CN114492686A - A kind of intelligent line side cabinet of workshop production line and access method thereof - Google Patents
A kind of intelligent line side cabinet of workshop production line and access method thereof Download PDFInfo
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Abstract
Description
技术领域technical field
本发明涉及调节阀生产领域,具体涉及一种车间生产线智能线边柜及其存取方法。The invention relates to the field of regulating valve production, in particular to an intelligent line side cabinet of a workshop production line and an access method thereof.
背景技术Background technique
在现有的调节阀生产加工中,对于调节阀的生产刀具和工装夹具的仓储管理不够合理规范,导致刀具、工装夹具的使用效率较低,为优化企业对仓储设备的管理,提高刀具、工装夹具的使用效率,节省车间技术人员刀具、工装夹具的找寻、存放、领用、归还的时间成本,有必要利用现代化智能存储设备,结合智能线边库管理系统,提供一种车间生产线智能线边柜及其存取方法,实现金工车间刀具、工装夹具智能化自助式的领用、归还,提高刀具、工装夹具的使用效率。In the existing control valve production and processing, the storage management of the production tools and fixtures of the control valve is not reasonable and standardized, resulting in low use efficiency of the tools and fixtures. The use efficiency of fixtures saves the time cost of workshop technicians in finding, storing, receiving and returning tools and fixtures. It is necessary to use modern intelligent storage equipment, combined with intelligent line edge library management system, to provide a workshop production line intelligent line edge The cabinet and its access method realize intelligent self-service collection and return of tools and fixtures in metalworking workshops, and improve the use efficiency of tools and fixtures.
发明内容SUMMARY OF THE INVENTION
本发明目的是提供一种车间生产线智能线边柜及其存取方法,以解决现有的调节阀生产中对于刀具和工装夹具缺少智能化的仓储管理,刀具、工装夹具领用、归还不方便,导致刀具、工装夹具的使用效率较低的问题。The purpose of the present invention is to provide an intelligent line side cabinet for a workshop production line and an access method thereof, so as to solve the lack of intelligent storage management for tools and fixtures in the production of the existing regulating valve, and it is inconvenient to obtain and return the tools and fixtures , resulting in the problem of low efficiency in the use of tools and fixtures.
为解决上述技术问题,本发明采用的车间生产线智能线边柜及其存取方法技术手段如下:In order to solve the above-mentioned technical problems, the workshop production line intelligent line side cabinet and its access method technical means adopted by the present invention are as follows:
一种车间生产线智能线边柜,包括有主柜体、多个副柜体,以及贴在存放物品上的RFID电子标签,所述主柜体和副柜体分为多个货格,所述货格上均设有柜门,以及锁闭柜门的电子锁,包括有移动端APP、设在主柜体上的RFID读写器和扫码器,所述RFID读写器用于读取存放物品上的RFID电子标签,所述扫码器用于扫描存放物品RFID电子标签上的条形码;还包括有中央处理单元和服务器,以及与中央处理单元连接的无线接发送模块、显示模块、数据存取模块、电子锁驱动模块;所述RFID读写器、扫码器与中央处理单元连接,所述无线接发送模块与服务器双向通讯连接,所述显示模块位于主柜体上,所述显示模块用于显示货格的库存信息,所述电子锁驱动模块分别与中央处理单元、电子锁连接;所述中央处理单元将扫码器扫描的刀具信息和RFID读写器读取的刀具信息读取处理后发送至服务器和存入到数据存取模块中,并通过控制电子锁驱动模块打开对应的货格柜门。An intelligent line side cabinet for a workshop production line, comprising a main cabinet body, a plurality of auxiliary cabinet bodies, and RFID electronic labels attached to stored items, wherein the main cabinet body and the auxiliary cabinet body are divided into a plurality of cargo compartments, and the There are cabinet doors and electronic locks for locking the cabinet doors, including a mobile APP, an RFID reader and a code scanner on the main cabinet, and the RFID reader is used to read the storage. The RFID electronic label on the item is used for scanning the barcode on the RFID electronic label of the stored item; it also includes a central processing unit and a server, as well as a wireless receiving and sending module, a display module, and a data access module connected to the central processing unit. module, electronic lock drive module; the RFID reader and code scanner are connected to the central processing unit, the wireless sending module is connected to the server for bidirectional communication, the display module is located on the main cabinet, and the display module is used for In order to display the inventory information of the cargo compartment, the electronic lock drive module is respectively connected with the central processing unit and the electronic lock; the central processing unit reads and processes the tool information scanned by the barcode scanner and the tool information read by the RFID reader. After that, it is sent to the server and stored in the data access module, and the corresponding compartment door is opened by controlling the electronic lock drive module.
