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CN114524674A - Heat-proof, heat-insulation and load-bearing integrated light carbon-ceramic composite material and preparation method thereof - Google Patents

Heat-proof, heat-insulation and load-bearing integrated light carbon-ceramic composite material and preparation method thereof Download PDF

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CN114524674A
CN114524674A CN202210193554.2A CN202210193554A CN114524674A CN 114524674 A CN114524674 A CN 114524674A CN 202210193554 A CN202210193554 A CN 202210193554A CN 114524674 A CN114524674 A CN 114524674A
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汤素芳
胡成龙
张维维
庞生洋
李建
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Abstract

The invention discloses a heat-proof, heat-insulation and load-bearing integrated light carbon-ceramic composite material and a preparation method thereof, and belongs to the technical field of ultrahigh-temperature thermal protection materials. The composite material is prepared by compounding a ceramic matrix with oxidation resistance and ablation resistance with a light carbon-based composite material. The material consists of a fiber reinforcement body, carbon aerogel and a ceramic double-base body, wherein the ceramic base body is uniformly dispersed in a carbon aerogel three-dimensional nano network structure, and the multifunctional requirement under a long-term high-temperature aerobic environment is met by means of heat insulation-bearing of the carbon aerogel and anti-oxidation ablation of the ceramic base body. By changing the types, contents and introduction sequence of ceramic components, the wide-temperature-range oxidation and ablation resistance of the light carbon-based composite material can be realized. Compared with a light carbon-based composite material, the mechanical and oxidation resistance of the material provided by the invention is obviously improved, the compression strength is improved to 90.9MPa, and the weight loss rate of static oxidation for 15min at 1300 ℃ is reduced to 9.19%.

Description

一种防热-隔热-承载一体化轻质碳-陶复合材料及其制备 方法Heat-proof-heat-insulation-load-bearing integrated lightweight carbon-ceramic composite material and preparation method thereof

技术领域technical field

本发明涉及超高温热防护材料技术领域,具体涉及一种防热-隔热-承载一体化轻质碳-陶复合材料及其制备方法。The invention relates to the technical field of ultra-high temperature thermal protection materials, in particular to a heat-proof-heat-insulation-bearing integrated lightweight carbon-ceramic composite material and a preparation method thereof.

背景技术Background technique

碳气凝胶是一种新型纳米级多孔碳材料,三维纳米碳颗粒在其内部堆叠形成丰富的孔结构,使其兼具气凝胶轻质多孔和碳材料高温稳定等优异性能。特别是,由于其独特的介孔结构和纳米颗粒网状结构对声子的散射、光子的遮挡和气体分子碰撞的抑制,可大幅降低固态、气态和辐射热导率,其隔热性能明显优于传统的碳纤维毡和碳泡沫,是目前少有的可在1600℃以上长时使用的刚性隔热材料。然而,传统碳气凝胶为玻璃碳结构,脆性大,难以实现大尺寸制备。采用高强韧碳质纤维作为增强体,通过界面微结构调控等手段,可显著改善其力学性能和大尺寸成型能力,从而实现超高温隔热-承载一体化功能,所获得的轻质碳基复合材料在航天飞行器及其动力系统等热防护领域极具应用前景。Carbon aerogel is a new type of nano-scale porous carbon material. Three-dimensional nano-carbon particles are stacked in it to form a rich pore structure, making it both lightweight and porous for aerogels and carbon materials are stable at high temperature. Excellent properties. In particular, due to its unique mesoporous structure and nanoparticle network structure for phonon scattering, photon shielding, and suppression of gas molecule collisions, it can greatly reduce solid-state, gaseous and radiative thermal conductivity, and its thermal insulation performance is significantly better. Compared with traditional carbon fiber felt and carbon foam, it is a rare rigid thermal insulation material that can be used for a long time above 1600 °C. However, traditional carbon aerogels have a glassy carbon structure, which is brittle and difficult to achieve large-scale preparation. The use of high-strength and tough carbon fibers as reinforcements can significantly improve its mechanical properties and large-scale forming ability through interface microstructure control and other means, so as to realize the integrated function of ultra-high temperature heat insulation and load-bearing, and the obtained lightweight carbon matrix composites The material has great application prospects in thermal protection fields such as aerospace vehicles and their power systems.

但碳材料在高温下易因氧化而导致失效,难以满足新一代飞行器及其动力系统有氧环境下对热防护材料的性能要求,采用抗氧化陶瓷组元对纳米碳气凝胶基体进行掺杂改性,可以有效提高碳气凝胶的抗氧化、抗烧蚀能力,满足有氧环境下的防热-隔热-承载需求。因此,本发明提出一种适用于轻质碳基复合材料(碳气凝胶复合材料、碳泡沫复合材料)基体掺杂技术,通过将具有抗氧化功能的一种或多种陶瓷基体引入到轻质碳基复合材料中形成碳气凝胶和陶瓷双基体,从而获得具有防热-隔热-承载一体化功能的轻质碳-陶复合材料。However, carbon materials are prone to failure due to oxidation at high temperatures, and it is difficult to meet the performance requirements of new-generation aircraft and their power systems for thermal protection materials in aerobic environments. Modification can effectively improve the anti-oxidation and anti-ablation capabilities of carbon aerogels, and meet the requirements of heat protection, heat insulation and bearing capacity in an aerobic environment. Therefore, the present invention proposes a matrix doping technology suitable for lightweight carbon matrix composites (carbon aerogel composites, carbon foam composites), by introducing one or more ceramic matrixes with anti-oxidation function into the light A carbon aerogel and a ceramic double matrix are formed in the carbon matrix composite material, so as to obtain a lightweight carbon-ceramic composite material with integrated functions of heat protection, heat insulation and load bearing.

