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CN114398713A - A method for reducing the abnormal knocking noise of a vibration damping decoupler in a vehicle - Google Patents

A method for reducing the abnormal knocking noise of a vibration damping decoupler in a vehicle Download PDF

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CN114398713A
CN114398713A CN202111328114.5A CN202111328114A CN114398713A CN 114398713 A CN114398713 A CN 114398713A CN 202111328114 A CN202111328114 A CN 202111328114A CN 114398713 A CN114398713 A CN 114398713A
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parameters
knocking
decoupler
model
vibration
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CN114398713B (en
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陈敏治
李勤华
童川
张燕
张静文
袁秋华
胡军峰
邓晓龙
刘文强
耿志荣
蓝军
王瑞平
肖逸阁
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Zhejiang Geely Holding Group Co Ltd
Ningbo Geely Royal Engine Components Co Ltd
Aurobay Technology Co Ltd
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Zhejiang Geely Holding Group Co Ltd
Ningbo Geely Royal Engine Components Co Ltd
Aurobay Technology Co Ltd
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    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06FELECTRIC DIGITAL DATA PROCESSING
    • G06F30/00Computer-aided design [CAD]
    • G06F30/10Geometric CAD
    • G06F30/15Vehicle, aircraft or watercraft design
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16FSPRINGS; SHOCK-ABSORBERS; MEANS FOR DAMPING VIBRATION
    • F16F15/00Suppression of vibrations in systems; Means or arrangements for avoiding or reducing out-of-balance forces, e.g. due to motion
    • F16F15/002Suppression of vibrations in systems; Means or arrangements for avoiding or reducing out-of-balance forces, e.g. due to motion characterised by the control method or circuitry
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06FELECTRIC DIGITAL DATA PROCESSING
    • G06F30/00Computer-aided design [CAD]
    • G06F30/20Design optimisation, verification or simulation
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T90/00Enabling technologies or technologies with a potential or indirect contribution to GHG emissions mitigation

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Abstract

The invention provides a method for reducing knocking abnormal sound of a vibration damping decoupler, and relates to the technical field of vehicle simulation. The invention discloses a method for reducing knocking abnormal sound of a vibration damping decoupler, which comprises the following steps: building a target model; inputting parameters into the target model in real time; calculating the knocking impulse of the vibration damping decoupler at different time points under a preset working condition according to the fixed parameters and the load parameters at different time points; and judging whether the time point corresponding to the peak value in the plurality of knocking impulses of the vibration damping decoupler is consistent with the time point corresponding to the experimentally obtained peak value under the preset working condition, and if so, changing the parameters of the vibration damping decoupler to reduce the peak value of the knocking impulses. According to the invention, the knocking impulse of the vibration damping decoupler is obtained by a simulation method, and the knocking impulse is reduced by changing the parameters of the vibration damping decoupler, so that the knocking abnormal sound of the vibration damping decoupler is reduced, the development cycle of the vibration damping decoupler is short, and the experiment cost is low.

Description

一种降低减振解耦器在车辆中的敲击异响的方法A method for reducing the abnormal knocking noise of a vibration damping decoupler in a vehicle

技术领域technical field

本发明涉及车辆仿真技术领域,特别是涉及一种降低减振解耦器在车辆中的敲击异响的方法。The invention relates to the technical field of vehicle simulation, in particular to a method for reducing abnormal knocking noise of a vibration damping decoupler in a vehicle.

背景技术Background technique

目前车辆为了对附件系统和曲轴系统进行减振,在车辆内部设计一种减振解耦器。该减振解耦器在车辆高速大油门工况时具有很好的减振效果。但是当车辆在起动工况或小油门工况时,减振解耦器在与曲轴系统和附件系统进行匹配后起到减振效果的同时自身会出现敲击异响的问题。目前解决该减振解耦器在起动工况或小油门工况下的敲击异响主要采用的是试验的方法,但是该方法因匹配的系统复杂、工况多变,导致对减振解耦器开发周期长,试验成本高,对系统间匹配出现的敲击问题排查难度大。At present, in order to dampen the vibration of the accessory system and the crankshaft system, a damping decoupler is designed inside the vehicle. The damping decoupler has a good damping effect when the vehicle is in high-speed and large-acceleration conditions. However, when the vehicle is in the starting condition or the small accelerator condition, the vibration damping decoupler will have the problem of knocking and abnormal noise when it is matched with the crankshaft system and the accessory system to reduce the vibration. At present, the test method is mainly used to solve the abnormal knocking noise of the vibration damping decoupler under the starting condition or small accelerator condition. The development cycle of the coupler is long, the test cost is high, and it is difficult to troubleshoot the knocking problem that occurs in the matching between systems.

发明内容SUMMARY OF THE INVENTION

本发明的第一方面的一个目的是要提供一种降低减振解耦器在车辆中的敲击异响的方法解决现有技术中减振解耦器的开发周期长、实验成本高的问题。An object of the first aspect of the present invention is to provide a method for reducing the abnormal knocking noise of a vibration damping decoupler in a vehicle to solve the problems of long development period and high experiment cost of the vibration damping decoupler in the prior art .

本发明的第一方面的另一个目的是解决现有技术中仿真模型的模型复杂的问题。Another object of the first aspect of the present invention is to solve the problem of the complex model of the simulation model in the prior art.

特别地,本发明提供一种降低减振解耦器的敲击异响的方法,用于降低减振解耦器在车辆预设工况下与所述车辆的附件系统和曲轴系统匹配后的敲击异响,其中,所述预设工况包括小油门工况或起动工况,包括:In particular, the present invention provides a method for reducing the abnormal knocking noise of a vibration damping decoupler, which is used to reduce the noise of the vibration damping decoupler after matching with the accessory system and the crankshaft system of the vehicle under the preset working conditions of the vehicle. Abnormal knocking sound, wherein the preset working condition includes a small throttle working condition or a starting working condition, including:

搭建目标模型;Build a target model;

向所述目标模型中实时输入参数,其中,所述参数包括固定参数和所述预设工况下的载荷参数,所述固定参数包括附件系统参数、曲轴系统参数和减振解耦器参数,所述载荷参数包括发电机在所述预设工况下的扭矩和缸压;real-time input of parameters into the target model, wherein the parameters include fixed parameters and load parameters under the preset operating conditions, and the fixed parameters include accessory system parameters, crankshaft system parameters and vibration reduction decoupler parameters, The load parameters include the torque and cylinder pressure of the generator under the preset operating conditions;

根据不同时间点下所述固定参数和所述载荷参数计算所述减振解耦器在所述预设工况下不同时间点的敲击冲量;Calculate the impact impulse of the vibration damping decoupler at different time points under the preset working condition according to the fixed parameter and the load parameter at different time points;

判断计算得到的所述减振解耦器在所述预设工况下多个敲击冲量中的峰值对应的时间点与实验得到的多个敲击冲量中的峰值对应的时间点是否吻合,若吻合,则改变所述减振解耦器的参数以降低所述敲击冲量的峰值,从而降低所述减振解耦器的敲击异响。judging whether the calculated time point corresponding to the peak value of the multiple knock impulses of the vibration reduction decoupler under the preset working condition is consistent with the time point corresponding to the peak value of the multiple knock impulse obtained experimentally, If they match, the parameters of the vibration damping decoupler are changed to reduce the peak value of the knocking impulse, thereby reducing the abnormal knocking noise of the vibration damping decoupler.

