CN114480988B - A kind of multi-phase composite high-strength high-toughness low-density steel and its preparation method - Google Patents
A kind of multi-phase composite high-strength high-toughness low-density steel and its preparation method Download PDFInfo
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Abstract
Description
技术领域technical field
本发明属于金属材料及冶金的技术领域,涉及一种多相复合高强高韧低密 度钢及制备方法。The invention belongs to the technical field of metal materials and metallurgy, and relates to a multi-phase composite high-strength, high-toughness and low-density steel and a preparation method thereof.
背景技术Background technique
通常高强度低密度钢的设计方案是通过合理的Mn、Al、C合金元素配比, 随后进行固溶或时效处理得到奥氏体基体和弥散分布的纳米级κ碳化物。然 而,κ碳化物对低密度钢的性能影响很大,虽然可以增加强度,但是同时也会 增大材料的脆性。Usually, the design scheme of high-strength low-density steel is to obtain an austenite matrix and dispersed nano-scale κ carbides through a reasonable ratio of Mn, Al, and C alloying elements, followed by solid solution or aging treatment. However, κ carbides have a great influence on the properties of low-density steels. Although they can increase the strength, they will also increase the brittleness of the material.
目前,虽然有通过添加合金元素和调解制备方法来得到低密度钢,但是所 得的低密度钢不仅密度较高,而且延伸率较低,相结构多为析出强化相,不能 很好的匹配,故而现有制备的高强度低密度钢的塑韧性较差,组织结构中的相 结构搭配不合理。At present, although there are low-density steels obtained by adding alloy elements and mediating preparation methods, the obtained low-density steels not only have higher density, but also have low elongation, and the phase structure is mostly precipitation strengthening phases, which cannot be well matched. Therefore, The existing high-strength low-density steel has poor plasticity and toughness, and the phase structure in the microstructure is unreasonable.
例如:中国专利CN 106244927 A公开了一种低密度超高强度钢,通过复 合添加Nb和Mo析出细小弥散的NbMoC相,协同κ-碳化物进行析出强化, 拉伸强度达1350MPa以上,延伸率达10%以上,密度为6.8-7.0g/cm3;其中的 组织结构为奥氏体基体、κ-碳化物和NbMoC相,不能大幅度提升延伸率和进 一步降低钢材密度。For example: Chinese patent CN 106244927 A discloses a low-density ultra-high-strength steel, which precipitates fine and dispersed NbMoC phases by compounding Nb and Mo, and cooperates with κ-carbides for precipitation strengthening. The tensile strength reaches more than 1350 MPa and the elongation reaches Above 10%, the density is 6.8-7.0g/cm 3 ; the organizational structure is austenite matrix, κ-carbide and NbMoC phase, which cannot greatly increase the elongation and further reduce the steel density.
中国专利CN 107841691 A公开了一种750MPa级超高强度Fe-Mn-Al-C系 轻质铸钢,所得的铸钢从其实施例可以看出抗拉强度在756-768MPa,屈服强 度在713-731MPa,断后延伸率在15.03-20.05%,密度在6.84-6.95g/cm3;其中 合金元素复杂、成本高,虽然经过固溶处理和时效处理,但是组织结构为铸态 组织,密度较高和断后延伸率较低。Chinese patent CN 107841691 A discloses a 750MPa-level ultra-high-strength Fe-Mn-Al-C light-weight cast steel. From its examples, it can be seen that the tensile strength of the cast steel is 756-768MPa, and the yield strength is 713 -731MPa, the elongation after fracture is 15.03-20.05%, and the density is 6.84-6.95g/cm 3 ; among them, the alloy elements are complex and the cost is high. Although it has undergone solution treatment and aging treatment, the structure is cast structure with high density and lower elongation after breakage.
中国专利CN 109628850 A公开了一种多用途全奥氏体低密度钢,,该钢的 密度为7.0-7.4g/cm3,组织类型为全奥氏体+纳米级VC和MoC析出相,抗拉 强度可达到1300MPa,屈服强度可达到1100MPa,延伸率可达到25%,面缩 率可达到45%,-40℃V缺口低温冲击韧性可达到35J;虽然抗拉强度和屈服 强度较高,但是低温冲击韧性并不高,且相结构中的钒元素和钼元素成本较高, 铝元素含量较低,不能很好的起到降低成本、密度和提高塑韧性的作用。Chinese patent CN 109628850 A discloses a multi-purpose all-austenitic low-density steel. The density of the steel is 7.0-7.4g/cm 3 , the structure type is full-austenite + nanoscale VC and MoC precipitates, and the steel is resistant to The tensile strength can reach 1300MPa, the yield strength can reach 1100MPa, the elongation can reach 25%, the area reduction rate can reach 45%, and the V-notch low temperature impact toughness at -40°C can reach 35J; although the tensile strength and yield strength are relatively high, but Low-temperature impact toughness is not high, and the cost of vanadium and molybdenum elements in the phase structure is high, and the content of aluminum element is low, which cannot play a good role in reducing cost, density and improving plastic toughness.
发明内容Contents of the invention
本发明解决的技术问题是现有奥氏体低密度钢的密度降低幅度不大,微合 金化元素成分选择复杂,成本高;热处理形成的相结构不能很好的协同提高钢 材的强韧性,相成分不好控制。The technical problem solved by the present invention is that the density reduction range of the existing austenitic low-density steel is not large, the selection of microalloying element components is complicated, and the cost is high; The ingredients are not well controlled.
