CN114504167B - A kind of shoe back upper hot pressing reverse packaging forming process and shoe back upper - Google Patents
A kind of shoe back upper hot pressing reverse packaging forming process and shoe back upper Download PDFInfo
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- CN114504167B CN114504167B CN202210081457.4A CN202210081457A CN114504167B CN 114504167 B CN114504167 B CN 114504167B CN 202210081457 A CN202210081457 A CN 202210081457A CN 114504167 B CN114504167 B CN 114504167B
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- A—HUMAN NECESSITIES
- A43—FOOTWEAR
- A43B—CHARACTERISTIC FEATURES OF FOOTWEAR; PARTS OF FOOTWEAR
- A43B23/00—Uppers; Boot legs; Stiffeners; Other single parts of footwear
- A43B23/02—Uppers; Boot legs
- A43B23/0245—Uppers; Boot legs characterised by the constructive form
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- A—HUMAN NECESSITIES
- A43—FOOTWEAR
- A43B—CHARACTERISTIC FEATURES OF FOOTWEAR; PARTS OF FOOTWEAR
- A43B23/00—Uppers; Boot legs; Stiffeners; Other single parts of footwear
- A43B23/02—Uppers; Boot legs
- A43B23/0205—Uppers; Boot legs characterised by the material
- A43B23/0235—Different layers of different material
-
- A—HUMAN NECESSITIES
- A43—FOOTWEAR
- A43B—CHARACTERISTIC FEATURES OF FOOTWEAR; PARTS OF FOOTWEAR
- A43B23/00—Uppers; Boot legs; Stiffeners; Other single parts of footwear
- A43B23/02—Uppers; Boot legs
- A43B23/0245—Uppers; Boot legs characterised by the constructive form
- A43B23/025—Uppers; Boot legs characterised by the constructive form assembled by stitching
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- A—HUMAN NECESSITIES
- A43—FOOTWEAR
- A43B—CHARACTERISTIC FEATURES OF FOOTWEAR; PARTS OF FOOTWEAR
- A43B23/00—Uppers; Boot legs; Stiffeners; Other single parts of footwear
- A43B23/02—Uppers; Boot legs
- A43B23/0245—Uppers; Boot legs characterised by the constructive form
- A43B23/026—Laminated layers
-
- A—HUMAN NECESSITIES
- A43—FOOTWEAR
- A43B—CHARACTERISTIC FEATURES OF FOOTWEAR; PARTS OF FOOTWEAR
- A43B23/00—Uppers; Boot legs; Stiffeners; Other single parts of footwear
- A43B23/02—Uppers; Boot legs
- A43B23/0245—Uppers; Boot legs characterised by the constructive form
- A43B23/028—Resilient uppers, e.g. shock absorbing
-
- A—HUMAN NECESSITIES
- A43—FOOTWEAR
- A43B—CHARACTERISTIC FEATURES OF FOOTWEAR; PARTS OF FOOTWEAR
- A43B23/00—Uppers; Boot legs; Stiffeners; Other single parts of footwear
- A43B23/08—Heel stiffeners; Toe stiffeners
- A43B23/088—Heel stiffeners
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- A—HUMAN NECESSITIES
- A43—FOOTWEAR
- A43B—CHARACTERISTIC FEATURES OF FOOTWEAR; PARTS OF FOOTWEAR
- A43B23/00—Uppers; Boot legs; Stiffeners; Other single parts of footwear
- A43B23/08—Heel stiffeners; Toe stiffeners
- A43B23/16—Heel stiffeners; Toe stiffeners made of impregnated fabrics, plastics or the like
- A43B23/17—Heel stiffeners; Toe stiffeners made of impregnated fabrics, plastics or the like made of plastics
-
- A—HUMAN NECESSITIES
- A43—FOOTWEAR
- A43B—CHARACTERISTIC FEATURES OF FOOTWEAR; PARTS OF FOOTWEAR
- A43B23/00—Uppers; Boot legs; Stiffeners; Other single parts of footwear
- A43B23/28—Devices to put in shoes in order to prevent slipping at the heel or to prevent abrading the stockings
-
- A—HUMAN NECESSITIES
- A43—FOOTWEAR
- A43D—MACHINES, TOOLS, EQUIPMENT OR METHODS FOR MANUFACTURING OR REPAIRING FOOTWEAR
- A43D8/00—Machines for cutting, ornamenting, marking or otherwise working up shoe part blanks
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Footwear And Its Accessory, Manufacturing Method And Apparatuses (AREA)
Abstract
The invention discloses a shoe heel counter hot-pressing reverse-wrapping forming process and a shoe heel, comprising the steps of providing raw materials and outer shoe pieces for later use, arranging cotton pieces on one surface of the outer shoe pieces, placing the raw materials on a parting surface of a first forming die, closing the first forming die, hot-pressing the raw materials and preserving heat for a first time to obtain a hot-pressing semi-finished product, thinning the upper edge of the cotton pieces, attaching and sewing the upper edge of the outer shoe pieces to the edge of a shoe mouth of the hot-pressing semi-finished product, and turning the sewn outer shoe pieces upwards to the rear end of the hot-pressing semi-finished product, and attaching the cotton pieces to the rear surface of the hot-pressing semi-finished product to obtain a shoe heel coarse embryo. The upper edge of the cotton piece is thinned, so that the upper edge of the outer shoe piece can be conveniently and tightly attached to and sewn with the edge of the shoe mouth of the hot-pressed semi-finished product, and the problem that the shoe mouth of the hot-pressed semi-finished product is thickened after the outer shoe piece is turned backwards relative to the hot-pressed semi-finished product due to the arrangement of the cotton piece can be avoided.
