CN114483822B - Linear control actuator - Google Patents
Linear control actuator Download PDFInfo
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- CN114483822B CN114483822B CN202210222130.4A CN202210222130A CN114483822B CN 114483822 B CN114483822 B CN 114483822B CN 202210222130 A CN202210222130 A CN 202210222130A CN 114483822 B CN114483822 B CN 114483822B
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- 230000005489 elastic deformation Effects 0.000 description 13
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16D—COUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
- F16D55/00—Brakes with substantially-radial braking surfaces pressed together in axial direction, e.g. disc brakes
- F16D55/02—Brakes with substantially-radial braking surfaces pressed together in axial direction, e.g. disc brakes with axially-movable discs or pads pressed against axially-located rotating members
- F16D55/22—Brakes with substantially-radial braking surfaces pressed together in axial direction, e.g. disc brakes with axially-movable discs or pads pressed against axially-located rotating members by clamping an axially-located rotating disc between movable braking members, e.g. movable brake discs or brake pads
- F16D55/224—Brakes with substantially-radial braking surfaces pressed together in axial direction, e.g. disc brakes with axially-movable discs or pads pressed against axially-located rotating members by clamping an axially-located rotating disc between movable braking members, e.g. movable brake discs or brake pads with a common actuating member for the braking members
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16D—COUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
- F16D65/00—Parts or details
- F16D65/38—Slack adjusters
- F16D65/40—Slack adjusters mechanical
- F16D65/52—Slack adjusters mechanical self-acting in one direction for adjusting excessive play
- F16D65/54—Slack adjusters mechanical self-acting in one direction for adjusting excessive play by means of direct linear adjustment
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Abstract
Description
技术领域technical field
本发明涉及制动器领域,具体是能够代替现有的盘式液压制动器,以电控机械的方式实现摩擦片从两侧以相同的压力夹紧制动盘,同时可以实现制动间隙可调,制动强度可调的线控机械制动器,特指一种线控制动器。The invention relates to the field of brakes, in particular, it can replace the existing disc hydraulic brakes, realize friction discs clamping the brake discs from both sides with the same pressure in an electronically controlled manner, and at the same time realize adjustable brake clearances, A wire-controlled mechanical brake with adjustable dynamic strength, especially a wire-controlled brake.
背景技术Background technique
线控制动技术是近年来出现的一种新型的制动技术,在制动器和制动踏板之间不依靠机械的或是液力的连接,由控制系统接收传感器的信息控制致动电机工作,驱动致动装置使摩擦片从两侧压紧制动盘,实现对于汽车的稳定可靠的制动控制。线控制动系统有利于整车制动性能的优化,能够方便的与ABS、ASR、ESP等其它电子控制系统整合在一起,因此具有广阔的发展空间。Brake-by-wire technology is a new type of braking technology that has emerged in recent years. There is no mechanical or hydraulic connection between the brake and the brake pedal. The control system receives the information from the sensor to control the work of the actuating motor and drive The actuating device makes the friction plate press the brake disc from both sides to realize stable and reliable braking control of the vehicle. The brake-by-wire system is conducive to the optimization of the braking performance of the whole vehicle, and can be easily integrated with other electronic control systems such as ABS, ASR, ESP, etc., so it has a broad development space.
目前在研的线控制动系统主要有电子液压式制动系统(EHB)和电子机械式制动系统(EMB)两种。电子机械式制动系统(EMB)通过电机驱动机械机构实现制动过程,取消了液压部件,大大简化了制动系统的结构,使制动器更加易于布置、装配和检修。但现有的电子机械式制动系统由于在制动器部分往往缺少制动间隙自动调节的功能,使制动器在外部环境变化以及摩擦片磨损的情况下引起制动器工作不稳定、工作效率变化等问题,从而给制动效能控制带来一定的困难。同时,大部分制动器存在结构比较复杂,安装尺寸较大等问题。The brake-by-wire systems currently under development mainly include electro-hydraulic brake systems (EHB) and electro-mechanical brake systems (EMB). The electromechanical braking system (EMB) realizes the braking process through the motor-driven mechanical mechanism, cancels the hydraulic components, greatly simplifies the structure of the braking system, and makes the brake easier to arrange, assemble and repair. However, the existing electromechanical braking system often lacks the function of automatic adjustment of the brake gap in the brake part, so that the brake will cause problems such as unstable operation of the brake and changes in work efficiency when the external environment changes and the wear of the friction plate. Bring certain difficulty to brake performance control. At the same time, most of the brakes have problems such as relatively complicated structure and large installation size.