为解决上述技术问题,本发明提供如下技术方案:In order to solve the above technical problems, the present invention provides the following technical solutions:
一种多相复合高强高韧低密度钢,所述多相复合高强高韧低密度钢化学成 分按质量百分比计为:1.05-1.10wt.%C、27.0-28.0wt.%Mn、10.3-11.0wt.%Al、 3.0-3.5wt.%Cr、0-3.6wt.%Ni、0.02-0.04wt.%Nb、S≤0.01%、P≤0.005%,余量 为Fe及不可避免的杂质。A multi-phase composite high-strength, high-toughness and low-density steel, the chemical composition of the multi-phase composite high-strength, high-toughness and low-density steel is: 1.05-1.10wt.%C, 27.0-28.0wt.%Mn, 10.3-11.0 wt.%Al, 3.0-3.5wt.%Cr, 0-3.6wt.%Ni, 0.02-0.04wt.%Nb, S≤0.01%, P≤0.005%, the balance is Fe and unavoidable impurities.
各化学元素在钢中的作用如下:The role of each chemical element in steel is as follows:
C:碳是奥氏体形成和稳定化元素,不仅起间隙固溶强化作用,还在钢中 与Mn和Al元素形成κ碳化物,对钢的强韧性有较大影响;本发明设定的C 含量为1.05-1.10%。C: Carbon is an austenite forming and stabilizing element, which not only acts as interstitial solid solution strengthening, but also forms κ carbides with Mn and Al elements in steel, which has a great influence on the strength and toughness of steel; The C content is 1.05-1.10%.
Mn:锰是Fe-Mn-Al-C系低密度钢的主要合金元素,锰是扩大奥氏体相区 元素,它的加入可使Ms点降低。Mn元素也影响着Fe-Mn-Al-C系低密度钢的 层错能,控制钢的变形机制。但是过高的Mn含量会造成成分偏析,形成带状 组织,而且当Mn含量超过30%时会形成β-Mn有害相,使得力学性能和焊接 性能下降;本发明设定Mn的含量为27.0-28.0%。Mn: Manganese is the main alloying element of Fe-Mn-Al-C low-density steel. Manganese is an element that expands the austenite phase region. Its addition can reduce the Ms point. The Mn element also affects the stacking fault energy of the Fe-Mn-Al-C low-density steel and controls the deformation mechanism of the steel. But too high Mn content can cause component segregation, form band structure, and when Mn content exceeds 30%, can form β-Mn harmful phase, make mechanical property and weldability decline; The present invention sets the content of Mn as 27.0- 28.0%.
Al:铝是铁素体形成元素,能使A3温度升高,增加Fe-Mn-Al-C系低密度 钢的层错能,从而提高Fe-Mn-Al-C系低密度钢的强塑性。铝的添加会使钢的 密度下降,每添加1%Al,钢的密度降低0.1g/cm3,适量的铝可显著提高钢的 热变形抗力,延迟动态再结晶,使奥氏体晶粒在动态再结晶后得到细化;本发 明设定Al含量为10.3-11.0%。Al: Aluminum is a ferrite forming element, which can increase the temperature of A3 and increase the stacking fault energy of Fe-Mn-Al-C low-density steel, thereby improving the strength of Fe-Mn-Al-C low-density steel plasticity. The addition of aluminum will reduce the density of the steel. For every 1% Al added, the density of the steel will decrease by 0.1g/cm 3 . An appropriate amount of aluminum can significantly improve the thermal deformation resistance of the steel, delay dynamic recrystallization, and make the austenite grains in the Refinement is obtained after dynamic recrystallization; the present invention sets the Al content at 10.3-11.0%.
Cr:铬是缩小奥氏体相区元素,提高层错能,降低Ms点,提高耐蚀性; 少量铬可提高低温冲击韧性。铬的添加还能控制κ碳化物析出,减小κ碳化物 尺寸及含量;本发明设定Cr的含量为3.0-3.5%。Cr: Chromium is an element that reduces the austenite phase zone, increases stacking fault energy, reduces Ms points, and improves corrosion resistance; a small amount of chromium can improve low-temperature impact toughness. The addition of chromium can also control the precipitation of κ carbides and reduce the size and content of κ carbides; the present invention sets the content of Cr to be 3.0-3.5%.
Ni:镍是奥氏体形成元素,不仅提高钢的耐蚀性,也能提升钢的韧性。 Ni和Al易生成NiAl(B2)相,不仅能够细化晶粒而且具有较强的析出强化作 用;本发明设定Ni的含量为0-3.6%。Ni: Nickel is an austenite forming element, which not only improves the corrosion resistance of steel, but also improves the toughness of steel. Ni and Al are easy to form NiAl(B 2 ) phase, which not only can refine grain but also has strong precipitation strengthening effect; the content of Ni is set at 0-3.6% in the present invention.
Nb:铌是强碳化物形成元素,能够细化晶粒并且提高强度和韧性,也能 增加钢的弹性模量;本发明设定Nb的含量为0.02-0.04%。Nb: Niobium is a strong carbide forming element, which can refine grains and improve strength and toughness, and can also increase the elastic modulus of steel; the content of Nb is set at 0.02-0.04% in the present invention.
P、S:磷和硫是钢形成的不利元素。硫在钢中以FeS、MnS等硫化物夹 质的形式存在,硫化物通常发布在晶界中,当温度达到其熔点时便会熔化,在 轧制和锻造时会导致钢热变形时的开裂。磷会严重影响钢的冷变形能力,随着 磷含量的增加,其影响会急剧加剧,并出现冷脆现象;本发明设定P、S的含 量为S≤0.01%、P≤0.005%。P, S: Phosphorus and sulfur are unfavorable elements for steel formation. Sulfur exists in steel in the form of sulfide intercalations such as FeS and MnS. The sulfide is usually released in the grain boundary and will melt when the temperature reaches its melting point, which will lead to cracking when the steel is thermally deformed during rolling and forging . Phosphorus will seriously affect the cold deformation ability of steel, and with the increase of phosphorus content, its influence will be sharply intensified, and cold and brittle phenomenon will appear; the present invention sets the content of P and S as S≤0.01%, P≤0.005%.
