Disclosure of Invention
An object of the first aspect of the present invention is to provide a method for reducing rattle of a vibration reduction decoupler in a vehicle, which solves the problems of long development period and high experimental cost of the vibration reduction decoupler in the prior art.
Another object of the first aspect of the present invention is to solve the problem of complexity of the simulation model in the prior art.
In particular, the invention provides a method for reducing the knocking abnormal sound of a vibration reduction decoupler, which is used for reducing the knocking abnormal sound of the vibration reduction decoupler after being matched with an accessory system and a crank shaft system of a vehicle under a preset working condition of the vehicle, wherein the preset working condition comprises a small accelerator working condition or a starting working condition and comprises the following steps:
building a target model;
Inputting parameters into the target model in real time, wherein the parameters comprise fixed parameters and load parameters under the preset working condition, the fixed parameters comprise accessory system parameters, crankshaft system parameters and vibration reduction decoupler parameters, and the load parameters comprise torque and cylinder pressure of the generator under the preset working condition;
Calculating the knocking impulse of the vibration reduction decoupler at different time points under the preset working condition according to the fixed parameters and the load parameters at different time points;
judging whether the calculated time points corresponding to the peak values of the plurality of knocking impulses of the vibration reduction decoupler under the preset working condition are identical to the time points corresponding to the peak values of the plurality of knocking impulses obtained through experiments, and if so, changing the parameters of the vibration reduction decoupler to reduce the peak values of the knocking impulses, so that the knocking abnormal sound of the vibration reduction decoupler is reduced.
Optionally, building the target model includes:
building a standard model, wherein the standard model comprises an accessory system model, a vibration reduction decoupler model and a crankshaft system model;
simplifying the standard model to obtain a simplified model, wherein the accessory system model is simplified to obtain an accessory system one-dimensional plane model, the crankshaft system model is simplified to obtain a crankshaft system one-dimensional torsional vibration model, and the vibration reduction decoupler model is simplified to obtain a vibration reduction decoupler one-dimensional torsional knocking model;
and sequentially connecting the accessory system one-dimensional plane model, the vibration reduction decoupler one-dimensional torsional knocking model and the crankshaft system one-dimensional torsional vibration model to obtain the target model.
Optionally, the step of inputting parameters into the target model includes:
collecting the fixed parameters and the load parameters corresponding to the preset working conditions;
inputting the fixed parameters into the target model;
And inputting corresponding load parameters into the target model under the preset working condition.
Optionally, the step of inputting the fixed parameter into the target model includes:
Inputting the accessory system parameters into the accessory system simplified model, wherein the accessory system parameters comprise the geometric positions and the inertia of a rotating part of a driving water pump, a tensioner, a BSG generator and an air compressor, and the type and the size of a belt;
inputting the crankshaft system parameters into the crankshaft system simplified model, wherein the crankshaft system parameters comprise rigidity and inertia of a belt pulley, a balance shaft, a crankshaft, a dual-mass flywheel and a clutch driving end, and
And inputting vibration reduction decoupler parameters into the vibration reduction decoupler simplified model, wherein the vibration reduction decoupler parameters comprise rigidity, inertia and geometric limit dimensions of relevant components of the vibration reduction decoupler.
Optionally, inputting the corresponding load parameter into the target model under the preset working condition includes:
Inputting torque of the generator into the one-dimensional plane model of the accessory system in the target model under the starting condition, and simultaneously inputting cylinder pressure of the generator into the one-dimensional torsional vibration model of the crankshaft system, or
And under the working condition of the small accelerator, inputting the cylinder pressure of the generator into the one-dimensional torsional vibration model of the crankshaft system.
Optionally, calculating the knocking impulse of the vibration reduction decoupler at different times under the preset working condition according to the fixed parameter and the load parameter includes:
Calculating the spring knocking torque and the knocking speed of the vibration reduction decoupler under the preset working condition according to the fixed parameters and the load parameters;
and multiplying the spring knocking torque and the knocking speed to obtain the knocking impulse.
Optionally, multiplying the spring striking torque and the striking speed to obtain the striking impulse further includes:
Drawing a first curve of the knocking impulse changing along with time, and obtaining a first peak value of the knocking impulse in the first curve and corresponding time;
acquiring and storing a second curve of the knocking impulse, which is obtained through experiments, and obtaining a second peak value of the knocking impulse and corresponding time of the second peak value;
and when the time corresponding to the first peak value is identical to the time corresponding to the second peak value, changing the vibration reduction decoupler parameter to reduce the peak value of the knocking impulse.
