CN114383145A - Energy-saving type single-runner high-concentration hot-side bypass over-temperature control system and method thereof - Google Patents
Energy-saving type single-runner high-concentration hot-side bypass over-temperature control system and method thereof Download PDFInfo
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- CN114383145A CN114383145A CN202011435917.6A CN202011435917A CN114383145A CN 114383145 A CN114383145 A CN 114383145A CN 202011435917 A CN202011435917 A CN 202011435917A CN 114383145 A CN114383145 A CN 114383145A
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23G—CREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
- F23G7/00—Incinerators or other apparatus for consuming industrial waste, e.g. chemicals
- F23G7/06—Incinerators or other apparatus for consuming industrial waste, e.g. chemicals of waste gases or noxious gases, e.g. exhaust gases
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- B01D53/02—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by adsorption, e.g. preparative gas chromatography
- B01D53/06—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by adsorption, e.g. preparative gas chromatography with moving adsorbents, e.g. rotating beds
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23G—CREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
- F23G5/00—Incineration of waste; Incinerator constructions; Details, accessories or control therefor
- F23G5/44—Details; Accessories
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23G—CREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
- F23G5/00—Incineration of waste; Incinerator constructions; Details, accessories or control therefor
- F23G5/44—Details; Accessories
- F23G5/46—Recuperation of heat
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23G—CREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
- F23G5/00—Incineration of waste; Incinerator constructions; Details, accessories or control therefor
- F23G5/50—Control or safety arrangements
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23J—REMOVAL OR TREATMENT OF COMBUSTION PRODUCTS OR COMBUSTION RESIDUES; FLUES
- F23J11/00—Devices for conducting smoke or fumes, e.g. flues
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2259/00—Type of treatment
- B01D2259/40—Further details for adsorption processes and devices
- B01D2259/40083—Regeneration of adsorbents in processes other than pressure or temperature swing adsorption
- B01D2259/40088—Regeneration of adsorbents in processes other than pressure or temperature swing adsorption by heating
- B01D2259/4009—Regeneration of adsorbents in processes other than pressure or temperature swing adsorption by heating using hot gas
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Abstract
Description
技术领域technical field
本发明涉及一种节能型单转轮高浓度热侧旁通过温控制系统及其方 法,尤指一种当挥发性有机化合物(VOCS)浓度变高时,能具有调节热 回收量或浓度的效能,使有机废气在处理时,能防止直燃式焚烧炉(TO) 不会因炉温太高而发生过温的现象,甚至导致停机的情形发生,而适用于 半导体产业、光电产业或化学相关产业的有机废气处理系统或类似设备。The invention relates to an energy-saving single runner high-concentration hot side by-pass temperature control system and a method thereof, in particular to an energy-saving single runner high-concentration thermal side-pass temperature control system and a method thereof, in particular to a system capable of adjusting the amount or concentration of heat recovery when the concentration of volatile organic compounds (VOCS) becomes high. , so that when the organic waste gas is treated, it can prevent the direct-fired incinerator (TO) from overheating due to too high furnace temperature, and even lead to shutdown. It is suitable for the semiconductor industry, optoelectronic industry or chemical related industries. Industrial organic waste gas treatment systems or similar equipment.
背景技术Background technique
目前在半导体产业或光电产业的制造生产过程中都会产生具有挥发 性有机气体(VOC),因此,在各厂区都会安装处理挥发性有机气体(VOC) 的处理设备,以避免挥发性有机气体(VOC)直接排入空气中而造成空气 污染。而目前经由该处理设备所脱附的浓缩气体大都是输送到该焚烧炉来 进行燃烧,再将燃烧后的气体来输送到烟囱来进行排放。At present, volatile organic gases (VOCs) are generated in the manufacturing process of semiconductor industry or optoelectronic industry. Therefore, processing equipment for volatile organic gases (VOCs) will be installed in each factory area to avoid volatile organic gases (VOCs). ) directly into the air and cause air pollution. At present, most of the concentrated gas desorbed by the treatment equipment is sent to the incinerator for combustion, and then the burned gas is sent to the chimney for discharge.
