downstream of the main compressor is connected with an auxiliary heat recovery branch, and an auxiliary compressor, an auxiliary heat exchanger and a control auxiliary heat recovery branch are arranged on the auxiliary heat recovery branch. On-off branch valve; the auxiliary heat recovery branch is connected in parallel with the main heat recovery branch, and the downstream end of the auxiliary heat recovery branch is connected to the pipeline between the condenser and the accumulator or the auxiliary heat recovery branch The downstream end is connected to the liquid accumulator; the waste heat recovery system of the refrigeration device also includes a heat exchange pipeline, and the heat exchange pipeline is provided with a heat dissipation device that transfers heat to the heat-using area, and the main heat exchanger and the auxiliary heat exchanger are both arranged in the heat exchange pipeline. On the heat pipeline; the waste heat recovery system of the refrigeration device has a single cooling mode, a first heat recovery mode, a second heat recovery mode and a third heat recovery mode;
制冷装置余热回收系统处于单制冷模式时,主压缩机与冷凝器相通,并与主换热器、辅助换热器断开,主换热器与辅助换热器均不工作;When the waste heat recovery system of the refrigeration unit is in the single refrigeration mode, the main compressor is connected to the condenser and disconnected from the main heat exchanger and the auxiliary heat exchanger, and neither the main heat exchanger nor the auxiliary heat exchanger works;
制冷装置余热回收系统处于第一热回收模式时,主压缩机与主换热器相通,并与冷凝器、辅助换热器断开,主换热器工作;When the waste heat recovery system of the refrigeration unit is in the first heat recovery mode, the main compressor is connected to the main heat exchanger and disconnected from the condenser and the auxiliary heat exchanger, and the main heat exchanger works;
制冷装置余热回收系统处于第二热回收模式时,主压缩机与冷凝器相通且与辅助换热器相通,并与主换热器断开,辅助换热器工作;When the waste heat recovery system of the refrigeration unit is in the second heat recovery mode, the main compressor is communicated with the condenser and communicated with the auxiliary heat exchanger, and is disconnected from the main heat exchanger, and the auxiliary heat exchanger works;
制冷装置余热回收系统处于第三热回收模式时,主压缩机与主换热器相通且与辅助换热器相通,并与冷凝器断开,辅助换热器和主换热器均工作。When the waste heat recovery system of the refrigeration device is in the third heat recovery mode, the main compressor communicates with the main heat exchanger and the auxiliary heat exchanger, and is disconnected from the condenser, and both the auxiliary heat exchanger and the main heat exchanger work.
有益效果:制冷装置余热回收系统处于单制冷模式时,冷凝管路阀开启,热回收阀、支路阀关闭,或者换向阀导通主压缩机和冷凝器,支路阀关闭,此时制冷装置正常运转,主换热器和辅助换热器均不工作;当需要对用热区域传递热量并且制冷装置正常运转时制冷剂传递的热量能够满足用热区域的要求时,制冷装置余热回收系统处于第一热回收模式,冷凝管路阀、支路阀关闭,热回收阀开启,或者换向阀导通主压缩机和主换热器,支路阀关闭,保证了制冷装置正常工作的同时,主换热器也处于工作状态,换热管路中的介质会被加热,换热管路中的介质流经散热装置时会通过散热装置对用热区域传递热量,以对用热区域加热;当需要对用热区域传递热量,制冷装置正常运转时制冷剂传递的热量无法满足用热区域的要求,并且制冷装置的冷凝压力较低时,制冷装置余热回收系统处于第二热回收模式,冷凝管路阀、支路阀开启,热回收阀关闭,或者换向阀导通主压缩机和冷凝器,支路阀开启,制冷装置中的制冷剂一部分流向冷凝主管路以保证制冷装置的正常运转,另一部分流向辅助热回收支路,流向辅助热回收支路的制冷剂经辅助压缩机进一步压缩后会流向辅助换热器,制冷剂在被辅助压缩机压缩后通过辅助换热器时能够向换热管路中的介质传递更多的热量,换热管路中的介质被加热后经散热装置时会通过散热装置对用热区域传递热量,以对用热区域加热;当需要对用热区域传递热量,制冷装置正常运转时制冷剂传递的热量无法满足用热区域的要求,并且制冷装置的冷凝压力正常时,制冷装置余热回收系统处于第三热回收模式,热回收阀、支路阀开启,冷凝管路阀关闭,或者换向阀导通主压缩机和主换热器,支路阀开启,制冷装置中的制冷剂一部分通过主热回收支路流向冷凝器以保证制冷装置的正常运转,另一部分流向辅助热回收支路,流向辅助热回收支路的制冷剂会被辅助压缩机进一步压缩,主换热器和辅助换热器均处于工作状态,换热管路中的介质流经主换热器和辅助换热器后被加热,换热管路中的介质被加热后会通过散热装置对用热区域传递热量,以对用热区域加热。本发明的制冷装置余热回收系统在通过上述四种模式的设置使得制冷装置余热回收系统能够适应多种条件下的用热需求,解决了现有的热回收系统存在工作模式较少,适用范围较窄的问题。Beneficial effects: When the waste heat recovery system of the refrigeration unit is in the single cooling mode, the condensing line valve is opened, the heat recovery valve and the branch valve are closed, or the reversing valve is connected to the main compressor and the condenser, and the branch valve is closed. The device operates normally, and neither the main heat exchanger nor the auxiliary heat exchanger work; when it is necessary to transfer heat to the heat-consuming area and the heat transferred by the refrigerant during normal operation of the refrigeration unit can meet the requirements of the heat-consuming area, the waste heat recovery system of the refrigeration unit In the first heat recovery mode, the condensing line valve and the branch valve are closed, the heat recovery valve is opened, or the reversing valve conducts the main compressor and the main heat exchanger, and the branch valve is closed, which ensures the normal operation of the refrigeration device at the same time. , the main heat exchanger is also in working state, the medium in the heat exchange pipeline will be heated, and when the medium in the heat exchange pipeline flows through the heat dissipation device, it will transfer heat to the heat-using area through the heat-dissipating device to heat the heat-using area. ; When it is necessary to transfer heat to the heat-using area, the heat transferred by the refrigerant during the normal operation of the refrigeration device cannot meet the requirements of the heat-using area, and the condensing pressure of the refrigeration device is low, the waste heat recovery system of the refrigeration device is in the second heat recovery mode, The condensing line valve and branch valve are opened, the heat recovery valve is closed, or the reversing valve is connected to the main compressor and the condenser, the