Optionally, the step of changing the vibration reduction decoupler parameter to adjust the peak value of the tapping impulse to reduce the tapping abnormal sound of the vibration reduction decoupler comprises:
Changing the vibration damping decoupler parameters input into the target model;
obtaining a third curve of new knocking impulse changing along with time according to the changed vibration reduction decoupler parameters, and obtaining a third peak value of the knocking impulse in the third curve;
and comparing the third peak value with a preset peak value, and storing the changed vibration damping decoupler parameter when the third peak value is smaller than the preset peak value.
The vibration reduction decoupler comprises a large spring, a small spring, a spring shell, a housing, a belt pulley and a driving disc, wherein the number of the large springs is two, the large springs are arranged in the spring shell, two ends of the large springs are abutted by a convex structure in the spring shell, the number of the small springs are two, the small springs are arranged outside the spring shell, two ends of the small springs are abutted by convex matching outside the spring shell, the vibration reduction decoupler parameters comprise large spring parameters and small spring parameters, the large spring parameters comprise the rigidity, the stroke, the center distance and the early warning torque of the large spring, and the small spring parameters comprise the rigidity, the stroke and the center distance of the small spring.
According to the invention, the target model is built, the knocking impulse of the vibration reduction decoupler under the starting working condition or the small accelerator working condition is simulated, the knocking impulse is obtained by inputting the parameters under the corresponding working conditions, the knocking impulse of the vibration reduction decoupler under the starting working condition or the small accelerator working condition can be reduced by changing the parameters, and further the knocking abnormal sound of the vibration reduction decoupler is reduced.
According to the vibration reduction decoupling device, the planar system and the one-dimensional torsion system can be coupled by simplifying the systems and simplifying the systems into the planar system and the one-dimensional torsion system, and whether the vibration reduction decoupling device has knocking risks or not under the transient working condition can be rapidly evaluated.
The above, as well as additional objectives, advantages, and features of the present invention will become apparent to those skilled in the art from the following detailed description of a specific embodiment of the present invention when read in conjunction with the accompanying drawings.
Detailed Description
As a specific embodiment of the present invention, the method for reducing the abnormal knocking noise of the vibration reduction decoupler is used for reducing the abnormal knocking noise after the vibration reduction decoupler is matched with the accessory system and the crankshaft system of the vehicle under the preset working condition of the vehicle, wherein the preset working condition includes a small throttle working condition or a starting working condition.
Specifically, in one embodiment, the vibration damping decoupler currently in use may include a large spring, a small spring, a spring shell, a housing, a pulley, and a drive disc. The large springs are arranged in the spring shell, and two ends of the large springs are abutted by the protruding structures in the spring shell. The number of the small springs is two, the small springs are arranged outside the spring shell, and two ends of the small springs are abutted against the protrusions outside the spring shell to be matched. Under the starting working condition of the vehicle, the belt of the vehicle drives the belt pulley to rotate, the belt pulley drives the housing to rotate, the spring housing rotates along with the housing to push the large spring, the large spring pushes the driving disc to move, and the driving disc is connected with the crankshaft of the vehicle, so that torque is transmitted to the engine. Under the acceleration working condition of the vehicle, the crankshaft drives the driving disc to rotate, the driving disc drives the large spring and the large spring to push the spring shell to rotate and compress the small spring, the other end of the small spring presses the housing, the belt pulley is pushed to rotate (the housing and the belt pulley are in interference fit), the housing continues to rotate and compress the small spring until the spring shell contacts with the housing thrust boss, and the driving disc continues to rotate to push the arc-shaped spring to rotate. Under the starting working condition and the small throttle (accelerating) working condition of the vibration reduction decoupler, the rebound of the small spring can cause the knocking of the spring shell and the housing to generate abnormal sound. The large spring stress can also cause knocking abnormal sound between the spring shell and the large spring and between the spring shell and the driving disc. Schematic diagrams of knocking abnormal sound under the starting working condition and the small throttle working condition are shown in fig. 1 and 2. Fig. 1 is a time domain noise map and a corresponding time domain noise coloumap map of the knocking abnormal sound of the vibration reduction decoupler under the starting working condition, and fig. 2 is a time domain noise map and a corresponding time domain noise coloumap map of the knocking abnormal sound of the vibration reduction decoupler under the small throttle working condition. As can be seen from fig. 1 and 2, the vibration damping decoupler has rattle both with small throttle opening and with start opening. In order to reduce the problem of abnormal knocking noise of the vibration reduction decoupler, the aim of reducing the abnormal knocking noise can be achieved by optimizing parameters of the vibration reduction decoupler.