当前的电子机械制动器大都基于盘式制动器设计而成,在电子机械制动器中引入楔式机构,可以产生自增力的效果,通过较小的电机驱动力,得到较大的制动效能。而在采用楔式机构实现自增力的同时,往往会由于楔式机构的影响,造成制动器在不同的摩擦片厚度情况下,致动部分的工作特性不同,这就给制动器在整个生命周期内的制动效能控制带来了困难。Most of the current electromechanical brakes are designed based on disc brakes. The introduction of a wedge mechanism into the electromechanical brake can produce a self-energizing effect, and a relatively large braking efficiency can be obtained through a small motor driving force. While using the wedge-type mechanism to realize self-energization, often due to the influence of the wedge-type mechanism, the working characteristics of the actuating part of the brake are different under different friction plate thicknesses. The control of braking efficiency has brought difficulties.
发明内容Contents of the invention
本发明的目的在于提出一种线控制动器。本发明具有结构简单,工作可靠等优点,能够实现制动间隙的自动调节,同时通过将楔形块安装在外活塞和内活塞之间,使间隙调节功能完全由活塞部分实现,在实现自增力制动效果的同时,保持制动器致动部分的工作特性稳定。The object of the present invention is to propose a brake-by-wire brake. The invention has the advantages of simple structure, reliable operation, etc., and can realize the automatic adjustment of the brake gap. At the same time, by installing the wedge block between the outer piston and the inner piston, the gap adjustment function is completely realized by the piston part. While maintaining the actuation effect, the operating characteristics of the actuating part of the brake are kept stable.
实现本发明目的的技术方案如下:The technical scheme that realizes the object of the present invention is as follows:
一种线控制动器,包括制动钳体,摩擦片,制动盘,致动装置,所述的摩擦片有两片,对称布置在所述的制动盘两侧,一片安装在所述的制动钳体上;其特征在于:还包括楔形块,外活塞,内活塞;所述的外活塞以间隙配合安装在所述的制动钳体中,一端安装所述的摩擦片,另一端包括带有一定曲率的曲面结构;所述的内活塞安装在所述的制动钳体中,一端与所述制动器的所述致动装置连接,另一端包括带有一定曲率的曲面结构;所述的楔形块安装在所述的外活塞和所述的内活塞之间,两端分别设置与所述的外活塞和所述的内活塞相匹配的曲面结构,并分别接触配合构成接触曲面。A brake-by-wire, comprising a brake caliper body, a friction plate, a brake disc, and an actuating device. The friction plate has two pieces, symmetrically arranged on both sides of the brake disc, and one piece is installed on the On the brake caliper body; it is characterized in that: it also includes a wedge block, an outer piston, and an inner piston; the outer piston is installed in the brake caliper body with a clearance fit, and the friction plate is installed at one end, and the other end is It includes a curved surface structure with a certain curvature; the inner piston is installed in the brake caliper body, one end is connected with the actuating device of the brake, and the other end includes a curved surface structure with a certain curvature; the The wedge-shaped block is installed between the outer piston and the inner piston, and curved surface structures matching the outer piston and the inner piston are respectively provided at both ends, and contact and cooperate to form a contact curved surface.