branch valve is opened, and part of the refrigerant in the refrigeration unit flows to the main condensing circuit to ensure the normal operation of the refrigeration unit. During operation, the other part flows to the auxiliary heat recovery branch. The refrigerant flowing to the auxiliary heat recovery branch is further compressed by the auxiliary compressor and then flows to the auxiliary heat exchanger. After being compressed by the auxiliary compressor, the refrigerant passes through the auxiliary heat exchanger. At the same time, it can transfer more heat to the medium in the heat exchange pipeline. After the medium in the heat exchange pipeline is heated, it will transfer heat to the heat-using area through the heat-dissipating device to heat the heat-using area; when needed For the heat transfer in the heat-consuming area, the heat transferred by the refrigerant when the refrigeration unit is operating normally cannot meet the requirements of the heat-consuming area, and when the condensing pressure of the refrigeration unit is normal, the waste heat recovery system of the refrigeration unit is in the third heat recovery mode, and the heat recovery valve, The bypass valve is opened, the condensing line valve is closed, or the reversing valve is connected to the main compressor and the main heat exchanger, the bypass valve is opened, and part of the refrigerant in the refrigeration device flows to the condenser through the main heat recovery branch to ensure that During the normal operation of the refrigeration device, the other part flows to the auxiliary heat recovery branch, and the refrigerant flowing to the auxiliary heat recovery branch will be further compressed by the auxiliary compressor. The medium in the pipeline is heated after flowing through the main heat exchanger and the auxiliary heat exchanger. After the medium in the heat exchange pipeline is heated, it will transfer heat to the hot area through the heat sink to heat the hot area. The waste heat recovery system of the refrigeration device of the present invention enables the waste heat recovery system of the refrigeration device to adapt to the heat demand under various conditions through the setting of the above four modes, and solves the problem that the existing heat recovery system has fewer working modes and a wider application range. narrow question.
进一步地,换热管路包括换热主管路和辅助换热支路,主换热器设置在换热主管路上,换热主管路包括处于主换热器下游的控制段,控制段上设置有用于控制控制段通断的主换热阀,辅助换热支路与控制段并联。Further, the heat exchange pipeline includes a main heat exchange pipeline and an auxiliary heat exchange branch, the main heat exchanger is arranged on the main heat exchange pipeline, and the main heat exchange pipeline includes a control section downstream of the main heat exchanger, and a useful For the main heat exchange valve that controls the on-off of the control section, the auxiliary heat exchange branch is connected in parallel with the control section.
有益效果:换热管路采用这种设置使得可以根据需要,选择将辅助换热支路与换热主管路串联,简化管路的布置,工作模式更灵活。Beneficial effects: The heat exchange pipeline adopts this arrangement, so that the auxiliary heat exchange branch and the main heat exchange pipeline can be selected in series according to the needs, the arrangement of the pipeline is simplified, and the working mode is more flexible.
进一步地,辅助换热支路上设置有用于控制辅助换热支路通断的辅助换热阀。Further, an auxiliary heat exchange valve for controlling the on-off of the auxiliary heat exchange branch is provided on the auxiliary heat exchange branch.
有益效果:辅助换热阀的设置使得能够对换热管路进行更加灵活的控制。Beneficial effects: the setting of the auxiliary heat exchange valve enables more flexible control of the heat exchange pipeline.
进一步地,辅助热回收支路上处于辅助换热器的下游处设有辅助支路节流机构。Further, an auxiliary branch throttling mechanism is provided on the auxiliary heat recovery branch downstream of the auxiliary heat exchanger.
有益效果:辅助支路节流机构的设置能够将辅助热回收支路中的制冷剂的冷凝压力节制为制冷装置正常运行时的冷凝压力,以减小流经辅助热回收支路中的制冷剂对制冷装置的运行产生的影响。Beneficial effect: The setting of the auxiliary branch throttling mechanism can control the condensation pressure of the refrigerant in the auxiliary heat recovery branch to the condensation pressure during normal operation of the refrigeration device, so as to reduce the amount of refrigerant flowing through the auxiliary heat recovery branch. The effect of refrigerants on the operation of refrigeration units.
进一步地,换热管路为水路,换热管路上设有膨胀水箱。Further, the heat exchange pipeline is a water circuit, and an expansion water tank is arranged on the heat exchange pipeline.
有益效果:膨胀水箱能够容纳由于温度的变化而引起的水的体积的变化,有效减小由于换热管路中水压过高导致发生换热管路破裂的概率。Beneficial effects: the expansion water tank can accommodate the change in the volume of water caused by the temperature change, effectively reducing the probability of the heat exchange pipeline rupture due to excessive water pressure in the heat exchange pipeline.
进一步地,制冷装置余热回收系统包括用于监测用热区域温度的温度控制器,换热管路上设置有温度控制阀,温度控制阀用于控制换热管路的通断,温度控制器根据监测到的温度控制温度控制阀的开启与关闭。Further, the waste heat recovery system of the refrigeration device includes a temperature controller for monitoring the temperature of the heat-using area, a temperature control valve is provided on the heat exchange pipeline, and the temperature control valve is used to control the on-off of the heat exchange pipeline. to the temperature to control the opening and closing of the temperature control valve.