发明内容SUMMARY OF THE INVENTION

本发明目的在于提供一种防热-隔热-承载一体化轻质碳-陶复合材料及其制备方法,以满足超高温有氧环境下的热防护需求。The purpose of the present invention is to provide a heat-proof-heat-insulation-bearing integrated lightweight carbon-ceramic composite material and a preparation method thereof, so as to meet the thermal protection requirements in an ultra-high temperature aerobic environment.

为实现上述目的,本发明所采用的技术方案如下:For achieving the above object, the technical scheme adopted in the present invention is as follows:

一种防热-隔热-承载一体化轻质碳-陶复合材料的制备方法,包括以下步骤:A preparation method of a heat-proof-heat-insulation-bearing integrated lightweight carbon-ceramic composite material, comprising the following steps:

(1)将纤维增强轻质碳基复合材料作为基材并加工成所需形状,吹净表面后用酒精进行超声清洗,随后置于烘箱内90~120℃烘干24~48h;(1) The fiber-reinforced lightweight carbon-based composite material is used as the base material and processed into the desired shape, and the surface is cleaned by ultrasonic cleaning with alcohol, and then placed in an oven at 90-120°C for 24-48 hours;

(2)准备材料A,并将材料A与溶剂按一定比例混合,机械搅拌1~4h后得到浸渍溶液;所述材料A为硼酸或磷酸;或者,所述材料A为抗氧化组元的陶瓷粉体;或者,所述材料A为抗氧化组元的有机或无机前驱体;所述抗氧化组元为SiBCN、SiCO、SiC、ZrC、ZrB2、HfC和HfB2中的一种或几种;所述溶剂为二甲苯、乙醇和蒸馏水中的一种或几种;(2) Prepare material A, mix material A with a solvent in a certain proportion, and mechanically stir for 1 to 4 hours to obtain an impregnation solution; the material A is boric acid or phosphoric acid; or, the material A is a ceramic with antioxidant components powder; or, the material A is an organic or inorganic precursor of an antioxidant component; the antioxidant component is one or more of SiBCN, SiCO, SiC, ZrC, ZrB 2 , HfC and HfB 2 ; Described solvent is one or more of xylene, ethanol and distilled water;

(3)将轻质碳基复合材料样品浸入步骤(2)配制的浸渍溶液中,采用超声震荡、真空或常压浸渍等方法将溶液浸入并均匀分布于轻质碳基复合材料样品中,保持一定时间后,取出样品擦干;(3) Immerse the lightweight carbon-based composite material sample into the dipping solution prepared in step (2), and immerse the solution in the light-weight carbon-based composite material sample by ultrasonic vibration, vacuum or normal pressure impregnation and other methods, and evenly distribute it in the lightweight carbon-based composite material sample. After a certain period of time, take out the sample and wipe it dry;

(4)将经步骤(3)浸渍后的轻质碳基复合材料样品置于干燥箱中常压固化干燥,之后对复合材料进行高温热处理,得到含有抗氧化组元的轻质碳-陶复合材料;固化干燥工艺参数为80~170℃,保温2~4h;(4) placing the light carbon-based composite material sample impregnated in step (3) in a drying oven to solidify and dry at atmospheric pressure, and then heat the composite material at high temperature to obtain a light carbon-ceramic composite material containing antioxidant components Material; curing and drying process parameters are 80 ~ 170 ℃, heat preservation for 2 ~ 4h;

(5)重复步骤(2)至步骤(4)的过程0~5次。(5) Repeat the process from step (2) to step (4) 0 to 5 times.

上述步骤(1)中,所述轻质碳基复合材料密度范围为0.2~0.7g/cm3,所述轻质碳基复合材料为纤维增强碳气凝胶复合材料或碳泡沫复合材料。In the above step (1), the density of the lightweight carbon-based composite material ranges from 0.2 to 0.7 g/cm 3 , and the lightweight carbon-based composite material is a fiber-reinforced carbon aerogel composite material or a carbon foam composite material.

上述步骤(2)中,所述材料A为硼酸或磷酸时,浸渍溶液配制方法为:将硼酸或磷酸粉末倒入90℃去离子水中,机械搅拌至大部分粉末溶解后,放入超声震荡仪中110℃超声振动溶解,得到硼酸或磷酸浸渍溶液;其中:硼酸粉末或磷酸粉末的用量与水的重量比例为1:(3~10)。In the above step (2), when the material A is boric acid or phosphoric acid, the preparation method of the impregnation solution is as follows: pour the boric acid or phosphoric acid powder into 90° C. deionized water, stir mechanically until most of the powder is dissolved, and then put it into an ultrasonic oscillator Dissolve by ultrasonic vibration at 110° C. to obtain a boric acid or phosphoric acid impregnating solution; wherein: the weight ratio of the amount of boric acid powder or phosphoric acid powder to water is 1:(3-10).