Description
Technical Field
The invention relates to the technical field of shoe heel counter production processes, in particular to a hot-pressing reverse-wrapping forming process for shoe heel counter and the shoe heel counter.
Background
Most of the shoe counter of the existing shoes are manufactured by adopting a sewing forming process, the sewing forming process can lead to the complicated manufacturing process of the shoe counter, thereby increasing the labor time and labor intensity of workers, reducing the production efficiency of the shoe counter, and the joint of sheets forming the shoe counter can generate more sewing threads, so that the problem of unattractive shoe counter is easily caused.
In order to save production flow and enable the rear surface of the formed shoe heel counter to have a certain thickness, if a hot press forming process is adopted, cotton is generally required to be pasted on the rear surface of the shoe heel counter in the preparation process, and the shape and the patterns of the rear surface of the shoe heel counter are changed through the hot press process.
The cotton pasting procedure is troublesome to operate, and the whole shoe heel can be connected with cotton sheets by additionally matching with a heating device, so that the labor intensity of workers and the production cost of the shoe heel are easily increased.
Disclosure of Invention
The present invention aims to solve at least one of the technical problems existing in the prior art.
The invention provides a hot-pressing and reverse-wrapping forming process of a shoe heel, which comprises the steps of providing raw materials and outer shoe pieces for later use, arranging cotton pieces on one surface of the outer shoe pieces, placing the raw materials on a parting surface of a first forming die, closing the first forming die, hot-pressing the raw materials for a first time to obtain a hot-pressing semi-finished product, thinning the upper edge of the cotton pieces, attaching and sewing the upper edge of the outer shoe pieces to the edge of a shoe mouth of the hot-pressing semi-finished product, and overturning the sewn outer shoe pieces upwards to the rear end of the hot-pressing semi-finished product, and attaching the cotton pieces to the rear surface of the hot-pressing semi-finished product to obtain a shoe heel rough blank.
According to the hot-pressing reverse-wrapping forming process for the shoe counter, provided by the embodiment of the invention, at least the advantages that raw materials are placed on the parting surface of the first forming die, the first forming die is matched with the die, under the hot pressing and heat preservation effects of an external heating device, the raw materials form a hot-pressing semi-finished product, the hot-pressing process is beneficial to saving the flow required by a sewing process and reducing the production cost of the shoe counter preparation, cotton sheets are adhered to one surface of the outer shoe sheets, the upper edges of the cotton sheets are subjected to thinning treatment, the upper edges of the outer shoe sheets are conveniently tightly adhered to and sewn with the welt edges of the hot-pressing semi-finished product, the problem that the thickness of a shoe counter blank becomes thick at the welt after the hot-pressing semi-finished product is caused by the arrangement of the cotton sheets is avoided, the outer shoe counter is upwards turned to the rear end of the hot-pressing semi-finished product, the cotton sheets are attached to the rear surface of the hot-pressing semi-finished product, the thickness of the shoe counter is beneficial to be increased, the functions of the hot-pressing pattern and the shape of the rear shoe are realized, the cotton sheets are beneficial to being adhered to the rear surface of the hot-pressing semi-finished product, the shoe is beneficial to reducing the whole edge of the finished product, the counter is not easy to be manufactured by adopting the hot-pressing process, the machine is beneficial to reduce the cost of the counter-pressing process, and the counter is beneficial to the human body is beneficial to be more attractive, and the human body is not easy to be manufactured, and the finished, and the finished is comfortable to the finished by the counter has the finished product by the counter has a good-finished product.
According to some embodiments of the invention, the method further comprises the steps of placing the shoe heel counter blank on the parting surface of a second forming die, closing the second forming die, and hot-pressing and preserving the shoe heel counter blank for a second time to obtain a shoe heel counter finished product.
The shoe back upper rough blank is placed on the parting surface of the second forming die, the second forming die is clamped, under the heating and heat preservation actions of a heating device arranged outside, the hot pressing semi-finished product and the outer shoe plate are connected into a whole, namely, the second hot pressing is carried out on the shoe back upper rough blank after the sewing and the reverse wrapping are finished, the second hot pressing is beneficial to enabling the outer shoe plate and the hot pressing semi-finished product to be integrated into a whole, the inner structure of the shoe back upper rough blank can be more compact to a certain extent, the connection between the sheets forming the shoe back upper is more compact, the use requirement of the shoe back upper hot pressing reverse wrapping forming process is met, and the texture of the rear surface of the shoe back upper rough blank can be changed.
According to some embodiments of the invention, before the step of bonding and sewing the upper edge of the outer sheet to the welt edge of the hot-pressed semifinished product, it further comprises the steps of:
and providing a cutting tool for standby, and cutting the upper edge of the hot-pressed semi-finished product through the cutting tool.