有益效果:温度控制器和温度控制阀的设置,能够对用热区域的温度进行实时监控,并能够根据用热区域的温度控制温度控制阀开启或关闭进而控制换热管路的通断,以对用热区域的温度进行实时调节,能够实现对用热区域温度的精确控制。Beneficial effects: the setting of the temperature controller and the temperature control valve can monitor the temperature of the heating area in real time, and can control the opening or closing of the temperature control valve according to the temperature of the heating area to control the on-off of the heat exchange pipeline, so as to control the on-off of the heat exchange pipeline. The real-time adjustment of the temperature of the hot area can realize precise control of the temperature of the hot area.
进一步地,换热管路上设有用于控制换热管路通断的手动控制阀。Further, the heat exchange pipeline is provided with a manual control valve for controlling the on-off of the heat exchange pipeline.
有益效果:温度控制阀失效后能够通过手动控制阀对换热管路进行手动控制,安全系数较高。Beneficial effects: after the temperature control valve fails, the heat exchange pipeline can be manually controlled by the manual control valve, and the safety factor is high.
进一步地,制冷装置余热回收系统处于第三热回收模式时,辅助换热器在换热管路上处于主换热器的下游。Further, when the waste heat recovery system of the refrigeration device is in the third heat recovery mode, the auxiliary heat exchanger is located downstream of the main heat exchanger on the heat exchange pipeline.
有益效果:制冷剂经过辅助压缩机经过二次压缩后温度更高,经过辅助换热器后能够较快的将热量传递给换热管路中经过主换热器的介质,提高热传递效率,保证对用热区域所需热量的供应。Beneficial effects: The temperature of the refrigerant after secondary compression by the auxiliary compressor is higher, and after passing through the auxiliary heat exchanger, the heat can be quickly transferred to the medium passing through the main heat exchanger in the heat exchange pipeline, and the heat transfer efficiency is improved. Guarantees the supply of heat required for the hot area.
本发明的制冷装置余热回收装置的技术方案是:The technical scheme of the waste heat recovery device of the refrigeration device of the present invention is:
制冷装置余热回收装置包括制冷装置,制冷装置包括主压缩机、冷凝器、储液器和蒸发器,主压缩机、冷凝器、储液器和蒸发器串联,主压缩机与冷凝器之间设置有冷凝主管路和主热回收支路,冷凝主管路与主热回收支路并联,主热回收支路上设置有主换热器;冷凝主管路上设有控制冷凝主管路通断的冷凝管路阀,主热回收支路上设置有控制主热回收支路通断的热回收阀,或者主压缩机下游设置有换向阀,换向阀用于使冷凝主管路和主热回收支路中的一个与主压缩机连通;主压缩机的下游连接有辅助热回收支路,辅助热回收支路上设置有辅助压缩机、辅助换热器和控制辅助热回收支路通断的支路阀;辅助热回收支路与主热回收支路并联,辅助热回收支路下游端连接在冷凝器与储液器之间的管路上或者辅助热回收支路下游端连接在储液器上;制冷装置余热回收装置具有单制冷模式、第一热回收模式、第二热回收模式和第三热回收模式;The waste heat recovery device of the refrigeration device includes a refrigeration device, and the refrigeration device includes a main compressor, a condenser, a liquid accumulator and an evaporator. The main compressor, the condenser, the liquid accumulator and the evaporator are connected in series, and the main compressor and the condenser are arranged between There are a main condensing circuit and a main heat recovery branch. The main condensing circuit is connected in parallel with the main heat recovery branch. The main heat recovery branch is provided with a main heat exchanger; Pipeline valve, the main heat recovery branch is provided with a heat recovery valve that controls the on-off of the main heat recovery branch, or a reversing valve is arranged downstream of the main compressor, and the reversing valve is used to connect the main condensing pipeline and the main heat recovery circuit. One of the receiving and branch circuits is communicated with the main compressor; the downstream of the main compressor is connected with an auxiliary heat recovery branch, and an auxiliary compressor, an auxiliary heat exchanger and a control auxiliary heat recovery branch are arranged on the auxiliary heat recovery branch. On-off branch valve; the auxiliary heat recovery branch is connected in parallel with the main heat recovery branch, and the downstream end of the auxiliary heat recovery branch is connected to the pipeline between the condenser and the accumulator or the auxiliary heat recovery branch The downstream end is connected to the liquid accumulator; the waste heat recovery device of the refrigeration device has a single refrigeration mode, a first heat recovery mode, a second heat recovery mode and a third heat recovery mode;
制冷装置余热回收装置处于单制冷模式时,主压缩机与冷凝器相通,并与主换热器、辅助换热器断开,主换热器与辅助换热器均不工作;When the waste heat recovery device of the refrigeration unit is in the single refrigeration mode, the main compressor is connected to the condenser and disconnected from the main heat exchanger and the auxiliary heat exchanger, and neither the main heat exchanger nor the auxiliary heat exchanger work;
制冷装置余热回收装置处于第一热回收模式时,主压缩机与主换热器相通,并与冷凝器、辅助换热器断开,主换热器工作;When the waste heat recovery device of the refrigeration unit is in the first heat recovery mode, the main compressor is connected to the main heat exchanger and disconnected from the condenser and the auxiliary heat exchanger, and the main heat exchanger works;
制冷装置余热回收装置处于第二热回收模式时,主压缩机与冷凝器相通且与辅助换热器相通,并与主换热器断开,辅助换热器工作;When the waste heat recovery device of the refrigeration device is in the second heat recovery mode, the main compressor is communicated with the condenser and communicated with the auxiliary heat exchanger, and is disconnected from the main heat exchanger, and the auxiliary heat exchanger works;
制冷装置余热回收装置处于第三热回收模式时,主压缩机与主换热器相通且与辅助换热器相通,并与冷凝器断开,辅助换热器和主换热器均工作。When the waste heat recovery device of the refrigeration device is in the third heat recovery mode, the main compressor communicates with the main heat exchanger and the auxiliary heat exchanger, and is disconnected from the condenser, and both the auxiliary heat exchanger and the main heat exchanger work.
