CN118524514A - Intelligent management method and system for tool box - Google Patents
Intelligent management method and system for tool box Download PDFInfo
- Publication number
- CN118524514A CN118524514A CN202410631817.2A CN202410631817A CN118524514A CN 118524514 A CN118524514 A CN 118524514A CN 202410631817 A CN202410631817 A CN 202410631817A CN 118524514 A CN118524514 A CN 118524514A
- Authority
- CN
- China
- Prior art keywords
- tool
- tool box
- management
- warehouse
- information
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000007726 management method Methods 0.000 title claims abstract description 138
- 238000000034 method Methods 0.000 claims abstract description 23
- 238000012545 processing Methods 0.000 claims abstract description 12
- 238000012544 monitoring process Methods 0.000 claims description 25
- 238000012795 verification Methods 0.000 claims description 19
- 238000007689 inspection Methods 0.000 claims description 10
- 230000002159 abnormal effect Effects 0.000 claims description 9
- 238000004458 analytical method Methods 0.000 claims description 9
- 238000004891 communication Methods 0.000 claims description 7
- 238000012546 transfer Methods 0.000 claims description 5
- 238000012423 maintenance Methods 0.000 claims description 4
- 230000003203 everyday effect Effects 0.000 claims description 3
- 230000003993 interaction Effects 0.000 claims description 3
- 230000009977 dual effect Effects 0.000 claims 2
- 238000005516 engineering process Methods 0.000 abstract description 5
- 238000010586 diagram Methods 0.000 description 4
- 230000005856 abnormality Effects 0.000 description 2
- 230000006872 improvement Effects 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 230000008439 repair process Effects 0.000 description 2
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 230000002354 daily effect Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000002372 labelling Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25H—WORKSHOP EQUIPMENT, e.g. FOR MARKING-OUT WORK; STORAGE MEANS FOR WORKSHOPS
- B25H3/00—Storage means or arrangements for workshops facilitating access to, or handling of, work tools or instruments
- B25H3/02—Boxes
-
- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06K—GRAPHICAL DATA READING; PRESENTATION OF DATA; RECORD CARRIERS; HANDLING RECORD CARRIERS
- G06K17/00—Methods or arrangements for effecting co-operative working between equipments covered by two or more of main groups G06K1/00 - G06K15/00, e.g. automatic card files incorporating conveying and reading operations
- G06K17/0022—Methods or arrangements for effecting co-operative working between equipments covered by two or more of main groups G06K1/00 - G06K15/00, e.g. automatic card files incorporating conveying and reading operations arrangements or provisions for transferring data to distant stations, e.g. from a sensing device
- G06K17/0029—Methods or arrangements for effecting co-operative working between equipments covered by two or more of main groups G06K1/00 - G06K15/00, e.g. automatic card files incorporating conveying and reading operations arrangements or provisions for transferring data to distant stations, e.g. from a sensing device the arrangement being specially adapted for wireless interrogation of grouped or bundled articles tagged with wireless record carriers
-
- G—PHYSICS
- G08—SIGNALLING
- G08B—SIGNALLING OR CALLING SYSTEMS; ORDER TELEGRAPHS; ALARM SYSTEMS
- G08B21/00—Alarms responsive to a single specified undesired or abnormal condition and not otherwise provided for
- G08B21/18—Status alarms
- G08B21/182—Level alarms, e.g. alarms responsive to variables exceeding a threshold
-
- G—PHYSICS
- G08—SIGNALLING
- G08B—SIGNALLING OR CALLING SYSTEMS; ORDER TELEGRAPHS; ALARM SYSTEMS
- G08B21/00—Alarms responsive to a single specified undesired or abnormal condition and not otherwise provided for
- G08B21/18—Status alarms
- G08B21/24—Reminder alarms, e.g. anti-loss alarms
-
- H—ELECTRICITY
- H04—ELECTRIC COMMUNICATION TECHNIQUE
- H04W—WIRELESS COMMUNICATION NETWORKS
- H04W4/00—Services specially adapted for wireless communication networks; Facilities therefor
- H04W4/02—Services making use of location information
- H04W4/029—Location-based management or tracking services
-
- H—ELECTRICITY
- H04—ELECTRIC COMMUNICATION TECHNIQUE
- H04W—WIRELESS COMMUNICATION NETWORKS
- H04W64/00—Locating users or terminals or network equipment for network management purposes, e.g. mobility management
- H04W64/003—Locating users or terminals or network equipment for network management purposes, e.g. mobility management locating network equipment
Landscapes
- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Computer Networks & Wireless Communication (AREA)
- Business, Economics & Management (AREA)
- Emergency Management (AREA)
- Signal Processing (AREA)
- General Engineering & Computer Science (AREA)
- Theoretical Computer Science (AREA)
- Mechanical Engineering (AREA)
Abstract
The invention relates to an intelligent management method and system of a toolbox, belonging to the technical field of toolbox management. According to the invention, the RFID technology method is adopted to count tools in the tool box, the 4 G+Beidou technology is adopted to remotely position the tool box, and the master station system+APP mode is adopted to search the tools and the tool box, so that the problems of difficult tool counting, difficult mixed loading/misplacement processing, difficult tool and tool box searching, lack of supervision on the environment in the box and the like are solved.