作为优选方案,所述货格中均设有LED灯带,所述LED灯带与电子锁驱动模块连接;所述电子锁驱动模块控制电子锁打开时,所述电子锁驱动模块控制LED灯带打开,所述电子锁锁定时,所述电子锁驱动模块控制LED灯带关闭。As a preferred solution, the cargo compartments are provided with LED light strips, and the LED light strips are connected to the electronic lock drive module; when the electronic lock drive module controls the electronic lock to open, the electronic lock drive module controls the LED light strips Open, when the electronic lock is locked, the electronic lock drive module controls the LED light strip to turn off.
作为优选方案,所述存放物品为刀具或者工装夹具,所述RFID电子标签贴在刀具或者工装夹具件上。As a preferred solution, the storage item is a tool or a fixture, and the RFID electronic tag is attached to the tool or the fixture.
作为优选方案,还包括有开关电源模块,所述开关电源模块用于扫码器、RFID读写器、中央处理单元、无线接发送模块、显示模块、数据存取模块、电子锁驱动模块的供电。As a preferred solution, a switching power supply module is also included, and the switching power supply module is used for the power supply of the code scanner, the RFID reader, the central processing unit, the wireless receiving and sending module, the display module, the data access module, and the electronic lock drive module. .
作为优选方案,所述中央处理单元为宏晶嵌入式工业芯片,所述数据存储模块为Atmel工业级存储芯片。As a preferred solution, the central processing unit is a macrochip embedded industrial chip, and the data storage module is an Atmel industrial grade memory chip.
作为优选方案,所述无线接发送模块与服务器之间采用4G或者5G通讯连接。As a preferred solution, a 4G or 5G communication connection is used between the wireless receiving and sending module and the server.
作为优选方案,所述显示模块显示存放物品的名称、型号规格、类型、编号、外形尺寸、货位区、货柜号、货格号、责任人、使用人、使用时间、归还时间等信息。As a preferred solution, the display module displays information such as the name, model specification, type, serial number, external dimension, cargo space area, container number, cargo compartment number, responsible person, user, use time, and return time of the stored item.
一种车间生产线智能线边柜的存取方法,包括有存取物品入库、存取物品领用和存取物品归还等步骤:An access method for an intelligent line side cabinet of a workshop production line, comprising the steps of warehousing access items, receiving access items, returning access items, and the like:
(1)存取物品入库:1.将贴上RFID电子标签的存取物品放在扫码器上扫描RFID电子标签,位于主柜体的RFID读写器扫描读取存取物品上的RFID电子标签信息;2.中央处理单元对RFID电子标签信息进行判断,中央处理单元确认存取物品信息后,中央处理单元通过电子锁驱动模块使电子锁通电,打开一个空位于主柜体的货格的柜门;3.然后将贴上RFID电子标签的存取物品放入存取柜内,RFID读写器读取到RFID电子标签信息,并将其传输给中央处理单元;4.中央处理单元判断确认存取物品放入存取柜内后,中央处理单元在数据存取模块中更新库存信息,并通过无线接发送模块将其上传至服务器,同时中央处理单元控制显示模块显示存放物品的有关信息;(1) Storage of access items: 1. Place the access items with the RFID electronic label on the scanner to scan the RFID electronic label, and the RFID reader located in the main cabinet scans and reads the RFID on the access item. Electronic label information; 2. The central processing unit judges the RFID electronic label information. After the central processing unit confirms the access item information, the central processing unit energizes the electronic lock through the electronic lock drive module and opens an empty cargo compartment in the main cabinet. 3. Then put the access items with the RFID electronic label into the access cabinet, the RFID reader reads the RFID electronic label information and transmits it to the central processing unit; 4. The central processing unit After judging and confirming that the access items are put into the access cabinet, the central processing unit updates the inventory information in the data access module, and uploads it to the server through the wireless receiving and sending module. At the same time, the central processing unit controls the display module to display the relevant information of the stored items information;