可选地,搭建目标模型包括:Optionally, building the target model includes:

搭建标准模型,其中,所述标准模型包括附件系统模型、减振解耦器模型和曲轴系统模型;Building a standard model, wherein the standard model includes an accessory system model, a vibration damping decoupler model and a crankshaft system model;

对所述标准模型进行简化得到简化模型,其中,所述附件系统模型简化后得到附件系统一维平面模型,所述曲轴系统模型简化后得到曲轴系统一维扭振模型,所述减振解耦器模型简化后得到减振解耦器一维扭转敲击模型;Simplify the standard model to obtain a simplified model, wherein, after the accessory system model is simplified, a one-dimensional plane model of the accessory system is obtained, and the crankshaft system model is simplified to obtain a one-dimensional torsional vibration model of the crankshaft system, and the vibration reduction and decoupling are obtained. The one-dimensional torsional percussion model of the vibration damping decoupler is obtained after the simplification of the decoupler model;

将所述附件系统一维平面模型、所述减振解耦器一维扭转敲击模型和所述曲轴系统一维扭振模型依次连接得到所述目标模型。The target model is obtained by sequentially connecting the one-dimensional plane model of the accessory system, the one-dimensional torsional knocking model of the vibration damping decoupler, and the one-dimensional torsional vibration model of the crankshaft system.

可选地,向所述目标模型中输入参数的步骤包括:Optionally, the step of inputting parameters into the target model includes:

收集所述固定参数和所述预设工况下对应的所述载荷参数;collecting the fixed parameter and the load parameter corresponding to the preset working condition;

向所述目标模型中输入所述固定参数;inputting the fixed parameters into the target model;

在所述预设工况下向所述目标模型中输入对应的载荷参数。The corresponding load parameters are input into the target model under the preset working conditions.

可选地,向所述目标模型中输入所述固定参数的步骤包括:Optionally, the step of inputting the fixed parameters into the target model includes:

向所述附件系统简化模型中输入所述附件系统参数;其中,所述附件系统参数包括驱动水泵、张紧器、BSG发电机、空压机的几何位置及旋转部分惯量,皮带类型及尺寸;Inputting the accessory system parameters into the accessory system simplified model; wherein, the accessory system parameters include the geometric position and inertia of the rotating part of the driving water pump, the tensioner, the BSG generator, the air compressor, the type and size of the belt;

向所述曲轴系统简化模型中输入所述曲轴系统参数;其中,所述曲轴系统参数包括皮带轮、平衡轴、曲轴、双质量飞轮、离合器主动端的刚度和惯量;和inputting the crankshaft system parameters into the simplified crankshaft system model; wherein the crankshaft system parameters include pulleys, balance shafts, crankshafts, dual-mass flywheels, stiffness and inertia at the active end of the clutch; and

向所述减振解耦器简化模型中输入减振解耦器参数;其中,所述减振解耦器参数包括减振解耦器相关部件的刚度、惯量和几何限位尺寸。The parameters of the damping decoupler are input into the simplified model of the damping decoupler; wherein the parameters of the damping decoupler include the stiffness, inertia and geometric limit size of the relevant components of the damping and decoupling device.

可选地,在所述预设工况下向所述目标模型中输入对应的载荷参数包括:Optionally, inputting corresponding load parameters into the target model under the preset working conditions includes:

在所述起动工况下向所述目标模型中的所述附件系统一维平面模型中输入所述发电机的扭矩,同时向所述曲轴系统一维扭振模型中输入所述发电机的缸压;或The torque of the generator is input into the one-dimensional planar model of the accessory system in the target model under the starting condition, while the cylinders of the generator are input into the one-dimensional torsional vibration model of the crankshaft system pressure; or

在所述小油门工况下向所述曲轴系统一维扭振模型中输入所述发电机的缸压。The cylinder pressure of the generator is input into the one-dimensional torsional vibration model of the crankshaft system under the small throttle condition.

可选地,根据所述固定参数和所述载荷参数计算所述减振解耦器在所述预设工况下不同时间的敲击冲量包括:Optionally, calculating, according to the fixed parameter and the load parameter, the knocking impulse of the vibration damping decoupler at different times under the preset working condition includes:

根据所述固定参数和所述载荷参数计算所述减振解耦器在所述预设工况下的弹簧敲击扭矩和敲击速度;Calculate the spring knocking torque and knocking speed of the vibration damping decoupler under the preset working condition according to the fixed parameter and the load parameter;

将所述弹簧敲击扭矩和敲击速度相乘得到所述敲击冲量。The knock impulse is obtained by multiplying the spring knock torque and knock speed.

可选地,将所述弹簧敲击扭矩和敲击速度相乘得到所述敲击冲量后还包括:Optionally, after multiplying the spring knocking torque and knocking speed to obtain the knocking impulse, the method further includes:

绘制所述敲击冲量随着时间变化的第一曲线,并获得所述第一曲线中敲击冲量的第一峰值及其对应的时间;Drawing a first curve of the percussion impulse varying with time, and obtaining the first peak value of the percussion impulse in the first curve and its corresponding time;

获取并存储实验得到的敲击冲量随时间变化的第二曲线,并获得所述第二曲线中的敲击冲量的第二峰值及其对应的时间;Acquire and store a second curve of the percussion impulse obtained by the experiment as a function of time, and obtain the second peak value of the percussion impulse in the second curve and its corresponding time;

在所述第一峰值对应的时间与所述第二峰值对应的时间吻合时,改变所述减振解耦器参数以降低所述敲击冲量的峰值。When the time corresponding to the first peak value coincides with the time corresponding to the second peak value, the parameters of the vibration damping decoupler are changed to reduce the peak value of the knocking impulse.

可选地,改变所述减振解耦器参数以调整所述敲击冲量的峰值从而降低所述减振解耦器的敲击异响的步骤包括:Optionally, the step of changing the parameters of the vibration damping decoupler to adjust the peak value of the knocking impulse so as to reduce the abnormal knocking noise of the vibration damping decoupler includes:

改变输入至所述目标模型中的所述减振解耦器参数;changing the damping decoupler parameters input into the target model;

根据改变后的所述减振解耦器参数获得新的敲击冲量随时间变化的第三曲线,并获得所述第三曲线中的敲击冲量的第三峰值;obtaining a new third curve of the knocking impulse changing with time according to the changed parameters of the vibration damping decoupler, and obtaining a third peak value of the knocking impulse in the third curve;

将所述第三峰值与预设峰值进行对比,在所述第三峰值小于所述预设峰值时,存储改变后的所述减振震解耦器参数。The third peak value is compared with a preset peak value, and when the third peak value is smaller than the preset peak value, the changed parameters of the vibration damping decoupler are stored.