优选地,所述多相复合高强高韧低密度钢的密度≤6.6g/cm3,屈服强度为 585-910MPa,抗拉强度为880-1100MPa,延伸率为42-68%,-40℃的V型缺 口冲击功>50J。Preferably, the multi-phase composite high-strength, high-toughness and low-density steel has a density ≤ 6.6g/cm 3 , a yield strength of 585-910MPa, a tensile strength of 880-1100MPa, and an elongation of 42-68%. V-notch impact energy>50J.
优选地,所述多相复合高强高韧低密度钢的组织为奥氏体基体以及κ碳化 物、δ铁素体、NiAl相和NbC析出相;κ碳化物含量小于3%,δ铁素体+NiAl 相都是BCC结构,利用XRD检测其含量为3%-11%,NbC含量小于0.1%。Preferably, the structure of the multi-phase composite high-strength, high-toughness and low-density steel is an austenite matrix and κ carbide, δ ferrite, NiAl phase and NbC precipitated phase; the content of κ carbide is less than 3%, and the δ ferrite The +NiAl phases are all of BCC structure, the content of which is 3%-11% detected by XRD, and the content of NbC is less than 0.1%.
所述的多相复合高强高韧低密度钢的制备方法,所述制备方法包括如下步 骤:The preparation method of described multiphase composite high-strength high-toughness low-density steel, described preparation method comprises the steps:
S1、冶炼:按照所需的多相复合高强高韧低密度钢的化学成分含量进行配 比称量,采用真空感应炉充分冶炼均匀,并浇铸得到铸锭;S1, smelting: Proportioning and weighing according to the chemical composition content of the required multi-phase composite high-strength, high-toughness and low-density steel, using a vacuum induction furnace to fully smelt evenly, and casting to obtain an ingot;
S2、第一次均质化处理:对所述步骤S1中的铸锭进行高温均质化处理;S2. The first homogenization treatment: performing high-temperature homogenization treatment on the ingot in the step S1;
S3、热锻:将经过所述步骤S2处理的铸锭锻造成方坯;S3, hot forging: forging the ingot processed in step S2 into a billet;
S4、第二次均质化处理:对所述步骤S3中的方坯进行高温均质化处理;S4, the second homogenization treatment: performing high-temperature homogenization treatment on the billet in the step S3;
S5、多道次热轧:对所述步骤S4中的方坯进行多道次热轧,水冷至室温, 得到热轧板;S5, multi-pass hot rolling: performing multi-pass hot rolling on the billet in the step S4, and water cooling to room temperature to obtain a hot-rolled plate;
S6、固溶处理:将所述步骤S5中的热轧板固溶处理后水冷至室温,得到 成品多相复合高强高韧低密度钢。S6, solution treatment: after solution treatment of the hot-rolled plate in the step S5, water-cool to room temperature to obtain a finished multi-phase composite high-strength, high-toughness and low-density steel.
优选地,所述步骤2中的第一次均质化处理的温度为1100-1150℃,时间 为11-13h。Preferably, the temperature of the first homogenization treatment in the step 2 is 1100-1150°C, and the time is 11-13h.
优选地,所述步骤3中的锻造温度为步骤2中的均质化处理温度,终锻温 度>950℃。Preferably, the forging temperature in step 3 is the homogenization treatment temperature in step 2, and the final forging temperature is >950°C.
优选地,所述步骤4中第二次均质化处理的温度为1180-1200℃,时间为 2-4h。Preferably, the temperature of the second homogenization treatment in the step 4 is 1180-1200°C, and the time is 2-4h.
优选地,所述步骤5中的多道次热轧为5-7道次热轧,开轧温度 1130-1180℃,终轧温度≥950℃,累计压下量为65-80%。Preferably, the multi-pass hot rolling in step 5 is 5-7 hot rolling passes, the starting rolling temperature is 1130-1180°C, the finishing rolling temperature is ≥950°C, and the cumulative reduction is 65-80%.
优选地,所述步骤6中的固溶处理温度为1000℃,时间为0.5-2h。Preferably, the solution treatment temperature in step 6 is 1000°C, and the time is 0.5-2h.
本发明实施例提供的上述技术方案,至少具有如下有益效果:The above technical solutions provided by the embodiments of the present invention have at least the following beneficial effects:
上述方案中,本发明通过对微合金化元素成分和含量的选择以及制备方 式,获得了一种低成本高效率的多相复合高强高韧低密度钢及制备方法。In the above scheme, the present invention obtains a low-cost and high-efficiency multi-phase composite high-strength high-toughness low-density steel and its preparation method through the selection of microalloying element composition and content and the preparation method.
本发明所获得的相结构为奥氏体基体以及κ碳化物、δ铁素体、NiAl相和 NbC析出相。The phase structure obtained by the invention is an austenite matrix, kappa carbide, delta ferrite, NiAl phase and NbC precipitated phase.
本发明通过δ铁素体、NbC和NiAl三相细化了奥氏体晶粒,并且提升了 加工硬化能力,提高了钢的综合力学性能。The invention refines the austenite grains through the three phases of delta ferrite, NbC and NiAl, improves the work hardening ability, and improves the comprehensive mechanical properties of the steel.
本发明的低密度钢的密度≤6.6g/cm3,屈服强度为585-910MPa,抗拉强度 为880-1100MPa,延伸率为42-68%,-40℃的V型缺口冲击功>50J;不仅减 重效果明显,而且协同提高了强韧性。The density of the low-density steel of the present invention is ≤6.6g/cm 3 , the yield strength is 585-910MPa, the tensile strength is 880-1100MPa, the elongation is 42-68%, and the V-notch impact energy at -40°C is greater than 50J; Not only the weight loss effect is obvious, but also the strength and toughness are improved synergistically.
附图说明Description of drawings
为了更清楚地说明本发明实施例中的技术方案,下面将对实施例描述中所 需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明 的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下, 还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings that need to be used in the description of the embodiments will be briefly introduced below. Obviously, the drawings in the following description are only some embodiments of the present invention. For those skilled in the art, other drawings can also be obtained based on these drawings without creative effort.