(2)存取物品领用:1.在移动端的APP中选择需要领用的存取物品或者通过在扫码器上扫描条形码领用存取物品,中央处理元件通过无线接收模块接收移动端的APP上的领用操作信息或者扫码器读取RFID电子标签上的条形码信息;2.中央处理元件控制电子锁驱动模块使对应的货格中的电子锁通电,打开对应的货格柜门;3.在取出存取柜中的存取物品后,再将RFID电子标签在扫码器进行条形码扫描,执行扫码确认操作后,手动关闭柜门;扫码器将RFID电子标签条形码扫描后获取的信息传输给中央处理元件;4.中央处理元件确认到条形码扫描信息后,在数据存取模块中更新库存信息,并通过无线接发送模块将其上传至服务器,中央处理单元控制显示模块显示存放物品的有关信息;(2) Receipt of access items: 1. Select the access items to be used in the APP on the mobile terminal or receive the access items by scanning the barcode on the scanner, and the central processing unit receives the APP on the mobile terminal through the wireless receiving module 2. The central processing element controls the electronic lock drive module to energize the electronic lock in the corresponding cargo compartment and open the corresponding cargo compartment door; 3. .After taking out the access items in the access cabinet, scan the barcode of the RFID electronic label on the barcode scanner. After performing the scanning confirmation operation, manually close the cabinet door; the barcode scanner will scan the barcode of the RFID electronic label to obtain the The information is transmitted to the central processing element; 4. After the central processing element confirms the barcode scanning information, it updates the inventory information in the data access module, and uploads it to the server through the wireless receiving and sending module, and the central processing unit controls the display module to display the stored items relevant information;
(3)存取物品归还:1.通过移动端的APP中的存取物品领用记录页面,选择需要归还的存取物品领用记录,进入存取物品记录详情页面,执行打开柜门操作,移动端的APP向中央处理元件发送打开柜门信息;或者通过在扫码器上扫描RFID电子标签,中央处理元件根据扫码器的扫码信息控制电子锁驱动模块使电子锁通电,从而打开柜门;2.中央处理元件控制电子锁驱动模块使对应的电子锁通电,从而打开柜门,放入需要归还的存取物品;3.将存取物品归还后,RFID读取器将货格中的RFID电子标签信息传输给中央处理元件;4.中央处理元件确认存取物品是否归还到存取柜中,再将数据存取模块中的库存信息更新,并通过无线接发送模块将其上传至服务器,同时中央处理单元控制显示模块显示存放物品的有关信息。(3) Return of the access item: 1. Through the access item record page in the mobile APP, select the access item record to be returned, enter the access item record details page, perform the operation of opening the cabinet door, and move the The APP on the terminal sends the information of opening the cabinet door to the central processing element; or by scanning the RFID electronic label on the code scanner, the central processing element controls the electronic lock drive module to energize the electronic lock according to the scanning code information of the code scanner, so as to open the cabinet door; 2. The central processing element controls the electronic lock drive module to energize the corresponding electronic lock, thereby opening the cabinet door and putting in the access items that need to be returned; 3. After the access items are returned, the RFID reader will read the RFID in the cargo compartment The electronic label information is transmitted to the central processing element; 4. The central processing element confirms whether the access items are returned to the access cabinet, then updates the inventory information in the data access module, and uploads it to the server through the wireless receiving and sending module. At the same time, the central processing unit controls the display module to display the relevant information of the stored items.