有益效果:制冷装置余热回收装置处于单制冷模式时,冷凝管路阀开启,热回收阀、支路阀关闭,或者换向阀导通主压缩机和冷凝器,支路阀关闭,此时制冷装置正常运转,主换热器和辅助换热器均不工作;当需要对用热区域传递热量并且制冷装置正常运转时制冷剂传递的热量能够满足用热区域的要求时,制冷装置余热回收装置处于第一热回收模式,冷凝管路阀、支路阀关闭,热回收阀开启,或者换向阀导通主压缩机和主换热器,支路阀关闭,保证了制冷装置正常工作的同时,主换热器也处于工作状态,制冷装置余热回收装置能够通过主换热器向需要用热的地方传递热量;当需要对用热区域传递热量,制冷装置正常运转时制冷剂传递的热量无法满足用热区域的要求,并且制冷装置的冷凝压力较低时,制冷装置余热回收装置处于第二热回收模式,冷凝管路阀、支路阀开启,热回收阀关闭,或者换向阀导通主压缩机和冷凝器,支路阀开启,制冷装置中的制冷剂一部分流向冷凝主管路以保证制冷装置的正常运转,另一部分流向辅助热回收支路,流向辅助热回收支路的制冷剂经辅助压缩机进一步压缩后会流向辅助换热器,制冷剂在被辅助压缩机压缩后通过辅助换热器时能够向需要用热的地方传递更多的热量,制冷装置余热回收装置能够通过辅助换热器向需要用热的地方传递热量;当需要对用热区域传递热量,制冷装置正常运转时制冷剂传递的热量无法满足用热区域的要求,并且制冷装置的冷凝压力正常时,制冷装置余热回收装置处于第三热回收模式,热回收阀、支路阀开启,冷凝管路阀关闭,或者换向阀导通主压缩机和主换热器,支路阀开启,制冷装置中的制冷剂一部分通过主热回收支路流向冷凝器以保证制冷装置的正常运转,另一部分流向辅助热回收支路,流向辅助热回收支路的制冷剂会被辅助压缩机进一步压缩,主换热器和辅助换热器均处于工作状态,制冷装置余热回收装置能够通过主换热器和辅助换热器向需要用热的地方传递热量。本发明的制冷装置余热回收装置在通过上述四种模式的设置使得制冷装置余热回收装置能够适应多种条件下的用热需求,解决了现有的热回收系统存在工作模式较少,适用范围较窄的问题。Beneficial effect: When the waste heat recovery device of the refrigeration device is in the single refrigeration mode, the condensing line valve is opened, the heat recovery valve and the branch valve are closed, or the reversing valve conducts the main compressor and the condenser, and the branch valve is closed. The device operates normally, and neither the main heat exchanger nor the auxiliary heat exchanger work; when it is necessary to transfer heat to the heat-consuming area and the heat transferred by the refrigerant during normal operation of the refrigeration device can meet the requirements of the heat-consuming area, the waste heat recovery device of the refrigeration device In the first heat recovery mode, the condensing line valve and the branch valve are closed, the heat recovery valve is opened, or the reversing valve conducts the main compressor and the main heat exchanger, and the branch valve is closed, which ensures the normal operation of the refrigeration device at the same time. , the main heat exchanger is also in working state, and the waste heat recovery device of the refrigeration device can transfer heat to the place where heat is needed through the main heat exchanger; when it is necessary to transfer heat to the heat-using area, the heat transferred by the refrigerant when the refrigeration device is in normal operation cannot be transferred. When the requirements of the heat-using area are met and the condensation pressure of the refrigeration unit is low, the waste heat recovery unit of the refrigeration unit is in the second heat recovery mode, the condensing line valve and branch valve are opened, the heat recovery valve is closed, or the reversing valve is turned on The main compressor and condenser, the branch valve is opened, part of the refrigerant in the refrigeration device flows to the main condensing circuit to ensure the normal operation of the refrigeration device, and the other part flows to the auxiliary heat recovery branch, which flows to the auxiliary heat recovery branch for refrigeration. After the refrigerant is further compressed by the auxiliary compressor, it will flow to the auxiliary heat exchanger. When the refrigerant is compressed by the auxiliary compressor and passes through the auxiliary heat exchanger, it can transfer more heat to the place where heat is needed. The waste heat recovery device of the refrigeration device can pass through the auxiliary heat exchanger. The auxiliary heat exchanger transfers heat to the place that needs heat; when it is necessary to transfer heat to the heat-consuming area, the heat transferred by the refrigerant cannot meet the requirements of the heat-consuming area when the refrigeration unit is operating normally, and the condensing pressure of the refrigeration unit is normal. The waste heat recovery device of the device is in the third heat recovery mode, the heat recovery valve and the branch valve are opened, the condensing line valve is closed, or the reversing valve is connected to the main compressor and the main heat exchanger, the branch valve is opened, and the Part of the refrigerant flows to the condenser through the main heat recovery branch to ensure the normal operation of the refrigeration device, and the other part flows to the auxiliary heat recovery branch. The refrigerant flowing to the auxiliary heat recovery branch will be further compressed by the auxiliary compressor. Both the heat exchanger and the auxiliary heat exchanger are in working state, and the waste heat recovery device of the refrigeration unit can transfer heat to the place where heat is needed through the main heat exchanger and the auxiliary heat exchanger. The waste heat recovery device of the refrigeration device of the present invention enables the waste heat recovery device of the refrigeration device to adapt to the heat demand under various conditions through the setting of the above four modes, and solves the problem that the existing heat recovery system has fewer working modes and a wider application range. narrow question.