Before the upper edge of the outer shoe piece is attached to the upper edge of the front end of the hot-pressed semi-finished product, the upper edge of the hot-pressed semi-finished product is cut through a cutting tool, so that the hot-pressed semi-finished product forms the shape of a shoe mouth required by a shoe heel finished product, and the outer shoe piece is matched with the arrangement of the outer shoe piece, and can cover a notch at the upper edge of the hot-pressed semi-finished product after being reversely wrapped, so that the problem that the notch is scratched to a human body is avoided.
According to some embodiments of the invention, after the finished shoe heel counter is manufactured, the lower edge and the side edges of the finished shoe heel counter are sheared by a cutting tool.
The finished shoe heel counter after the twice hot press molding is cut by a cutting tool, so that the finished shoe heel counter forms a preset shape, and the shoe heel counter is matched with the shoe front upper and the shoe sole to realize the connection of the shoe body.
According to some embodiments of the invention, before the step of thinning the upper edge of the cotton piece, the step of trimming the upper edge of the outer shoe piece so that the upper edge of the outer shoe piece matches the welt edge of the hot-pressed semi-finished product is further included.
Before the upper edge of the cotton piece is thinned, the upper edge of the outer shoe piece is trimmed, so that the upper edge of the outer shoe piece is matched with the edge of the shoe mouth of the hot-pressed semi-finished product, for example, the upper edge of the trimmed cotton piece is thinned by a peeling machine, the upper edge of the outer shoe piece can be tightly attached to the upper edge of the hot-pressed semi-finished product, and the thinned part of the cotton piece exactly corresponds to the edge of the shoe mouth of the hot-pressed semi-finished product after the outer shoe piece is turned backwards, so that the problem that the shoe mouth of the shoe rear upper rough blank is thickened due to the blocking effect of the cotton piece is solved.
According to some embodiments of the invention, the step of adhering the cotton sheet to the rear surface of the hot-pressed semi-finished product comprises the steps of:
and bonding the cotton sheets to the rear surface of the hot-pressed semi-finished product;
Sewing the left edge of the outer shoe piece and the left edge of the hot-pressed semi-finished product into a whole;
Sewing the right edge of the outer shoe piece and the right edge of the hot-pressed semi-finished product into a whole;
The lower edge of the outer shoe piece and the lower edge of the hot-pressed semi-finished product are sewn into a whole.
After the cotton sheets are attached to the rear surface of the hot-pressed semi-finished product, the left edge and the right edge of the outer shoe sheet can be respectively sewn corresponding to the left edge and the right edge of the hot-pressed semi-finished product, and the lower edge of the outer shoe sheet and the lower edge of the hot-pressed semi-finished product are sewn, namely, the side edges and the lower edge of the shoe heel counter blank are sealed and connected, so that the problem that the outer shoe sheet and the hot-pressed semi-finished product are offset or wrinkled in the hot-pressed process of the shoe heel counter blank is avoided.
According to some embodiments of the present invention, the raw material includes a lower sponge sheet, a supporting elastic sheet and an inner shoe sheet, which are sequentially placed on the parting surface of the first molding die from bottom to top.
Specifically, the raw materials that provide include sponge piece, support elastic piece and interior shoe piece down, sponge piece, support elastic piece and interior shoe piece from down upwards place in proper order on the die joint of first forming die, and the hot pressing semi-manufactured goods embeds promptly has the support elastic piece, and the setting of support elastic piece is favorable to playing support and resilience effect to the shoes back group is whole, can assist the user to stretch into the welt with the foot after pressing the shoes back group down, and the support elastic piece can play the effect of assisting the user to realize shoes's wearing.
According to some embodiments of the present invention, the raw material further comprises a welt reinforcing sheet, a shoe body reinforcing sheet, and a buffer sheet, and the raw material is placed on a parting surface of a first molding die, the first molding die is closed, and the raw material is hot-pressed and heat-preserved for a first time to obtain a hot-pressed semi-finished product, comprising the steps of:
sequentially placing a lower sponge sheet and a supporting elastic sheet on the parting surface of the first forming die from bottom to top;
placing the shoe opening reinforcing sheet on the lower sponge sheet, and placing the shoe opening reinforcing sheet at the shoe opening of the shoe back upper;
covering the shoe body reinforcing sheet on the supporting elastic sheet and the shoe opening reinforcing sheet, and placing the buffer sheet on the shoe body reinforcing sheet, wherein the buffer sheet is positioned at the middle upper part of the shoe heel;
covering the inner shoe piece on the buffer piece and the shoe body reinforcing piece;
and (3) closing the first forming die, hot-pressing the raw materials and preserving heat for a first time to obtain a hot-pressed semi-finished product.