可选地,所述减振解耦器包括大弹簧、小弹簧、弹簧壳、罩壳、带轮和驱动盘;其中,大弹簧数量为两个,均设置在弹簧壳内,两端均被弹簧壳内的凸起结构抵接;小弹簧数量为两个,均设置在弹簧壳外,两端抵接在弹簧壳外的凸起配合;所述减振解耦器参数包括大弹簧参数和小弹簧参数,所述大弹簧参数包括所述大弹簧的刚度、行程、圆心距和预警扭矩,所述小弹簧参数包括所述小弹簧的刚度、行程和圆心距。Optionally, the vibration damping decoupler includes a large spring, a small spring, a spring shell, a cover, a pulley and a drive disk; wherein, the number of large springs is two, both of which are arranged in the spring shell, and both ends are The protruding structures in the spring shell are in contact; the number of small springs is two, both of which are arranged outside the spring shell, and both ends abut against the protrusions outside the spring shell; the parameters of the vibration damping decoupler include large spring parameters and Small spring parameters, the large spring parameters include the stiffness, stroke, center-to-center distance and early warning torque of the large spring, and the small spring parameters include the small spring's stiffness, stroke, and center-to-center distance.

本发明通过搭建目标模型,对减振解耦器在起动工况或小油门工况下的敲击冲量进行仿真,通过输入对应工况下的参数,得到敲击冲量,并能够通过改变参数来达到降低减振解耦器在起动工况或小油门工况下的敲击冲量,进而降低减振解耦器的敲击异响,本发明通过仿真方法来得到减振解耦器的敲击冲量,并通过改变减振解耦器的参数来降低敲击冲量,进而降低减振解耦器的敲击异响,使得减振解耦器的开发周期短、实验的成本低。The invention simulates the knocking impulse of the vibration damping decoupler under the starting condition or the small throttle condition by building a target model, obtains the knocking impulse by inputting the parameters under the corresponding working condition, and can change the parameters to obtain the knocking impulse. In order to reduce the knocking impulse of the vibration damping decoupler in the starting condition or the small accelerator condition, and then reduce the abnormal knocking noise of the vibration damping decoupler, the present invention obtains the knocking of the vibration damping decoupler by means of a simulation method. By changing the parameters of the vibration damping decoupler, the impact impulse is reduced, thereby reducing the abnormal knocking noise of the vibration damping decoupler, so that the development cycle of the vibration damping decoupler is short and the experiment cost is low.

本发明通过对各系统进行简化并且简化为平面系统和一维扭转系统,可以实现平面系统和扭转系统的耦合,可快速评估瞬态工况下减振解耦器的是否存在敲击风险。By simplifying each system and simplifying it into a plane system and a one-dimensional torsion system, the invention can realize the coupling of the plane system and the torsion system, and can quickly evaluate whether there is a knocking risk of the vibration damping decoupler under transient conditions.

根据下文结合附图对本发明具体实施例的详细描述,本领域技术人员将会更加明了本发明的上述以及其他目的、优点和特征。The above and other objects, advantages and features of the present invention will be more apparent to those skilled in the art from the following detailed description of the specific embodiments of the present invention in conjunction with the accompanying drawings.

附图说明Description of drawings

后文将参照附图以示例性而非限制性的方式详细描述本发明的一些具体实施例。附图中相同的附图标记标示了相同或类似的部件或部分。本领域技术人员应该理解,这些附图未必是按比例绘制的。附图中:Hereinafter, some specific embodiments of the present invention will be described in detail by way of example and not limitation with reference to the accompanying drawings. The same reference numbers in the figures designate the same or similar parts or parts. It will be understood by those skilled in the art that the drawings are not necessarily to scale. In the attached picture:

图1为小油门工况下的减振解耦器的敲击异响的时域噪声图和对应时域噪声colormap图;Fig. 1 is the time-domain noise map and the corresponding time-domain noise colormap of the abnormal knocking noise of the vibration damping decoupler under the condition of small throttle;

图2为启动工况下的减振解耦器的敲击异响的时域噪声图和对应时域噪声colormap图;Fig. 2 is the time-domain noise diagram and the corresponding time-domain noise colormap diagram of the abnormal knocking noise of the vibration damping decoupler under startup conditions;

图3是根据本发明一个具体的实施例的降低减振解耦器的敲击异响的方法的示意性流程图;3 is a schematic flow chart of a method for reducing abnormal knocking noise of a vibration damping decoupler according to a specific embodiment of the present invention;

图4是根据本发明一个具体的实施例的搭建目标模型的步骤的示意性流程图;FIG. 4 is a schematic flow chart of steps of building a target model according to a specific embodiment of the present invention;

图5是根据本发明一个具体的实施例的标准的附件系统模型简化得到附件系统一维平面模型的示意图;5 is a schematic diagram of a one-dimensional plane model of an accessory system obtained by simplifying a standard accessory system model according to a specific embodiment of the present invention;

图6是根据本发明一个具体的实施例的曲轴系统模型简化为曲轴系统一维扭振模型的示意图;6 is a schematic diagram of a crankshaft system model simplified to a one-dimensional torsional vibration model of the crankshaft system according to a specific embodiment of the present invention;

图7是根据本发明一个具体的实施例的减振解耦器模型简化后得到减振解耦器一维扭转敲击模型的示意图;7 is a schematic diagram of a one-dimensional torsional percussion model of a vibration-damping decoupler obtained after the vibration-damping decoupler model is simplified according to a specific embodiment of the present invention;

图8是根据本发明一个具体的实施例的将附件系统一维平面模型、减振解耦器一维扭转敲击模型和曲轴系统一维扭振模型依次连接得到目标模型的示意图;8 is a schematic diagram of obtaining a target model by sequentially connecting the one-dimensional plane model of the accessory system, the one-dimensional torsional knocking model of the vibration damping decoupler, and the one-dimensional torsional vibration model of the crankshaft system according to a specific embodiment of the present invention;

图9是根据本发明一个具体的实施例的向目标模型中输入参数的步骤的示意性流程图;9 is a schematic flow chart of the steps of inputting parameters into the target model according to a specific embodiment of the present invention;

图10是根据本发明一个具体的实施例的根据固定参数和载荷参数计算减振解耦器在预设工况下不同时间的敲击冲量的示意性流程图;Fig. 10 is a schematic flow chart of calculating the shock impulse of the vibration damping decoupler at different times under preset working conditions according to fixed parameters and load parameters according to a specific embodiment of the present invention;

图11是根据本发明一个具体的实施例的根据固定参数和载荷参数计算减振解耦器在预设工况下不同时间的敲击冲量的示意性流程图;Fig. 11 is a schematic flow chart of calculating the shock impulse of the vibration damping decoupler at different times under preset operating conditions according to fixed parameters and load parameters according to a specific embodiment of the present invention;

图12是根据本发明一个具体的实施例的利用该减振解耦器参数得到的某款车型的敲击冲量随时间变化的第一曲线的示意图;12 is a schematic diagram of a first curve of the percussion impulse of a certain vehicle model obtained by using the parameters of the vibration damping decoupler with time according to a specific embodiment of the present invention;

图13是根据本发明一个具体的实施例的改变减振解耦器参数以调整敲击冲量的峰值从而降低减振解耦器的敲击异响的步骤的示意性流程图;13 is a schematic flowchart of steps of changing the parameters of the vibration damping decoupler to adjust the peak value of the knocking impulse to reduce the abnormal knocking noise of the vibration damping decoupler according to a specific embodiment of the present invention;

图14是在小油门工况下的输入原参数和改变减振解耦器的参数后得到的时域噪声colormap图;Fig. 14 is the time-domain noise colormap obtained after inputting the original parameters and changing the parameters of the vibration damping decoupler under the condition of small throttle;

图15是在起动工况下输入原参数和改变减振解耦器的参数后得到的时域噪声图。Figure 15 is the time-domain noise diagram obtained after inputting the original parameters and changing the parameters of the vibration damping decoupler under the starting condition.

