Powder cleaning equipment
Technical Field
The invention relates to the technical field of cleaning equipment, in particular to powder cleaning equipment.
Background
Generally, for example, a protective pad is attached below a workpiece such as a frame of a smart watch, and dust is spread on the workpiece. Before entering the subsequent assembly process, the dust on the frame needs to be cleaned. In the prior art, no special device for cleaning dust on the surface of the frame is provided, so that the frame cleaning work is mainly carried out by manpower at present, and the production efficiency is lower.
Therefore, there is a need to develop a powder cleaning apparatus for realizing a mechanized cleaning operation of dust on a frame, thereby saving labor costs and improving production efficiency.
The above information disclosed in this background section is only included to enhance understanding of the background of the disclosure and therefore may contain information that does not form the prior art that is presently known to those of ordinary skill in the art.
Disclosure of Invention
An object of the present invention is to provide a powder cleaning apparatus, which can realize the mechanized cleaning operation of dust on a frame, and is beneficial to saving labor cost and improving production efficiency.
To achieve the above object, the present invention provides a powder cleaning apparatus comprising:
The conveying vehicle is used for bearing a frame full of dust;
The powder suction mechanism is used for sucking dust paved on the frame from above the conveying vehicle;
The powder pouring mechanism is used for overturning the frame so that dust in the frame falls downwards;
the outer powder sweeping mechanism is used for sweeping dust on the outer surface of the frame;
the inner powder sweeping mechanism is used for sweeping dust on the inner surface of the frame;
and the transferring mechanism is used for transferring the frame.
Optionally, the device further comprises a rack, wherein the rack is provided with a vehicle inlet bin for the transport vehicle to enter;
The powder sucking mechanism, the powder pouring mechanism, the external powder sweeping mechanism and the transferring mechanism are arranged around the vehicle inlet bin.
Optionally, the powder suction mechanism comprises an air suction head and a powder suction manipulator for driving the air suction head to move.
Optionally, a suction head frame is further arranged on the frame, and a plurality of suction head storage stations for storing the suction heads with different specifications are arranged on the suction head frame.
Optionally, a workpiece placing station for storing the cleaned frame is further arranged on the frame.
Optionally, the powder pouring mechanism includes:
the turnover machine box is provided with a turnover space with an upward opening, and the bottom of the turnover machine box is provided with a turnover air suction hole communicated with the turnover space;
The overturning jig is positioned above the overturning air suction hole and used for clamping the frame from the outer side;
The driving end of the first rotary driving mechanism is connected with the overturning jig and used for driving the overturning jig to rotate around a horizontal axis.
Optionally, the outer powder mechanism of sweeping includes:
The powder machine box is provided with an outer powder sweeping space with an upward opening, and the bottom of the powder machine box is provided with an outer powder sweeping air suction hole communicated with the outer powder sweeping space;
The outer powder sweeping jig is positioned above the outer powder sweeping air suction hole and is used for propping against the frame from the inner side;
The driving end of the second rotary driving mechanism is connected with the external powder sweeping jig and is used for driving the external powder sweeping jig to rotate around a horizontal axis;
The first sweeping device comprises a first sweeping head opposite to the circumferential surface of the frame fixed by the outer sweeping jig and a first linear driving mechanism for driving the first sweeping head to be close to or far away from the outer sweeping jig;
The second sweeping device comprises a second sweeping head opposite to the edge of the frame fixed by the outer sweeping powder jig and a second linear driving mechanism for driving the second sweeping head to be close to or far away from the outer sweeping powder jig.
Optionally, the inner powder sweeping mechanism includes:
the inner powder sweeping machine box is provided with an inner powder sweeping space with an upward opening, and the bottom of the inner powder sweeping machine box is provided with an inner powder sweeping air suction hole communicated with the inner powder sweeping space;
the inner powder sweeping jig is positioned above the inner powder sweeping air suction hole and used for clamping the frame from the outer side;
The third broom comprises a third broom head, a third rotary driving mechanism for driving the third broom head to rotate around a horizontal axis and a third linear driving mechanism for driving the third broom head to extend into or withdraw from the frame.