Description
Technical Field
The invention belongs to the technical field of tool box management, and relates to an intelligent management method and system for a tool box.
Background
With rapid development of technology and improvement of living standard of people, the types and the number of tools used in various operations such as power rush repair, outdoor operation, daily repair and the like are continuously increased. These tools play a critical role in the work, and therefore how to efficiently and orderly manage and use these tools is a problem to be solved.
Although the traditional tool box can realize the storage and arrangement of tools to a certain extent, the problems of tool loss, misloading, mixed loading, difficult counting and the like often occur due to the lack of informationized supervision means. Meanwhile, because the working environment is complex and changeable, after the storage of the working tools is completed, the monitoring of the environment in the tool box is lacked, and the problems that the humidity of the environment in the tool box is too high, tools are damaged and the like often occur. These not only affect the working efficiency, but also may bring hidden trouble to the working safety. Therefore, there is a need for a more intelligent, efficient tool box management system to address these issues.
Disclosure of Invention
In order to solve the problems, the invention provides an intelligent management method and system for a toolbox, which solve the problems of difficult tool counting, difficult mixed loading/misplacing processing, difficult tool and toolbox searching, lack of supervision of the environment in the box and the like.
The technical scheme of the invention is as follows:
An intelligent management method of a toolbox comprises the following steps:
Step (1) performing account standing management, including warehouse information, in-warehouse high-frequency RFID scanning device information, tool box information and tool information management;
The management end service system regularly performs inventory scanning on the tool box, when the scanning finds that the warehouse to which the tool box belongs changes, if the tool box is configured to support the automatic warehouse transfer permission, the binding association relationship between the tool box and the warehouse is automatically changed, and meanwhile, reminding information is pushed to an administrator, and a system log is recorded; if the system does not allow automatic library moving, the platform sends a tool box error placing prompt, provides a shortcut processing entry for one-key library moving, or ignores errors, and manually moves back to the original binding warehouse;
The management end service system regularly counts tools in the tool box, the tool box starts RFID scanning, all numbers of the tools obtained by scanning are sent to the management end service system, the management end service system and a registration account are subjected to comparison analysis, if neglected loading is found, a system alarm is sent to a relevant manager, if misloading is caused, the tool box of which warehouse the misloaded tools belong to is analyzed, and a system alarm is generated;
The management end service system carries out remote configuration of the part of parameters of the tool box, including the heartbeat period/frequency and the environment monitoring uploading period which are maintained by communication; after the master station system receives the information such as temperature and humidity sent in the tool box, the master station system produces system messages of different levels according to the multi-level alarm threshold configured by the system, and when the information of high-risk level exists, the master station system also pushes the start APP message to an administrator;
And (5) the management end service system performs analysis and inspection of the temporary and temporary products every day, and when the temporary and temporary time is smaller than the reminding threshold value, the system automatically generates a reminding message and generates a temporary and temporary product list for quick processing of an administrator.
Further, before the step (1), the method further comprises:
The method comprises the steps that (1) a management end service system is deployed in a framework;
And (2) performing system parameter management and configuration, including manufacturer code management, setting of various equipment fixed inspection periods, temporary inspection reminding parameter configuration, inventory period configuration, tool box environment alarm threshold configuration, tool box heartbeat period configuration, tool box environment monitoring reporting period configuration and other automatic parameter configuration.
Further, in the step (1), the tool box and the tool information are preferably input and bound by adopting a flat automatic scanning registration and automatic association binding mode, and the specific implementation method is as follows:
the method comprises the steps that codes of all tool boxes and tools are provided with specific code specifications, when a new tool box is arranged in an RFID (radio frequency identification) in a warehouse, RFID inventory scanning in the warehouse is manually started through a platform, or a system automatically performs inventory periodically, when inventory is performed on RFID labels of the new tool boxes, the codes are automatically analyzed and registered in a tool box accounting system, meanwhile, the codes are automatically bound to the warehouse, after the tool box registration and the binding are completed, commands are issued to the tool boxes according to strategies, the tool boxes start to start the inventory of the tools, meanwhile, the inventory tools are analyzed, only the new tools can be automatically registered and registered in the platform, and the tool boxes are bound, so that the automatic registration and the binding of the new tool boxes and the tools are completed.
Further, after the step (5), the method further comprises:
When the worker needs to use the tool, pre-collar locking is performed through the APP, or the worker directly goes to the warehouse to perform the receiving and registering, and at the moment, the worker directly uses the APP to perform the receiving and registering, or uses and registers through the web system of the industrial control computer access platform of the warehouse; if operators cannot find required tools or tool boxes in a plurality of tool boxes, the tools to be found can be selected to carry out acousto-optic positioning through the APP/WEB system, and after the tools receive the instruction, the tools can give out continuous sharp buzzing and dazzling LED flickering.
Further, after the step (6), the method further comprises:
Step (7), when personnel use and finish sending back to the warehouse, only need to click and return to register in the APP/WEB system, the system starts double scanning to check articles, and returns successfully when the articles are complete, so that the whole use flow is closed; if the article is lost, the registration explanation is needed and the management is connected.