具体实施方式Detailed ways

作为本发明一个具体的实施例,本实施例的降低减振解耦器的敲击异响的方法是用于降低减振解耦器在车辆预设工况下与所述车辆的附件系统和曲轴系统匹配后的敲击异响,其中,所述预设工况包括小油门工况或起动工况。As a specific embodiment of the present invention, the method for reducing the abnormal knocking noise of a vibration damping decoupler in this embodiment is used to reduce the relationship between the vibration damping decoupler and the accessory system and the vehicle's accessory system under the preset working conditions of the vehicle. The abnormal knocking sound after the crankshaft system is matched, wherein the preset working condition includes a small throttle working condition or a starting working condition.

具体地,在一个实施例中,目前所使用的减振解耦器可以包括大弹簧、小弹簧、弹簧壳、罩壳、带轮和驱动盘。其中,大弹簧数量为两个,均设置在弹簧壳内,两端均被弹簧壳内的凸起结构抵接。小弹簧数量为两个,均设置在弹簧壳外,两端抵接在弹簧壳外的凸起配合。在车辆起动工况下,车辆的皮带驱动带轮转动,带轮驱动罩壳转动,弹簧壳随着罩壳转动从而推动大弹簧,大弹簧再推动驱动盘运动,驱动盘连接车辆的曲轴,从而将力矩传递给发动机。车辆在加速工况下,曲轴驱动驱动盘转动,驱动盘驱动大弹簧、大弹簧推动弹簧壳、弹簧壳旋转并压缩小弹簧、小弹簧另一端压罩壳,推动带轮转动(罩壳与带轮为过盈配合)、罩壳继续转动并压缩小弹簧直至弹簧壳与罩壳止推凸台接触、驱动盘继续旋转将推动弧形弹簧转动。在减振解耦器在起动工况和小油门(加速)工况下,小弹簧回弹会导致弹簧壳和罩壳的敲击而发出异响。大弹簧受力也会导致弹簧壳与大弹簧、弹簧壳与驱动盘之间出现敲击异响。具体在起动工况和小油门工况下的敲击异响的示意图如图1和图2所示。其中,图1为起动工况下的减振解耦器的敲击异响的时域噪声图和对应时域噪声colormap图,图2为小油门工况下的减振解耦器的敲击异响的时域噪声图和对应时域噪声colormap图。从图1和图2可以看出,减振解耦器在小油门公开和起动公开下都有敲击异响。为降低减振解耦器的敲击异响的问题,可以通过优化减振解耦器的参数来达到减小敲击异响的目的。Specifically, in one embodiment, currently used damping decouplers may include a large spring, a small spring, a spring case, a housing, a pulley, and a drive disk. The number of large springs is two, both of which are arranged in the spring case, and both ends are abutted by the protruding structures in the spring case. The number of small springs is two, both of which are arranged outside the spring shell, and the two ends abut against the protrusions outside the spring shell for cooperation. In the starting condition of the vehicle, the belt of the vehicle drives the pulley to rotate, the pulley drives the casing to rotate, the spring casing rotates with the casing to push the large spring, and the large spring pushes the driving disc to move, and the driving disc is connected to the crankshaft of the vehicle, thereby Transmit torque to the engine. Under the acceleration condition of the vehicle, the crankshaft drives the drive disc to rotate, the drive disc drives the large spring, the large spring pushes the spring case, the spring case rotates and compresses the small spring, and the other end of the small spring presses the cover case, pushing the pulley to rotate (the cover case and the belt) The wheel is an interference fit), the casing continues to rotate and compresses the small spring until the spring casing contacts the thrust boss of the casing, and the drive plate continues to rotate, which will push the arc spring to rotate. When the damping decoupler is in the starting condition and the small accelerator (acceleration) condition, the rebound of the small spring will cause the knock of the spring case and the cover to make abnormal noise. The force of the large spring will also cause abnormal knocking noise between the spring case and the large spring, the spring case and the drive disc. The schematic diagrams of the abnormal knocking noise under the starting condition and the small accelerator condition are shown in Figure 1 and Figure 2. Among them, Figure 1 is the time-domain noise diagram and the corresponding time-domain noise colormap of the abnormal sound of the vibration damping decoupler under the starting condition, and Figure 2 is the percussion of the vibration damping decoupler under the small throttle condition. The time-domain noise map of abnormal noise and the corresponding time-domain noise colormap map. It can be seen from Figure 1 and Figure 2 that the vibration damping decoupler has abnormal knocking noises when the throttle is released and the start is released. In order to reduce the problem of the abnormal knocking sound of the vibration damping decoupler, the purpose of reducing the abnormal knocking sound can be achieved by optimizing the parameters of the vibration damping decoupler.

作为本发明一个具体的实施例,参见图3,本实施例的降低减振解耦器的敲击异响的方法可以包括:As a specific embodiment of the present invention, referring to FIG. 3 , the method for reducing the abnormal knocking noise of the vibration damping decoupler in this embodiment may include:

步骤S100,搭建目标模型;Step S100, build a target model;

步骤S200,向目标模型中实时输入参数,其中,参数包括固定参数和预设工况下的载荷参数,固定参数包括附件系统参数、曲轴系统参数和减振解耦器参数,载荷参数包括发电机在预设工况下的扭矩和缸压。Step S200, input parameters into the target model in real time, wherein the parameters include fixed parameters and load parameters under preset working conditions, the fixed parameters include accessory system parameters, crankshaft system parameters and vibration reduction decoupler parameters, and the load parameters include generators Torque and cylinder pressure at preset operating conditions.

步骤S300,根据不同时间点下固定参数和载荷参数计算减振解耦器在预设工况下不同时间点的敲击冲量;Step S300, according to the fixed parameters and load parameters at different time points, calculate the impact impulse of the vibration damping decoupler at different time points under preset working conditions;

步骤S400,判断计算得到的减振解耦器在预设工况下多个敲击冲量中的峰值对应的时间点与实验得到的多个敲击冲量中的峰值对应的时间点是否吻合,若吻合,则改变减振解耦器的参数以降低敲击冲量的峰值,从而降低减振解耦器的敲击异响。Step S400, judging whether the time point corresponding to the peak value in the multiple knock impulses obtained by the calculation under the preset working condition is consistent with the time point corresponding to the peak value in the multiple knock impulse obtained by the experiment, if If it matches, change the parameters of the vibration damping decoupler to reduce the peak value of the knock impulse, thereby reducing the abnormal knocking noise of the vibration damping decoupler.