进一步地,辅助热回收支路上处于辅助换热器的下游处设有辅助支路节流机构。Further, an auxiliary branch throttling mechanism is provided on the auxiliary heat recovery branch downstream of the auxiliary heat exchanger.
有益效果:辅助支路节流机构的设置能够将辅助热回收支路中的制冷剂的冷凝压力节制为制冷装置正常运行时的冷凝压力,以减小流经辅助热回收支路中的制冷剂对制冷装置的运行产生的影响。Beneficial effect: The setting of the auxiliary branch throttling mechanism can control the condensation pressure of the refrigerant in the auxiliary heat recovery branch to the condensation pressure during normal operation of the refrigeration device, so as to reduce the amount of refrigerant flowing through the auxiliary heat recovery branch. The effect of refrigerants on the operation of refrigeration units.
附图说明Description of drawings
图1是本发明的制冷装置余热回收系统实施例1中采用空气解冻法对冻结食品进行解冻时的示意图;Fig. 1 is the schematic diagram when adopting the air thawing method to thaw frozen food in Embodiment 1 of the waste heat recovery system of the refrigeration device of the present invention;
图2是本发明的制冷装置余热回收系统实施例7采用流水解冻法对冻结食品进行解冻时的示意图。FIG. 2 is a schematic diagram of the frozen food being thawed by the flow-water freezing method in
附图标记说明:1、换热管路;2、解冻室;3、主压缩机;4、冷凝器;5、储液器;6、蒸发器;7、制冷装置节流机构;8、冻结食品;9、冷凝主管路;10、冷凝管路阀;11、主热回收支路;12、主换热器;13、热回收阀;14、辅助热回收支路;15、支路阀;16、辅助压缩机;17、辅助换热器;18、辅助支路节流机构;19、换热主管路;20、辅助换热支路;21、控制段;22、主换热阀;23、辅助换热阀;24、散热装置;25、加湿器;26、温度控制阀;27、膨胀水箱;28、手动控制阀;29、解冻池;30、搅拌器。Description of reference numerals: 1. Heat exchange pipeline; 2. Defrost chamber; 3. Main compressor; 4. Condenser; 5. Liquid accumulator; 6. Evaporator; Food; 9. Main condensing line; 10. Condensing line valve; 11. Main heat recovery branch; 12. Main heat exchanger; 13. Heat recovery valve; 14. Auxiliary heat recovery branch; 15. Branch Valve; 16, auxiliary compressor; 17, auxiliary heat exchanger; 18, auxiliary branch throttling mechanism; 19, main heat exchange circuit; 20, auxiliary heat exchange branch; 21, control section; 22, main
具体实施方式Detailed ways
为了使本发明的目的、技术方案及优点更加清楚明了,以下结合附图及实施例,对本发明进行进一步详细说明。应当理解,此处所描述的具体实施例仅用以解释本发明,并不用于限定本发明,即所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。通常在此处附图中描述和示出的本发明实施例的组件可以以各种不同的配置来布置和设计。In order to make the objectives, technical solutions and advantages of the present invention clearer, the present invention will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention, but not to limit the present invention, that is, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. The components of the embodiments of the invention generally described and illustrated in the drawings herein may be arranged and designed in a variety of different configurations.
因此,以下对在附图中提供的本发明的实施例的详细描述并非旨在限制要求保护的本发明的范围,而是仅仅表示本发明的选定实施例。基于本发明的实施例,本领域技术人员在没有做出创造性劳动的前提下所获得的所有其他实施例,都属于本发明保护的范围。Thus, the following detailed description of the embodiments of the invention provided in the accompanying drawings is not intended to limit the scope of the invention as claimed, but is merely representative of selected embodiments of the invention. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative work fall within the protection scope of the present invention.
需要说明的是,本发明的具体实施方式中,可能出现的术语如“第一”和“第二”等之类的关系术语仅仅用来将一个实体或者操作与另一个实体或操作区分开来,而不一定要求或者暗示这些实体或操作之间存在这种实际的关系或者顺序。而且,可能出现的术语如“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括这种过程、方法、物品或者设备所固有的要素。在没有更多限制的情况下,可能出现的语句“包括一个……”等限定的要素,并不排除在包括所述要素的过程、方法、物品或者设备中还存在另外的相同要素。It should be noted that, in the specific implementation of the present invention, terms that may appear, such as “first” and “second” and other relational terms are only used to distinguish one entity or operation from another entity or operation , and does not necessarily require or imply that such an actual relationship or order exists between these entities or operations. Furthermore, terms such as "comprising", "comprising" or any other variation thereof that may appear are intended to encompass a non-exclusive inclusion, such that a process, method, article or device comprising a series of elements includes not only those elements, but also Other elements not expressly listed or inherent to such a process, method, article or apparatus are also included. Without further limitation, the appearance of the phrase "comprising a..." etc. qualifying elements does not preclude the presence of additional identical elements in the process, method, article or device that includes the element.
在本发明的描述中,除非另有明确的规定和限定,可能出现的术语如“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接连接,也可以是通过中间媒介间接相连,或者可以是两个元件内部的连通。对于本领域技术人员而言,可以通过具体情况理解上述术语在本发明中的具体含义。In the description of the present invention, unless otherwise expressly specified and limited, terms that may appear such as "installed", "connected" and "connected" should be understood in a broad sense, for example, it may be a fixed connection or a detachable connection , or integrally connected; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, or it can be the internal communication between the two components. For those skilled in the art, the specific meanings of the above terms in the present invention can be understood through specific situations.