Further, after the step (7), the method further comprises:
And (8) when the staff uses the device to finish the collection, clicking a checking button on the toolbox if the tool is required to be checked, directly checking the tools in the toolbox on site by the toolbox, and carrying out abnormal prompt and alarm if the tools are different from the account.
Further, the utility model also comprises a double checking mode for checking, wherein the double checking comprises a tool box checking of a warehouse and a tool checking in the tool box, and the double checking comprises:
(1) The tool box checking is that a system platform regularly/manually calls an RFID scanning device in a warehouse to scan RFID labels in the warehouse, after scanning checking, whether tool boxes in the warehouses are correct or not is analyzed, if the tool boxes are placed in non-designated warehouses, an administrator is reminded of whether the tool boxes need to be moved, and the administrator performs one-key library moving through an APP/platform class or realizes automatic binding and automatic library moving of the scanned tool boxes through system configuration;
(2) Tool inventory in the tool box, the tool box starts the RFID module from the area and reads in the case by utilizing the antenna arranged in the case, and send the read tool number to the master station, the master station carries out one-to-one comparison analysis, confirms whether the tool in the tool box has the problem of missing load or mixed load, and feeds back relevant information to the tool box, the tool box carries out corresponding processing, when local operators carry out local inventory, the information is not fed to the system platform, the information is compared with a local database after local scanning, and the difference is reminded, and if the information is missing load, the information is alarmed.
Further, the method also comprises the step of locating the tool box, wherein the locating method comprises the following steps:
(1) When the tool box is used/borrowed, the Beidou positioning chip in the tool box is used for positioning, longitude and latitude information and altitude information of the place where the tool box is located are obtained, and the longitude and latitude information is converted into a specific administrative area position;
(2) The tool box of the warehouse is subjected to tool box logic positioning by the latest registration record/return record/disk return record preferentially, the warehouse where the tool box is located is obtained, meanwhile, according to business requirements, the RFID scanning of the warehouse can be started to check whether the tool box is in the warehouse, and if not, the scanning device in the warehouse is comprehensively started to perform positioning scanning;
(3) When the toolbox accessory cannot find the toolbox, sending an acousto-optic instruction to the toolbox through the APP/system platform, and after the toolbox receives the instruction, emitting continuous beeping sound and flashing with the LED red and blue alternately, so that the acousto-optic positioning of the toolbox is realized;
Tool positioning firstly analyzes recent/checking records, then logically positions to the tool boxes managed by the tool positioning, then starts the tool box checking interface for checking, if not found, starts part/all of the tool boxes for scanning checking, and finally completes positioning.
The invention also relates to an intelligent management system of the toolbox, which comprises an intelligent toolbox, an ultrahigh frequency remote RFID scanning device, a user side APP and a management side service system;
Each intelligent tool box is provided with a plurality of tools, the plurality of ultra-high frequency remote RFID scanning devices collect information of tools attached with RFID labels in the intelligent tool boxes, the management end service system collects information collected by the ultra-high frequency remote RFID scanning devices, the management end service system performs information interaction with the user end APP, and the management end service system performs management according to the method of any one of claims 1-8.
Further, the intelligent tool box comprises an existing box body, a tool attached with an RFID tag, a tool box intelligent main board, a display screen, a key, an acousto-optic module, an SD storage, an RFID module, a 4G module and a Beidou positioning module, wherein the display screen, the key, the acousto-optic module, the SD storage, the RFID module, the 4G module and the Beidou positioning module are connected with the tool box intelligent main board;
The ultrahigh frequency remote RFID scanning device comprises an industrial personal computer, an ultrahigh frequency remote RFID radio frequency reading module and an antenna, wherein the ultrahigh frequency remote RFID radio frequency reading module is connected with the industrial personal computer and the antenna and is used for a label scanning code reporting management end service system of a tool box in a warehouse;
the management end service system comprises a tool box management module, a use management module, a scrapping management module, a verification management module, a monitoring management module, a system management module and a message management module;
The tool box management module automatically registers tool box information in maintenance, tool box scrapping, tool box information viewing, tool checking, tool box searching and positioning, lost registration and associated warehouse/moving warehouse;
the tool management module performs tool registration and binding, tool transfer, tool verification management, tool searching and positioning;
using the management module to carry out borrowing registration, returning registration and use history record inquiry;
The discard management module checks the temporary list and registers discard;
The verification management module carries out verification reminding, verification marking and verification updating;
The monitoring management module is used for carrying out positioning monitoring, temperature and humidity monitoring and online communication condition monitoring, wherein the positioning monitoring comprises remote positioning and acousto-optic positioning;
the system management module carries out warehouse information management registration, in-warehouse RFID scanning device management and system parameter configuration management;
the message management module carries out temporary reminding, association relation abnormal reminding and toolbox environment abnormal reminding.
According to the invention, the RFID technology is adopted to count tools in the tool box, the temperature and humidity sensor is adopted to monitor the environment in the tool box, the 4G+Beidou technology is adopted to remotely position the tool box, and the master station system+APP mode is adopted to search the tools and the tool box, so that the problems of difficult tool counting, difficult mixed loading/misplacement processing, difficult tool and tool box searching, lack of supervision on the environment in the box and the like are solved.