上述步骤(2)中,所述材料A为抗氧化组元的陶瓷粉体时,浸渍溶液配制方法为:将陶瓷粉体倒入去离子水或乙醇中,磁力搅拌2~4h后配制成陶瓷粉体浸渍溶液;其中:陶瓷粉体的用量与溶剂的重量比例为(5~30):100。In the above step (2), when the material A is a ceramic powder of anti-oxidation components, the preparation method of the impregnating solution is as follows: pour the ceramic powder into deionized water or ethanol, stir magnetically for 2 to 4 hours, and prepare the ceramic powder Powder impregnation solution; wherein: the weight ratio of the amount of the ceramic powder to the solvent is (5-30):100.

上述步骤(2)中,所述材料A为抗氧化组元的有机或无机前驱体时,浸渍溶液配制方法为:将所述抗氧化组元的前驱体按一定比例与二甲苯混合,磁力搅拌2~4h后配制成前驱体浸渍溶液;其中抗氧化组元的前驱体与二甲苯溶剂的重量比例为(5~30):100;所述SiBCN的前驱体为聚硼硅氮烷PSNB,SiCO前驱体为聚硅氧烷PSO,SiC前驱体为聚碳硅烷PCS,ZrC的前驱体为有机锆前驱体PZC,ZrB2的前驱体为有机锆前驱体PZB、HfC和HfB2的前驱体为以HfCl4为铪源配制的有机前驱体。In the above step (2), when the material A is an organic or inorganic precursor of an antioxidant component, the preparation method of the dipping solution is as follows: mixing the precursor of the antioxidant component with xylene in a certain proportion, magnetic stirring After 2 to 4 hours, a precursor impregnation solution is prepared; the weight ratio of the precursor of the antioxidant component to the xylene solvent is (5 to 30): 100; the precursor of the SiBCN is polyborosilazane PSNB, SiCO The precursor is polysiloxane PSO, the SiC precursor is polycarbosilane PCS, the precursor of ZrC is organic zirconium precursor PZC, the precursor of ZrB 2 is organic zirconium precursor PZB, HfC and HfB 2 are the precursors of HfCl 4 is an organic precursor formulated as a hafnium source.

上述步骤(3)中,当浸渍溶液是采用硼酸或磷酸配制时,采用超声震荡浸渍,浸渍时间0.5~2h;当浸渍溶液是采用抗氧化组元的陶瓷粉体或前驱体制备而成时,采用真空-常压浸渍,具体方法为:将样品装入烧杯中置于真空浸渍罐内,将浸渍罐抽成真空(真空度≤-0.1MPa),利用压力差将前驱体浸渍溶液引入装有样品的烧杯中,保持该真空度0.5~2h后再常压保持0.5~2h。In the above step (3), when the impregnation solution is prepared by using boric acid or phosphoric acid, ultrasonic vibration is used for impregnation, and the impregnation time is 0.5 to 2h; when the impregnation solution is prepared by using ceramic powder or precursor of antioxidant components, Vacuum-normal pressure impregnation is adopted. The specific method is as follows: put the sample into a beaker and place it in a vacuum impregnation tank, evacuate the impregnation tank to a vacuum (vacuum degree ≤-0.1MPa), and use the pressure difference to introduce the precursor impregnation solution into the vacuum impregnation tank. In the beaker of the sample, keep the vacuum degree for 0.5 to 2 hours and then maintain the normal pressure for 0.5 to 2 hours.

上述步骤(4)中,当采用硼酸或磷酸浸渍溶液时,样品进行热处理的工艺分多步进行:惰性气氛下以5℃/min升温速率从常温升至170~250℃保温0.5~1h,后继续升温至300~400℃保温0.5~1h,再升温至500~700℃并保温0.5~1h。In the above step (4), when boric acid or phosphoric acid is used to impregnate the solution, the process of heat-treating the sample is carried out in multiple steps: the temperature is increased from normal temperature to 170-250 ℃ at a heating rate of 5 ℃/min under an inert atmosphere for 0.5-1 h, and then Continue to heat up to 300-400°C for 0.5-1h, then heat up to 500-700°C and hold for 0.5-1h.

上述步骤(4)中,当浸渍溶液是抗氧化组元的陶瓷粉体或前驱体制备而成时,样品热处理工艺为:在裂解炉中惰性气氛下以5℃/min的速度升温至800~1500℃,保温0.5~2h,保护气氛下自然降温。In the above step (4), when the impregnation solution is prepared from the ceramic powder or precursor of the anti-oxidation component, the sample heat treatment process is: in the cracking furnace in an inert atmosphere, the temperature is increased to 800~800~ 1500℃, keep warm for 0.5-2h, and cool down naturally under a protective atmosphere.