图1为本发明实施例1的多相复合高强高韧低密度钢固溶0.5h后组织结 构图;其中:(a)为金相组织图,(b)为κ碳化物形貌图,(c)为NbC透射 形貌图;Fig. 1 is the structural diagram of the multiphase composite high-strength, high-toughness and low-density steel of Example 1 of the present invention after solid solution for 0.5h; wherein: (a) is a metallographic structure diagram, (b) is a κ carbide morphology diagram, ( c) is the NbC transmission topography;
图2为本发明实施例2和实施例4在1000℃固溶1h后的工程应力应变曲 线图;Fig. 2 is the engineering stress-strain curve figure of embodiment 2 of the present invention and embodiment 4 after solid solution 1h at 1000 ℃;
图3为本发明实施例2和实施例4在1000℃固溶1h后的应变硬化曲线图。Fig. 3 is a strain hardening curve of Example 2 and Example 4 of the present invention after solid solution at 1000° C. for 1 hour.
具体实施方式detailed description
为使本发明要解决的技术问题、技术方案和优点更加清楚,下面将结合附 图及具体实施例进行详细描述。应当注意的是,下述实施例中描述的技术特征 或者技术特征的组合不应当被认为是孤立的,它们可以被相互组合从而达到更 好的技术效果。在下述实施例的附图中,各附图所出现的相同标号代表相同的 特征或者部件,可应用于不同实施例中。In order to make the technical problems, technical solutions and advantages to be solved by the present invention clearer, the following will describe in detail with reference to the drawings and specific embodiments. It should be noted that the technical features or combinations of technical features described in the following embodiments should not be considered isolated, and they can be combined with each other to achieve better technical effects. In the drawings of the following embodiments, the same reference numerals appearing in each drawing represent the same features or components, which can be applied in different embodiments.
实施例1Example 1
一种多相复合高强高韧低密度钢,所述多相复合高强高韧低密度钢化学成 分按质量百分比计为:1.10wt.%C、27.0wt.%Mn、11.0wt.%Al、3.0wt.%Cr、 3.6wt.%Ni、0.02wt.%Nb、0.01wt.%S、0.003wt.%P,余量为Fe及不可避免的 杂质。A multi-phase composite high-strength, high-toughness and low-density steel, the chemical composition of the multi-phase composite high-strength, high-toughness and low-density steel is: 1.10wt.%C, 27.0wt.%Mn, 11.0wt.%Al, 3.0wt.% wt.%Cr, 3.6wt.%Ni, 0.02wt.%Nb, 0.01wt.%S, 0.003wt.%P, the balance being Fe and unavoidable impurities.
所述的多相复合高强高韧低密度钢的制备方法,所述制备方法包括如下步 骤:The preparation method of described multiphase composite high-strength high-toughness low-density steel, described preparation method comprises the steps:
S1、冶炼:按照所需的多相复合高强高韧低密度钢的化学成分含量进行配 比称量,采用真空感应炉充分冶炼均匀,并浇铸得到铸锭;S1, smelting: Proportioning and weighing according to the chemical composition content of the required multi-phase composite high-strength, high-toughness and low-density steel, using a vacuum induction furnace to fully smelt evenly, and casting to obtain an ingot;
S2、第一次均质化处理:对所述步骤S1中的铸锭进行温度为1150℃、时 间为13h的高温均质化处理;S2, the first homogenization treatment: the ingot in the step S1 is subjected to a high-temperature homogenization treatment with a temperature of 1150° C. and a time of 13 hours;
S3、热锻:将经过所述步骤S2处理的铸锭锻造成方坯,终锻温度>950℃;S3. Hot forging: forging the ingot processed in the step S2 into a billet, and the final forging temperature is >950°C;
S4、第二次均质化处理:对所述步骤S3中的方坯进行温度为1190℃、时 间为3h的高温均质化处理;S4, the second homogenization treatment: the billet in the step S3 is subjected to a high-temperature homogenization treatment with a temperature of 1190° C. and a time of 3 h;
S5、多道次热轧:对所述步骤S4中的方坯进行6道次热轧,水冷至室温, 开轧温度1150℃,终轧温度≥950℃,累计压下量为70%,得到热轧板;S5, multi-pass hot rolling: the billet in the step S4 is hot-rolled for 6 passes, water-cooled to room temperature, the starting rolling temperature is 1150°C, the finishing rolling temperature is ≥950°C, and the cumulative reduction is 70%, to obtain hot rolled plate;
S6、固溶处理:对所述步骤S5中的热轧板进行温度为1000℃、时间为 0.5h的固溶处理,之后水冷至室温,得到成品多相复合高强高韧低密度钢。S6. Solution treatment: the hot-rolled sheet in the step S5 is subjected to a solution treatment at a temperature of 1000° C. for 0.5 h, and then water-cooled to room temperature to obtain a finished multi-phase composite high-strength, high-toughness and low-density steel.
所述步骤S5制备的热轧板的密度为6.5g/cm3,屈服强度为910MPa,抗拉 强度为1100MPa,延伸率为42%,-40℃的V型缺口冲击功为30J;所述步骤 S6制备的成品多相复合高强高韧低密度钢的屈服强度为829MPa,抗拉强度为 1091MPa,延伸率为44%,-40℃的V型缺口冲击功为57J。The density of the hot-rolled sheet prepared in the step S5 is 6.5g/cm 3 , the yield strength is 910MPa, the tensile strength is 1100MPa, the elongation is 42%, and the V-notch impact energy at -40°C is 30J; the step The yield strength of the finished multiphase composite high-strength high-toughness low-density steel prepared by S6 is 829MPa, the tensile strength is 1091MPa, the elongation is 44%, and the V-notch impact energy at -40°C is 57J.