Drawings
FIG. 1 is a hardware block diagram of a system according to an embodiment of the invention;
FIG. 2 is a diagram of a toolbox intelligent management architecture of a system in accordance with an embodiment of the present invention;
FIG. 3 is a diagram of an ultra-high frequency long range RFID scanning device of the system of an embodiment of the present invention;
fig. 4 is a functional block diagram of a system according to an embodiment of the present invention.
Detailed Description
The following description of the embodiments will be made clearly and fully with reference to the accompanying drawings, in which it is evident that the embodiments described are only some, but not all embodiments of the application. Based on the embodiments, all other embodiments that may be obtained by a person of ordinary skill in the art without making any inventive effort are within the scope of the present application.
Unless otherwise defined, technical or scientific terms used in the embodiments of the present application should be given the ordinary meaning as understood by one of ordinary skill in the art. The terms "first," "second," and the like, as used in this embodiment, do not denote any order, quantity, or importance, but rather are used to distinguish one element from another. The word "comprising" or "comprises", and the like, means that elements or items preceding the word are included in the element or item listed after the word and equivalents thereof, but does not exclude other elements or items. "mounted," "connected," and "connected" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. "upper", "lower", "left", "right", "transverse", and "vertical", etc. are used only with respect to the orientation of the components in the drawings, these directional terms are relative terms, which are used for descriptive and clarity with respect thereto and which may vary accordingly with respect to the orientation in which the components are disposed in the drawings.
Example 1
As shown in fig. 1,2 and 3, in the intelligent management system of the tool box of the embodiment, an information management platform is established to realize the full life cycle supervision of the tools and the tool box from purchasing and warehousing to using, overhauling, verification, scrapping and other processes.
The system comprises an intelligent tool box, an ultrahigh frequency remote RFID scanning device, a user side APP (capable of being installed on a palm phone/mobile phone) and a management side service system.
As shown in fig. 2, this embodiment is provided with N warehouses, there are N intelligent toolboxes in each warehouse, a plurality of tools are provided in each intelligent toolbox, a plurality of ultra-high frequency remote RFID scanning devices collect information of tools attached with RFID tags in the intelligent toolboxes, a management end service system collects information collected by the ultra-high frequency remote RFID scanning devices through 4G/network/WiFi, and the management end service system performs information interaction with a user end APP through a wireless network.
As shown in fig. 1, the intelligent tool box comprises an existing box body, a tool with an RFID tag, and an intelligent tool box main board, and a display screen, a key, an acousto-optic module, an SD storage module, an RFID module, a 4G module and a beidou positioning module connected with the intelligent tool box main board. The box is the existing structure, and above-mentioned module can be installed in the box as required.
As shown in fig. 3, the ultra-high frequency remote RFID scanning device comprises an industrial personal computer, an ultra-high frequency remote RFID radio frequency reading module and an antenna, wherein the ultra-high frequency remote RFID radio frequency reading module is connected with the industrial personal computer and the antenna, is used for reporting a label scanning code of a tool box in a warehouse to a master station, is communicated with a management end service system network, can be externally connected with a display, a bar code scanning gun, a printer and the like as required, and realizes related business handling through a web access management system, and meanwhile can scan a tool/tool box bar code through the scanning gun to inquire, register, bind, print and the like appointed object information.
The user APP can set functions of tool pre-collar (locking), tool receiving, tool returning, tool losing registration, tool positioning, message reminding and the like according to the requirements.
As shown in fig. 4, the management end service system includes a tool box management module, a usage management module, a discard management module, a verification management module, a monitoring management module, a system management module, and a message management module.
The tool box management module automatically registers tool box information in maintenance, tool box scrapping, tool box information viewing, tool checking, tool box searching and positioning, lost registration and associated warehouse/moving warehouse.
The tool management module performs tool registration and binding, tool transfer, tool verification management, tool searching and positioning.
The management module is used for borrowing registration, returning registration and use history record inquiry.
The discard management module performs temporary list viewing and discard registration.
And the verification management module carries out verification reminding, verification labeling and verification updating.
The monitoring management module is used for carrying out positioning monitoring, temperature and humidity monitoring and on-line communication condition monitoring, wherein the positioning monitoring comprises remote positioning and acousto-optic positioning.
And the system management module performs warehouse information management registration, in-warehouse RFID scanning device management and system parameter configuration management.
The message management module carries out temporary reminding, association relation abnormal reminding and toolbox environment abnormal reminding.
Each tool and each tool box are respectively and independently attached with a label, the labels are double-code labels with single-sided adhesive, namely, one label comprises a bar code (asset name and number) and an RFID electronic label, and meanwhile, the labels can be adjusted according to the needs of the attached objects, and anti-metal treatment is adopted for the metal contact surface of the attached objects. RFID tags are mainly used for contactless reading for quick interrogation and inventory. The bar code is mainly used for checking information of related tools/tool boxes and transacting business by using an APP code scanning or a code scanning gun code scanning.
The tool is pre-led for locking the tool before the tool is led out of the warehouse, so that the tool required by the business is prevented from being led, the pre-led locking time is not longer than 12 hours, and the manager authority is required to be processed by continuous locking.