但是近年来,有关部门对空气污染非常重视,也因此在烟囱的排放标 准上订定了有关大气质量标准,同时将依国际管制趋势发展,逐期检讨。However, in recent years, the relevant departments have attached great importance to air pollution, and therefore have established relevant air quality standards in the emission standards of chimneys, and will review them periodically in accordance with the development of international control trends.
因此,本发明人有鉴于上述缺失,以期能提出一种具有提升有机废气 处理效率的节能型单转轮高浓度热侧旁通过温控制系统及其方法,令使用 者可轻易操作组装,潜心研思、设计组制,以提供使用者便利性,为本发 明人所欲研发的发明动机者。Therefore, in view of the above deficiencies, the present inventors expect to propose an energy-saving single-wheel high-concentration hot-side bypass temperature control system and method with improved organic waste gas treatment efficiency, so that users can easily operate and assemble, and concentrate on research and development. Thinking and designing the organization system to provide user convenience and the motivation for the invention that the inventor intends to develop.
发明内容SUMMARY OF THE INVENTION
本发明的主要目的,在于提供一种节能型单转轮高浓度热侧旁通过温 控制系统及其方法,主要用于有机废气处理系统,且设有一直燃式焚烧炉 (TO),一第一热交换器、一第二热交换器、一第三热交换器、一第一冷 侧输送管路、一第三冷侧输送管路、一吸附转轮及一烟囱,并通过在该直 燃式焚烧炉(TO)的炉膛设有一热侧强排管路,且该热侧强排管路的另一 端与该第三热交换器的第三热侧管路与该第二热交换器的第二热侧管路 的间相连处、或与该第二热交换器的第二热侧管路与该第一热交换器的第 一热侧管路的间相连处、或与该直燃式焚烧炉(TO)的出口的其中任一处 连接,因此,当挥发性有机化合物(VOCS)浓度变高时,能通过该热侧 强排管路来调节该直燃式焚烧炉(TO)的炉膛的风量,以具有调节热回收 量或浓度的效能,使有机废气在处理时,能防止直燃式焚烧炉(TO)不会因炉温太高而发生过温的现象,甚至导致停机的情形发生,进而增加整体 的实用性。The main purpose of the present invention is to provide an energy-saving single-wheel high-concentration hot-side bypass temperature control system and method thereof, which are mainly used in organic waste gas treatment systems, and are provided with a direct-fired incinerator (TO), a first A heat exchanger, a second heat exchanger, a third heat exchanger, a first cold-side conveying pipeline, a third cold-side conveying pipeline, an adsorption runner, and a chimney are passed through the The furnace chamber of the combustion type incinerator (TO) is provided with a hot-side forced discharge pipeline, and the other end of the hot-side forced-discharge pipeline is connected to the third hot-side pipeline of the third heat exchanger and the second heat exchanger The connection between the second hot-side pipeline of the second heat exchanger, or the connection between the second hot-side pipeline of the second heat exchanger and the first hot-side pipeline of the first heat exchanger, or the direct connection The direct-fired incinerator (TO) is connected to any one of the outlets of the direct-fired incinerator (TO), so when the volatile organic compound (VOCS) concentration becomes high, the direct-fired incinerator (TO) can be adjusted through the hot-side forced exhaust line. ) in order to adjust the heat recovery amount or concentration, so that the organic waste gas can be prevented from overheating due to too high furnace temperature, and even lead to Downtime situations occur, thereby increasing overall utility.