还包括弹性定位装置,所述的弹性定位装置一部分固定安装在所述的制动钳体上,另一部分与所述的外活塞间有较大的摩擦力,当所述的外活塞与所述的制动钳体之间有相对位移时,由于摩擦力作用使所述的弹性定位装置内产生弹性势能。It also includes an elastic positioning device. A part of the elastic positioning device is fixedly installed on the brake caliper body, and the other part has a relatively large friction force between the outer piston and the outer piston. When there is a relative displacement between the brake caliper bodies, elastic potential energy is generated in the elastic positioning device due to friction.
还包括滚子,促动元件;所述的楔形块在所述的接触曲面上有凹槽,所述的凹槽内装有所述的滚子和所述的促动元件,所述的凹槽沿接触曲面深度不同,最大深度大于所述的滚子直径,最小深度小于所述的滚子直径,所述的促动元件将所述的滚子推向深度最小的方向;或所述的外活塞在所述的接触曲面上有凹槽,所述的凹槽内装有所述的滚子和所述的促动元件,所述的凹槽沿接触曲面深度不同,最大深度大于所述的滚子直径,最小深度小于所述的滚子直径,所述的促动元件将所述的滚子推向深度最小的方向;或所述的内活塞在所述的接触曲面上有凹槽,所述的凹槽内装有所述的滚子和所述的促动元件,所述的凹槽沿接触曲面深度不同,最大深度大于所述的滚子直径,最小深度小于所述的滚子直径,所述的促动元件将所述的滚子推向深度最小的方向。It also includes a roller and an actuating element; the wedge block has a groove on the contact surface, and the roller and the actuating element are housed in the groove, and the groove The depth is different along the contact surface, the maximum depth is greater than the diameter of the roller, and the minimum depth is smaller than the diameter of the roller, and the actuating element pushes the roller to the direction of the minimum depth; or the outer The piston has a groove on the contact surface, and the roller and the actuating element are installed in the groove, and the depth of the groove is different along the contact surface, and the maximum depth is greater than that of the roller. The diameter of the sub, the minimum depth is less than the diameter of the roller, the actuating element pushes the roller to the direction of the minimum depth; or the inner piston has a groove on the contact surface, so The roller and the actuating element are housed in the groove, and the depth of the groove is different along the contact surface, the maximum depth is greater than the diameter of the roller, and the minimum depth is smaller than the diameter of the roller, The actuating element pushes the roller toward the direction of minimum depth.
还包括保持架,摩擦块;所述的楔形块在所述的接触曲面上有凹槽,所述的凹槽内装有所述的摩擦块和所述的保持架,所述的摩擦块有大径和小径,所述的凹槽深度大于所述的摩擦块的小径,小于所述的摩擦块的大径,所述的保持架使所述的摩擦块以大径工作在所述的凹槽中;或所述的外活塞在所述的接触曲面上有凹槽,所述的凹槽内装有所述的摩擦块和所述的保持架,所述的摩擦块有大径和小径,所述的凹槽深度大于所述的摩擦块的小径,小于所述的摩擦块的大径,所述的保持架使所述的摩擦块以大径工作在所述的凹槽中;或所述的内活塞在所述的接触曲面上有凹槽,所述的凹槽内装有所述的摩擦块和所述的保持架,所述的摩擦块有大径和小径,所述的凹槽深度大于所述的摩擦块的小径,小于所述的摩擦块的大径,所述的保持架使所述的摩擦块以大径工作在所述的凹槽中。It also includes a cage and a friction block; the wedge block has a groove on the contact surface, and the friction block and the cage are housed in the groove, and the friction block has a large diameter and minor diameter, the groove depth is greater than the minor diameter of the friction block, smaller than the major diameter of the friction block, the cage makes the friction block work in the groove with a major diameter or the outer piston has a groove on the contact surface, and the friction block and the cage are housed in the groove, and the friction block has a major diameter and a minor diameter, so The depth of the groove is greater than the minor diameter of the friction block and smaller than the major diameter of the friction block, and the cage makes the friction block work in the groove with a major diameter; or the The inner piston has a groove on the contact surface, the friction block and the cage are installed in the groove, the friction block has a large diameter and a small diameter, and the depth of the groove is The minor diameter of the friction block is larger than the major diameter of the friction block, and the cage makes the friction block work in the groove with a major diameter.