本实施例中的金相组织和晶内κ碳化物分别如图1中的(a)和(b)所示, NbC透射形貌如图1中的(c)所示,κ碳化物尺寸<1nm,含量小于3%,δ 铁素体+NiAl相都是BCC结构,利用XRD检测其总含量为10.5%,δ铁素体 尺寸为20-50μm,B2相尺寸为0.5-5μm,NbC尺寸为20-100nm,含量小于0.1%。The metallographic structure and intragranular κ carbides in this example are shown in (a) and (b) in Figure 1, respectively, and the NbC transmission morphology is shown in (c) in Figure 1, and the size of κ carbides < 1nm, the content is less than 3%, the δ ferrite + NiAl phase is BCC structure, the total content is 10.5% by XRD, the δ ferrite size is 20-50μm, the B 2 phase size is 0.5-5μm, and the NbC size 20-100nm, the content is less than 0.1%.
下表1为δ铁素体、奥氏体和NiAl相的EPMA元素定量分析结果。BCC 结构的δ铁素体和NiAl相富Ni和Al元素,贫Mn、Cr和C元素。也就是说 Ni元素的添加引入了NiAl强化相,而Cr元素则在奥氏体中偏聚从而抑制κ 碳化物的析出,稳定奥氏体基体。Table 1 below shows the quantitative analysis results of EPMA elements of delta ferrite, austenite and NiAl phase. The delta ferrite and NiAl phases of the BCC structure are rich in Ni and Al elements and poor in Mn, Cr and C elements. That is to say, the addition of Ni element introduces NiAl strengthening phase, while Cr element is segregated in austenite to inhibit the precipitation of κ carbide and stabilize the austenite matrix.
表1Table 1
实施例2Example 2
一种多相复合高强高韧低密度钢,所述多相复合高强高韧低密度钢化学成 分按质量百分比计为:1.08wt.%C、27.5wt.%Mn、10.7wt.%Al、3.3wt.%Cr、 1.6wt.%Ni、0.025wt.%Nb、0.01wt.%S、0.003wt.%P,余量为Fe及不可避免的 杂质。A multi-phase composite high-strength, high-toughness and low-density steel, the chemical composition of the multi-phase composite high-strength, high-toughness and low-density steel is: 1.08wt.%C, 27.5wt.%Mn, 10.7wt.%Al, 3.3 wt.%Cr, 1.6wt.%Ni, 0.025wt.%Nb, 0.01wt.%S, 0.003wt.%P, the balance is Fe and unavoidable impurities.
所述的多相复合高强高韧低密度钢的制备方法,所述制备方法包括如下步 骤:The preparation method of described multiphase composite high-strength high-toughness low-density steel, described preparation method comprises the steps:
S1、冶炼:按照所需的多相复合高强高韧低密度钢的化学成分含量进行配 比称量,采用真空感应炉充分冶炼均匀,并浇铸得到铸锭;S1, smelting: Proportioning and weighing according to the chemical composition content of the required multi-phase composite high-strength, high-toughness and low-density steel, using a vacuum induction furnace to fully smelt evenly, and casting to obtain an ingot;
S2、第一次均质化处理:对所述步骤S1中的铸锭进行温度为1120℃、时 间为11h的高温均质化处理;S2, the first homogenization treatment: the ingot in the step S1 is subjected to a high-temperature homogenization treatment with a temperature of 1120° C. and a time of 11 hours;
S3、热锻:将经过所述步骤S2处理的铸锭锻造成方坯,终锻温度>950℃;S3. Hot forging: forging the ingot processed in the step S2 into a billet, and the final forging temperature is >950°C;
S4、第二次均质化处理:对所述步骤S3中的方坯进行温度为1185℃、时 间为2h的高温均质化处理;S4, the second homogenization treatment: the billet in the step S3 is subjected to a high-temperature homogenization treatment with a temperature of 1185° C. and a time of 2 h;
S5、多道次热轧:对所述步骤S4中的方坯进行7道次热轧,水冷至室温, 开轧温度1140℃,终轧温度≥950℃,累计压下量为72%,得到热轧板;S5, multi-pass hot rolling: the billet in the step S4 is hot-rolled for 7 passes, water-cooled to room temperature, the starting rolling temperature is 1140°C, the finishing rolling temperature is ≥950°C, and the cumulative reduction is 72%, to obtain hot rolled plate;
S6、固溶处理:对所述步骤S5中的热轧板进行温度为1000℃、时间为 1h的固溶处理,之后水冷至室温,得到成品多相复合高强高韧低密度钢。S6. Solution treatment: the hot-rolled sheet in the step S5 is subjected to a solution treatment at a temperature of 1000° C. for 1 hour, and then water-cooled to room temperature to obtain a finished multi-phase composite high-strength, high-toughness and low-density steel.
所述步骤S5制备的热轧板的密度为6.5g/cm3,屈服强度为904MPa,抗拉 强度为1053MPa,延伸率为45%,-40℃的V型缺口冲击功为36J;所述步骤 S6制备的成品多相复合高强高韧低密度钢的屈服强度为755MPa,抗拉强度为 1013MPa,延伸率为50%,-40℃的V型缺口冲击功为51J。The density of the hot-rolled sheet prepared in the step S5 is 6.5g/cm 3 , the yield strength is 904MPa, the tensile strength is 1053MPa, the elongation is 45%, and the V-notch impact energy at -40°C is 36J; the step The yield strength of the finished multiphase composite high-strength high-toughness low-density steel prepared in S6 is 755MPa, the tensile strength is 1013MPa, the elongation is 50%, and the V-notch impact energy at -40°C is 51J.