本发明的另一目的,在于提供一种节能型单转轮高浓度热侧旁通过温 控制系统及其方法,通过在该热侧强排管路设有至少一调节风门,而该热 侧强排管路的另一端与该第三热交换器的第三热侧管路与该第二热交换 器的第二热侧管路之间相连处、或与该第二热交换器的第二热侧管路与该 第一热交换器的第一热侧管路之间相连处、或与该直燃式焚烧炉(TO)的 出口的其中任一处连接,以当挥发性有机化合物(VOCS)浓度变高时, 能通过该热侧强排管路来调节该直燃式焚烧炉(TO)的炉膛的风量,并将 部份焚烧的高温气体输送到不同的热交换器的热侧管路的相连接处,让该 热侧强排管路具有调节热回收量或浓度的效能,使有机废气在处理时,能 防止直燃式焚烧炉(TO)不会因炉温太高而发生过温的现象,甚至导致停 机的情形发生,进而增加整体的使用性。Another object of the present invention is to provide an energy-saving single runner high-concentration hot side bypass temperature control system and method thereof. The other end of the exhaust pipe is connected with the third hot side pipe of the third heat exchanger and the second hot side pipe of the second heat exchanger, or with the second hot side pipe of the second heat exchanger. The connection between the hot-side pipeline and the first hot-side pipeline of the first heat exchanger, or any connection with the outlet of the direct-fired incinerator (TO), is used when volatile organic compounds ( When the concentration of VOCS) becomes high, the air volume of the furnace chamber of the direct-fired incinerator (TO) can be adjusted through the hot-side strong discharge pipeline, and part of the incinerated high-temperature gas can be transported to the hot side of different heat exchangers. At the connection of the pipelines, the hot-side strong exhaust pipeline has the effect of adjusting the heat recovery amount or concentration, so that the organic waste gas can be prevented from being damaged by the direct-fired incinerator (TO) due to the high furnace temperature. The phenomenon of overheating occurs, and even leads to downtime, thereby increasing the overall usability.
为了能够更进一步了解本发明的特征、特点和技术内容,请参阅以下 有关本发明的详细说明与附图,附图仅提供参考与说明用,非用以限制本 发明。In order to further understand the features, characteristics and technical content of the present invention, please refer to the following detailed description of the present invention and the accompanying drawings. The accompanying drawings are only for reference and description, and are not intended to limit the present invention.
附图说明Description of drawings
图1为本发明的第一种实施形式具有热侧强排管路的系统架构示意图。FIG. 1 is a schematic diagram of a system structure with a hot-side strong discharge pipeline according to the first embodiment of the present invention.
图2为本发明的第二种实施形式具有热侧强排管路的系统架构示意图。FIG. 2 is a schematic diagram of a system structure with a hot-side strong discharge pipeline according to the second embodiment of the present invention.
图3为本发明的第三种实施形式具有热侧强排管路的系统架构示意图。FIG. 3 is a schematic diagram of a system structure with a hot-side strong discharge pipeline according to a third embodiment of the present invention.
图4为本发明的第一种实施形式的主要步骤流程图。FIG. 4 is a flow chart of the main steps of the first embodiment of the present invention.
图5为本发明的第二种实施形式的主要步骤流程图。FIG. 5 is a flow chart of the main steps of the second embodiment of the present invention.
图6为本发明的第三种实施形式的主要步骤流程图。FIG. 6 is a flow chart of the main steps of the third embodiment of the present invention.
附图标记说明:Description of reference numbers:
10、直燃式焚烧炉(TO) 101、炉头10. Direct-fired incinerator (TO) 101. Burner head
102、炉膛 11、入口102. Furnace 11. Entrance
12、出口 20、第一热交换器12.
21、第一冷侧管路 22、第一热侧管路21. The first
23、第一冷侧输送管路 30、第二热交换器23. The first cold
31、第二冷侧管路 32、第二热侧管路31. Second
40、第三热交换器 41、第三冷侧管路40. The
42、第三热侧管路 43、第三冷侧输送管路42. The third
60、吸附转轮60. Adsorption runner
601、吸附区 602、冷却区601,
603、脱附区 61、废气进气管路603.