As a specific embodiment of the present invention, referring to fig. 3, the method for reducing the rattle of the vibration damping decoupler according to the present embodiment may include:
Step S100, building a target model;
Step S200, inputting parameters into a target model in real time, wherein the parameters comprise fixed parameters and load parameters under preset working conditions, the fixed parameters comprise accessory system parameters, crankshaft system parameters and vibration reduction decoupler parameters, and the load parameters comprise torque and cylinder pressure of the generator under the preset working conditions.
Step S300, calculating knocking impulse of the vibration reduction decoupler at different time points under a preset working condition according to the fixed parameters and the load parameters at different time points;
Step S400, judging whether the time points corresponding to the peak values in the plurality of knocking impulses of the vibration reduction decoupler obtained through calculation are identical to the time points corresponding to the peak values in the plurality of knocking impulses obtained through experiments under the preset working condition, and if so, changing the parameters of the vibration reduction decoupler to reduce the peak values of the knocking impulses, so that the abnormal knocking sound of the vibration reduction decoupler is reduced.
In the embodiment, the target model is built to simulate the knocking impulse of the vibration reduction decoupler under the starting working condition or the small accelerator working condition, the knocking impulse is obtained by inputting the parameters under the corresponding working conditions, the knocking impulse of the vibration reduction decoupler under the starting working condition or the small accelerator working condition can be reduced by changing the parameters, and further the knocking abnormal sound of the vibration reduction decoupler is reduced.
As a specific embodiment, referring to fig. 4, in step S100 of the present embodiment, building the target model may include:
Step S101, building a standard model, wherein the standard model comprises an accessory system model, a vibration reduction decoupler model and a crankshaft system model. Specifically, in step S101, the accessory system in the present embodiment may include a belt, a driving water pump, a tensioner, a BSG generator, and an air compressor. The crankshaft system may include pistons, connecting rods, crankshafts, DMF (dual mass flywheel), clutch drive ends, and the like. The standard model is a model which is built according to each part and matched with a real object.
Step S102, simplifying the standard model to obtain a simplified model, wherein the accessory system model is simplified to obtain an accessory system one-dimensional plane model, the crankshaft system standard model is simplified to obtain a crankshaft system one-dimensional torsional vibration model, and the vibration reduction decoupler model is simplified to obtain a vibration reduction decoupler one-dimensional torsional knocking model.
In step S102, the standard accessory system model is simplified to obtain an accessory system one-dimensional plane model (see fig. 5), the crankshaft system model is simplified to a crankshaft system one-dimensional torsional vibration model (see fig. 6), the vibration-damping decoupler model is simplified to obtain a vibration-damping decoupler one-dimensional torsional knocking model (see fig. 7), and only torsional vibration is considered by adopting a one-dimensional software mode. The belt in the accessory system model is simplified linearly, the slipping of the belt is not considered, a transient torsional vibration model is built, and the calculation speed is increased (the efficiency is improved by 99%).
In the embodiment, through simplifying each system and simplifying the system into the plane system and the one-dimensional torsion system, the coupling of the plane system and the torsion system can be realized, and whether the vibration reduction decoupler has knocking risk under the transient working condition can be rapidly evaluated.
Step S103, referring to FIG. 8, the accessory system one-dimensional plane model, the vibration reduction decoupler one-dimensional torsional knocking model and the crankshaft system one-dimensional torsional vibration model are sequentially connected to obtain a target model.
In step S103, the purpose of sequentially connecting the accessory system one-dimensional plane model, the vibration reduction decoupler one-dimensional torsional knocking model and the crankshaft system one-dimensional torsional vibration model is to simulate the state that the vibration reduction decoupler is matched with the accessory system and the crankshaft system simultaneously, so that the target system can be closer to the use condition of the actual vibration reduction decoupler, and the simulation accuracy is improved.
As a specific embodiment of the present invention, as shown in fig. 9, in step S200 of the present embodiment, the step of inputting parameters into the object model may include:
step S201, collecting fixed parameters and corresponding load parameters under preset working conditions;
Step S202, inputting fixed parameters into a target model;
Step S203, inputting corresponding load parameters into the target model under the preset working condition.