上述步骤(5)中,在步骤(2)~(4)反复进行时,可通过浸渍溶液浓度、浸渍溶液种类及浸渍次序的变化,调整轻质碳基复合材料改性组分的组成,典型的浸渍溶液浓度、种类、次序及所得改性复合材料包括但不限于以下10种:In the above step (5), when the steps (2) to (4) are repeated, the composition of the modified components of the lightweight carbon-based composite material can be adjusted by changing the concentration of the impregnating solution, the type of the impregnating solution and the order of impregnation. The concentration, type, order of the impregnating solution and the resulting modified composite material include but are not limited to the following 10 kinds:

(1)浸渍次序:25wt.%硼酸溶液;所得材料:氧化硼改性轻质碳基复合材料;(1) Impregnation sequence: 25wt.% boric acid solution; obtained material: boron oxide modified lightweight carbon-based composite material;

(2)浸渍次序:25wt.%硼酸溶液,10wt.%PSNB;所得材料:氧化硼-SiBCN改性轻质碳基复合材料;(2) Impregnation sequence: 25wt.% boric acid solution, 10wt.% PSNB; obtained material: boron oxide-SiBCN modified lightweight carbon-based composite material;

(3)浸渍次序:20wt.%PSNB;所得材料:SiBCN改性轻质碳基复合材料;(3) Impregnation sequence: 20 wt.% PSNB; obtained material: SiBCN modified lightweight carbon matrix composite material;

(4)浸渍次序:30wt.%磷酸溶液;所得材料:磷酸改性轻质碳基复合材料;(4) Impregnation sequence: 30 wt.% phosphoric acid solution; obtained material: phosphoric acid-modified light carbon-based composite material;

(5)浸渍次序:25wt.%PCS;所得材料:SiC改性轻质碳基复合材料;(5) Impregnation sequence: 25wt.% PCS; obtained material: SiC modified lightweight carbon matrix composite material;

(6)浸渍次序:30wt.%PSO;所得材料:SiCO前驱体改性轻质碳基复合材料;(6) Impregnation sequence: 30 wt.% PSO; obtained material: SiCO precursor modified light carbon matrix composite material;

(7)浸渍次序:15wt.%PZB;所得材料:ZrB2改性轻质碳基复合材料;(7) Impregnation sequence: 15wt.% PZB; obtained material: ZrB 2 modified light carbon matrix composite material;

(8)浸渍次序:20wt.%PCS,10wt.%PZC;所得材料:SiC-ZrC改性轻质碳基复合材料;(8) Impregnation sequence: 20wt.% PCS, 10wt.% PZC; obtained material: SiC-ZrC modified lightweight carbon matrix composite material;

(9)浸渍次序:10wt.%PCS,20wt.%HfB2有机前驱体;所得材料:SiC-HfB2改性轻质碳基复合材料;(9) Impregnation sequence: 10 wt.% PCS, 20 wt.% HfB 2 organic precursor; obtained material: SiC-HfB 2 modified lightweight carbon-based composite material;

(10)浸渍次序:10wt.%PCS,15wt.%PZB,15wt.%PZC;所得材料:SiC-ZrB2-ZrC改性轻质碳基复合材料。(10) Impregnation sequence: 10 wt. % PCS, 15 wt. % PZB, 15 wt. % PZC; obtained material: SiC-ZrB 2 -ZrC modified light carbon matrix composite material.

所制备的一体化轻质碳-陶复合材料材料由纤维增强体、碳气凝胶和陶瓷双基体组成,陶瓷基体均匀弥散分布于碳气凝胶三维纳米网络结构中,依靠碳气凝胶的隔热-承载和陶瓷基体的抗氧化烧蚀进而满足长时高温有氧环境下的多功能需求。The prepared integrated lightweight carbon-ceramic composite material is composed of fiber reinforcement, carbon aerogel and ceramic double matrix. The ceramic matrix is uniformly dispersed in the three-dimensional nano-network structure of carbon aerogel. The thermal insulation-bearing and oxidative ablation resistance of the ceramic matrix meet the multi-functional requirements in a long-term high temperature aerobic environment.

本发明的设计机理如下:The design mechanism of the present invention is as follows:

采用不同浓度抗氧化组元(或其前驱体)配制成的浸渍溶液,通过真空浸渍、脱水干燥,或陶瓷前驱体浸渍裂解(PIP)工艺对轻质碳基复合材料进行基体掺杂;利用液相流动性好的特点,将所配制溶液通过气凝胶基体孔道引入其内部,经固化、热处理等工艺后得到由抗氧化组元均匀弥散于三维纳米网络结构中的新型复合材料,显著改善其高温有氧环境下的抗氧化、烧蚀性能。作为低温抗氧化组元,硼/磷酸经烘干脱水后可形成玻璃相氧化物,其粘度大,对基体的附着性强,可在内外表面形成保护层;聚合物衍生陶瓷作为高温及超高温抗氧化组元,由其前驱体溶液高温裂解形成,具有优异的抗氧化、烧蚀性能,耐温可达2000℃以上。本发明中选用单一及混合抗氧化组元配制成的浸渍溶液流动性良好,对碳气凝胶材料具有良好的浸润性及渗透性,在纳米碳网络中渗入的抗氧化组元可消耗氧气,并抑制氧气扩散,同时减少基体与氧气接触,进而提高氧化烧蚀性能。Using impregnation solutions prepared with different concentrations of antioxidant components (or their precursors), the matrix doping of lightweight carbon matrix composites is carried out by vacuum impregnation, dehydration drying, or ceramic precursor impregnation and pyrolysis (PIP) process; It has the characteristics of good phase fluidity. The prepared solution is introduced into the interior of the aerogel matrix through the pores of the aerogel matrix. Anti-oxidation and ablation performance in high temperature aerobic environment. As a low-temperature antioxidant component, boron/phosphoric acid can form a glass phase oxide after drying and dehydration, which has high viscosity and strong adhesion to the substrate, and can form a protective layer on the inner and outer surfaces; polymer-derived ceramics are used as high-temperature and ultra-high temperature The anti-oxidation component is formed by the high temperature cracking of its precursor solution. It has excellent anti-oxidation and ablation properties, and the temperature resistance can reach more than 2000 ℃. In the present invention, the impregnation solution prepared by selecting single and mixed antioxidant components has good fluidity, and has good wettability and permeability to carbon aerogel materials, and the antioxidant components infiltrated in the nano-carbon network can consume oxygen. And inhibit the diffusion of oxygen, while reducing the contact between the substrate and oxygen, thereby improving the oxidative ablation performance.