The raw materials that provide include not only lower sponge piece, support elastic piece and interior shoe piece, still include the shoe mouth reinforcement piece, shoes body reinforcement piece and buffering piece, the shoe mouth reinforcement piece is placed on lower sponge piece, and place the shoe mouth department at shoes back group, the shoe mouth reinforcement piece be favorable to making the shoe mouth of shoes back group after the shaping harder, be favorable to playing better parcel effect to human foot, shoes body reinforcement piece covers on supporting elastic piece and shoes mouth reinforcement piece, shoes body reinforcement piece's be provided with be favorable to making shoes back group holistic stretch-proofing performance better, be favorable to improving the durability of shoes back group after the shaping, the buffering piece is placed on shoes body reinforcement piece, buffering piece is located the well upper portion of shoes back group, the setting of buffering piece can make the lower extreme of shoes back group form the recess that is used for the catching the heel, in human foot's motion process, can catch human foot effectively, and make behind the shaping shoes with the laminating nature of human foot better.
In a second aspect, the invention also provides a shoe heel, which is manufactured by the hot-pressing reverse-wrapping molding process of the shoe heel according to any one of the first aspect.
The shoe heel provided by the embodiment of the invention has the advantages that the shoe heel is prepared through the hot-pressing reverse wrapping process of the shoe heel, the process of the traditional sewing process is saved, the production cost of the shoe heel is saved, the cotton piece is stuck on one side of the outer shoe piece, the upper edge of the cotton piece is thinned, the upper edge of the outer shoe piece is conveniently tightly attached to the edge of a shoe mouth of a hot-pressing semi-finished product and sewn, the problem that the thickness of the shoe mouth of the hot-pressing semi-finished product is increased after the outer shoe piece is turned backwards relative to the hot-pressing semi-finished product due to the arrangement of the cotton piece is avoided, the edge wrapping structure is formed at the upper edge of the hot-pressing semi-finished product by matching the sewing reverse wrapping process of the arrangement of the outer shoe piece, the cut-off of the shoe heel to a human body, the wearing comfort of the human body is improved, and the combination of the reverse wrapping process and the upper of the hot-pressing reverse wrapping process can be prevented from being seen by the outside of the shoe heel finished product, and the whole beautiful and beautiful appearance of the hot-pressing reverse wrapping process is ensured.
In a third aspect, the present invention also provides a process for producing shoes, comprising the steps of:
Providing a forefoot, sole and heel as shown in the second aspect for use;
the left edge of the shoe back upper is connected with the left edge of the shoe front upper;
the right edge of the shoe back upper is connected with the right edge of the shoe front upper;
the lower edge of the shoe front upper and the lower edge of the shoe rear upper are connected with the upper end of the sole.
The production process of the shoe has the advantages that the shoe heel prepared by the hot-pressing reverse wrapping forming process of the heel is adopted, the process of traditional sewing process is saved, the production cost of the shoe is saved, the left edge of the heel is connected with the left edge of the shoe front, the right edge of the heel is connected with the right edge of the shoe front, the lower edge of the shoe front and the lower edge of the shoe heel are connected with the upper end of a sole, cotton sheets are adhered to one surface of the outer shoe sheets, the upper edges of the cotton sheets are subjected to thinning treatment, the upper edges of the outer shoe sheets are conveniently attached to and sewn with the edge of a shoe mouth of a hot-pressing semi-finished product, the problem that the thickness of the shoe mouth of the shoe is increased after the outer shoe sheets are turned backwards relative to the semi-finished product due to arrangement of the cotton sheets is solved, the arrangement of the outer shoe sheets is matched with the sewing process, the upper edge of the hot-pressing semi-finished product is formed into a wrapping structure, the upper edge of the shoe is reduced, the fact that the upper edge of the hot-pressing semi-finished product is connected with the upper edge of the shoe front, the upper edge of the shoe is manufactured, the upper edge of the shoe is not easy to be worn by a human body, the human body is easy to see, the sewing process is improved, the upper edge of the hot-pressing process is not is easy to be convenient, the sewing process is good, the whole is easy to be combined with the hot-pressing process, and the shoe is easy to be manufactured, and has the shoe finished.
In a fourth aspect, the invention also provides a shoe, which is manufactured by the shoe manufacturing process shown in the third aspect.
The shoe has the advantages that the shoe manufactured by the production process of the shoe is beneficial to saving the process of the traditional sewing process, saving the production cost of the shoe, the cotton piece is stuck on one surface of the outer shoe piece, the upper edge of the cotton piece is subjected to thinning treatment, the upper edge of the outer shoe piece can be conveniently and tightly attached to the edge of the mouth of a hot-pressed semi-finished product and sewn, the problem that the thickness of the mouth of the shoe is increased after the outer shoe piece is turned backwards relative to the hot-pressed semi-finished product due to the arrangement of the cotton piece is avoided, the edge wrapping structure is formed at the upper edge of the hot-pressed semi-finished product due to the arrangement of the outer shoe piece and the sewing and anti-wrapping process, the cutting and rubbing of the shoe manufactured by the production process of the shoe to a human body are reduced, the wearing comfort of the human body is improved, the sewing and the combination of the sewing and anti-wrapping process is not seen outside the hot-pressed semi-finished product, and the whole aesthetic property of the shoe manufactured by the production process of the shoe is guaranteed.
Additional aspects and advantages of the invention will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention.