本实施例中,通过搭建目标模型,对减振解耦器在起动工况或小油门工况下的敲击冲量进行仿真,通过输入对应工况下的参数,得到敲击冲量,并能够通过改变参数来达到降低减振解耦器在起动工况或小油门工况下的敲击冲量,进而降低减振解耦器的敲击异响,本实施例通过仿真方法来得到减振解耦器的敲击冲量,并通过改变减振解耦器的参数来降低敲击冲量,进而降低减振解耦器的敲击异响,从而使得减振解耦器的开发周期短、实验的成本低。In this embodiment, by building a target model, the knocking impulse of the vibration damping decoupler is simulated under the starting condition or the small throttle condition, and the knocking impulse is obtained by inputting the parameters under the corresponding working condition, and can be obtained by Change the parameters to reduce the knocking impulse of the vibration damping decoupler in the starting condition or the small throttle condition, thereby reducing the abnormal knocking noise of the vibration damping decoupler. In this embodiment, the vibration damping decoupling is obtained by the simulation method. By changing the parameters of the vibration damping decoupler to reduce the percussion impulse, thereby reducing the abnormal knocking noise of the vibration damping decoupler, the development cycle of the vibration damping decoupler is short and the cost of the experiment is shortened. Low.

作为一个具体的实施例,参见图4,本实施例的步骤S100,搭建目标模型可以包括:As a specific embodiment, referring to FIG. 4 , in step S100 of this embodiment, building a target model may include:

步骤S101,搭建标准模型,其中,标准模型包括附件系统模型、减振解耦器模型和曲轴系统模型。具体地,步骤S101中,本实施例中的附件系统可以包括皮带、驱动水泵、张紧器、BSG发电机、空压机。曲轴系统可以包括活塞、连杆、曲轴及DMF(双质量飞轮)、离合器主动端等。标准模型为按照各部件搭建的与实物匹配的模型。Step S101, build a standard model, wherein the standard model includes an accessory system model, a vibration damping decoupler model and a crankshaft system model. Specifically, in step S101, the accessory system in this embodiment may include a belt, a driving water pump, a tensioner, a BSG generator, and an air compressor. The crankshaft system may include pistons, connecting rods, crankshafts, and DMF (dual mass flywheel), clutch drive end, and the like. The standard model is a model built according to each component that matches the real object.

步骤S102,对标准模型进行简化得到简化模型,其中,附件系统模型简化后得到附件系统一维平面模型,曲轴系统标型简化后得到曲轴系统一维扭振模型,减振解耦器模型简化后得到减振解耦器一维扭转敲击模型。Step S102: Simplify the standard model to obtain a simplified model, wherein, after the model of the accessory system is simplified, a one-dimensional plane model of the accessory system is obtained; after the standard model of the crankshaft system is simplified, a one-dimensional torsional vibration model of the crankshaft system is obtained; A one-dimensional torsional tapping model of the damping decoupler is obtained.

在步骤S102中,将标准的附件系统模型进行简化得到附件系统一维平面模型(参见图5)、将曲轴系统模型简化为曲轴系统一维扭振模型(参见图6),减振解耦器模型简化后得到减振解耦器一维扭转敲击模型(参见图7),采用一维软件的方式,仅考虑扭振。将附件系统模型中的皮带进行线性简化,不考虑皮带的打滑,搭建瞬态扭振模型,加快计算速度(效率提高99%)。In step S102 , the standard accessory system model is simplified to obtain a one-dimensional plane model of the accessory system (see FIG. 5 ), the crankshaft system model is simplified into a one-dimensional torsional vibration model of the crankshaft system (see FIG. 6 ), and the vibration reduction decoupler After the model is simplified, the one-dimensional torsional knocking model of the vibration damping decoupler is obtained (see Figure 7). The one-dimensional software method is used to only consider the torsional vibration. The belt in the accessory system model is linearly simplified, and the belt slip is not considered, and a transient torsional vibration model is built to speed up the calculation (the efficiency is increased by 99%).

本实施例中,通过对各系统进行简化并且简化为平面系统和一维扭转系统,可以实现平面系统和扭转系统的耦合,可快速评估瞬态工况下减振解耦器的是否存在敲击风险。In this embodiment, by simplifying each system and simplifying it into a planar system and a one-dimensional torsional system, the coupling of the planar system and the torsional system can be realized, and it is possible to quickly evaluate whether the vibration damping decoupler has knocking under transient conditions. risk.

步骤S103,参见图8,将附件系统一维平面模型、减振解耦器一维扭转敲击模型和曲轴系统一维扭振模型依次连接得到目标模型。Step S103 , referring to FIG. 8 , connect the one-dimensional plane model of the accessory system, the one-dimensional torsional knocking model of the vibration damping decoupler, and the one-dimensional torsional vibration model of the crankshaft system in sequence to obtain the target model.

在步骤S103中,将附件系统一维平面模型、减振解耦器一维扭转敲击模型和曲轴系统一维扭振模型依次连接的目的是要仿真减振解耦器与附件系统及曲轴系统同时匹配的状态,进而使得该目标系统更能靠近实际减振解耦器的使用工况,提高仿真的正确度。In step S103, the purpose of sequentially connecting the one-dimensional plane model of the accessory system, the one-dimensional torsional knocking model of the vibration damping decoupler, and the one-dimensional torsional vibration model of the crankshaft system is to simulate the vibration damping decoupler, the accessory system and the crankshaft system. At the same time, the matching state makes the target system closer to the actual operating conditions of the vibration damping decoupler and improves the accuracy of the simulation.

作为本发明一个具体的实施例,如图9所示,本实施例的步骤S200中,向目标模型中输入参数的步骤可以包括:As a specific embodiment of the present invention, as shown in FIG. 9 , in step S200 of this embodiment, the step of inputting parameters into the target model may include:

步骤S201,收集固定参数和预设工况下对应的载荷参数;Step S201, collecting fixed parameters and corresponding load parameters under preset working conditions;

步骤S202,向目标模型中输入固定参数;Step S202, input fixed parameters into the target model;

步骤S203,在预设工况下向目标模型中输入对应的载荷参数。Step S203 , inputting corresponding load parameters into the target model under a preset working condition.

作为一个具体的实施例,步骤S202,向目标模型中输入固定参数的步骤可以包括:As a specific embodiment, in step S202, the step of inputting fixed parameters into the target model may include:

向附件系统简化模型中输入附件系统参数;其中,附件系统参数包括驱动水泵、张紧器、BSG发电机、空压机的几何位置及旋转部分惯量,皮带类型及尺寸;Input the parameters of the accessory system into the simplified model of the accessory system; among them, the parameters of the accessory system include the geometric position of the driving water pump, the tensioner, the BSG generator, the air compressor, the inertia of the rotating part, the type and size of the belt;

向曲轴系统简化模型中输入曲轴系统参数;其中,曲轴系统参数包括皮带轮、平衡轴、曲轴、双质量飞轮、离合器主动端的刚度和惯量;和input crankshaft system parameters into the simplified model of the crankshaft system; wherein the crankshaft system parameters include the stiffness and inertia of the pulley, balancer shaft, crankshaft, dual mass flywheel, the driving end of the clutch; and

向减振解耦器简化模型中输入减振解耦器参数;其中,减振解耦器参数包括减振解耦器相关部件的刚度、惯量和几何限位尺寸。Input the parameters of the damping decoupler into the simplified model of the damping decoupler; wherein, the parameters of the damping decoupler include the stiffness, inertia and geometric limit size of the relevant parts of the damping decoupler.