上述技术方案的车间生产线智能线边柜及其存取方法具有如下的技术优点:本发明实现工具管理的信息化,为工具管理提供准确的信息支持,为库存监控、预警、盘点提供数据支撑,实现车间刀具、工装夹具使用情况的实时监控与反馈。本发明实现仓储管理信息化,能够实时呈现线边库使用情况、存储内容、库存情况、使用记录,有效提高库管人员盘点工作效率。本发明实现物料追溯信息化,通过信息化方式,有效记录刀具、夹具、附件、生产资料领用情况,实现智能线边仓物料全生命周期管控。本发明实现车间工具、线边柜、物资数字化,以数字来体现车间内所有实体的价值,工具的使用率、设备的存储率、物资的消耗率等。本发明实现刀具、工装夹具智能化自助式的领用、归还,有效提高刀具、工装夹具的使用效率。The workshop production line intelligent line side cabinet and its access method of the above technical scheme have the following technical advantages: the present invention realizes the informatization of tool management, provides accurate information support for tool management, and provides data support for inventory monitoring, early warning and inventory, and Real-time monitoring and feedback on the usage of tools and fixtures in the workshop. The invention realizes the informatization of warehouse management, can present the usage situation, storage content, inventory situation and usage record of the line-side warehouse in real time, and effectively improves the inventory work efficiency of warehouse management personnel. The invention realizes the informatization of material traceability, effectively records the use of tools, fixtures, accessories and production materials through the informatization method, and realizes the whole life cycle management and control of intelligent line side warehouse materials. The invention realizes the digitization of workshop tools, line side cabinets and materials, and uses numbers to reflect the value of all entities in the workshop, the utilization rate of tools, the storage rate of equipment, the consumption rate of materials, and the like. The invention realizes intelligent self-service collection and return of tools and fixtures, and effectively improves the use efficiency of tools and fixtures.
附图说明Description of drawings
图1为本发明的硬件部分的结构框图;Fig. 1 is the structural block diagram of the hardware part of the present invention;
图2为本发明刀具入库的流程图;Fig. 2 is the flow chart of tool storage of the present invention;
图3为本发明工装夹具入库的流程图;Fig. 3 is the flow chart of the warehousing of the fixture of the present invention;
图4为本发明调节阀装配附件入库的流程图;Fig. 4 is the flow chart of the warehousing of the regulating valve assembly accessories of the present invention;
图5为本发明生产资料的流程图;Fig. 5 is the flow chart of the production material of the present invention;
图6为本发明刀具领用的流程图;Fig. 6 is the flow chart of the tool requisition of the present invention;
图7为本发明工装夹具领用的流程图;Fig. 7 is the flow chart that the tooling fixture of the present invention is used;
图8为本发明调节阀装配附件领用的流程图;Fig. 8 is the flow chart of the assembling accessory of regulating valve of the present invention;
图9为本发明生产资料领用的流程图;Fig. 9 is the flow chart that the production material of the present invention is used;
图10为本发明主柜体与副柜体副的外形示意图。FIG. 10 is a schematic diagram of the appearance of the main cabinet and the auxiliary cabinet of the present invention.
具体实施方式Detailed ways
以下结合附图对本发明的原理和特征进行描述,所举实例只用于解释本发明,并非用于限定本发明的范围。The principles and features of the present invention will be described below with reference to the accompanying drawings. The examples are only used to explain the present invention, but not to limit the scope of the present invention.
如图1和10所示,车间生产线智能线边柜包括有主柜体9和多个副柜体10,以及贴在存放物品上的RFID电子标签,主柜体9和副柜体10分为多个货格,货格上均设有柜门,以及锁闭柜门的电子锁。As shown in Figures 1 and 10, the intelligent line side cabinet of the workshop production line includes a main cabinet 9, a plurality of
存放物品为刀具、工装夹具、调节阀装配附件或者生产资料,RFID电子标签贴在刀具、工装夹具、调节阀装配附件或者生产资料上。The stored items are tools, fixtures, control valve assembly accessories or production materials, and RFID electronic tags are attached to the tools, fixtures, control valve assembly accessories or production materials.