611、废气连通管路 6111、废气连通控制阀门611. Exhaust
62、净气排放管路 621、净气连通管路62. Clean
6211、净气连通控制阀门 63、冷却气进气管路6211. Clean air
64、冷却气输送管路 65、热气输送管路64. Cooling
66、脱附浓缩气体管路 661、风机66. Desorption
80、烟囱80. Chimney
90、热侧强排管路 901、调节风门90. Hot side
S100、输入待吸附的气体 S200、输入待吸附的气体S100, input the gas to be adsorbed S200, input the gas to be adsorbed
S110、吸附转轮进行吸附 S210、吸附转轮进行吸附S110, the adsorption wheel performs adsorption S210, the adsorption wheel performs adsorption
S120、输入冷却气体 S220、输入冷却气体S120, input cooling gas S220, input cooling gas
S130、输送热气脱附 S230、输送热气脱附S130, transporting hot gas for desorption S230, transporting hot gas for desorption
S140、脱附浓缩气体输送 S240、脱附浓缩气体输送S140, delivery of desorption concentrated gas S240, delivery of desorption concentrated gas
S150、焚烧后的气体输送 S250、焚烧后的气体输送S150, gas transportation after incineration S250, gas transportation after incineration
S160、热侧强排管路调节 S260、热侧强排管路调节S160, hot side forced discharge pipeline adjustment S260, hot side forced discharge pipeline adjustment
S300、输入待吸附的气体S300, input the gas to be adsorbed
S310、吸附转轮进行吸附S310, the adsorption runner performs adsorption
S320、输入冷却气体S320, input cooling gas
S330、输送热气脱附S330. Transporting hot gas for desorption
S340、脱附浓缩气体输送S340, desorption concentrated gas delivery
S350、焚烧后的气体输送S350. Gas transportation after incineration
S360、热侧强排管路调节S360, hot side forced discharge pipeline adjustment
具体实施方式Detailed ways
为使本发明的目的、技术方案和优点更加清楚明白,以下结合具体实 施例,并参照附图,对本发明作进一步的详细说明。In order to make the purpose, technical solutions and advantages of the present invention clearer, the present invention will be further described in detail below in conjunction with specific embodiments and with reference to the accompanying drawings.
请参阅图1~6,为本发明实施例的示意图,而本发明的节能型单转轮 高浓度热侧旁通过温控制系统及其方法的最佳实施方式运用于半导体产 业、光电产业或化学相关产业的挥发有机废气处理系统或类似设备,主要 是挥发性有机化合物(VOCS)浓度变高时,能具有调节热回收量或浓度 的效能,使有机废气在处理时,能防止直燃式焚烧炉(TO)不会因炉温太 高而发生过温的现象,甚至导致停机的情形发生。Please refer to FIGS. 1 to 6 , which are schematic diagrams of the embodiments of the present invention, and the best embodiments of the energy-saving single-wheel high-concentration hot-side bypass temperature control system and the method thereof of the present invention are used in the semiconductor industry, the optoelectronic industry or the chemical industry. The volatile organic waste gas treatment system or similar equipment in related industries, mainly when the concentration of volatile organic compounds (VOCS) becomes high, can adjust the heat recovery amount or concentration, so that the organic waste gas can be treated to prevent direct combustion incineration The furnace (TO) will not overheat due to too high furnace temperature, or even lead to shutdown.