Based on the above system, the intelligent management method of the tool box of the embodiment is as follows:
step (1) deploying a management end service system according to the architecture shown in fig. 2;
And (2) managing system parameters, and managing and configuring the system parameters. The method comprises the steps of factory code management, setting of a fixed inspection period of various devices, temporary inspection reminding parameter configuration, inventory period configuration, tool box environment alarm threshold value configuration, tool box heartbeat period configuration, tool box environment monitoring reporting period configuration, other automatic parameter configuration and the like.
And (3) managing the machine account, wherein the machine account management comprises management of warehouse information, in-warehouse high-frequency RFID scanning device information, tool box information, tool information and the like. The information of the warehouse and the information of the high-frequency RFID scanning device in the warehouse are required to be manually input and correspondingly associated and bound. The information of the tool box, the tool and the like is preferably input and bound by adopting a flat automatic scanning registration and automatic association binding mode, and the specific implementation method is as follows: when the RFID in the warehouse has a new toolbox, the platform can manually start RFID inventory scanning in the warehouse, or the system can automatically inventory regularly, when the RFID label of the new toolbox is checked (the label is not a new label ID in the platform), the code can be automatically analyzed and automatically registered in a toolbox account system, and meanwhile, the code is automatically bound in the warehouse, after the toolbox is registered and bound, the master station immediately issues a command to the toolbox according to a strategy, the toolbox starts to start the tool inventory, meanwhile, the checked tools are analyzed, and only the new tools can be automatically registered and registered in the platform, and the toolbox is bound, so that the automatic registration, registration and binding of the new toolbox and tools are completed, the automatic and intelligent account management of the tools and the toolbox are realized, and the manual maintenance cost is greatly reduced.
The system is implemented by adopting a 24-bit length digital string for equipment coding, wherein the 1 st bit is used for distinguishing tools from tool boxes, the 2 nd bit to the 3 rd bit are used for identifying specific categories of the tools/tool boxes, the 4 th bit to the 5 th bit are manufacturer codes, the 6 th bit to the 7 th bit are corresponding specifications, the 8 th bit to the 14 th bit are production dates, the 14 th bit to the 15 th bit are validity periods, and the 16 th bit to the 24 th bit are specific numbers.
The management end service system regularly performs inventory scanning on the tool box, when the scanning finds that the warehouse to which the tool box belongs changes, if the platform is configured to support automatic warehouse moving, the platform automatically changes the binding association relation between the tool box and the warehouse, meanwhile, pushes reminding information to an administrator, and records a system log; if the system does not allow automatic library moving, the platform sends a tool box placement error prompt, provides a shortcut processing entry for one-key library moving, or ignores errors and manually moves back to the original binding warehouse.
And (5) the management end service system regularly counts tools in the tool box, the tool box starts RFID scanning, all numbers of the tools obtained by scanning are sent to the master station, the master station and the registration account are subjected to comparison analysis, if missing loading is found, a system alarm is sent to a relevant manager, if the missing loading is found, the tool box of which warehouse the missing loading tool belongs to is analyzed, and a system alarm is generated.
And (6) the management end service system carries out remote configuration of the part of parameters of the tool box through the master station system, wherein the remote configuration comprises a heartbeat period/frequency, an environment monitoring uploading period and the like which are maintained by communication. After the master station system receives the information such as temperature and humidity sent in the tool box, the master station system produces system messages of different levels according to the multi-level alarm threshold configured by the system, and when the information of high-risk level exists, the master station system also pushes the start APP message to an administrator.
And (7) the management end service system performs analysis and inspection of the temporary and temporary products every day, and when the temporary and temporary time is smaller than the reminding threshold value, the system automatically generates a reminding message and generates a temporary and temporary product list for quick processing of an administrator, such as one-key scrapping registration, one-key quick sending inspection and the like.
When the working personnel in the step (8) have the requirement of using tools, the working personnel can perform pre-collar locking through the APP, can directly perform the receiving and registering through the APP, and can perform the receiving and registering through the web system of the industrial control computer access platform of the warehouse. If operators cannot find required tools or tool boxes in a plurality of tool boxes, the tools to be found can be selected to carry out acousto-optic positioning through the APP/WEB system, and after the tool boxes receive the instruction, the tool boxes can give out sharp buzzes and dazzling LED blinks which last 10-30, so that the operators can quickly position required articles.
And (9) when the personnel use the goods to finish sending the goods back to the warehouse, the system starts double scanning to check the goods only by clicking the return registration in the APP/WEB system, and returns the goods successfully when the goods are complete, thereby closing the whole use flow. If the article is lost, the registration explanation is needed and the management is connected.
And (10) when working personnel use the device to finish the collection, clicking a checking button on the toolbox when the tool is required to be checked, directly checking the tools in the toolbox on site by the toolbox, and carrying out abnormal prompt and alarm if the tools are different from the account.