实施例3Example 3
一种多相复合高强高韧低密度钢,所述多相复合高强高韧低密度钢化学成 分按质量百分比计为:1.08wt.%C、27.3wt.%Mn、10.5wt.%Al、3.2wt.%Cr、 3.2wt.%Ni、0.04wt.%Nb、0.005wt.%S、0.004wt.%P,余量为Fe及不可避免的 杂质。A multi-phase composite high-strength, high-toughness and low-density steel, the chemical composition of the multi-phase composite high-strength, high-toughness and low-density steel is: 1.08wt.%C, 27.3wt.%Mn, 10.5wt.%Al, 3.2 wt.%Cr, 3.2wt.%Ni, 0.04wt.%Nb, 0.005wt.%S, 0.004wt.%P, and the balance is Fe and unavoidable impurities.
所述的多相复合高强高韧低密度钢的制备方法,所述制备方法包括如下步 骤:The preparation method of described multiphase composite high-strength high-toughness low-density steel, described preparation method comprises the steps:
S1、冶炼:按照所需的多相复合高强高韧低密度钢的化学成分含量进行配 比称量,采用真空感应炉充分冶炼均匀,并浇铸得到铸锭;S1, smelting: Proportioning and weighing according to the chemical composition content of the required multi-phase composite high-strength, high-toughness and low-density steel, using a vacuum induction furnace to fully smelt evenly, and casting to obtain an ingot;
S2、第一次均质化处理:对所述步骤S1中的铸锭进行温度为1140℃、时 间为11h的高温均质化处理;S2, the first homogenization treatment: the ingot in the step S1 is subjected to a high-temperature homogenization treatment with a temperature of 1140° C. and a time of 11 hours;
S3、热锻:将经过所述步骤S2处理的铸锭锻造成方坯,终锻温度>950℃;S3. Hot forging: forging the ingot processed in the step S2 into a billet, and the final forging temperature is >950°C;
S4、第二次均质化处理:对所述步骤S3中的方坯进行温度为1200℃、时 间为2.5h的高温均质化处理;S4, the second homogenization treatment: the billet in the step S3 is subjected to a high-temperature homogenization treatment with a temperature of 1200 ° C and a time of 2.5 h;
S5、多道次热轧:对所述步骤S4中的方坯进行5道次热轧,水冷至室温, 开轧温度1135℃,终轧温度≥950℃,累计压下量为68%,得到热轧板;S5, multi-pass hot rolling: the billet in the step S4 is hot-rolled for 5 passes, water-cooled to room temperature, the starting rolling temperature is 1135°C, the finishing rolling temperature is ≥950°C, and the cumulative reduction is 68%, to obtain hot rolled plate;
S6、固溶处理:对所述步骤S5中的热轧板进行温度为1000℃、时间为 2h的固溶处理,之后水冷至室温,得到成品多相复合高强高韧低密度钢。S6. Solution treatment: the hot-rolled sheet in the step S5 is subjected to a solution treatment at a temperature of 1000° C. for 2 hours, and then water-cooled to room temperature to obtain a finished multiphase composite high-strength, high-toughness and low-density steel.
所述步骤S5制备的热轧板的密度为6.55g/cm3,屈服强度为920MPa,抗 拉强度为1150MPa,延伸率为43%,-40℃的V型缺口冲击功为33J;所述步 骤S6制备的成品多相复合高强高韧低密度钢的屈服强度为748MPa,抗拉强 度为1085MPa,延伸率为48%,-40℃的V型缺口冲击功为55J。The density of the hot-rolled sheet prepared in the step S5 is 6.55g/cm 3 , the yield strength is 920MPa, the tensile strength is 1150MPa, the elongation is 43%, and the V-notch impact energy at -40°C is 33J; the step The yield strength of the finished multiphase composite high-strength high-toughness low-density steel prepared in S6 is 748MPa, the tensile strength is 1085MPa, the elongation is 48%, and the V-notch impact energy at -40°C is 55J.
实施例4Example 4
一种多相复合高强高韧低密度钢,所述多相复合高强高韧低密度钢化学成 分按质量百分比计为:1.05wt.%C、28.0wt.%Mn、10.3wt.%Al、3.2wt.%Cr、0%Ni、 0.04wt.%Nb、0.01wt.%S、0.005wt.%P,余量为Fe及不可避免的杂质。A multi-phase composite high-strength, high-toughness and low-density steel, the chemical composition of the multi-phase composite high-strength, high-toughness and low-density steel is: 1.05wt.%C, 28.0wt.%Mn, 10.3wt.%Al, 3.2 wt.%Cr, 0%Ni, 0.04wt.%Nb, 0.01wt.%S, 0.005wt.%P, and the balance is Fe and unavoidable impurities.
所述的多相复合高强高韧低密度钢的制备方法,所述制备方法包括如下步 骤:The preparation method of described multiphase composite high-strength high-toughness low-density steel, described preparation method comprises the steps:
S1、冶炼:按照所需的多相复合高强高韧低密度钢的化学成分含量进行配 比称量,采用真空感应炉充分冶炼均匀,并浇铸得到铸锭;S1, smelting: Proportioning and weighing according to the chemical composition content of the required multi-phase composite high-strength, high-toughness and low-density steel, using a vacuum induction furnace to fully smelt evenly, and casting to obtain an ingot;
S2、第一次均质化处理:对所述步骤S1中的铸锭进行温度为1100℃、时 间为11h的高温均质化处理;S2, the first homogenization treatment: the ingot in the step S1 is subjected to a high-temperature homogenization treatment with a temperature of 1100° C. and a time of 11 hours;
S3、热锻:将经过所述步骤S2处理的铸锭锻造成方坯,终锻温度>950℃;S3. Hot forging: forging the ingot processed in the step S2 into a billet, and the final forging temperature is >950°C;
S4、第二次均质化处理:对所述步骤S3中的方坯进行温度为1180℃、时 间为4h的高温均质化处理;S4, the second homogenization treatment: the billet in the step S3 is subjected to a high-temperature homogenization treatment with a temperature of 1180° C. and a time of 4 h;
S5、多道次热轧:对所述步骤S4中的方坯进行5道次热轧,水冷至室温, 开轧温度1180℃,终轧温度≥950℃,累计压下量为65%,得到热轧板;S5, multi-pass hot rolling: the billet in the step S4 is hot-rolled for 5 passes, water-cooled to room temperature, the starting rolling temperature is 1180°C, the finishing rolling temperature is ≥950°C, and the cumulative reduction is 65%, to obtain hot rolled plate;
S6、固溶处理:对所述步骤S5中的热轧板进行温度为1000℃、时间为 1h的固溶处理,之后水冷至室温,得到成品多相复合高强高韧低密度钢。S6. Solution treatment: the hot-rolled sheet in the step S5 is subjected to a solution treatment at a temperature of 1000° C. for 1 hour, and then water-cooled to room temperature to obtain a finished multi-phase composite high-strength, high-toughness and low-density steel.