固定参数为固有的参数,其基本上不会随着时间或者工况的改变而改变。而不同的车型或者说不同型号的附件系统、曲轴系统或减振解耦器具有的固有参数不同。Fixed parameters are inherent parameters that basically do not change with time or changes in operating conditions. Different models or different models of accessory systems, crankshaft systems or damping decouplers have different inherent parameters.

作为一个具体的实施例,步骤S203中,在预设工况下向目标模型中输入对应的载荷参数可以包括:As a specific embodiment, in step S203, inputting the corresponding load parameters into the target model under the preset working conditions may include:

在起动工况下向目标模型中的附件系统一维平面模型中输入发电机的扭矩,同时向曲轴系统一维扭振模型中输入发电机的缸压;或Input the torque of the generator into the one-dimensional plane model of the accessory system in the target model under starting conditions, and input the cylinder pressure of the generator into the one-dimensional torsional vibration model of the crankshaft system at the same time; or

在小油门工况下向曲轴系统一维扭振模型中输入发电机的缸压。The cylinder pressure of the generator is input into the one-dimensional torsional vibration model of the crankshaft system under small throttle conditions.

载荷参数作为激励输入到目标模型中。该载荷参数可以随着时间或工况而变动。Load parameters are entered into the target model as excitations. This load parameter can vary with time or operating conditions.

其中,载荷参数中,BSG电动机的扭矩及发动机启动缸压,作为启动工况的边界。从怠速到4000rpm,作为小油门工况的边界。Among them, among the load parameters, the torque of the BSG motor and the engine starting cylinder pressure are used as the boundary of the starting condition. From idle to 4000rpm, as the boundary of small throttle conditions.

作为本发明一个具体的实施例,参见图10,步骤S300,根据固定参数和载荷参数计算减振解耦器在预设工况下不同时间的敲击冲量可以包括:As a specific embodiment of the present invention, referring to FIG. 10 , in step S300, calculating the shock impulse of the vibration damping decoupler at different times under preset working conditions according to fixed parameters and load parameters may include:

步骤S301,根据固定参数和载荷参数计算减振解耦器在预设工况下的弹簧敲击扭矩和敲击速度;Step S301, calculating the spring knocking torque and knocking speed of the vibration damping decoupler under preset working conditions according to the fixed parameters and load parameters;

步骤S302,将弹簧敲击扭矩和敲击速度相乘得到敲击冲量。Step S302, multiplying the spring knocking torque and the knocking speed to obtain the knocking impulse.

本实施例中,将固定参数和载荷参数输入到目标模型后计算得到的是敲击扭矩和敲击速度,而敲击冲量则是由敲击扭矩和敲击速度相乘得到。由于载荷参数是按照时间的顺序输入,因此得到的敲击扭矩和敲击速度也是按照时间的顺序输出,因此最终得到的敲击冲量是按照时间顺序输出,与时间形成一个对应的曲线。In this embodiment, the percussion torque and percussion speed are calculated after inputting the fixed parameters and the load parameters into the target model, and the percussion impulse is obtained by multiplying the percussion torque and percussion speed. Since the load parameters are input in the order of time, the obtained percussion torque and percussion speed are also output in the order of time, so the final percussion impulse is output in the order of time, forming a corresponding curve with time.

作为本发明的一个具体的实施例,参见图11,在步骤S302,将弹簧敲击扭矩和敲击速度相乘得到敲击冲量后还可以包括:As a specific embodiment of the present invention, referring to FIG. 11 , in step S302, after multiplying the spring knocking torque and the knocking speed to obtain the knocking impulse, it may further include:

步骤S303,绘制敲击冲量随着时间变化的第一曲线,并获得第一曲线中敲击冲量的第一峰值及其对应的时间;Step S303, drawing a first curve of the percussion impulse changing with time, and obtaining the first peak value of the percussion impulse in the first curve and its corresponding time;

步骤S304,获取并存储实验得到的敲击冲量随时间变化的第二曲线,并获得第二曲线中的敲击冲量的第二峰值及其对应的时间;Step S304, acquiring and storing the second curve of the percussion impulse obtained by the experiment as a function of time, and acquiring the second peak value of the percussion impulse in the second curve and its corresponding time;

步骤S305,在第一峰值对应的时间与第二峰值对应的时间吻合时,改变减振解耦器参数以降低敲击冲量的峰值。Step S305, when the time corresponding to the first peak value coincides with the time corresponding to the second peak value, the parameters of the vibration damping decoupler are changed to reduce the peak value of the knocking impulse.

本实施例中,步骤S303中,因此减振解耦器存在敲击异响的问题,因此敲击冲量随时间是不断变化的,在该变化的过程中,会出现一个最大值即第一峰值,该峰值即表示了在该参数情况下该时间点,敲击的情况最为严重。In this embodiment, in step S303, the vibration reduction decoupler has the problem of abnormal knocking sound, so the knocking impulse is constantly changing with time. In the process of changing, there will be a maximum value, that is, the first peak value , the peak value indicates that the knocking is the most serious at this time point in the case of this parameter.

在一个具体地实施例中,输入到目标模型中的减振解耦器的参数可以包括大弹簧参数和小弹簧参数,大弹簧参数包括大弹簧的刚度、行程、圆心距和预警扭矩,小弹簧参数包括小弹簧的刚度、行程和圆心距。In a specific embodiment, the parameters of the damping decoupler input into the target model may include large spring parameters and small spring parameters, the large spring parameters include the stiffness, stroke, center distance and early warning torque of the large spring, and the small spring Parameters include the stiffness, travel, and center-to-center distance of the small spring.

具体地,输入到目标模型中的部分相关参数可以包括如下表所示的数据:Specifically, some relevant parameters input into the target model can include the data shown in the following table:

Figure BDA0003347906290000081
Figure BDA0003347906290000081

Figure BDA0003347906290000091
Figure BDA0003347906290000091

最终利用该减振解耦器参数得到的某款车型的敲击冲量随时间变化的第一曲线的如图12所示。Figure 12 shows the first curve of the knock impulse of a certain vehicle model that changes with time finally obtained by using the parameters of the vibration damping decoupler.

而在步骤S304中,由于在实验过程中,减振解耦器也存在敲击异响,因此也会出现敲击冲量随着时间不断变化的情况,同样也会出现一个最大值即第二峰值。In step S304, since the vibration-damping decoupler also has abnormal knocking noise during the experiment, the knocking impulse will also change with time, and there will also be a maximum value, that is, the second peak value. .