Example 2
According to the intelligent management method of the toolbox, the problems that tools are wrongly installed, missed, cannot be found and the like are solved by adopting a double checking mode. Double inventory contains toolbox inventory of warehouse, and the instrument inventory in the toolbox includes:
(1) The tool box checking is that a system platform regularly (6 hours/time)/manually calls an RFID scanning device in the warehouse to scan RFID tags in the warehouse (mainly the tags of the tool box are scanned, a wave absorbing film is arranged in the tool box to prevent the internal tags from being scanned by an external antenna, meanwhile, the tag numbers of the tool box and tools are provided with specific coding rules, the system can easily distinguish), the tool box in each warehouse is analyzed to be correct after the scanning checking, if the tool box is arranged in a non-designated warehouse, an administrator is reminded of whether the warehouse needs to be moved, the administrator carries out one-key warehouse moving through an APP/platform class, and the automatic binding and automatic warehouse moving of the scanned tool boxes can be realized through system configuration.
(2) The method comprises the steps that a tool in a tool box is checked, the tool box is started (starting triggering is that an operator clicks a local disk point button of the tool box to start, a master station system issues a command to start), a self-contained RFID module is used for reading RFID in the box by means of an antenna arranged in the box, the read tool numbers are sent to the master station, the master station performs one-to-one comparison analysis, confirms whether the tools in the tool box have problems of missing loading, mixing loading and the like, and feeds relevant information back to the tool box, the tool box performs corresponding processing, when the local operator performs local disk point, the local operator does not need to feed the system platform, the local operator is compared with a local database after the local scanning, and reminding is performed if the difference is the missing loading, and alarming is performed if the missing loading is the missing loading.
Example 3
The embodiment provides a method for intelligently managing tool boxes and positioning tools. Wherein the toolbox positioning includes:
(1) The used/borrowed toolbox calls a Beidou positioning chip in the toolbox to position, acquires longitude and latitude, altitude and other information of the place where the toolbox is located, and converts the longitude and latitude into a specific administrative area position, so that the use of the toolbox is better regulated;
(2) The tool box of the warehouse is subjected to tool box logic positioning by the latest registration record/return record/disk return record preferentially, the warehouse where the tool box is located is obtained, meanwhile, according to business requirements, the RFID scanning of the warehouse can be started to check whether the tool box is in the warehouse, and if not, the scanning device in the warehouse is comprehensively started to perform positioning scanning;
(3) When the toolbox cannot be found in the toolbox accessory (for example, the required toolbox is required to be found in a plurality of toolboxes in a warehouse, for example, the toolbox is placed on the periphery of the shielded sight line during outdoor operation, for example, whether the toolbox is loaded or not can not be checked after a plurality of devices are loaded before and after the operation), an acousto-optic instruction is sent to the toolbox through an APP/system platform, and the toolbox sends a beeping sound which lasts for 10-30s and twinks along with the LED red and blue alternately after receiving the beeping sound, so that the acousto-optic positioning of the toolbox is realized. The tool positioning starts from the management logic, analyzes the recent/checking record, then logically positions to the tool box managed by the tool positioning, starts the checking interface of the tool box to check, starts part/all tool boxes to scan and check if not found, and finally completes positioning.
The message management is mainly to configure a message reminding switch according to the system requirement, and the message can be checked and cleared through the entrance. The message mainly comprises a temporary alarm, a temporary examination reminding, a tool box environment abnormality alarm, a tool box position abnormality reminding, a tool error installation missing alarm and the like.
The foregoing description of the preferred embodiments of the invention is not intended to be limiting, but rather is intended to cover all modifications, equivalents, alternatives, and improvements that fall within the spirit and scope of the invention.
Claims (10)
1. An intelligent management method of a toolbox is characterized by comprising the following steps of: the method comprises the following steps:
Step (1) performing account standing management, including warehouse information, in-warehouse high-frequency RFID scanning device information, tool box information and tool information management;
The management end service system regularly performs inventory scanning on the tool box, when the scanning finds that the warehouse to which the tool box belongs changes, if the tool box is configured to support the automatic warehouse transfer permission, the binding association relationship between the tool box and the warehouse is automatically changed, and meanwhile, reminding information is pushed to an administrator, and a system log is recorded; if the system does not allow automatic library moving, the platform sends a tool box error placing prompt, provides a shortcut processing entry for one-key library moving, or ignores errors, and manually moves back to the original binding warehouse;
The management end service system regularly counts tools in the tool box, the tool box starts RFID scanning, all numbers of the tools obtained by scanning are sent to the management end service system, the management end service system and a registration account are subjected to comparison analysis, if neglected loading is found, a system alarm is sent to a relevant manager, if misloading is caused, the tool box of which warehouse the misloaded tools belong to is analyzed, and a system alarm is generated;
The management end service system carries out remote configuration of the part of parameters of the tool box, including the heartbeat period/frequency and the environment monitoring uploading period which are maintained by communication; after the master station system receives the information such as temperature and humidity sent in the tool box, the master station system produces system messages of different levels according to the multi-level alarm threshold configured by the system, and when the information of high-risk level exists, the master station system also pushes the start APP message to an administrator;
And (5) the management end service system performs analysis and inspection of the temporary and temporary products every day, and when the temporary and temporary time is smaller than the reminding threshold value, the system automatically generates a reminding message and generates a temporary and temporary product list for quick processing of an administrator.