所述步骤S5制备的热轧板的密度为6.56g/cm3,屈服强度为690MPa,抗 拉强度为965MPa,延伸率为52%,-40℃的V型缺口冲击功为62J;所述步骤 S6制备的成品多相复合高强高韧低密度钢的屈服强度为585MPa,抗拉强度为 880MPa,延伸率为68%,-40℃的V型缺口冲击功为80J。The density of the hot-rolled sheet prepared in the step S5 is 6.56g/cm 3 , the yield strength is 690MPa, the tensile strength is 965MPa, the elongation is 52%, and the V-notch impact energy at -40°C is 62J; the step The yield strength of the finished multiphase composite high-strength high-toughness low-density steel prepared in S6 is 585MPa, the tensile strength is 880MPa, the elongation is 68%, and the V-notch impact energy at -40°C is 80J.
如图2和3所示,实施例2和实施例4的工程应力应变曲线和应变硬化曲 线对比可知,NiAl相的存在使得强度明显提升,且同时提升应变硬化率。As shown in Figures 2 and 3, the comparison of the engineering stress-strain curves and strain hardening curves of Example 2 and Example 4 shows that the presence of NiAl phase makes the strength significantly improved, and at the same time increases the strain hardening rate.
实施例5Example 5
一种多相复合高强高韧低密度钢,所述多相复合高强高韧低密度钢化学成 分按质量百分比计为:1.06wt.%C、27.7wt.%Mn、10.4wt.%Al、3.1wt.%Cr、 0.5wt.%Ni、0.035wt.%Nb、0.01wt.%S、0.004wt.%P,余量为Fe及不可避免的 杂质。A multi-phase composite high-strength, high-toughness and low-density steel, the chemical composition of the multi-phase composite high-strength, high-toughness and low-density steel is: 1.06wt.%C, 27.7wt.%Mn, 10.4wt.%Al, 3.1 wt.%Cr, 0.5wt.%Ni, 0.035wt.%Nb, 0.01wt.%S, 0.004wt.%P, and the balance is Fe and unavoidable impurities.
所述的多相复合高强高韧低密度钢的制备方法,所述制备方法包括如下步 骤:The preparation method of described multiphase composite high-strength high-toughness low-density steel, described preparation method comprises the steps:
S1、冶炼:按照所需的多相复合高强高韧低密度钢的化学成分含量进行配 比称量,采用真空感应炉充分冶炼均匀,并浇铸得到铸锭;S1, smelting: Proportioning and weighing according to the chemical composition content of the required multi-phase composite high-strength, high-toughness and low-density steel, using a vacuum induction furnace to fully smelt evenly, and casting to obtain an ingot;
S2、第一次均质化处理:对所述步骤S1中的铸锭进行温度为1150℃、时 间为13h的高温均质化处理;S2, the first homogenization treatment: the ingot in the step S1 is subjected to a high-temperature homogenization treatment with a temperature of 1150° C. and a time of 13 hours;
S3、热锻:将经过所述步骤S2处理的铸锭锻造成方坯,终锻温度>950℃;S3. Hot forging: forging the ingot processed in the step S2 into a billet, and the final forging temperature is >950°C;
S4、第二次均质化处理:对所述步骤S3中的方坯进行温度为1200℃、时 间为2-4h的高温均质化处理;S4, the second homogenization treatment: the billet in the step S3 is subjected to a high-temperature homogenization treatment with a temperature of 1200°C and a time of 2-4h;
S5、多道次热轧:对所述步骤S4中的方坯进行7道次热轧,水冷至室温, 开轧温度1130℃,终轧温度≥950℃,累计压下量为80%,得到热轧板;S5, multi-pass hot rolling: the billet in the step S4 is hot-rolled for 7 passes, water-cooled to room temperature, the starting rolling temperature is 1130°C, the finishing rolling temperature is ≥950°C, and the cumulative reduction is 80%, to obtain hot rolled plate;
S6、固溶处理:对所述步骤S5中的热轧板进行温度为1000℃、时间为 0.5h的固溶处理,之后水冷至室温,得到成品多相复合高强高韧低密度钢。S6. Solution treatment: the hot-rolled sheet in the step S5 is subjected to a solution treatment at a temperature of 1000° C. for 0.5 h, and then water-cooled to room temperature to obtain a finished multi-phase composite high-strength, high-toughness and low-density steel.
所述步骤S5制备的热轧板的密度为6.56g/cm3,屈服强度为700MPa,抗 拉强度为980MPa,延伸率为58%,-40℃的V型缺口冲击功为67J;所述步骤 S6制备的成品多相复合高强高韧低密度钢的屈服强度为580MPa,抗拉强度为 895MPa,延伸率为60%,-40℃的V型缺口冲击功为86J。The density of the hot-rolled sheet prepared in the step S5 is 6.56g/cm 3 , the yield strength is 700MPa, the tensile strength is 980MPa, the elongation is 58%, and the V-notch impact energy at -40°C is 67J; the step The yield strength of the finished multiphase composite high-strength high-toughness low-density steel prepared by S6 is 580MPa, the tensile strength is 895MPa, the elongation is 60%, and the V-notch impact energy at -40°C is 86J.