所述的接触曲面采用斜面/圆弧面/双曲线面/抛物线面其中一种曲面或上述曲面的组合。The contact curved surface adopts one of inclined surface/arc surface/hyperbolic surface/parabolic surface or a combination of the above-mentioned curved surfaces.
所述的楔形块安装在所述的外活塞和所述的内活塞之间能够自锁,即沿所述的外活塞和所述的内活塞方向的压紧力无法使所述的楔形块相对于所述的外活塞或所述的内活塞移动。The wedge-shaped block is installed between the outer piston and the inner piston and can be self-locked, that is, the pressing force along the direction of the outer piston and the inner piston cannot make the wedge-shaped block relative to each other. either the outer piston or the inner piston moves.
所述的楔形块两侧的接触曲面对称设置。The contact surfaces on both sides of the wedge block are arranged symmetrically.
本发明技术方案至少具有以下优点:The technical solution of the present invention has at least the following advantages:
通过楔形块的形状及位置变化,自动对制动器摩擦片磨损产生的间隙进行补偿。By changing the shape and position of the wedge block, the gap caused by the wear of the brake friction plate is automatically compensated.
通过楔形块两侧的接触曲面功能,在制动盘正反两个方向转动时,都可以实现制动器的自增力制动效果。Through the function of the contact surface on both sides of the wedge block, when the brake disc rotates in both positive and negative directions, the self-energizing braking effect of the brake can be realized.
间隙补偿完全在活塞部分实现,从而使制动器的致动装置可以始终工作在同一状态,不受摩擦片厚度的影响,从而对致动装置部分的机构设计、动力选择等方面都更加自由。The gap compensation is completely realized in the piston part, so that the actuator of the brake can always work in the same state, not affected by the thickness of the friction plate, so that the mechanism design and power selection of the actuator part are more free.
响应速度快,可靠性高,完全由成熟的机械机构组成,所有的机械机构之间始终相互接触,因此制动器的间隙只存在于制动盘和摩擦片之间,内活塞、外活塞以及楔形块的刚度较大,工作过程中变形小,减少了由于内部间隙消除及元件变形等因素造成的时间消耗。The response speed is fast, the reliability is high, and it is completely composed of mature mechanical mechanisms. All the mechanical mechanisms are always in contact with each other, so the gap of the brake only exists between the brake disc and the friction plate, and the inner piston, outer piston and wedge block The rigidity is large, and the deformation is small during the working process, which reduces the time consumption caused by factors such as internal clearance elimination and component deformation.
附图说明Description of drawings
图1是本发明的一种线控制动器的实施例一的主视图。Fig. 1 is a front view of
图2是本发明的一种线控制动器的实施例二的主视图。Fig. 2 is a front view of
图3是本发明的一种线控制动器的实施例三的局部示意图。Fig. 3 is a partial schematic diagram of
附图中标注说明:1-促动弹簧 2-卡环 3-滚子 4-定位弹簧 5-外活塞 6-内活塞 7-弹簧 8—制动钳体 9—制动盘 10—摩擦片 11—楔形块 12—密封圈 13—摩擦块 14—保持架 A—A组曲面 B—B组曲面 C—摩擦块大径 D—摩擦块小径。Notes in the attached drawings: 1 - Actuating spring 2 - Snap ring 3 - Roller 4 - Positioning spring 5 - Outer piston 6 - Inner piston 7 - Spring 8 - Brake caliper body 9 - Brake disc 10 - Friction plate 11 - Wedge block 12 - sealing ring 13 - friction block 14 - cage A - curved surface of group A B - curved surface of group B C - large diameter of friction block D - small diameter of friction block.