2. The intelligent management method according to claim 1, wherein: the method also comprises the following steps before the step (1):
The method comprises the steps that (1) a management end service system is deployed in a framework;
And (2) performing system parameter management and configuration, including manufacturer code management, setting of various equipment fixed inspection periods, temporary inspection reminding parameter configuration, inventory period configuration, tool box environment alarm threshold configuration, tool box heartbeat period configuration, tool box environment monitoring reporting period configuration and other automatic parameter configuration.
3. The intelligent management method according to claim 1, wherein: in the step (1), the tool box and the tool information are preferably input and bound by adopting a flat automatic scanning registration and automatic association binding mode, and the specific implementation method is as follows:
the method comprises the steps that codes of all tool boxes and tools are provided with specific code specifications, when a new tool box is arranged in an RFID (radio frequency identification) in a warehouse, RFID inventory scanning in the warehouse is manually started through a platform, or a system automatically performs inventory periodically, when inventory is performed on RFID labels of the new tool boxes, the codes are automatically analyzed and registered in a tool box accounting system, meanwhile, the codes are automatically bound to the warehouse, after the tool box registration and the binding are completed, commands are issued to the tool boxes according to strategies, the tool boxes start to start the inventory of the tools, meanwhile, the inventory tools are analyzed, only the new tools can be automatically registered and registered in the platform, and the tool boxes are bound, so that the automatic registration and the binding of the new tool boxes and the tools are completed.
4. The intelligent management method according to claim 1, wherein: the step (5) further comprises the following steps:
When the worker needs to use the tool, pre-collar locking is performed through the APP, or the worker directly goes to the warehouse to perform the receiving and registering, and at the moment, the worker directly uses the APP to perform the receiving and registering, or uses and registers through the web system of the industrial control computer access platform of the warehouse; if operators cannot find required tools or tool boxes in a plurality of tool boxes, the tools to be found can be selected to carry out acousto-optic positioning through the APP/WEB system, and after the tools receive the instruction, the tools can give out continuous sharp buzzing and dazzling LED flickering.
5. The intelligent management method according to claim 4, wherein: the step (6) further comprises the following steps:
Step (7), when personnel use and finish sending back to the warehouse, only need to click and return to register in the APP/WEB system, the system starts double scanning to check articles, and returns successfully when the articles are complete, so that the whole use flow is closed; if the article is lost, the registration explanation is needed and the management is connected.
6. The intelligent management method according to claim 5, wherein: the step (7) further comprises the following steps:
And (8) when the staff uses the device to finish the collection, clicking a checking button on the toolbox if the tool is required to be checked, directly checking the tools in the toolbox on site by the toolbox, and carrying out abnormal prompt and alarm if the tools are different from the account.
7. The intelligent management method according to claim 1, wherein: the utility model also includes that adopts the dual mode of checking to check, the dual toolbox that includes the warehouse checks, the tool in the toolbox checks, include:
(1) The tool box checking is that a system platform regularly/manually calls an RFID scanning device in a warehouse to scan RFID labels in the warehouse, after scanning checking, whether tool boxes in the warehouses are correct or not is analyzed, if the tool boxes are placed in non-designated warehouses, an administrator is reminded of whether the tool boxes need to be moved, and the administrator performs one-key library moving through an APP/platform class or realizes automatic binding and automatic library moving of the scanned tool boxes through system configuration;
(2) Tool inventory in the tool box, the tool box starts the RFID module from the area and reads in the case by utilizing the antenna arranged in the case, and send the read tool number to the master station, the master station carries out one-to-one comparison analysis, confirms whether the tool in the tool box has the problem of missing load or mixed load, and feeds back relevant information to the tool box, the tool box carries out corresponding processing, when local operators carry out local inventory, the information is not fed to the system platform, the information is compared with a local database after local scanning, and the difference is reminded, and if the information is missing load, the information is alarmed.
8. The intelligent management method according to claim 1, wherein: also comprises a tool box for positioning, the positioning method comprises the following steps:
(1) When the tool box is used/borrowed, the Beidou positioning chip in the tool box is used for positioning, longitude and latitude information and altitude information of the place where the tool box is located are obtained, and the longitude and latitude information is converted into a specific administrative area position;
(2) The tool box of the warehouse is subjected to tool box logic positioning by the latest registration record/return record/disk return record preferentially, the warehouse where the tool box is located is obtained, meanwhile, according to business requirements, the RFID scanning of the warehouse can be started to check whether the tool box is in the warehouse, and if not, the scanning device in the warehouse is comprehensively started to perform positioning scanning;
(3) When the toolbox accessory cannot find the toolbox, sending an acousto-optic instruction to the toolbox through the APP/system platform, and after the toolbox receives the instruction, emitting continuous beeping sound and flashing with the LED red and blue alternately, so that the acousto-optic positioning of the toolbox is realized;
Tool positioning firstly analyzes recent/checking records, then logically positions to the tool boxes managed by the tool positioning, then starts the tool box checking interface for checking, if not found, starts part/all of the tool boxes for scanning checking, and finally completes positioning.
9. An intelligent management system of toolbox, its characterized in that: the system comprises an intelligent tool box, an ultrahigh frequency long-distance RFID scanning device, a user APP and a management end service system;
Each intelligent tool box is provided with a plurality of tools, the plurality of ultra-high frequency remote RFID scanning devices collect information of tools attached with RFID labels in the intelligent tool boxes, the management end service system collects information collected by the ultra-high frequency remote RFID scanning devices, the management end service system performs information interaction with the user end APP, and the management end service system performs management according to the method of any one of claims 1-8.