本发明具有以下有益效果:The present invention has the following beneficial effects:

1、本发明采用超声震荡以及真空加常压浸渍工艺,将硼/磷酸、抗氧化陶瓷粉体及其前驱体引入轻质碳基复合材料内部,并经固化、热处理等工艺得到碳气凝胶-陶瓷双基体复合材料,使材料整体抗氧化、烧蚀性能显著提升,从而满足高温有氧环境下防热-隔热-承载一体化使用需求。1. The present invention adopts ultrasonic vibration and vacuum plus atmospheric impregnation process to introduce boron/phosphoric acid, anti-oxidation ceramic powder and its precursor into the light carbon-based composite material, and obtain carbon aerogel through processes such as curing and heat treatment. -Ceramic dual-matrix composite material significantly improves the overall anti-oxidation and ablation performance of the material, thereby meeting the needs of integrated use of heat-proof-heat-insulation-load bearing in a high-temperature aerobic environment.

2、本发明方法通过改变陶瓷组元种类、含量以及引入次序,可实现轻质碳基复合材料的宽温域抗氧化烧蚀。本发明所述材料的力学及抗氧化性能相较于轻质碳基复合材料有明显提高,压缩强度由62.7MPa提高至90.9MPa,1300℃下静态氧化15min失重率由14.92%下降至9.19%。2. The method of the present invention can realize the oxidation and ablation resistance of the light carbon matrix composite material in a wide temperature range by changing the type, content and introduction order of the ceramic components. Compared with the lightweight carbon-based composite material, the mechanical and anti-oxidative properties of the material of the present invention are significantly improved, the compressive strength is increased from 62.7 MPa to 90.9 MPa, and the weight loss rate of static oxidation at 1300° C. for 15 minutes is reduced from 14.92% to 9.19%.

附图说明Description of drawings

图1为本发明所述实施例工艺的流程图。FIG. 1 is a flow chart of a process according to an embodiment of the present invention.

图2为轻质碳基复合材料掺杂前后及氧化后的微观组织形貌;其中:(a)掺杂前;(b)掺杂SiBCN陶瓷后;(c)氧化后的微观形貌。Figure 2 shows the microstructure and morphologies of the lightweight carbon matrix composites before and after doping and after oxidation; in which: (a) before doping; (b) after doping SiBCN ceramics; (c) microscopic morphology after oxidation.

图3为轻质碳基复合材料掺杂前后氧化失重率对比。Figure 3 shows the comparison of the oxidation weight loss rate before and after the doping of the light carbon matrix composites.

图4为轻质碳基复合材料掺杂前后压缩强度对比。Figure 4 shows the comparison of the compressive strength of lightweight carbon matrix composites before and after doping.

具体实施方式Detailed ways

为了进一步理解本发明,以下结合实例对本发明进行描述,但实例仅为对本发明的特点和优点做进一步阐述,而不是对本发明权利要求的限制。In order to further understand the present invention, the present invention will be described below in conjunction with examples, but the examples are only to further illustrate the features and advantages of the present invention, rather than limiting the claims of the present invention.

SiBCN陶瓷由于具有优异的高温稳定性、宽温域抗氧化性能,因此,以下采用SiBCN高温陶瓷作为抗氧化烧蚀组元来对轻质碳基复合材料进行基体掺杂为实施例对本发明做进一步说明,以帮助更好的了解本发明,图1为其工艺流程图,但本发明的保护范围并不仅限于实施例。Since SiBCN ceramics have excellent high temperature stability and wide temperature range oxidation resistance, the following uses SiBCN high temperature ceramics as an anti-oxidative ablation component to perform matrix doping on lightweight carbon matrix composites as an example to further the present invention To help better understand the present invention, FIG. 1 is a process flow diagram, but the protection scope of the present invention is not limited to the embodiments.

实施例1:Example 1:

本实施例为一体化轻质碳-陶复合材料的制备,具体过程如下:This embodiment is the preparation of integrated lightweight carbon-ceramic composite material, and the specific process is as follows:

(1)将密度为0.6g/cm3的轻质碳基复合材料基材加工成尺寸为12.7×23.2×32.0mm的块状试样,吹净表面后用酒精进行超声清洗,随后置于烘箱内120℃烘干24h。(1) The lightweight carbon matrix composite material with a density of 0.6 g/ cm3 was processed into a block sample with a size of 12.7 × 23.2 × 32.0 mm, and the surface was cleaned by ultrasonic cleaning with alcohol, and then placed in an oven Dry at 120°C for 24h.