具体实施方式Detailed ways
参考附图1,对本发明的一个实施例进行详细描述。Referring to accompanying
如图1所示,一种线控制动器包含一个制动钳体8,制动钳体8的钳口内有制动盘9,制动盘9的两侧有摩擦片10,一个装在制动钳体8上,一个装在外活塞5上,外活塞5通过密封圈12装在制动钳体8上,密封圈12和外活塞5的接触面间有较大的摩擦力,当外活塞5的位移在密封圈12的弹性变形范围内时,密封圈12和外活塞5的接触面间无相对运动。外活塞5的另一端是由A组曲面和B组曲面组合构成的接触曲面,与同样由A组曲面和B组曲面组合构成接触曲面的楔形块11配合安装,楔形块11的另一侧以相同的接触曲面与内活塞6配合安装,内活塞6装在制动钳体8上,与制动器的致动装置连接。As shown in Figure 1, a brake-by-wire brake includes a
制动工作时,致动装置驱动内活塞6向左移动,通过接触曲面压紧楔形块11,楔形块11通过接触曲面压紧外活塞5,A组曲面和B组曲面同时紧密接触,此时致动装置同时推动制动钳体8向右移动,即外活塞5和制动钳体8向相反的方向移动,使摩擦片10从两侧压紧制动盘9,当摩擦片10与制动盘9接触,产生摩擦力时,假设此时摩擦力向上,则外活塞5沿摩擦力方向向上移动,通过外活塞5与楔形块11接触曲面中A组曲面的紧密接触,外活塞5与楔形块11一体,一起向上移动,楔形块11和内活塞6的接触曲面中,A组曲面分离,沿B组曲面相对运动,实现自增力制动效果;假设此时摩擦力向下,则楔形块11和内活塞6的接触曲面之间通过A组曲面的紧密接触一体,外活塞5和楔形块11的接触曲面之间,A组曲面分离,沿B组曲面相对运动,实现自增力制动效果。When the brake is working, the actuating device drives the
致动装置推动制动钳体8向右运动,外活塞5向左运动,达到最大制动强度时,外活塞5和安装孔不接触。此时,密封圈12发生弹性变形,储存弹性势能,密封圈12和外活塞5的接触面间无相对运动。解除制动工作时,致动装置带动制动钳体8和内活塞6反向运动,使密封圈12储存的弹性势能释放,外活塞5和制动钳体8相对运动,所有元件恢复初始位置。The actuating device pushes the
当摩擦片10磨损,厚度变薄后,制动工作时,致动装置推动外活塞5和制动钳体8相对运动,密封圈12的弹性变形量达到最大时,由于摩擦片10磨损,制动效果不佳,此时致动装置驱动外活塞5和制动钳体8继续相对运动,因此,密封圈12保持最大弹性变形量,而外活塞5克服与密封圈12之间的摩擦力,以新的接触面相配合,即外活塞5相对于制动钳体8的位移大于密封圈12的最大弹性变形量。解除制动时,密封圈12的弹性势能释放,使外活塞5和制动钳体8相对运动,此时密封圈12和外活塞5以新的接触面配合定位,当密封圈12的弹性势能完全释放后,外活塞5和制动钳体8的相对位置保持不动,致动装置带动制动钳体8和内活塞6继续运动,以回复到初始位置,此时内活塞6和外活塞5之间的距离变大,楔形块11与内活塞6/外活塞5的接触曲面间出现间隙,当此间隙达到一定值时,楔形块11在重力作用下下落一个调节单位,曲面A与下方相邻的曲面A接触构成新的A组曲面,同样的,曲面B也与下方相邻的曲面B构成新的B组曲面,利用楔形块的楔形特征,实现间隙补偿。此时外活塞5和制动钳体8的回位位移量仍然是密封圈12的最大弹性变形量,因此保持了制动间隙与磨损前相同,实现了制动间隙的自动调整。When the
参考附图2,对本发明的另一个实施例进行描述。Referring to Fig. 2, another embodiment of the present invention will be described.