在本发明的描述中,除非另有明确的规定和限定,可能出现的术语“设有”应做广义理解,例如,“设有”的对象可以是本体的一部分,也可以是与本体分体布置并连接在本体上,该连接可以是可拆连接,也可以是不可拆连接。对于本领域技术人员而言,可以通过具体情况理解上述术语在本发明中的具体含义。In the description of the present invention, unless otherwise expressly specified and limited, the term "provided" that may appear should be understood in a broad sense. For example, the object "provided with" may be a part of the body or a separate body from the body. Arranged and connected on the body, the connection can be a detachable connection or a non-detachable connection. Those skilled in the art can understand the specific meanings of the above terms in the present invention through specific situations.
以下结合实施例对本发明作进一步地详细描述。The present invention will be further described in detail below with reference to the embodiments.
本发明中所提供的制冷装置余热回收系统的实施例1:Embodiment 1 of the refrigeration plant waste heat recovery system provided in the present invention:
如图1所示,制冷装置余热回收系统包括制冷装置余热回收装置、换热管路1和解冻室2,制冷装置余热回收装置包括制冷装置,制冷装置用于对低温库进行制冷,以使低温库中能够冻结食品保持食品的品质。制冷装置包括由主压缩机3、冷凝器4、储液器5、蒸发器6依次串联起来的循环回路,主压缩机3有四台且相互并联起来以构成压缩机并联机组,在储液器5与蒸发器6之间设置有制冷装置节流机构7,制冷装置的循环回路中流通有制冷剂,制冷剂在经过主压缩机3的作用下会转化为高温高压的气体,高温高压的气体在经过冷凝器4后放出热量变为低温液体,处于低温液体状态的制冷剂经过储液器5、制冷装置节流机构7后会进入蒸发器6中,制冷剂在蒸发器6中时会吸收热量转化为气体,处于气体状态的制冷剂又重新进入主压缩机3中,并在主压缩机3的作用下转化为高温高压的气体,制冷剂在制冷装置的循环回路中循环往复,以此实现制冷装置的制冷功能。制冷装置的结构与工作原理为现有技术,在基本工作原理不变的前提下,制冷装置的结构可以进行适当调整,例如在背景技术中授权公告号为CN202993717U的中国实用新型就介绍了一种制冷装置。As shown in Figure 1, the waste heat recovery system of the refrigeration device includes a waste heat recovery device of the refrigeration device, a heat exchange pipeline 1 and a
本发明的制冷装置余热回收系统便是充分利用处于高温高压气体状态的制冷剂的热量来对换热管路1中的介质进行加热,然后利用换热管路1向用热区域传递热量,在本实施例中,解冻室2即为用热区域,换热管路1是向解冻室2传递热量以对解冻室2内的冻结食品8进行解冻。The waste heat recovery system of the refrigeration device of the present invention makes full use of the heat of the refrigerant in a high temperature and high pressure gas state to heat the medium in the heat exchange pipe 1, and then uses the heat exchange pipe 1 to transfer heat to the heat-using area, In this embodiment, the
制冷装置压缩机并联机组与冷凝器4之间的管路为冷凝主管路9,冷凝主管路9上串联有冷凝管路通断的冷凝管路阀10,冷凝主管路9上并联有主热回收支路11,主热回收支路11上串联有主换热器12和控制主热回收支路11通断的热回收阀13。此外,在主压缩机3的下游连接有辅助热回收支路14,辅助热回收支路14的上游端与压缩机并联机组连接,辅助热回收支路14的下游端与储液器5连接。在辅助热回收支路14上依次串联有支路阀15、辅助压缩机16、辅助换热器17和辅助支路节流机构18。主换热器12和辅助换热器17为现有技术中常见结构,具体结构不再赘述,当处于高温高压气体状态的制冷剂流经主热回收支路11时,主换热器12用于将制冷剂的热量传递给换热管路1中的介质,当处于高温高压气体状态的制冷剂流经辅助热回收支路14时,辅助换热器17用于将制冷剂的热量传递给换热管路1中的介质。The pipeline between the parallel compressor unit of the refrigeration device and the
换热管路1包括换热主管路19,主换热器12串联在换热主管路19上,换热主管路19处于主换热器12下游的管路并联有辅助换热支路20,辅助换热器17串联在辅助换热支路20上,辅助换热支路20上还串联有控制辅助换热支路20通断的辅助换热阀23,换热主管路19的与辅助换热支路20并联的管路段为控制段21,控制段21上串联有主换热阀22,主换热阀22用于控制控制段21的通断。在本实施例中,换热管路1为水路,换热环路中流动的介质为水,在其他实施例中,换热管路也可以为气路,换热管路中流动的介质为气体。The heat exchange pipeline 1 includes a main
换热管路1上串联有散热装置24,换热管路1中的水被加热后流经散热装置24时,散热装置24会向解冻室2内的空气传递热量以对解冻室2内的空气加热,解冻室2内的空气再将热量传递给冻结食品8以对冻结食品8解冻。在实施例中,散热装置24为换热器,在其他实施例中,散热装置也可以为散热片等能够向外传递热量的装置。The heat exchange pipe 1 is connected in series with a
本发明的制冷装置余热回收系统具有单制冷模式、第一热回收模式、第二热回收模式和第三热回收模式。The waste heat recovery system of the refrigeration device of the present invention has a single refrigeration mode, a first heat recovery mode, a second heat recovery mode and a third heat recovery mode.