Optionally, the gasket stripping device further comprises a gasket stripping mechanism, wherein the gasket stripping mechanism comprises a gasket jig for clamping the protection gasket adhered to the bottom of the frame and a gasket collecting box for collecting the stripped protection gasket.
Optionally, a shooting assembly is arranged above the transport cart.
The powder cleaning device has the beneficial effects that a large amount of dust on the surface is coarsely absorbed by the powder absorbing mechanism, then the dust in the frame is poured out by the powder pouring mechanism, then the inner surface and the outer surface of the frame are cleaned by the outer powder sweeping mechanism and the inner powder sweeping mechanism in sequence, and finally the mechanized cleaning operation of the dust on the frame is finished, so that the labor cost is saved and the production efficiency is improved.
Drawings
In order to more clearly illustrate the embodiments of the invention or the technical solutions of the prior art, the drawings which are used in the description of the embodiments or the prior art will be briefly described, it being obvious that the drawings in the description below are only some embodiments of the invention, and that other drawings can be obtained from these drawings without inventive faculty for a person skilled in the art.
Fig. 1 is a schematic structural view of a powder cleaning apparatus according to an embodiment;
Fig. 2 is a schematic structural diagram of a powder pouring mechanism, an external powder sweeping mechanism, an internal powder sweeping mechanism and a gasket stripping mechanism according to an embodiment.
In the figure:
1. A frame, 101, a workpiece placing station;
2. A transport vehicle;
3. the device comprises a powder suction mechanism, a suction head 301, a powder suction manipulator 302;
4. A suction head frame;
5. The powder pouring mechanism, 501, a turnover case, 502, a turnover jig, 503, a first rotary driving mechanism;
6. The device comprises an outer powder sweeping mechanism, an outer powder sweeping machine box, an outer powder sweeping jig, 603, a second rotary driving mechanism, 604, a first sweeping tool, 6041, a first sweeping head, 6042, a first linear driving mechanism, 605, a second sweeping tool, 6051, a second sweeping head, 6052 and a second linear driving mechanism;
7. The device comprises an inner powder sweeping mechanism, an inner powder sweeping machine box, an inner powder sweeping jig, 703, a third sweeping tool, 7031, a third sweeping head, 7032, a third rotary driving mechanism, 7033 and a third linear driving mechanism, wherein the inner powder sweeping machine box is provided with a plurality of inner powder sweeping grooves;
8. gasket stripping mechanism, 801, gasket jig, 802, gasket collecting box;
9. A transfer mechanism;
10. And a photographing assembly.
Detailed Description
In order to make the objects, features and advantages of the present invention more obvious and understandable, the technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is apparent that the embodiments described below are only some embodiments of the present invention, not all embodiments of the present invention. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
In the description of the present invention, it will be understood that when one component is referred to as being "connected" to another component, it can be directly connected to the other component or intervening components may also be present. When an element is referred to as being "disposed on" another element, it can be directly on the other element or intervening elements may also be present.
Furthermore, the terms "long," "short," "inner," "outer," and the like, as used herein, refer to an orientation or positional relationship based on that shown in the drawings, for convenience of description of the present invention, and are not intended to indicate or imply that the apparatus or elements referred to must have this particular orientation, operate in a particular orientation configuration, and thus should not be construed as limiting the invention.
The present invention will be described in detail below with reference to specific embodiments shown in the drawings. These embodiments are not intended to limit the invention and structural, methodological, or functional modifications of these embodiments that may be made by one of ordinary skill in the art are included within the scope of the invention.
The invention provides powder cleaning equipment which is suitable for an application scene of cleaning a frame full of dust, wherein a large amount of dust on the surface is roughly absorbed by using a dust absorbing mechanism, then the dust in the frame is poured out by using a dust pouring mechanism, and then the inner surface and the outer surface of the frame are sequentially cleaned by using an outer dust sweeping mechanism and an inner dust sweeping mechanism, so that mechanical cleaning operation of the dust on the frame is finally completed, and the labor cost is saved and the production efficiency is improved.