Drawings
The foregoing and/or additional aspects and advantages of the invention will become apparent and may be better understood from the following description of embodiments taken in conjunction with the accompanying drawings in which:
FIG. 1 is a flow chart of a hot-press reverse-wrapping molding process for shoe counter provided by an embodiment of the invention;
FIG. 2 is a flow chart of a hot-press reverse-wrapping molding process for shoe counter provided by an embodiment of the invention;
FIG. 3 is a flowchart of a hot-press reverse-wrapping molding process for a shoe heel counter according to an embodiment of the present invention;
FIG. 4 is a flowchart of a hot-press reverse-wrapping molding process for a shoe heel counter according to an embodiment of the present invention;
fig. 5 is a schematic structural view of a shoe heel counter according to an embodiment of the present invention.
In the attached drawings, 110-inner shoe pieces, 120-outer shoe pieces, 130-edge wrapping and 200-supporting elastic pieces.
Detailed Description
Embodiments of the present invention are described in detail below, examples of which are illustrated in the accompanying drawings, wherein like or similar reference numerals refer to like or similar elements or elements having like or similar functions throughout. The embodiments described below by referring to the drawings are illustrative only and are not to be construed as limiting the invention.
In the description of the present invention, it should be understood that references to orientation descriptions such as upper, lower, front, rear, left, right, etc. are based on the orientation or positional relationship shown in the drawings, are merely for convenience of description of the present invention and to simplify the description, and do not indicate or imply that the apparatus or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus should not be construed as limiting the present invention.
In the description of the present invention, the meaning of a number is not quantitative, and the meaning of a number is two or more, and greater than, less than, exceeding, etc. are understood to exclude the present number, and the meaning of above, below, within, etc. are understood to include the present number. The description of the first and second is for the purpose of distinguishing between technical features only and should not be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated or implicitly indicating the precedence of the technical features indicated. In addition, three parallel schemes are presented and/or represented throughout, e.g., a and/or B represent a scheme that is met by a, a scheme that is met by B, or a scheme that is met by a and B simultaneously.
In the description of the present invention, there are phrases containing a plurality of parallel features, wherein the definition of a phrase is defined as the nearest feature, for example B, C disposed on A, E connected with D, and the meaning that B is disposed on A, E is connected with D, and C is not defined, but the definition of a phrase indicating the relationship between features, such as "disposed at intervals", "arranged in a ring", etc., does not belong to this category. The phrase preceded by a "homonym" indicates that all features in the phrase are defined, e.g., B, C, D, all disposed on a, and B, C and D are both disposed on a.
In the description of the present invention, unless explicitly defined otherwise, terms such as arrangement, installation, connection, etc. should be construed broadly and the specific meaning of the terms in the present invention can be reasonably determined by a person skilled in the art in combination with the specific contents of the technical scheme.
Embodiments of the present invention are described below in conjunction with fig. 1-5.
Referring to fig. 1, an embodiment of the present invention provides a hot-press reverse-wrapping process for a heel counter, which includes the following steps:
s100, providing raw materials and an outer shoe piece 120 for standby, wherein one surface of the outer shoe piece 120 is provided with a cotton piece;
s200, placing raw materials on a parting surface of a first forming die, closing the first forming die, hot-pressing the raw materials and preserving heat for a first time to obtain a hot-pressed semi-finished product;
S300, thinning the upper edge of the cotton piece, attaching and sewing the upper edge of the outer shoe piece 120 with the edge of the shoe mouth of the hot-pressed semi-finished product;
s400, turning the sewn outer shoe piece 120 upwards to the rear end of the hot-pressed semi-finished product, and attaching the cotton piece to the rear surface of the hot-pressed semi-finished product to obtain a shoe counter rough blank;
s500, placing the shoe heel upper rough blank on a parting surface of a second forming die, and closing the second forming die;
And S600, hot-pressing the shoe heel counter rough blank and preserving heat for a second time to obtain a finished shoe heel counter.
In step S100, the outer shoe 120 may be connected to the cotton sheet by means of adhesive such that the cotton sheet is attached to one side of the outer shoe 120. The cotton sheets serve to connect the outer shoe sheet 120 and the hot-press half product, and to some extent, the thickness of the rear surface of the shoe counter blank can be increased so as to change the pattern and shape of the rear surface of the shoe counter blank by hot-pressing. The style of the first forming die can be adaptively modified and adjusted according to actual production requirements.
Referring to fig. 2, the heel counter hot-press reverse-wrapping molding process further includes the following steps, before the step of bonding and sewing the upper edge of the outer shoe sheet 120 with the welt edge of the hot-press semi-finished product:
and S700, providing a cutting tool for standby, and cutting the upper edge of the hot-pressed semi-finished product by the cutting tool.
Before the upper edge of the outer shoe 120 is attached to the upper edge of the front end of the hot-pressed semi-finished product, the upper edge of the hot-pressed semi-finished product is cut by a cutting tool, so that the hot-pressed semi-finished product forms the shape of a shoe mouth required by a shoe heel, and the outer shoe 120 is matched with the arrangement of the outer shoe 120, and the outer shoe 120 can cover the notch at the upper edge of the hot-pressed semi-finished product after being reversely wrapped, so that the problem that the notch is scratched to a human body is avoided. The cutting tool may be scissors, a cutter, etc.