当冻结食品8不需要解冻时,制冷装置余热回收系统处于单制冷模式。冷凝管路阀10开启,热回收阀13、支路阀15关闭,即主压缩机3与冷凝器4相通,并与主换热器12、辅助换热器17断开,主换热器12与辅助换热器17均不工作,处于换热管路1上的各阀门均处于关闭状态,此时制冷装置正常运转以对低温库进行制冷。When the
当冻结食品8需要解冻,并且制冷装置正常运转,处于高温高压气体状态的制冷剂的热量能够满足冻结食品8的解冻所需热量时,制冷装置余热回收系统处于第一热回收模式,冷凝管路阀10、支路阀15关闭,热回收阀13开启,即主压缩机3与主换热器12相通,并与冷凝器4、辅助换热器17断开,主换热器12工作,换热管路1上的主换热阀22开启、辅助换热阀23关闭。制冷装置中处于高温高压气体状态的制冷剂会通过主热回收支路11流向冷凝器4,保证了制冷装置正常工作的同时,处于主热回收支路11上的主换热器12处于工作状态,换热管路1中的水会被加热,换热管路1中的水流经散热装置24时会通过散热装置24对解冻室2内的空气传递热量,以对解冻室2内的空气加热,进而冻结食品8被解冻。When the
当冻结食品8需要解冻,制冷装置正常运转,处于高温高压气体状态的制冷剂的热量无法满足冻结食品8的解冻所需热量(例如在冬季或者过渡季节时,制冷装置负荷较小,这种情况下处于高温高压气体状态的制冷剂的热量无法满足冻结食品8的解冻所需热量),同时制冷装置的冷凝压力较低(冷凝压力低于8bar)时,制冷装置余热回收系统处于第二热回收模式,冷凝管路阀10、支路阀15开启,热回收阀13关闭,即主压缩机3与冷凝器4相通且与辅助换热器17相通,并与主换热器12断开,辅助换热器17工作,处于换热管路1上的主换热阀22关闭,辅助换热阀23开启。制冷装置中处于高温高压气体状态的制冷剂一部分流向冷凝主管路9以保证制冷装置的正常运转,另一部分流向辅助热回收支路14,流向辅助热回收支路14的处于高温高压气体状态的制冷剂经辅助压缩机16进一步压缩后会流向辅助换热器17,制冷剂在被辅助压缩机16压缩后通过辅助换热器17时能够向换热管路1中的水传递更多的热量。换热管路1中的水被加热后经散热装置24时会通过散热装置24对解冻室2内的空气传递热量,以对解冻室2的空气加热,进而冻结食品8被解冻。When the
当冻结食品8需要解冻,制冷装置正常运转,处于高温高压气体状态的制冷剂的热量无法满足冻结食品8的解冻所需热量(例如在冬季或者过渡季节时,制冷装置负荷较小,这种情况下处于高温高压气体状态的制冷剂的热量无法满足冻结食品8的解冻所需热量),同时制冷装置的冷凝压力正常(冷凝压力高于8bar)时,制冷装置余热回收系统处于第三热回收模式,热回收阀13、支路阀15开启,冷凝管路阀10关闭,即主压缩机3与主换热器12相通且与辅助换热器17相通,并与冷凝器4断开,辅助换热器17和主换热器12均工作,处于换热管路1上的主换热阀22关闭,辅助换热阀23开启。制冷装置中处于高温高压气体状态的制冷剂一部分通过主热回收支路11流向冷凝器4以保证制冷装置的正常运转,另一部分流向辅助热回收支路14,流向辅助热回收支路14的高温高压气体状态的制冷剂会被辅助压缩机16进一步压缩,主换热器12和辅助换热器17均处于工作状态,换热管路1中的水依次流经主换热器12和辅助换热器17后被加热,换热管路1中的水被加热后会通过散热装置24对解冻室2内的空气传递热量,以对解冻室2内的空气加热,进而冻结食品8被解冻。When the
本发明的制冷装置余热回收系统通过上述四种模式的设置,能够将处于高温高压气体状态的制冷剂的热量回收应用于食品解冻,减少环境“热污染”的同时减少燃烧天然气等能源的消耗,节能减排效果显著。此外,本发明的制冷装置余热回收系统综合考虑不同季节时,处于高温高压气体状态的制冷剂的热量与解冻所需热量的各种匹配情况,针对不同情况采用有针对性的解决方案,使得制冷装置余热回收系统可全季节运行。The waste heat recovery system of the refrigeration device of the present invention can apply the heat recovery of the refrigerant in the high temperature and high pressure gas state to the thawing of food through the setting of the above four modes, thereby reducing the environmental "heat pollution" and reducing the consumption of energy such as burning natural gas. The effect of energy saving and emission reduction is remarkable. In addition, the waste heat recovery system of the refrigeration device of the present invention comprehensively considers various matching situations between the heat of the refrigerant in the high temperature and high pressure gas state and the heat required for thawing in different seasons, and adopts targeted solutions for different situations, so that the refrigeration The plant waste heat recovery system can operate all season.