Referring to fig. 1, in this embodiment, the powder cleaning apparatus includes a frame 1, the frame 1 being provided with an in-vehicle compartment for an in-vehicle 2 to enter and a loading station 101 for storing a frame for which cleaning has been completed. Wherein the transport cart 2 is used for bearing and transporting frames full of dust.
Further, a powder sucking mechanism 3, a suction head frame 4, a powder pouring mechanism 5, an outer powder sweeping mechanism 6, an inner powder sweeping mechanism 7, a gasket stripping mechanism 8 and a transferring mechanism 9 are arranged around the vehicle inlet bin. Wherein, the powder suction mechanism 3 is used for sucking dust paved on the frame from above the conveying vehicle 2. The suction nozzle rack 4 is used for storing suction nozzles 301 with different specifications. The powder pouring mechanism 5 is used for overturning the frame, so that dust in the frame falls downwards. The outer dust sweeping mechanism 6 is used for sweeping dust on the outer surface of the frame. The inner dust sweeping mechanism 7 is used for sweeping dust on the inner surface of the frame. The transfer mechanism 9 is used for transferring the frame.
Optionally, a shooting assembly 10 for visually positioning the frame in the transport cart 2 is arranged above the transport cart 2.
In this embodiment, the powder suction mechanism 3 includes a suction head 301 and a powder suction manipulator 302 for driving the suction head 301 to move. Further, the powder suction manipulator 302 and the transfer mechanism 9 are six-axis manipulators. The suction head rack 4 is provided with a plurality of suction head storage stations for storing the suction heads 301 with different specifications, and the powder suction manipulator 302 can clamp the different suction heads 301 according to the requirements to suck powder.
Referring to fig. 2, in the present embodiment, the gasket stripping mechanism 8 includes a gasket jig 801 for holding a protective gasket adhered to the bottom of the frame, and a gasket collection box 802 for collecting the peeled protective gasket.
In this embodiment, the powder pouring mechanism 5 includes a turnover chassis 501, a turnover jig 502, and a first rotation driving mechanism 503. The turnover machine case 501 is provided with a turnover space with an upward opening, a turnover air suction hole communicated with the turnover space is formed in the bottom of the turnover machine case 501, the turnover jig 502 is located above the turnover air suction hole and used for clamping the frame from the outer side, and the driving end of the first rotary driving mechanism 503 is connected with the turnover jig 502 and used for driving the turnover jig 502 to rotate around a horizontal axis.
The external powder sweeping mechanism 6 comprises an external powder sweeping machine box 601, an external powder sweeping jig 602, a second rotary driving mechanism 603, a first sweeping tool 604 and a second sweeping tool 605. The outer powder sweeping machine box 601 is provided with an outer powder sweeping space with an upward opening, an outer powder sweeping air suction hole communicated with the outer powder sweeping space is formed in the bottom of the outer powder sweeping machine box 601, the outer powder sweeping jig 602 is located above the outer powder sweeping air suction hole and used for supporting the frame from the inner side, the driving end of the second rotary driving mechanism 603 is connected with the outer powder sweeping jig 602 and used for driving the outer powder sweeping jig 602 to rotate around a horizontal axis, the first sweeping jig 604 is located on the side face of the outer powder sweeping jig 602 and comprises a first sweeping head 6041 opposite to the circumferential surface of the frame fixed by the outer powder sweeping jig 602 and a first linear driving mechanism 6042 for driving the first sweeping head 6041 to be close to or far away from the outer powder sweeping jig 602, and the second sweeping jig 605 is obliquely arranged relative to the outer powder sweeping jig 602 and comprises a second sweeping head 6051 opposite to the edge of the frame fixed by the outer powder sweeping jig 602 and a second sweeping head 6051 driven by the second sweeping head 6051 to be close to or far from the outer powder sweeping jig 602.