10. The intelligent management system of claim 9, wherein: the intelligent tool box comprises an existing box body, a tool with an RFID tag, an intelligent tool box main board, a display screen, keys, an acousto-optic module, an SD storage, an RFID module, a 4G module and a Beidou positioning module, wherein the display screen, the keys, the acousto-optic module, the SD storage, the RFID module, the 4G module and the Beidou positioning module are connected with the intelligent tool box main board;
The ultrahigh frequency remote RFID scanning device comprises an industrial personal computer, an ultrahigh frequency remote RFID radio frequency reading module and an antenna, wherein the ultrahigh frequency remote RFID radio frequency reading module is connected with the industrial personal computer and the antenna and is used for a label scanning code reporting management end service system of a tool box in a warehouse;
the management end service system comprises a tool box management module, a use management module, a scrapping management module, a verification management module, a monitoring management module, a system management module and a message management module;
The tool box management module automatically registers tool box information in maintenance, tool box scrapping, tool box information viewing, tool checking, tool box searching and positioning, lost registration and associated warehouse/moving warehouse;
the tool management module performs tool registration and binding, tool transfer, tool verification management, tool searching and positioning;
using the management module to carry out borrowing registration, returning registration and use history record inquiry;
The discard management module checks the temporary list and registers discard;
The verification management module carries out verification reminding, verification marking and verification updating;
The monitoring management module is used for carrying out positioning monitoring, temperature and humidity monitoring and online communication condition monitoring, wherein the positioning monitoring comprises remote positioning and acousto-optic positioning;
the system management module carries out warehouse information management registration, in-warehouse RFID scanning device management and system parameter configuration management;
the message management module carries out temporary reminding, association relation abnormal reminding and toolbox environment abnormal reminding.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202410631817.2A CN118524514A (en) | 2024-05-21 | 2024-05-21 | Intelligent management method and system for tool box |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202410631817.2A CN118524514A (en) | 2024-05-21 | 2024-05-21 | Intelligent management method and system for tool box |
Publications (1)
Publication Number | Publication Date |
---|---|
CN118524514A true CN118524514A (en) | 2024-08-20 |
Family
ID=92273543
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN202410631817.2A Pending CN118524514A (en) | 2024-05-21 | 2024-05-21 | Intelligent management method and system for tool box |
Country Status (1)
Country | Link |
---|---|
CN (1) | CN118524514A (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN118886824A (en) * | 2024-09-27 | 2024-11-01 | 安徽恒为信息科技有限公司 | Inventory system and method for tool inventory |
-
2024
- 2024-05-21 CN CN202410631817.2A patent/CN118524514A/en active Pending
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN118886824A (en) * | 2024-09-27 | 2024-11-01 | 安徽恒为信息科技有限公司 | Inventory system and method for tool inventory |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
US12361249B2 (en) | Asset tag and methods and devices for restocking and asset tracking | |
US10755057B2 (en) | Kinematic asset management | |
US20080228346A1 (en) | Apparatus, systems and methods for managing vehicle assets | |
CN112668355B (en) | Maintenance enterprise intelligent tool management system based on RFID technology | |
CN110059777A (en) | A kind of power equipment fortune inspection auxiliary system based on RFID technique | |
CN209765566U (en) | Intelligent tool integrated management system | |
CN102147888A (en) | Intelligent warehouse management system and method | |
CN118524514A (en) | Intelligent management method and system for tool box | |
CN104978648A (en) | Equipment and method for realizing automatic weighing, transferring and conveying | |
CN105528625A (en) | Filling method of intelligent cylinder with radio frequency identification tag | |
CN111091320A (en) | Intelligent unattended warehouse management system and management method based on sound and light positioning | |
CN114997200A (en) | Method and system for tracking and identifying civil explosive | |
CN113888065A (en) | A U-level equipment monitoring method, system, device and computer equipment | |
CN116308061A (en) | Warehouse-in and warehouse-out management system for cold chain logistics | |
CN105550721A (en) | Warehousing method for intelligent gas cylinders with radio frequency identification tags | |
CN205210933U (en) | Intelligence gas cylinder with radio -frequency identification label | |
CN110942124A (en) | Intelligent management method and device for electric power safety tools | |
TWI665615B (en) | Collection and storage of materials | |
JP2006221306A (en) | Configuring component information management system for medical equipment | |
WO2018165876A1 (en) | Tool box management system and management method in high-risk operations | |
CN120031061A (en) | A mold intelligent positioning management device | |
CN116341578A (en) | RFID-based archive circulation management method and system | |
CN112434823A (en) | Intelligent management system and method for railway operation tools | |
CN119863191A (en) | Intelligent management system for aircraft maintenance tool | |
TW201915911A (en) | Material carrying method with which the material conveyance process can be monitored to improve the efficiency |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
PB01 | Publication | ||
PB01 | Publication | ||
SE01 | Entry into force of request for substantive examination | ||
SE01 | Entry into force of request for substantive examination |