After the finished shoe heel counter is manufactured in the step S600, the lower edge and the side edges of the finished shoe heel counter are sheared by a cutting tool. The finished shoe heel counter after the twice hot press molding is cut by a cutting tool, so that the finished shoe heel counter forms a preset shape, and the shoe heel counter is matched with the shoe front upper and the shoe sole to realize the connection of the shoe body.
Referring to fig. 2, the hot-pressing and reverse-wrapping forming process for shoe counter provided by the embodiment of the invention further comprises the following steps before the step of thinning the upper edge of the cotton piece:
And S800, trimming the upper edge of the outer shoe piece 120 so that the upper edge of the outer shoe piece 120 is matched with the edge of the shoe mouth of the hot-pressed semi-finished product.
Before the upper edge of the cotton piece is thinned, the upper edge of the outer shoe piece 120 is trimmed, so that the upper edge of the outer shoe piece 120 is matched with the edge of the shoe mouth of the hot-pressed semi-finished product, such as the upper edge of the trimmed cotton piece is thinned by an external peeling machine, the upper edge of the outer shoe piece 120 can be tightly attached to the upper edge of the hot-pressed semi-finished product, and the thinned part of the cotton piece just corresponds to the edge of the shoe mouth of the hot-pressed semi-finished product after the outer shoe piece 120 is turned backwards, so that the problem that the shoe mouth of the shoe rear upper blank is thickened due to the blocking effect of the cotton piece is avoided.
Referring to fig. 3, in step S400, the step of bonding the cotton sheet to the rear surface of the hot-pressed semi-finished product further includes the steps of:
and S410, bonding the cotton sheets to the rear surface of the hot-pressed semi-finished product, and adjusting the relative position relationship between the cotton sheets and the hot-pressed semi-finished product in a manual pressing mode and keeping the cotton sheets tightly bonded to the rear surface of the hot-pressed semi-finished product.
S420, sewing the left edge of the outer shoe plate 120 and the left edge of the hot-pressed semi-finished product into a whole, namely sealing the left opening of the shoe counter rough blank, which is beneficial to keeping the connection stability between the outer shoe plate 120 and the hot-pressed semi-finished product.
S430, sewing the right edge of the outer shoe plate 120 and the right edge of the hot-pressed semi-finished product into a whole, namely sealing the right opening of the shoe heel counter blank, which is beneficial to keeping the connection stability between the outer shoe plate 120 and the hot-pressed semi-finished product.
S440, sewing the lower edge of the outer shoe 120 and the lower edge of the hot-pressed semi-finished product into a whole. Namely, the lower end opening of the shoe counter rough blank is sealed, which is beneficial to keeping the connection stability between the outer shoe plate 120 and the hot-pressed semi-finished product.
The hot-pressing reverse wrapping and forming process of the shoe counter enables the outer shoe plate 120 to be tightly connected with the hot-pressing semi-finished product in a sewing and sealing mode, and is beneficial to avoiding the occurrence of the problem that the positions of the outer shoe plate 120 and the hot-pressing semi-finished product deviate or wrinkles are generated in the hot-pressing process of the shoe counter blank.
Compared with the process that the cotton piece is required to be stuck on the rear surface of the hot-pressed semi-finished product by hand, the glue is sprayed on the cotton piece, and after the cotton piece is heated by the external heating equipment, the glue of the cotton piece is melted, and then the outer shoe piece 120 is turned backwards and is attached to the cotton piece.
The hot-pressing reverse-wrapping forming process for the shoe counter provided by the embodiment of the invention is beneficial to saving the process of additionally bonding the cotton piece with the rear surface of the hot-pressing semi-finished product by bonding the cotton piece with the outer shoe piece 120, and is beneficial to avoiding the problem that the thickness of the shoe mouth of the shoe counter blank after reverse wrapping is thickened by thinning the cotton piece, and the outer shoe piece 120 is connected with the hot-pressing semi-finished product by sewing and sealing the left side edge, the right side edge and the lower side edge, so that the problem that the cotton piece needs to be heated by an external heating device is avoided, and the glue attached on the cotton piece can be connected with the outer shoe piece 120 after melting is solved.
Referring to fig. 4, the hot-pressing reverse-wrapping process for the shoe heel counter provided by the embodiment of the invention can effectively save the production cost of shoe heel counter preparation compared with the process of independently pasting cotton on the rear surface of the shoe heel counter.