The inner powder sweeping mechanism 7 comprises an inner powder sweeping machine box 701, an inner powder sweeping jig 702 and a third powder sweeping jig 703. The inner powder sweeping machine case 701 is provided with an inner powder sweeping space with an upward opening, the bottom of the inner powder sweeping machine case 701 is provided with an inner powder sweeping air suction hole communicated with the inner powder sweeping space, the inner powder sweeping jig 702 is located above the inner powder sweeping air suction hole and used for clamping the frame from the outer side, and the third powder sweeping jig 703 comprises a third sweeping head 7031, a third rotary driving mechanism 7032 driving the third sweeping head 7031 to rotate around a horizontal axis and a third linear driving mechanism 7033 driving the third sweeping head 7031 to extend into or draw out of the inside of the frame.
In this embodiment, each of the rotary driving mechanisms may be a brush motor, a brushless motor, a rotary cylinder, or the like, and each of the linear driving mechanisms may be a telescopic cylinder, a rodless cylinder, an electric cylinder, or a motor screw slider assembly, or the like. The specific structures of the rotary driving mechanism, the linear driving mechanism, the manipulator, the jig and the like are not important in the present invention, and will not be described in detail.
The powder cleaning equipment provided by the embodiment has the following working process:
(1) The production line worker pushes the transport vehicle 2 loaded with a plurality of frames into a vehicle warehouse, and locks the transport vehicle 2, at the moment, a plurality of layers of frames are paved on the transport vehicle 2, the number of each layer of frames is not limited, the bottom of each frame is adhered with a protection gasket so as to prevent the upper and lower adjacent layers of frames from being scratched, and a large amount of dust is paved on all the frames;
(2) The powder suction manipulator 302 selects a proper air suction head 301, then approaches the transport vehicle 2 to suck a large amount of dust on the surface, and exposes the frame on the uppermost layer;
(3) The shooting assembly 10 performs visual positioning on the frame at the uppermost layer, controls the transfer mechanism 9 to clamp one frame and put the frame into the gasket collecting box 802, then the gasket jig 801 clamps the protection gasket, and the transfer mechanism 9 transfers the frame into the overturning chassis 501;
(4) The frame is clamped by the overturning jig 502 from the outer side, and the overturning jig 502 is driven to overturn by the first rotary driving mechanism 503, so that the frame is overturned up and down, and dust in the frame is poured out, and the poured dust is overturned and pumped Kong Xizou and cannot be scattered everywhere;
(5) The turnover jig 502 loosens the frame, the transfer mechanism 9 sends the frame into an external powder sweeping space, the external powder sweeping jig 602 supports the frame from the inner side, the first linear driving mechanism 6042 drives the first sweeping head 6041 to move to be in contact with the peripheral surface of the frame, the second linear driving mechanism 6052 drives the second sweeping head 6051 to move to be in contact with the edge of the frame, the second rotary driving mechanism 603 drives the turnover jig 502 to rotate around the horizontal axis, the frame rotates along with the turnover jig 502, the first sweeping head 6041 cleans the peripheral surface of the frame, the second sweeping head 6051 cleans the edge of the frame, and dust falling during sweeping is pumped Kong Xizou by the external powder sweeping;
After the cleaning of the outer surface is completed, the first linear driving mechanism 6042 drives the first scanning head 6041 to retract, and the second linear driving mechanism drives the second scanning head 6051 to retract, so that an operation space is reserved for the transfer mechanism 9;
(6) The frame is released by the outer powder sweeping jig 602, the frame is sent into an inner powder sweeping space by the transferring mechanism 9, and the frame is clamped by the inner powder sweeping jig 702 from the outer side;
(7) The inner powder sweeping jig 702 releases the frame, and the transfer mechanism 9 places the frame after cleaning on the tray of the workpiece placing station 101.
It should be understood that although the present disclosure describes embodiments, not every embodiment is provided with a separate embodiment, and that this description is for clarity only, and that the skilled artisan should recognize that the embodiments may be combined as appropriate to form other embodiments that will be understood by those skilled in the art.
The above list of detailed descriptions is only specific to practical embodiments of the present invention, and they are not intended to limit the scope of the present invention, and all equivalent embodiments or modifications that do not depart from the spirit of the present invention should be included in the scope of the present invention.