As a specific embodiment, the step of inputting the fixed parameter into the object model in step S202 may include:
Inputting accessory system parameters into an accessory system simplified model, wherein the accessory system parameters comprise the geometric positions and the inertia of a rotary part of a driving water pump, a tensioner, a BSG generator and an air compressor, and the type and the size of a belt;
Inputting crankshaft system parameters into a crankshaft system simplified model, wherein the crankshaft system parameters comprise rigidity and inertia of a belt pulley, a balance shaft, a crankshaft, a dual-mass flywheel and a clutch driving end, and
And inputting vibration reduction decoupler parameters into the vibration reduction decoupler simplified model, wherein the vibration reduction decoupler parameters comprise rigidity, inertia and geometric limit size of relevant parts of the vibration reduction decoupler.
A fixed parameter is an inherent parameter that does not substantially change over time or with changes in operating conditions. And the accessory systems, the crank shaft systems or the vibration reduction decouplers of different vehicle models or different models have different intrinsic parameters.
As a specific embodiment, in step S203, inputting the corresponding load parameter into the target model under the preset working condition may include:
Inputting torque of a generator into a one-dimensional plane model of an accessory system in a target model under starting working conditions, and simultaneously inputting cylinder pressure of the generator into a one-dimensional torsional vibration model of a crankshaft system, or
And under the working condition of a small accelerator, the cylinder pressure of the generator is input into the one-dimensional torsional vibration model of the crankshaft system.
The load parameters are input as stimuli into the target model. The load parameter may vary over time or with operating conditions.
Among the load parameters, the torque of the BSG motor and the engine starting cylinder pressure are used as boundaries of the starting conditions. From idle to 4000rpm, as a boundary for small throttle conditions.
As a specific embodiment of the present invention, referring to fig. 10, step S300, calculating the striking impulse of the vibration reduction decoupler at different times under the preset working condition according to the fixed parameter and the load parameter may include:
Step S301, calculating the spring knocking torque and knocking speed of the vibration reduction decoupler under a preset working condition according to the fixed parameters and the load parameters;
step S302, the spring knocking torque and the knocking speed are multiplied to obtain knocking impulse.
In this embodiment, the fixed parameter and the load parameter are input to the target model, and then the tapping torque and the tapping speed are calculated, and the tapping impulse is obtained by multiplying the tapping torque and the tapping speed. Because the load parameters are input in time sequence, the obtained knocking torque and knocking speed are output in time sequence, and the finally obtained knocking impulse is output in time sequence and forms a corresponding curve with time.
As a specific embodiment of the present invention, referring to fig. 11, in step S302, multiplying the spring striking torque and the striking speed to obtain the striking impulse may further include:
Step S303, drawing a first curve of the knocking impulse changing along with time, and obtaining a first peak value of the knocking impulse in the first curve and corresponding time;
step S304, a second curve of the knocking impulse, which is obtained through experiments and changes along with time, is obtained and stored, and a second peak value of the knocking impulse in the second curve and the corresponding time are obtained;
In step S305, when the time corresponding to the first peak matches the time corresponding to the second peak, the vibration reduction decoupler parameter is changed to reduce the peak value of the knock impulse.
In this embodiment, in step S303, the vibration damping decoupler has a problem of abnormal knocking noise, so the knocking impulse is continuously changed with time, and in the process of the change, a maximum value, i.e. a first peak value, appears, the peak value indicates the time point in the parameter case, and the knocking situation is the most serious.
In one particular embodiment, the parameters of the vibration reduction decoupler input into the target model may include a large spring parameter including the stiffness, travel, center distance, and early warning torque of the large spring and a small spring parameter including the stiffness, travel, and center distance of the small spring.
Specifically, the partial correlation parameters input into the object model may include data as shown in the following table:
Finally, a first curve of the striking impulse of a certain vehicle model, which is obtained by using the vibration reduction decoupler parameters, is shown in fig. 12.
In step S304, since the vibration damping decoupler also has a rattle during the experiment, the rattle impulse is continuously changed with time, and a maximum value, i.e., the second peak value, is also generated.