步骤S305中,将本实施例中的第一峰值对应的时间和第二峰值对应的时间进行匹配的目的是验证本目标模型是否正确,同时确认敲击异响是否出至于减振解耦器的特定部位(即上述的小弹簧回弹会导致弹簧壳和罩壳的敲击而发出异响。大弹簧受力也会导致弹簧壳与大弹簧、弹簧壳与驱动盘之间出现敲击异响。)。In step S305, the purpose of matching the time corresponding to the first peak value and the time corresponding to the second peak value in this embodiment is to verify whether the target model is correct, and to confirm whether the abnormal knocking noise is caused by the vibration reduction decoupler. The rebound of a specific part (that is, the above-mentioned small spring will cause abnormal sound when the spring case and the cover are knocked). The force of the large spring will also cause abnormal knocking between the spring case and the large spring, the spring case and the drive disc. .) .

具体本实施例中的步骤S305,在第一峰值对应的时间和第二峰值对应的时间吻合时,说明了本实施例的目标模型正确,且敲击异响出自于减振解耦器的特定部位。若不吻合,则说明该异响比分出自上述特定部位,则无法通过本方法进行优化。本实施例主要用来降低减振解耦器特定部位的异响问题,因此,在上述对比吻合后,可以通过改变减振解耦器的参数,通过将改变后的参数输入到该目标模型得到敲击冲量来不断的降低敲击冲量的峰值,从而简化减振解耦器的敲击异响。Specifically, in step S305 in this embodiment, when the time corresponding to the first peak value and the time corresponding to the second peak value match, it indicates that the target model of this embodiment is correct, and the abnormal knocking sound comes from the specific characteristics of the vibration damping decoupler. part. If it does not match, it means that the abnormal noise ratio comes from the above-mentioned specific part, and it cannot be optimized by this method. This embodiment is mainly used to reduce the abnormal sound problem in a specific part of the vibration damping decoupler. Therefore, after the above comparison and matching, the parameters of the vibration damping decoupler can be changed, and the changed parameters can be input into the target model to obtain The percussion impulse is used to continuously reduce the peak of the percussion impulse, thereby simplifying the abnormal percussion sound of the vibration damping decoupler.

作为本发明一个具体的实施例,参见图13,本实施例的步骤S400,改变减振解耦器参数以调整敲击冲量的峰值从而降低减振解耦器的敲击异响的步骤可以包括:As a specific embodiment of the present invention, referring to FIG. 13 , in step S400 of this embodiment, the step of changing the parameters of the vibration damping decoupler to adjust the peak value of the knocking impulse so as to reduce the abnormal knocking noise of the vibration damping decoupler may include: :

步骤S401,改变输入至目标模型中的减振解耦器参数。Step S401, changing the parameters of the vibration damping decoupler input into the target model.

具体地,改变减振解耦器参数可以入下图中的范围进行该改变,从而不断的调整从目标模型中输出的第一峰值的大小。Specifically, the parameters of the damping decoupler can be changed within the range shown in the figure below, so as to continuously adjust the size of the first peak output from the target model.

参数parameter GEP3 BSGGEP3 BSG 单位unit TVD单体频率TVD monomer frequency 320320 HzHz HUB(惯量)HUB (Inertia) 0.00601+50%以内Within 0.00601+50% kg.m<sup>2</sup>kg.m<sup>2</sup> RINGRING 0.00970.0097 kg.m<sup>2</sup>kg.m<sup>2</sup> BASFBASF 0.00330.0033 kg.m<sup>2</sup>kg.m<sup>2</sup> 弹簧壳(塑料)Spring case (plastic) 0.0004030.000403 kg.m<sup>2</sup>kg.m<sup>2</sup> 小弹簧刚度small spring rate 0.60.6 Nm/°Nm/° 小弹簧行程Small spring stroke 0/29.5±20%0/29.5±20% °° 小弹簧中心到圆心Small spring center to circle center 70.5±20%70.5±20% mmmm 大弹簧刚度high spring rate 5.1+2倍内5.1+2 times Nm/°Nm/° 大弹簧质量Large spring mass 130/根130/root gg 大弹簧预紧扭矩Large spring preload torque 0.5+5倍内Within 0.5+5 times NmNm 大弹簧中心到圆心Large spring center to circle center 60±20%60±20% mmmm

步骤S402,根据改变后的减振解耦器参数获得新的敲击冲量随时间变化的第三曲线,并获得第三曲线中的敲击冲量的第三峰值。Step S402 , obtaining a new third curve of the knocking impulse changing with time according to the changed parameters of the vibration damping decoupler, and obtaining a third peak value of the knocking impulse in the third curve.

步骤S403,将第三峰值与预设峰值进行对比,在第三峰值小于预设峰值时,存储改变后的减振震解耦器参数。Step S403 , comparing the third peak value with the preset peak value, and when the third peak value is smaller than the preset peak value, store the changed parameters of the vibration reduction decoupler.

由于改变了减振解耦器的参数后得到的第三峰值与第一峰值的大小不定,且与实际试验得到的第二峰值的大小也无法确定,本申请中预设了一个预设峰值,在第三峰值小于预设峰值时,说明了该参数下的减振解耦器的敲击异响问题较小,从而可以根据该参数来审查该减振解耦器进而优化减振解耦器的性能。Since the magnitudes of the third peak and the first peak obtained after changing the parameters of the vibration damping decoupler are indeterminate, and the magnitude of the second peak obtained by the actual experiment cannot be determined, a preset peak is preset in this application, When the third peak value is smaller than the preset peak value, it indicates that the vibration damping decoupler has less abnormal knocking problem under this parameter, so the vibration damping decoupler can be checked according to this parameter and then the vibration damping decoupler can be optimized. performance.

当然,在实际操作过程中,第三峰值的数值越小越好。在某一次实验过程中,第三峰值小于预设峰值时将其进行存储,并可以在后续的实验过程中,不断的更新减震解耦器的参数,让新的峰值与前一较小的峰值进行比对,从而不断的优化减振解耦器的性能,尽可能的降低减振解耦器的敲击异响。Of course, in actual operation, the smaller the value of the third peak, the better. During a certain experiment, when the third peak value is smaller than the preset peak value, it will be stored, and in the subsequent experiment process, the parameters of the shock absorption decoupler can be continuously updated, so that the new peak value is the same as the previous smaller peak value. The peak value is compared, so as to continuously optimize the performance of the vibration damping decoupler and reduce the abnormal knocking noise of the vibration damping decoupler as much as possible.

本实施例中,以小油门工况为例,输入原参数和改变减振解耦器的参数后得到的时域噪声colormap图如图14所示。说明利用本实施例的方法可以很好的优化减振解耦器的性能,降低减振解耦器的敲击异响。以起动工况为例,输入原参数和改变减振解耦器的参数后得到的时域噪声图如图15所示。由图15可以看出,改变了减振解耦器的参数后,其减振解耦器的敲击异响明显降低。In this embodiment, taking the small throttle condition as an example, the time-domain noise colormap obtained after inputting the original parameters and changing the parameters of the vibration damping decoupler is shown in FIG. 14 . It is illustrated that the performance of the vibration damping decoupler can be well optimized by using the method of this embodiment, and the abnormal knocking noise of the vibration damping decoupler can be reduced. Taking the starting condition as an example, the time-domain noise diagram obtained after inputting the original parameters and changing the parameters of the vibration reduction decoupler is shown in Figure 15. It can be seen from Figure 15 that after changing the parameters of the damping decoupler, the abnormal knocking noise of the damping decoupler is significantly reduced.