车间生产线智能线边柜还包括有移动端APP、设在主柜体9上的RFID读写器3和扫码器2,RFID读写器3设于主柜体9的柜板身上,用于读取存放物品上的RFID电子标签,扫码器2设在主柜体外表面上,扫码器2用于扫描存放物品RFID电子标签上的条形码。还包括有中央处理单元1和服务器4,以及与中央处理单元1连接的无线接发送模块5、显示模块7、数据存取模块8、电子锁驱动模块6,RFID读写器3、扫码器2与中央处理单元1连接,中央处理单元1优选为宏晶嵌入式工业芯片,数据存储模块8优选为Atmel工业级存储芯片。无线接发送模块5与服务器4双向通讯连接,优选为用4G或者5G通讯连接,显示模块7位于主柜体9上,显示模块7显示存放物品的名称、型号规格、类型、编号、外形尺寸、货位区、货柜号、货格号、责任人、使用人、使用时间、归还时间等信息,电子锁驱动模块6分别与中央处理单元、电子锁连接。中央处理单元1将扫码器2扫描的刀具信息和RFID读写器3读取的刀具信息读取处理后发送至服务器4和存入到数据存取模块8中,并通过控制电子锁驱动模块6打开对应的货格柜门。还包括有开关电源模块,开关电源模块用于扫码器2、RFID读写器3、中央处理单元1、无线接发送模块5、显示模块7、数据存取模块8、电子锁驱动模块6的供电。The intelligent line side cabinet of the workshop production line also includes a mobile terminal APP, an RFID reader 3 and a code scanner 2 arranged on the main cabinet 9, and the RFID reader 3 is arranged on the cabinet board of the main cabinet 9, used for To read the RFID electronic tags on the stored items, the code scanner 2 is arranged on the outer surface of the main cabinet, and the code scanner 2 is used to scan the barcodes on the RFID electronic tags of the stored items. It also includes a central processing unit 1 and a server 4, as well as a wireless sending module 5, a
货格中均设有LED灯带,LED灯带与电子锁驱动模块6连接,电子锁驱动模块6控制电子锁打开时,电子锁驱动模块6控制LED灯带打开;电子锁锁定时,电子锁驱动模块6控制LED灯带关闭。There are LED light strips in the cargo compartment. The LED light strips are connected to the electronic lock drive module 6. When the electronic lock drive module 6 controls the electronic lock to open, the electronic lock drive module 6 controls the LED light strip to open; when the electronic lock is locked, the electronic lock The driving module 6 controls the LED light strip to turn off.
车间生产线智能线边柜的存取方法,包括有存取物品入库、存取物品领用和存取物品归还等步骤:The access method of the intelligent line side cabinet of the workshop production line includes the steps of warehousing the access items, receiving the access items, and returning the access items:
(1)存取物品入库:1.将贴上RFID电子标签的存取物品放在扫码器2上扫描RFID电子标签,位于主柜体的RFID读写器3扫描读取存取物品上的RFID电子标签信息;2.中央处理单元对RFID电子标签信息进行判断,中央处理单元1确认存取物品信息后,中央处理单元1通过电子锁驱动模块6使电子锁通电,打开一个空货格的柜门;3.然后将贴上RFID电子标签的存取物品放入存取柜内,位于主柜体的RFID读写器3读取到RFID电子标签信息,并将其传输给中央处理单元1;4.中央处理单元1判断确认存取物品放入存取柜内后,中央处理单元1在数据存取模块中更新库存信息,并通过无线接发送模块将其上传至服务器4,同时中央处理单元1控制显示模块7显示存放物品的有关信息;如图2所示,为刀具入库的流程图;如图3所示,为工装夹具入库的流程图;如图4所示,为调节阀装配附件入库的流程图;如图5所示,为生产资料入库的流程图。(1) Storage of access items: 1. Put the access items with RFID tags on the scanner 2 to scan the RFID tags, and the RFID reader 3 located in the main cabinet scans and reads the access items 2. The central processing unit judges the RFID electronic label information. After the central processing unit 1 confirms the access item information, the central processing unit 1 energizes the electronic lock through the electronic lock drive module 6 to open an empty cargo compartment. 3. Then put the access items with the RFID electronic label into the access cabinet, and the RFID reader 3 located in the main cabinet reads the RFID electronic label information and transmits it to the central processing unit 1; 4. After the central processing unit 1 judges and confirms that the access items are put into the access cabinet, the central processing unit 1 updates the inventory information in the data access module, and uploads it to the server 4 through the wireless receiving and sending module. The processing unit 1 controls the