In step S200, the raw materials include a lower sponge sheet, a supporting elastic sheet 200, an inner shoe sheet 110, a welt reinforcing sheet, a shoe body reinforcing sheet, and a buffer sheet. Placing raw materials on a parting surface of a first forming die, closing the first forming die, hot-pressing the raw materials and preserving heat for a first time to obtain a hot-pressed semi-finished product, and comprising the following steps:
And S210, sequentially placing the lower sponge sheet and the supporting elastic sheet 200 on the parting surface of the first forming die from bottom to top, wherein the first forming die is provided with a thimble, the lower sponge sheet is placed through the thimble, and the thimble is arranged to be beneficial to avoiding the problem of displacement of the lower sponge sheet in the hot pressing process. The supporting elastic sheet 200 is provided with the positioning hole, and the positioning hole penetrates through the ejector pin, so that the relative position of the supporting elastic sheet 200 and the first forming die can be fixed, and the occurrence of the problem that inferior products are generated due to different placing positions of the supporting elastic sheet 200 is avoided. The supporting elastic sheet 200 can be made of materials with better supporting performance and elasticity, such as Kong Bao, hai Cui, TPU (thermoplastic polyurethane elastomer), TPR (thermoplastic rubber), TPE (thermoplastic elastomer), TPEE (thermoplastic polyester elastomer), and the like, and the shoe heel counter hot-pressing reverse wrapping molding process is characterized in that the supporting elastic sheet 200 is arranged in the shoe heel counter, and a user can press the supporting elastic sheet 200 through the elasticity of the supporting elastic sheet 200 so as to extend feet into the shoe openings of the shoes, and the supporting performance of the supporting elastic sheet 200 is improved, so that the effect of assisting the user in wearing the shoes is achieved.
S220, placing the shoe opening reinforcing sheet on the lower sponge sheet, and placing the shoe opening reinforcing sheet at the shoe opening of the shoe heel, wherein the shoe opening fixing sheet can be a shaping yarn or other material parts with relatively high hardness, so that the hardness of the formed shoe heel at the shoe opening is high, and the problem of poor shoe wrapping caused by loosening of the shoe opening in the putting-on and taking-off process of a user is avoided.
S230, covering the shoe body reinforcing sheet on the supporting elastic sheet and the shoe opening reinforcing sheet, and placing the buffer sheet on the shoe body reinforcing sheet, wherein the buffer sheet is positioned at the middle upper part of the shoe heel, the shoe body reinforcing sheet can be made of shaping yarns or other materials with relatively high hardness, and the arrangement of the shoe body reinforcing sheet is favorable for improving the stretch resistance of the formed shoe heel in consideration of the fact that the sponge structure is too loose, so that the durability of the shoe heel manufactured by adopting the hot-press reverse-wrapping forming process of the shoe heel is improved.
And the buffer sheet is arranged on the shoe body reinforcing sheet and is positioned at the middle upper part of the shoe heel, and the buffer sheet can be made of a material with good buffering performance such as a foam cushion, foam and the like. The buffer sheet is matched with the first forming die, so that the formed shoe heel can form a clamping strip at the position of the inner shoe sheet 110, after the foot of a human body penetrates into the shoe opening, the clamping strip can improve the fitting degree of the shoe heel and the foot of the human body, and the buffer sheet can absorb the impact force of the foot of the human body, so that the wearing comfort of a user is improved, the buffer sheet can hook the heel of the human body in the walking or movement process of the human body, and the problem that the shoe cannot catch the foot is solved.
S240, the inner shoe piece 110 is covered on the buffer piece and the shoe body reinforcing piece, the inner shoe piece 110 is a sheet material which is attached to the foot of a human body, and the inner shoe piece 110 can be made of a material with good skin-friendly property and air permeability, such as various natural leather, yarns, canvas and the like, in consideration of the comfort of wearing of the human body. Under the hot pressing action of the hot press, the lower sponge sheet, the supporting elastic sheet 200, the welt reinforcing sheet, the shoe body reinforcing sheet, the buffer sheet and the inner shoe sheet 110 are hot-pressed as one body and form a preset shape.
And S250, closing the first forming die, hot-pressing the raw materials and preserving heat for a first time to obtain a hot-pressed semi-finished product. The heating and the heat preservation to the raw materials can be realized through the hot press, and the temperature range that the hot press carries out the first hot pressing to the raw materials is 150 ℃ to 230 ℃, and preferably, the last lower mould of hot press compound die can all set up to 184 ℃, and the setting range of first time is 120s to 300s, and preferably, the compound die heat preservation time of hot press can set up to 200s, through the setting of hot pressing temperature and heat preservation time for the sponge is ripe, and keeps higher production efficiency, satisfies this shoes heel counter hot pressing anti-package molding process demand.
In the step S500, the second forming mold may be additionally provided with patterns, the heel counter blank after the reverse stitching is completed may be placed in the second forming mold, and the hot press performs hot pressing and heat preservation for a second time on the heel counter blank, that is, the second hot pressing is performed on the heel counter blank after the reverse stitching is completed, and the second hot pressing is beneficial to making the outer shoe sheet 120 and the hot pressing semi-finished product hot pressing into a whole, so that the internal structure of the heel counter blank is more compact to a certain extent, the connection between the sheets is more tight, and the use requirement of the heel counter hot pressing reverse stitching forming process is satisfied. The second forming die is provided with the lines and the pressure of the hot press is controlled, so that external patterns and lines can be formed after the shoe heel is formed, and the overall aesthetic property of the formed shoe heel is improved. The outer shoe 120 may be made of wear-resistant, less-scratch-resistant materials, such as leather, canvas, etc.