至此,本领域技术人员应认识到,虽然本文已详尽示出和描述了本发明的多个示例性实施例,但是,在不脱离本发明精神和范围的情况下,仍可根据本发明公开的内容直接确定或推导出符合本发明原理的许多其他变型或修改。因此,本发明的范围应被理解和认定为覆盖了所有这些其他变型或修改。By now, those skilled in the art will recognize that, although various exemplary embodiments of the present invention have been illustrated and described in detail herein, the present invention may still be implemented in accordance with the present disclosure without departing from the spirit and scope of the present invention. The content directly determines or derives many other variations or modifications consistent with the principles of the invention. Accordingly, the scope of the present invention should be understood and deemed to cover all such other variations or modifications.

Claims (9)

1. A method for reducing knocking abnormal sound of a vibration damping decoupler is used for reducing knocking abnormal sound of the vibration damping decoupler after the vibration damping decoupler is matched with an accessory system and a crankshaft system of a vehicle under a preset working condition of the vehicle, wherein the preset working condition comprises a small accelerator working condition or a starting working condition, and is characterized by comprising the following steps of:
building a target model;
inputting parameters into the target model in real time, wherein the parameters comprise fixed parameters and load parameters under the preset working condition, the fixed parameters comprise accessory system parameters, crankshaft system parameters and vibration damping decoupler parameters, and the load parameters comprise torque and cylinder pressure of the generator under the preset working condition;
calculating the knocking impulse of the vibration reduction decoupler at different time points under the preset working condition according to the fixed parameters and the load parameters at different time points;
and judging whether the time point corresponding to the peak value in the plurality of knocking impulses of the vibration damping decoupler obtained through calculation is consistent with the time point corresponding to the peak value in the plurality of knocking impulses obtained through experiments under the preset working condition, if so, changing the parameters of the vibration damping decoupler to reduce the peak value of the knocking impulses, and further reducing the knocking abnormal sound of the vibration damping decoupler.
2. The method of reducing rattle noise of a vibration-damping decoupler as set forth in claim 1,
the target model building method comprises the following steps:
building a standard model, wherein the standard model comprises an accessory system model, a vibration reduction decoupler model and a crankshaft system model;
simplifying the standard model to obtain a simplified model, wherein the accessory system model is simplified to obtain an accessory system one-dimensional plane model, the crankshaft system model is simplified to obtain a crankshaft system one-dimensional torsional vibration model, and the damping decoupler model is simplified to obtain a damping decoupler one-dimensional torsional vibration model;
and sequentially connecting the accessory system one-dimensional plane model, the vibration attenuation decoupler one-dimensional torsional knocking model and the crankshaft system one-dimensional torsional vibration model to obtain the target model.
3. The method of reducing rattle noise of a vibration-damping decoupler as set forth in claim 1,
the step of inputting parameters into the target model comprises:
collecting the fixed parameters and the corresponding load parameters under the preset working condition;
inputting the fixed parameters into the target model;
and inputting corresponding load parameters into the target model under the preset working condition.
4. The method of reducing rattle noise of a vibration-damping decoupler as set forth in claim 3,
the step of inputting the fixed parameters into the target model comprises:
inputting the accessory system parameters into the accessory system reduced model; the accessory system parameters comprise geometric positions and rotary part inertia of a driving water pump, a tensioner, a BSG generator and an air compressor, and the type and size of a belt;
inputting the crankshaft system parameters into the crankshaft system simplified model; the parameters of the crankshaft system comprise a belt pulley, a balance shaft, a crankshaft, a dual-mass flywheel and the rigidity and inertia of a driving end of a clutch; and
inputting damping decoupler parameters into the damping decoupler simplified model; and the parameters of the damping decoupler comprise the rigidity, inertia and geometric limit size of related parts of the damping decoupler.
5. The method of reducing rattle noise of a vibration-damping decoupler as set forth in claim 3,
inputting corresponding load parameters into the target model under the preset working condition comprises the following steps:
inputting the torque of the generator into the one-dimensional plane model of the accessory system in the target model under the starting working condition, and simultaneously inputting the cylinder pressure of the generator into the one-dimensional torsional vibration model of the crankshaft system; or
And inputting the cylinder pressure of the generator into the one-dimensional torsional vibration model of the crankshaft system under the working condition of the small accelerator.
6. The method of reducing rattle noise of a vibration-damping decoupler as set forth in claim 3,
calculating the knocking impulse of the vibration damping decoupler at different time under the preset working condition according to the fixed parameters and the load parameters comprises the following steps:
calculating the spring knocking torque and the knocking speed of the vibration damping decoupler under the preset working condition according to the fixed parameters and the load parameters;
and multiplying the spring knocking torque and the knocking speed to obtain the knocking impulse.
7. The method of reducing rattle noise of a vibration-damping decoupler as set forth in claim 6,
after the knocking impulse is obtained by multiplying the spring knocking torque and the knocking speed, the method further comprises the following steps:
drawing a first curve of the variation of the knocking impulse along with time, and obtaining a first peak value of the knocking impulse in the first curve and corresponding time of the first peak value;
acquiring and storing a second curve of the knocking impulse changing along with time obtained by the experiment, and acquiring a second peak value of the knocking impulse in the second curve and corresponding time of the second peak value;
and when the time corresponding to the first peak value is matched with the time corresponding to the second peak value, changing the parameters of the vibration reduction decoupler so as to reduce the peak value of the knocking impulse.
8. The method of reducing rattle noise of a vibration-damping decoupler as set forth in claim 7,
the step of varying the vibration-damping decoupler parameter to adjust the peak magnitude of the tapping impulse to reduce tapping squeak of the vibration-damping decoupler comprises:
changing the vibration-damping decoupler parameters input into the target model;
obtaining a third curve of the new knocking impulse changing along with time according to the changed parameters of the vibration damping decoupler, and obtaining a third peak value of the knocking impulse in the third curve;
and comparing the third peak value with a preset peak value, and storing the changed parameters of the vibration damping decoupler when the third peak value is smaller than the preset peak value.
9. The method of reducing rattle noise of a vibration-damping decoupler of claim 8, wherein the vibration-damping decoupler comprises a large spring, a small spring, a spring shell, a housing, a pulley, and a drive disc; the large springs are arranged in the spring shell, and the two ends of the large springs are abutted by the convex structures in the spring shell; the number of the small springs is two, the small springs are arranged outside the spring shell, and two ends of the small springs are abutted to bulges outside the spring shell for matching; the parameters of the vibration reduction decoupler comprise large spring parameters and small spring parameters, the large spring parameters comprise the rigidity, the stroke, the center distance and the early warning torque of the large spring, and the small spring parameters comprise the rigidity, the stroke and the center distance of the small spring.
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