(2)存取物品领用:1.在移动端的APP中选择需要领用的存取物品或者通过在扫码器2上扫描条形码领用存取物品,中央处理元件1通过无线接收模块5接收移动端的APP上的领用操作信息或者扫码器2读取RFID电子标签上的条形码信息;2.中央处理元件1控制电子锁驱动模块6使对应的货格中的电子锁通电,打开对应的货格柜门;3.在取出存取柜中的存取物品后,再将RFID电子标签在扫码器2进行条形码扫描,执行扫码确认操作后,手动关闭柜门;扫码器2将RFID电子标签条形码扫描后获取的信息传输给中央处理元件1;4.中央处理元件1确认到条形码扫描信息后,在数据存取模块6中更新库存信息,并通过无线接发送模块5将其上传至服务器,中央处理单元1控制显示模块7显示存放物品的有关信息;如图6所示,为刀具领用的流程图;如图7所示,为工装夹具领用的流程图;如图8所示,为调节阀装配附件领用的流程图;如图9所示,为生产资料领用的流程图。(2) Receipt of access items: 1. Select the access items to be used in the APP of the mobile terminal or receive the access items by scanning the barcode on the barcode scanner 2. The central processing unit 1 receives the access items through the wireless receiving module 5 The receiving operation information on the APP on the mobile terminal or the barcode scanner 2 reads the barcode information on the RFID electronic label; 2. The central processing element 1 controls the electronic lock drive module 6 to energize the electronic lock in the corresponding cargo compartment, and open the corresponding electronic lock. 3. After taking out the access items in the access cabinet, scan the barcode with the RFID electronic tag on the code scanner 2, and after performing the scan code confirmation operation, manually close the cabinet door; the code scanner 2 will The information obtained after the barcode scanning of the RFID electronic label is transmitted to the central processing element 1; 4. After the central processing element 1 confirms the barcode scanning information, it updates the inventory information in the data access module 6 and uploads it through the wireless receiving and sending module 5 To the server, the central processing unit 1 controls the
(3)存取物品归还:1.通过移动端的APP中的存取物品领用记录页面,选择需要归还的存取物品领用记录,进入存取物品记录详情页面,执行打开柜门操作,移动端的APP向中央处理元件1发送打开柜门信息;或者通过在扫码器2上扫描RFID电子标签,中央处理元件1根据扫码器2的扫码信息控制电子锁驱动模块6使电子锁通电,从而打开柜门;2.中央处理元件1控制电子锁驱动模块6使对应的电子锁通电,从而打开柜门,放入需要归还的存取物品;3.将存取物品归还后,RFID读取器3将货格中的RFID电子标签信息传输给中央处理元件1;4.中央处理元件1确认存取物品是否归还到存取柜中,再将数据存取模块6中的库存信息更新,并通过无线接发送模块6将其上传至服务器4,同时中央处理单元1控制显示模块7显示存放物品的有关信息。(3) Return of the access item: 1. Through the access item record page in the mobile APP, select the access item record to be returned, enter the access item record details page, perform the operation of opening the cabinet door, and move the The APP on the terminal sends the information of opening the cabinet door to the central processing element 1; or by scanning the RFID electronic label on the code scanner 2, the central processing element 1 controls the electronic lock drive module 6 to power on the electronic lock according to the scanning code information of the code scanner 2, Thereby, the cabinet door is opened; 2. The central processing element 1 controls the electronic lock drive module 6 to energize the corresponding electronic lock, thereby opening the cabinet door and putting in the access items that need to be returned; 3. After the access items are returned, the RFID reads The device 3 transmits the RFID electronic label information in the cargo compartment to the central processing unit 1; 4. The central processing unit 1 confirms whether the access item is returned to the access cabinet, and then updates the inventory information in the data access module 6, and It is uploaded to the server 4 through the wireless sending and receiving module 6, and the central processing unit 1 controls the
以上仅为本发明的较佳实施例而已,并不用以限制本发明,凡在本发明的精神和原则之内,所做的任何修改、等同替换、改进等,均应包含在本发明保护的范围之内。The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection of the present invention. within the range.
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