附图2的实施例与附图1的实施例主要区别如下:The main difference between the embodiment of accompanying drawing 2 and the embodiment of accompanying drawing 1 is as follows:
弹性定位装置不同,附图1中采用密封圈12实现弹性定位功能,利用密封圈12的弹性变形储存弹性势能;附图2中采用定位弹簧4和卡环2实现弹性定位功能,利用定位弹簧4产生弹性变形储存弹性势能。Elastic positioning device is different, adopt sealing
楔形块的移动动力不同,附图1中利用楔形块11自身的重力使楔形块11向楔形方向移动,附图2中通过弹簧7使楔形块11向楔形方向移动。The moving power of wedge block is different, utilizes the gravity of
接触曲面不同,附图1中的接触曲面为两组曲面的组合构成,附图2中的接触曲面可以是单一的斜面或抛物线面或双曲线面等。The contact surfaces are different. The contact surface in Figure 1 is a combination of two sets of surfaces. The contact surface in Figure 2 can be a single inclined plane, a parabola or a hyperbola, etc.
接触曲面的限位方式不同,附图1中利用接触曲面中的一组曲面实现楔形块11与内活塞6或外活塞5的相对固定,附图2中利用接触曲面上的凹槽特征以及安装在凹槽中的滚子3、促动弹簧1实现楔形块11与内活塞6或外活塞5的相对固定。The limit method of the contact curved surface is different. In the accompanying drawing 1, a group of curved surfaces in the contact curved surface is used to realize the relative fixation of the
如图2所示,制动钳体8的钳口内有制动盘9,制动盘9的两侧有摩擦片10,一个装在制动钳体8上,一个装在外活塞5上,外活塞5通过卡环2装在制动钳体8上,卡环2被定位弹簧4推向远离制动盘9的一侧,定位弹簧4安装在制动钳体8上。卡环2和外活塞5的接触面间有较大的摩擦力,当外活塞5的位移在定位弹簧4的弹性变形范围内时,卡环2和外活塞5的接触面间无相对运动。外活塞5的另一端有斜面,与同样具有斜面的楔形块11配合构成接触曲面,楔形块11与外活塞5的接触曲面上有凹槽,凹槽内装有滚子3和促动弹簧1,凹槽沿接触曲面的深度不同,最大深度大于滚子3的直径,最小深度小于滚子3的直径,促动弹簧1将滚子3推向深度小的一侧。楔形块11的另一侧以相同的接触曲面与内活塞6配合安装,内活塞6安装在制动钳体8上,与制动器的致动装置连接。As shown in Figure 2, there is a
制动工作时,致动装置驱动内活塞6移动压紧楔形块11和外活塞5,同时推动制动钳体8向右移动,使摩擦片10从两侧压紧制动盘9,当摩擦片10与制动盘9接触产生摩擦力时,假设此时摩擦力向上,则外活塞5与楔形块11之间的运动趋势使滚子3产生向上移动的趋势,即向凹槽浅端移动,因此滚子3卡滞在凹槽中,外活塞5与楔形块11一体,一起向上移动,楔形块11与内活塞6的接触曲面上,相对运动趋势使滚子3向凹槽深端移动,因此外活塞5与楔形块11一起沿内活塞6的接触曲面向上移动,实现自增力制动效果;假设此时摩擦力向下,则楔形块11和内活塞6的接触曲面之间的运动趋势使滚子3卡滞在凹槽中,楔形块11和内活塞6紧密接触成为一体,外活塞5和楔形块11的接触曲面之间,滚子3向凹槽深端移动,外活塞5沿楔形块11的接触曲面向下移动,实现自增力制动效果。When the brake is working, the actuating device drives the
致动装置推动制动钳体8向右运动,外活塞5向左运动,达到最大制动强度时,外活塞5和安装孔不接触。此时,卡环2和外活塞5一起移动,定位弹簧4发生弹性变形,储存弹性势能,卡环2和外活塞5的接触面间无相对运动。解除制动工作时,致动装置带动制动钳体8和内活塞6反向运动,使定位弹簧4储存的弹性势能释放,外活塞5和制动钳体8相对运动,所有元件恢复初始位置。The actuating device pushes the