(2)将SiBCN陶瓷的有机前驱体(PSNB)溶于二甲苯溶剂中,通过磁力搅拌2h使其充分混合,得到PSNB前驱体浸渍溶液,其浓度为20%。(2) Dissolve the organic precursor (PSNB) of SiBCN ceramics in xylene solvent, and mix them thoroughly by magnetic stirring for 2 hours to obtain a PSNB precursor impregnation solution with a concentration of 20%.

(3)将装有轻质碳基复合材料样品的烧杯放入真空浸渍罐中并将其抽成真空(真空度≤-0.1MPa),利用压力差将上述PSNB前驱体浸渍溶液引入烧杯中,保持该压力状态0.5h后,常压下浸渍0.5h,取出样品并擦干。(3) put the beaker containing the light carbon-based composite material sample into the vacuum impregnation tank and evacuated it (vacuum degree≤-0.1MPa), and use the pressure difference to introduce the above-mentioned PSNB precursor impregnation solution into the beaker, After maintaining the pressure state for 0.5 hours, the samples were immersed under normal pressure for 0.5 hours, and the samples were taken out and wiped dry.

(4)将浸渍后样品置于170℃烘箱中常压固化2h后,放入裂解炉中并通入保护气氛,以5℃/min的速率升温至900℃后保温1h后得到SiBCN改性轻质碳基复合材料。(4) Put the impregnated sample in a 170°C oven for 2 hours under normal pressure, then put it into a cracking furnace and pass into a protective atmosphere, heat it up to 900°C at a rate of 5°C/min, and keep it for 1 hour to obtain SiBCN modified light quality carbon matrix composites.

(5)重复(2)至(4)步骤1次。(5) Repeat steps (2) to (4) once.

采用20%PSNB前驱体溶液浸渍后所得轻质碳基复合材料多孔体内均匀分布着无定形SiBCN陶瓷,增重率为11.16%;将所得材料在保护气氛下升温至1300℃,保温5min后通入氧气,样品恒温氧化15min后失重率为9.19%,与未浸渍材料相比,经改性掺杂后的复合材料氧化失重率下降38%左右,抗氧化性能显著提高。图2为材料掺杂前后及氧化后微观形貌,图3为材料掺杂前后氧化失重率,图4为材料掺杂前后压缩强度。After impregnation with 20% PSNB precursor solution, amorphous SiBCN ceramics are evenly distributed in the porous body of the obtained lightweight carbon matrix composite material, and the weight gain rate is 11.16%; Oxygen, the weight loss rate of the sample after constant temperature oxidation for 15min was 9.19%. Compared with the unimpregnated material, the weight loss rate of the modified and doped composite material decreased by about 38%, and the anti-oxidation performance was significantly improved. Figure 2 shows the microstructure of the material before and after doping and after oxidation, Figure 3 shows the oxidation weight loss rate before and after doping, and Figure 4 shows the compressive strength of the material before and after doping.

实施例2:Example 2:

与实施例1不同之处在于浸渍溶液种类及浸渍工艺有所不同。本发明中影响轻质碳基复合材料抗氧化性能的工艺参数主要是浸渍溶液浓度、种类以及引入次序等,在实施例2中主要采用两种抗氧化组元结合对轻质碳基复合材料基体进行掺杂以对本发明做进一步解释,具体包含以下步骤:The difference from Example 1 lies in the type of dipping solution and the dipping process. In the present invention, the process parameters affecting the antioxidant performance of the lightweight carbon-based composite material are mainly the concentration, type and introduction order of the impregnating solution. Doping is performed to further explain the present invention, and includes the following steps:

(1)将密度为0.4g/cm3的轻质碳基复合材料基材加工成尺寸为13.1×23.0×32.5mm的块状试样,吹净表面后用酒精进行超声清洗,随后置于烘箱内120℃烘干24h。(1) The lightweight carbon matrix composite material substrate with a density of 0.4 g/cm 3 was processed into a block sample with a size of 13.1 × 23.0 × 32.5 mm, and the surface was cleaned by ultrasonic cleaning with alcohol, and then placed in an oven Dry at 120°C for 24h.

(2)将硼酸粉末倒入水中并用玻璃棒搅拌至粉末大部分溶解后,利用超声仪器进行110℃加热超声震荡溶解,得到25%硼酸溶液;采用与实施例1中(2)同样的方法得到7%PSNB前驱体浸渍溶液。(2) after pouring the boric acid powder into water and stirring with a glass rod until most of the powder is dissolved, use an ultrasonic instrument to carry out 110 ° C heating and ultrasonic vibration dissolving to obtain a 25% boric acid solution; adopt the same method as (2) in Example 1 to obtain 7% PSNB precursor impregnation solution.