需要说明的是,在本实施例中,解冻室2对冻结食品8的解冻是采用空气解冻法,为了更好的对冻结食品8进行解冻,解冻室2内设有湿度控制器(湿度控制器用于监测图中解冻室2内的C处湿度)和加湿器25,湿度控制器用于监测解冻室2内的湿度并控制加湿器25的开启与关闭,当解冻室2内的湿度低于95%时,湿度控制器控制加湿器25开启,加湿器25会对解冻室2的空气进行加湿,当解冻室2内的湿度达到98%时,湿度控制器控制加湿器25关闭。换热管路1还连接有温度控制器(温度控制器用于监测图中解冻室2内的A处温度),相对应地,换热管路1上串联有温度控制阀26,温度控制器用于监控解冻室2内的温度并根据监测到的温度控制温度控制阀26的开启与关闭。当解冻室2内的温度低于13°时,温度控制器控制温度控制阀26保持开启状态,散热装置24能够持续向解冻室2内传递热量,当解冻室2的温度达到15°时,温度控制器控制温度控制阀26关闭,散热装置24停止向解冻室2内传递热量。It should be noted that, in this embodiment, the
此外,冻结食品8中设置有温度传感器(图中的B处),温度传感器用于监测冻结食品8的温度。在本实施例中,湿度控制器、温度控制器、温度传感器和上述各种阀门均通过采用PLC系统进行控制,PLC系统对会根据冻结食品8的升温速率判定制冷装置余热回收系统处于一种模式下是否可满足解冻需求,若冻结食品升温速率过慢,则判定制冷装置余热回收系统处于该模式下无法满足解冻需求,PLC系统便会控制阀门对制冷装置余热回收系统的模式进行切换,以使制冷装置余热回收系统能够满足解冻需求。In addition, the
更为具体地,在换热管路1上还串联有手动控制阀28,相对应地,在解冻室2内设置有温度计,当温度控制阀26发生故障时,可以根据温度计显示的温度通过手动控制阀28手动控制换热管路1的通断。More specifically, a
在本实施例中,由于换热管路1为水路,环路管路上连接有膨胀水箱27,膨胀水箱27用于容纳由于温度的变化而引起的水的体积的变化,有效减小由于换热管路中水压过高导致发生换热管路破裂的概率,膨胀水箱27为现有技术的常见技术,其具体结构此处不再赘述。需要说明的是,换热管路1中的水循环为重力循环,即换热管路1中的水被主换热器12和辅助换热器17加热后与未被加热的水之间形成的密度差从而驱动水在换热管路1中循环,换热管路1采用重力循环,没有设置水泵等其他动力设备,节能效果好。当然在其他实施例中,换热管路可以采用水泵驱动换热管路中的水进行循环。此外,为了加快冻结食品8的解冻速度,在本实施例中,解冻室2内设置有风机以使空气流动。In this embodiment, since the heat exchange pipeline 1 is a water circuit, an
本发明的制冷装置余热回收系统的实施例2,与实施例1不同的是,冷凝主管路上不设置冷凝管路阀,主热回收支路上不设置热回收阀,在处于压缩机并联机组下游的管路上设置有换向阀,换向阀连接冷凝主管路和主热回收支路,在本实施例中,通过控制换向阀控制冷凝主管路和主热回收支路中的一个与压缩机并联机组连通。The second embodiment of the waste heat recovery system of the refrigeration device of the present invention is different from the first embodiment in that no condensing pipeline valve is set on the main condensing pipeline, and no heat recovery valve is set on the main heat recovery branch. A reversing valve is arranged on the pipeline of the heat exchanger, and the reversing valve connects the main condensing pipeline and the main heat recovery branch. In this embodiment, one of the main condensation pipeline and the main heat recovery branch is controlled by controlling the reversing valve. The compressors are connected in parallel with each other.
本发明的制冷装置余热回收系统的实施例3,与实施例1不同的是,在本实施例中,辅助热回收支路的下游端连接在冷凝器与储液器之间的管路上。
本发明的制冷装置余热回收系统的实施例4,与实施例1不同的是,换热管路仅包括换热主管路,主换热器和辅助换热器串联在换热主管路中。
本发明的制冷装置余热回收系统的实施例5,与实施例1不同的是,在本实施例中,辅助换热支路上不设置辅助换热阀,辅助换热支路始终保持通路状态。
本发明的制冷装置余热回收系统的实施例6,与实施例1不同的是,解冻室内不设置温度控制器,换热管路上不设置温度控制阀,解冻室内设置有温度计,在本实施例中,根据温度计显示的温度通过手动控制阀手动控制换热管路的通断。或者在其他实施例中,换热管路上不设置手动控制阀,温度控制器用于监控解冻室内的温度,并根据监测到的温度控制温度控制阀的开启与关闭进而控制换热管路的通断。
本发明的制冷装置余热回收系统的实施例7,与实施例1不同的是,如图2所示,解冻室2更换为解冻池29,解冻池29内存储有解冻用的水,冻结食品8浸没在解冻池29内的水中,温度控制器监测的温度是解冻池29内的水温,解冻池29内设置有搅拌器30用以将解冻池29内的水搅动,以使解冻池29内的水处于流动循环状态,解冻池29内各处水温较为均匀,在本实施例中,制冷装置余热回收系统对冻结食品8解冻是采用流水解冻的解冻方式,散热装置24用于对解冻池29内的水进行加热。
本发明的制冷装置余热回收系统的实施例8,与实施例7不同的是,解冻池内不设置搅拌器,因此解冻池内的水处于稳定状态,在本实施例中,制冷装置余热回收系统对冻结食品解冻是采用静水解冻的解冻方式。
本发明的制冷装置余热回收装置的实施例,制冷装置余热回收装置的结构与上文制冷装置余热回收系统中任一实施例中的制冷装置余热回收装置的结构相同,此处不再赘述。In the embodiment of the waste heat recovery device of the refrigeration device of the present invention, the structure of the waste heat recovery device of the refrigeration device is the same as the structure of the waste heat recovery device of the refrigeration device in any embodiment of the above refrigeration device waste heat recovery system, and will not be repeated here.
以上所述,仅为本发明的较佳实施例,并不用以限制本发明,本发明的专利保护范围以权利要求书为准,凡是运用本发明的说明书及附图内容所作的等同结构变化,同理均应包含在本发明的保护范围内。The above descriptions are only preferred embodiments of the present invention and are not intended to limit the present invention. The scope of patent protection of the present invention is subject to the claims. Any equivalent structural changes made by using the contents of the description and drawings of the present invention, Similarly, all should be included in the protection scope of the present invention.
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