当摩擦片10磨损,厚度变薄后,制动工作时,致动装置推动外活塞5和制动钳体8相对运动,定位弹簧4的弹性变形量达到最大时,由于摩擦片10磨损,制动效果不佳,此时致动装置驱动外活塞5和制动钳体8继续相对运动,因此,定位弹簧4保持最大弹性变形量,而外活塞5克服与卡环2之间的摩擦力,以新的接触面相配合,即外活塞5相对于制动钳体8的位移大于定位弹簧4的最大弹性变形量。解除制动时,定位弹簧4的弹性势能释放,使外活塞5和制动钳体8相对运动,此时卡环2和外活塞5以新的接触面配合定位,当定位弹簧4的弹性势能完全释放后,外活塞5和制动钳体8的相对位置保持不动,致动装置带动制动钳体8和内活塞6继续运动,以回复到初始位置,此时内活塞6和外活塞5之间的距离变大,楔形块11与内活塞6/外活塞5的接触曲面间出现间隙,弹簧7推动楔形块11向上移动,保持楔形块11与内活塞6/外活塞5的接触曲面间的紧密配合,实现间隙补偿。此时外活塞5和制动钳体8的回位位移量仍然是定位弹簧4的最大弹性变形量,因此保持了制动间隙与磨损前相同,实现了制动间隙的自动调整。When the
附图3为实施例三中外活塞5、楔形块11和内活塞6部分的局部示意图。实施例三中,楔形块11的位置调整通过重力实现,接触曲面上的凹槽设置在外活塞5和内活塞6中,凹槽中装有摩擦块13和保持架14,摩擦块13有大径C和小径D,保持架14使摩擦块13尽可能以大径C工作在凹槽中,凹槽深度大于小径D,小于大径C。当外活塞5相对于楔形块11向上移动时,接触曲面上的摩擦力使摩擦块13以小径D工作在凹槽中,可以移动;当外活塞5相对于楔形块11向下移动时,接触曲面上的摩擦力使摩擦块13以大径C工作在凹槽中,无法移动,内活塞6同理。因此,实施例三可以实现与实施例二基本相同的工作过程,同样可以实现自增力制动效果、内活塞6始终回到原位的制动间隙自动补偿等。Accompanying drawing 3 is the partial schematic view of
接触曲面也可以单独设置或非对称设置,实施例中的摩擦片也可以只有一片,制动钳体也可以保持位置不动,弹性定位装置除采用密封圈、弹簧/卡环外也可以采用其他的结构得以实现类似的功能,显然所描述的实施例仅仅是本发明的一部分实施例,而不是全部的实施例,基于本发明中的实施例,本领域内的普通技术人员在没有进行创造性劳动的前提下所获得的其他所有实施例,都属于本发明的保护范围。The contact curved surface can also be set separately or asymmetrically. The friction plate in the embodiment can also be only one piece, and the brake caliper body can also keep its position. The structure can realize the similar function, and the described embodiment is obviously only a part of the embodiment of the present invention, rather than all embodiments, based on the embodiment in the present invention, those of ordinary skill in the art do not carry out creative work All other embodiments obtained under the premise of the present invention all belong to the protection scope of the present invention.
上面结合附图对本发明进行了示例性描述,显然本发明具体实现并不受上述方式的限制,只要采用了本发明的方法构思和技术方案进行的各种改进,或未经改进直接应用于其他场合的,均在本发明的保护范围之内。The present invention has been exemplarily described above in conjunction with the accompanying drawings. Obviously, the specific implementation of the present invention is not limited by the above methods, as long as various improvements of the method concept and technical solutions of the present invention are adopted, or directly applied to other Occasions, all within the protection scope of the present invention.
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