实施例6Example 6
一种多相复合高强高韧低密度钢,所述多相复合高强高韧低密度钢化学成 分按质量百分比计为:1.07wt.%C、27.1wt.%Mn、10.4wt.%Al、3.0wt.%Cr、 0.9wt.%Ni、0.03wt.%Nb、0.01wt.%S、0.003wt.%P,余量为Fe及不可避免的 杂质。A multi-phase composite high-strength, high-toughness and low-density steel, the chemical composition of the multi-phase composite high-strength, high-toughness and low-density steel is: 1.07wt.%C, 27.1wt.%Mn, 10.4wt.%Al, 3.0wt.% wt.%Cr, 0.9wt.%Ni, 0.03wt.%Nb, 0.01wt.%S, 0.003wt.%P, and the balance is Fe and unavoidable impurities.
所述的多相复合高强高韧低密度钢的制备方法,所述制备方法包括如下步 骤:The preparation method of described multiphase composite high-strength high-toughness low-density steel, described preparation method comprises the steps:
S1、冶炼:按照所需的多相复合高强高韧低密度钢的化学成分含量进行配 比称量,采用真空感应炉充分冶炼均匀,并浇铸得到铸锭;S1, smelting: Proportioning and weighing according to the chemical composition content of the required multi-phase composite high-strength, high-toughness and low-density steel, using a vacuum induction furnace to fully smelt evenly, and casting to obtain an ingot;
S2、第一次均质化处理:对所述步骤S1中的铸锭进行温度为1123℃、时 间为12.5h的高温均质化处理;S2, the first homogenization treatment: the ingot in the step S1 is subjected to a high-temperature homogenization treatment with a temperature of 1123° C. and a time of 12.5 hours;
S3、热锻:将经过所述步骤S2处理的铸锭锻造成方坯,终锻温度>950℃;S3. Hot forging: forging the ingot processed in the step S2 into a billet, and the final forging temperature is >950°C;
S4、第二次均质化处理:对所述步骤S3中的方坯进行温度为1195℃、时 间为2.8h的高温均质化处理;S4, the second homogenization treatment: the billet in the step S3 is subjected to a high-temperature homogenization treatment with a temperature of 1195° C. and a time of 2.8 hours;
S5、多道次热轧:对所述步骤S4中的方坯进行6道次热轧,水冷至室温, 开轧温度1160℃,终轧温度≥950℃,累计压下量为73%,得到热轧板;S5, multi-pass hot rolling: the billet in the step S4 is hot-rolled for 6 passes, water-cooled to room temperature, the starting rolling temperature is 1160°C, the finishing rolling temperature is ≥950°C, and the cumulative reduction is 73%, to obtain hot rolled plate;
S6、固溶处理:对所述步骤S5中的热轧板进行温度为1000℃、时间为 2h的固溶处理,之后水冷至室温,得到成品多相复合高强高韧低密度钢。S6. Solution treatment: the hot-rolled sheet in the step S5 is subjected to a solution treatment at a temperature of 1000° C. for 2 hours, and then water-cooled to room temperature to obtain a finished multiphase composite high-strength, high-toughness and low-density steel.
所述步骤S5制备的热轧板的密度为6.55g/cm3,屈服强度为670MPa,抗 拉强度为940MPa,延伸率为48%,-40℃的V型缺口冲击功为56J;所述步骤 S6制备的成品多相复合高强高韧低密度钢的屈服强度为560MPa,抗拉强度为 840MPa,延伸率为63%,-40℃的V型缺口冲击功为85J。The density of the hot-rolled sheet prepared in the step S5 is 6.55g/cm 3 , the yield strength is 670MPa, the tensile strength is 940MPa, the elongation is 48%, and the V-notch impact energy at -40°C is 56J; the step The yield strength of the finished multiphase composite high-strength high-toughness low-density steel prepared in S6 is 560MPa, the tensile strength is 840MPa, the elongation is 63%, and the V-notch impact energy at -40°C is 85J.
上述方案中,本发明通过对微合金化元素成分和含量的选择以及制备方 式,获得了一种低成本高效率的多相复合高强高韧低密度钢及制备方法。In the above scheme, the present invention obtains a low-cost and high-efficiency multi-phase composite high-strength high-toughness low-density steel and its preparation method through the selection of microalloying element composition and content and the preparation method.
本发明所获得的相结构为奥氏体基体以及κ碳化物、δ铁素体、NiAl相和 NbC析出相。The phase structure obtained by the invention is an austenite matrix, kappa carbide, delta ferrite, NiAl phase and NbC precipitated phase.
本发明通过δ铁素体、NbC和NiAl三相细化了奥氏体晶粒,并且提升了 加工硬化能力,提高了钢的综合力学性能。The invention refines the austenite grains through the three phases of delta ferrite, NbC and NiAl, improves the work hardening ability, and improves the comprehensive mechanical properties of the steel.
本发明的低密度钢的密度≤6.4g/cm3,屈服强度为585-910MPa,抗拉强度 为880-1100MPa,延伸率为42-68%,-40℃的V型缺口冲击功>50J;不仅减 重效果明显,而且协同提高了强韧性。The density of the low-density steel of the present invention is ≤6.4g/cm 3 , the yield strength is 585-910MPa, the tensile strength is 880-1100MPa, the elongation is 42-68%, and the V-notch impact energy at -40°C is greater than 50J; Not only the weight loss effect is obvious, but also the strength and toughness are improved synergistically.
以上所述是本发明的优选实施方式,应当指出,对于本技术领域的普通技 术人员来说,在不脱离本发明所述原理的前提下,还可以做出若干改进和润饰, 这些改进和润饰也应视为本发明的保护范围。The above description is a preferred embodiment of the present invention. It should be pointed out that for those skilled in the art, some improvements and modifications can be made without departing from the principle of the present invention. These improvements and modifications It should also be regarded as the protection scope of the present invention.
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