(3)将装有轻质碳基复合材料样品的烧杯放入真空浸渍罐中并将其抽成真空(真空度≤-0.1MPa),利用压力差将上述PSNB前驱体浸渍溶液引入烧杯中,保持该压力状态0.5h后,常压下浸渍0.5h,取出样品并擦干。(3) put the beaker containing the light carbon-based composite material sample into the vacuum impregnation tank and evacuated it (vacuum degree≤-0.1MPa), and use the pressure difference to introduce the above-mentioned PSNB precursor impregnation solution into the beaker, After maintaining the pressure state for 0.5 hours, the samples were immersed under normal pressure for 0.5 hours, and the samples were taken out and wiped dry.

(4)将浸渍后样品置于170℃烘箱中常压固化2h后,放入裂解炉中并通入保护气氛,以5℃/min的速率升温至900℃后保温1h后,得到SiBCN改性轻质碳基复合材料。(4) Put the impregnated sample in an oven at 170°C for 2 hours under normal pressure, then put it into a cracking furnace and introduce a protective atmosphere, heat it up to 900°C at a rate of 5°C/min, and keep it for 1 hour to obtain SiBCN modification. Lightweight carbon matrix composites.

(5)随后采用硼酸溶液浸渍样品,浸渍后在170℃下干燥2h;随后在保护气氛下330℃保温0.5h进行脱水处理,得到B2O3-SiBCN改性轻质碳基复合材料,试样增重率为11.38%。B2O3在中低温下呈熔融玻璃状,可有效隔离氧气保护碳基体,SiBCN在高温下具有优异的抗氧化烧蚀性能,二者结合可大幅拓宽防热-隔热-承载一体化轻质碳基复合材料的抗氧化温度范围。(5) The samples were then impregnated with boric acid solution, dried at 170 °C for 2 h after impregnation; then dehydrated at 330 °C for 0.5 h under a protective atmosphere to obtain B 2 O 3 -SiBCN modified light carbon matrix composites. The sample weight gain rate was 11.38%. B 2 O 3 is in the form of molten glass at medium and low temperature, which can effectively isolate oxygen to protect the carbon matrix. SiBCN has excellent anti-oxidative ablation performance at high temperature. The combination of the two can greatly broaden the integration of heat-insulation-load-bearing The oxidation resistance temperature range of carbon matrix composites.

Claims (10)