In step S305, the purpose of matching the time corresponding to the first peak value and the time corresponding to the second peak value in the present embodiment is to verify whether the target model is correct, and to confirm whether the abnormal knocking noise is generated at a specific portion of the vibration damping decoupler (i.e. the spring back of the small spring may cause the knocking of the spring shell and the housing to generate abnormal noise, and the stress of the large spring may also cause abnormal knocking noise between the spring shell and the large spring, and between the spring shell and the driving disc).
In step S305 in the embodiment, when the time corresponding to the first peak value and the time corresponding to the second peak value coincide, it is explained that the target model of the embodiment is correct, and the knocking abnormal sound is from the specific portion of the vibration reduction decoupler. If the abnormal sound ratio is not matched, the abnormal sound ratio is separated from the specific part, and the abnormal sound ratio cannot be optimized by the method. The embodiment is mainly used for reducing the abnormal sound problem of the specific part of the vibration reduction decoupler, so after the comparison and anastomosis, the peak value of the knocking impulse can be continuously reduced by changing the parameters of the vibration reduction decoupler and inputting the changed parameters into the target model to obtain the knocking impulse, thereby simplifying the knocking abnormal sound of the vibration reduction decoupler.
As a specific embodiment of the present invention, referring to step S400 of the present embodiment, the step of changing the vibration damping decoupler parameter to adjust the peak value of the striking impulse so as to reduce the striking abnormal sound of the vibration damping decoupler may include:
Step S401, changing vibration damping decoupler parameters input into the target model.
In particular, changing the vibration damping decoupler parameter may be performed within the ranges shown in the following figures, thereby continually adjusting the magnitude of the first peak output from the target model.
Parameters (parameters) |
GEP3 BSG |
Unit (B) |
TVD monomer frequency |
320 |
Hz |
HUB (inertia) |
Within 0.00601+50% of |
kg.m2 |
RING |
0.0097 |
kg.m2 |
BASF |
0.0033 |
kg.m2 |
Spring shell (Plastic) |
0.000403 |
kg.m2 |
Small spring rate |
0.6 |
Nm/° |
Small spring travel |
0/29.5±20% |
° |
The center of the small spring is from the center to the circle center |
70.5±20% |
mm |
High spring rate |
5.1+2 Times of |
Nm/° |
Large spring mass |
130/Root |
g |
Large spring pre-tightening torque |
0.5+5 Times |
Nm |
The center of the big spring is from the center to the circle center |
60±20% |
mm |
Step S402, a third curve of new knocking impulse changing along with time is obtained according to the changed vibration reduction decoupler parameters, and a third peak value of the knocking impulse in the third curve is obtained.
And S403, comparing the third peak value with a preset peak value, and storing the changed vibration damping decoupler parameters when the third peak value is smaller than the preset peak value.
Because the third peak value obtained after the parameters of the vibration reduction decoupler are changed is not constant with the first peak value, and the second peak value obtained by the actual test cannot be determined, a preset peak value is preset in the application, when the third peak value is smaller than the preset peak value, the problem of abnormal knocking sound of the vibration reduction decoupler under the parameter is smaller, so that the vibration reduction decoupler can be inspected according to the parameter to optimize the performance of the vibration reduction decoupler.
Of course, in actual operation, the smaller the value of the third peak is, the better. In a certain experiment process, the third peak value is stored when being smaller than the preset peak value, and parameters of the vibration reduction decoupler can be continuously updated in a subsequent experiment process, so that the new peak value is compared with the previous smaller peak value, the performance of the vibration reduction decoupler is continuously optimized, and the knocking abnormal sound of the vibration reduction decoupler is reduced as much as possible.
In this embodiment, taking a small throttle condition as an example, a time domain noise colormap obtained after inputting an original parameter and changing a parameter of a vibration reduction decoupler is shown in fig. 14. By the method, the performance of the vibration reduction decoupler can be well optimized, and the knocking abnormal sound of the vibration reduction decoupler is reduced. Taking a starting condition as an example, a time domain noise diagram obtained after inputting original parameters and changing parameters of the vibration reduction decoupler is shown in fig. 15. As can be seen from fig. 15, after the parameters of the vibration reduction decoupler are changed, the rattle noise of the vibration reduction decoupler is significantly reduced.
By now it should be appreciated by those skilled in the art that while a number of exemplary embodiments of the invention have been shown and described herein in detail, many other variations or modifications of the invention consistent with the principles of the invention may be directly ascertained or inferred from the present disclosure without departing from the spirit and scope of the invention. Accordingly, the scope of the present invention should be understood and deemed to cover all such other variations or modifications.