In the step S600, the temperature range of the hot press for performing the second hot pressing on the hot pressed semi-finished product is 150 ℃ to 230 ℃, preferably, the upper die and the lower die of the die closing of the hot press can be set to 184 ℃, the setting range of the second temperature is 120S to 300S, preferably, the die closing heat preservation time of the hot press can be set to 200S, and the sponge is mature and keeps higher production efficiency through the setting of the hot pressing temperature and the heat preservation time, so that the technological requirement of the shoe heel counter hot pressing reverse package forming is met.
In a second embodiment, referring to fig. 5, an embodiment of the present invention provides a heel counter manufactured by the hot-press reverse-wrapping process of the heel counter in the first embodiment.
The shoe back upper comprises an inner shoe piece 110 and an outer shoe piece 120, wherein the outer side surface of the inner shoe piece 110 is connected with the inner side surface of the outer shoe piece 120, the upper edge of the outer shoe piece 120 is turned inwards to form a wrapping edge 130, the wrapping edge 130 covers the upper end of the inner shoe piece 110, and the outer side surface of the wrapping edge 130 is connected with the inner side surface of the inner shoe piece 110.
The upper of the shoe is prepared into a hot-pressed semi-finished product through a hot-press forming process, the process of the traditional sewing process is saved, the production cost of the shoe upper is saved, a cotton piece is stuck on one surface of the outer shoe piece 120, the upper edge of the cotton piece is thinned, the upper edge of the outer shoe piece 120 is tightly attached to the edge of a shoe opening of the hot-pressed semi-finished product and sewn, the problem that the thickness of the shoe opening of the shoe upper rough blank is increased after the outer shoe piece 120 is turned backwards relative to the hot-pressed semi-finished product due to the arrangement of the cotton piece is avoided, the arrangement of the outer shoe piece 120 is matched with the sewing and reverse wrapping process, the edge-wrapping 130 structure is formed at the upper edge of the hot-pressed semi-finished product, the abrasion of the shoe upper made by the hot-press reverse wrapping and forming process to a human body is reduced, the wearing comfort of the human body is improved, and the sewing reverse wrapping and the hot-press process are combined, so that the outside of the shoe upper finished product cannot see a sewing line, and the whole aesthetic property of the shoe upper made by the reverse wrapping and the hot-press forming process is guaranteed.
An embodiment of the present invention provides a production process for a shoe, including the following steps:
Providing a toe lasting, a sole and a heel lasting as shown in example two;
the left edge of the shoe back upper is connected with the left edge of the shoe front upper;
the right edge of the shoe back upper is connected with the right edge of the shoe front upper;
the lower edge of the shoe front upper and the lower edge of the shoe rear upper are connected with the upper end of the sole.
The production process of the shoe adopts the shoe heel manufactured by the shoe heel hot-pressing reverse wrapping forming process, is beneficial to saving the process of the traditional sewing process and saving the production cost of the shoe, the cotton sheets are stuck on one surface of the outer shoe sheet 120, the upper edges of the cotton sheets are subjected to thinning treatment, the upper edges of the outer shoe sheet 120 can be conveniently and tightly attached to the edges of the mouths of the hot-pressing semi-finished products and sewn, the problem that the thickness of the mouths of the shoe is increased after the outer shoe sheet 120 is turned backwards relative to the hot-pressing semi-finished products due to the arrangement of the cotton sheets is avoided, the upper edges of the hot-pressing semi-finished products are formed into the edge 130 structure by the arrangement of the outer shoe sheet 120 and the sewing reverse wrapping process, the abrasion of the shoe manufactured by the production process of the shoe to the human body is reduced, the wearing comfort of the human body is improved, and the combination of the reverse wrapping process and the hot-pressing process is beneficial to ensure the overall aesthetic property of the shoe manufactured by the production process of the shoe heel.
In a fourth embodiment, the present invention provides a shoe manufactured by the manufacturing process of the shoe shown in the third embodiment.
The shoe prepared by the shoe production process is beneficial to saving the flow of the traditional sewing process and saving the production cost of the shoe, the cotton piece is stuck on one surface of the outer shoe piece 120, the upper edge of the cotton piece is thinned, the tight fitting and sewing of the upper edge of the outer shoe piece 120 and the edge of the shoe mouth of the hot-pressing semi-finished product can be conveniently realized, the problem that the shoe mouth of the shoe is thickened after the outer shoe piece 120 is turned backwards relative to the hot-pressing semi-finished product due to the arrangement of the cotton piece is avoided, the upper edge of the hot-pressing semi-finished product is formed into the edge 130 structure by matching the arrangement of the outer shoe piece 120 with the sewing and reverse wrapping process, the cutting and rubbing of the shoe to the human body by adopting the shoe production process is reduced, the wearing comfort of the human body is improved, and the combination of the sewing and the hot-pressing process ensures that the sewing line cannot be seen by the outside of the shoe rear upper finished product, and the whole attractiveness of the shoe manufactured by adopting the shoe production process is facilitated.
While the preferred embodiments of the present invention have been illustrated and described, the present invention is not limited to the examples, and various equivalent modifications and substitutions can be made by those skilled in the art without departing from the spirit of the present invention, and these equivalent modifications and substitutions are intended to be included in the scope of the present invention as defined in the appended claims.
Claims (5)
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