1. A preparation method of a heat-proof, heat-insulation and load-bearing integrated light carbon-ceramic composite material is characterized by comprising the following steps: the method comprises the following steps:
(1) the fiber-reinforced light carbon-based composite material is used as a base material and processed into a required shape, the surface is cleaned by blowing, ultrasonic cleaning is carried out by using alcohol, and then the material is placed in an oven to be dried for 24-48 h at the temperature of 90-120 ℃;
(2) preparing a material A, mixing the material A and a solvent according to a certain proportion, and mechanically stirring for 1-4 hours to obtain a dipping solution; the material A is boric acid or phosphoric acid; or the material A is ceramic powder of an antioxidant component; or the material A is an organic or inorganic precursor of an antioxidant component; the antioxidant components are SiBCN, SiCO, SiC, ZrC and ZrB2HfC and HfB2One or more of the above; the solvent is xylene or ethyl benzeneOne or more of alcohol and distilled water;
(3) immersing a light carbon-based composite material sample into the immersion solution prepared in the step (2), immersing the solution into the light carbon-based composite material sample by adopting methods such as ultrasonic oscillation, vacuum or normal pressure immersion and the like, keeping for a certain time, taking out the sample, and wiping the sample;
(4) placing the light carbon-based composite material sample soaked in the step (3) into a drying oven for curing and drying, and then carrying out high-temperature heat treatment on the composite material to obtain a light carbon-ceramic composite material containing an antioxidant component;
(5) and (5) repeating the processes from the step (2) to the step (4) for 0-5 times.
2. The preparation method of the heat protection-insulation-bearing integrated light carbon-ceramic composite material as claimed in claim 1, wherein the preparation method comprises the following steps: in the step (1), the density range of the light carbon-based composite material is 0.2-0.7 g/cm3The light carbon-based composite material is a fiber-reinforced carbon aerogel composite material or a carbon foam composite material.
3. The preparation method of the heat-proof, heat-insulating and load-bearing integrated light carbon-ceramic composite material as claimed in claim 1, wherein the preparation method comprises the following steps: in the step (2), when the material A is boric acid or phosphoric acid, the preparation method of the dipping solution comprises the following steps: pouring boric acid or phosphoric acid powder into deionized water at 90 ℃, mechanically stirring until most of the powder is dissolved, and then putting the powder into an ultrasonic oscillator for ultrasonic vibration dissolution at 110 ℃ to obtain boric acid or phosphoric acid dipping solution; wherein: the weight ratio of the boric acid powder or the phosphoric acid powder to the water is 1 (3-10).
4. The preparation method of the heat protection-insulation-bearing integrated light carbon-ceramic composite material as claimed in claim 1, wherein the preparation method comprises the following steps: in the step (2), when the material A is ceramic powder of an antioxidant component, the preparation method of the dipping solution comprises the following steps: pouring the ceramic powder into deionized water or ethanol, and mechanically stirring to obtain a ceramic powder impregnation solution; wherein: the weight ratio of the ceramic powder to the solvent is (5-30): 100.
5. The preparation method of the heat-proof, heat-insulating and load-bearing integrated light carbon-ceramic composite material as claimed in claim 1, wherein the preparation method comprises the following steps: in the step (2), when the material A is an organic or inorganic precursor of an antioxidant component, the preparation method of the dipping solution comprises the following steps: mixing the precursor of the antioxidant component with xylene according to a certain proportion, and preparing a precursor dipping solution after magnetically stirring for 2-4 h; wherein the weight ratio of the precursor of the antioxidant component to the xylene solvent is (5-30): 100; the SiBCN precursor is polyborosilazane PSNB, the SiCO precursor is polysiloxane PSO, the SiC precursor is polycarbosilane PCS, and the ZrC precursor is organic zirconium precursors PZC and ZrB2The precursors of (1) are organic zirconium precursors PZB, HfC and HfB2The precursor of (A) is HfCl4An organic precursor formulated for a hafnium source.
6. The preparation method of the heat protection-insulation-bearing integrated light carbon-ceramic composite material as claimed in claim 1, wherein the preparation method comprises the following steps: in the step (3), when the dipping solution is prepared by adopting boric acid or phosphoric acid, ultrasonic vibration dipping is adopted, and the dipping time is 0.5-2 h; when the dipping solution is prepared by adopting ceramic powder or precursor of an antioxidant component, vacuum-normal pressure dipping is adopted, and the specific method comprises the following steps: putting a sample into a beaker, placing the beaker in a vacuum impregnation tank, vacuumizing the impregnation tank (the vacuum degree is less than or equal to-0.1 MPa), introducing an impregnation solution into the beaker filled with the sample by utilizing pressure difference, keeping the vacuum degree for 0.5-2 h, and then keeping the vacuum degree for 0.5-2 h at normal pressure.
7. The preparation method of the heat-proof, heat-insulating and load-bearing integrated light carbon-ceramic composite material as claimed in claim 1, wherein the preparation method comprises the following steps: in the step (4), when the boric acid or phosphoric acid dipping solution is used, the process of heat-treating the sample is carried out in multiple steps: raising the temperature from the normal temperature to 170-250 ℃ at a temperature raising rate of 5 ℃/min under a protective atmosphere, preserving the heat for 0.5-1 h, then continuing raising the temperature to 300-400 ℃, preserving the heat for 0.5-1 h, raising the temperature to 500-700 ℃ and preserving the heat for 0.5-1 h.
8. The preparation method of the heat-proof, heat-insulating and load-bearing integrated light carbon-ceramic composite material as claimed in claim 1, wherein the preparation method comprises the following steps: in the step (4), when the dipping solution is prepared from ceramic powder or precursor of an antioxidant component, the heat treatment process of the sample is as follows: heating to 800-1500 ℃ at the speed of 5 ℃/min under the protective atmosphere, and preserving the heat for 0.5-2 h.
9. The preparation method of the heat-proof, heat-insulating and load-bearing integrated light carbon-ceramic composite material as claimed in claim 4, wherein the preparation method comprises the following steps: in step (5), when steps (2) to (4) are repeated, the composition of the modified component of the light carbon-based composite material can be adjusted by changing the concentration of the impregnation solution, the type of the impregnation solution and the impregnation sequence, and typical concentrations, types, sequences of the impregnation solution and the obtained modified composite material include, but are not limited to, the following 10 types:
(1) and (3) dipping sequence: 25 wt.% boric acid solution; the obtained material is as follows: boron oxide modified light carbon-based composites;
(2) and (3) dipping sequence: 25 wt.% boric acid solution, 10 wt.% PSNB; the obtained material is as follows: boron oxide-SiBCN modified light carbon-based composite material;
(3) and (3) dipping sequence: 20 wt.% PSNB; the obtained material is as follows: SiBCN modified light carbon-based composite material;
(4) and (3) dipping sequence: 30 wt.% phosphoric acid solution; the obtained material is as follows: phosphoric acid modified light carbon-based composite materials;
(5) and (3) dipping sequence: 25 wt.% PCS; the obtained material is as follows: SiC modified light carbon-based composite material;
(6) and (3) dipping sequence: 30 wt.% PSO; the obtained material is as follows: SiCO precursor modified light carbon-based composite material;
(7) and (3) dipping sequence: 15 wt.% PZB; the obtained material is as follows: ZrB2A modified light carbon-based composite;
(8) and (3) dipping sequence: 20 wt.% PCS, 10 wt.% PZC; the obtained material is as follows: SiC-ZrC modified light carbon-based composite material;
(9) and (3) dipping sequence: 10 wt.% PCS, 20 wt.% HfB2An organic precursor; the obtained material is as follows: SiC-HfB2A modified light carbon-based composite;
(10) and (3) dipping sequence: 10wt.% PCS, 15 wt.% PZB, 15 wt.% PZC; the obtained material is as follows: SiC-ZrB2-a ZrC modified light carbon based composite.
10. A heat-proof, heat-insulating, load-bearing integrated light carbon-ceramic composite material prepared by the method of any one of claims 1 to 9, wherein: the material consists of a fiber reinforcement body, carbon aerogel and a ceramic double-base body, wherein the ceramic base body is uniformly dispersed in a carbon aerogel three-dimensional nano network structure, and the multifunctional requirement under a long-term high-temperature aerobic environment is met by means of heat insulation-bearing of the carbon aerogel and anti-oxidation ablation of the ceramic base body.
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