而本发明的节能型单转轮高浓度热侧旁通过温控制系统,主要包括有 一直燃式焚烧炉(TO)10、一第一热交换器20、一第二热交换器30、一 第三热交换器40、一第一冷侧输送管路23、一第三冷侧输送管路43、一 吸附转轮60及一烟囱80的组合设计(如第1图至第3图所示),其中该 第一热交换器20设有第一冷侧管路21及第一热侧管路22,该第二热交换器30设有第二冷侧管路31及第二热侧管路32,该第三热交换器40设有 第三冷侧管路41及第三热侧管路42。另该直燃式焚烧炉(TO)10设有一 炉头101及一炉膛102,该炉头101与该炉膛102相通,且该第一热交换 器20、第二热交换器30及第三热交换器40分别设于该直燃式焚烧炉(TO) 10内,而该直燃式焚烧炉(TO)10设有入口11及出口12(如第1图至 第3图所示),且该入口11设于该炉头101处,并该入口11与该第三热 交换器40之第三冷侧管路41的另一端连接,此外,该出口12则设于该 炉膛102处,而该出口12连接至该烟囱80,因此,使该有机废气能由该 入口11来进入该炉头101内进行燃烧,再让经过燃烧后的气体能穿过该炉膛102并由该出口12来排出至烟囱80处进行排放,以具有节省能源的 效能。The energy-saving single-wheel high-concentration hot-side bypass temperature control system of the present invention mainly includes a direct-fired incinerator (TO) 10, a
而上述的直燃式焚烧炉(TO)10的炉头101能将经过焚烧的高温气 体先输送到该第三热交换器40的第三热侧管路42的一侧以进行热交换, 再由该第三热交换器40的第三热侧管路42的另一侧来将经过焚烧的高温 气体再输送到该第二热交换器30的第二热侧管路32的一侧以进行热交换, 之后再由该第二热交换器30的第二热侧管路32的另一侧来将经过焚烧的 高温气体再输送到该第一热交换器20的第一热侧管路22的一侧以进行热 交换,最后由该第一热交换器20的第一热侧管路22的另一侧来输送到该 炉膛102的出口12(如图1至图3所示),再由该炉膛102的出口12来输 送到烟囱80,以通过该烟囱80来进行排放。The
另外,本发明的吸附转轮60设有吸附区601、冷却区602及脱附区 603,该吸附转轮60连接有一废气进气管路61、一净气排放管路62、一 冷却气进气管路63、一冷却气输送管路64、一热气输送管路65及一脱附 浓缩气体管路66,(如图1至图3所示)。其中该吸附转轮60为沸石浓缩 转轮或是其他材质的浓缩转轮。In addition, the
其中该废气进气管路61的一端连接至该吸附转轮60的吸附区601的 一侧,使该废气进气管路61能将有机废气输送到该吸附转轮60之吸附区 601的一侧,而该净气排放管路62的一端与该吸附转轮60的吸附区601 的另一侧连接,该净气排放管路62的另一端来与该烟囱80连接,且该净 气排放管路62设有一风机621(如第3图所示),使能通过该风机621来将该净气排管路62内的经过吸附后的气体推拉到该烟囱80内以进行排放。One end of the exhaust
另外,该吸附转轮60的冷却区602的一侧连接该冷却气进气管路63, 以供气体进入该吸附转轮60的冷却区602来进行冷却使用(如图1至图3 所示),而该吸附转轮60的冷却区602的另一侧连接该冷却气输送管路64 的一端,该冷却气输送管路64的另一端则与该第二热交换器30的第二冷 侧管路31的一端连接,以将进入该吸附转轮60之冷却区602后之气体输 送到该第二热交换器30内进行热交换(如第1图至第3图所示),此外, 该热气输送管路65的一端与该吸附转轮60之脱附区603的另一侧连接, 且该热气输送管路65的另一端与该第二热交换器30之第二冷侧管路31 的另一端连接,以能将经由该第二热交换器30进行热交换的高温热气通 过该热气输送管路65来输送到该吸附转轮60之脱附区603来进行脱附使 用。In addition, one side of the
而上述该吸附转轮60的冷却区602设有两种实施方式,其中第一种 实施方式为该吸附转轮60的冷却区602的一侧所连接的冷却气进气管路 63是供新鲜空气或外气进入(如第1图所示),通过该新鲜空气或外气来 提供该吸附转轮60冷却区602降温用。另第二种实施方式是该废气进气 管路61设有一废气连通管路611,而该废气连通管路611的另一端与该冷 却气进气管路63连接(如图2及图3所示),以能通过该废气连通管路611 来将该废气进气管路61内的废气输送到该吸附转轮60的冷却区602以进 行降温使用,另该废气连通管路611设有一废气连通控制阀门6111,以控 制该废气连通管路611的风量。The above-mentioned
该脱附浓缩气体管路66的一端与该吸附转轮60的脱附区603的一侧 连接,而该脱附浓缩气体管路66的另一端与该第一热交换器20的第一冷 侧管路21的一端连接,其中该第一热交换器20的第一冷侧管路21的另 一端与该第一冷侧输送管路23的一端连接,而该第一冷侧输送管路23的 另一端则与该第三热交换器40的第三冷侧管路41的一端连接(如图1至 图3所示)。此外,该第三热交换器40的第三冷侧管路41的另一端与该 第三冷侧输送管路43的一端连接,而该第三冷侧输送管路43的另一端则 与该直燃式焚烧炉(TO)10的入口11连接,以能将经过高温所脱附下来 的脱附浓缩气体能通过该脱附浓缩气体管路66来输送到该第一热交换器 20的第一冷侧管路21的一端内,且由该第一热交换器20的第一冷侧管路 21的另一端来输送到该第一冷侧输送管路23的一端内,并由该第一冷侧 输送管路23的另一端来输送到该第三热交换器40的第三冷侧管路41的 一端内,再由该第三热交换器40的第三冷侧管路41的另一端来输送到该 第三冷侧输送管路43的一端内,最后由该第三冷侧输送管路43的另一端 来输送到该直燃式焚烧炉(TO)10的入口11内(如图1至图3所示), 使能让该直燃式焚烧炉(TO)10的炉头101来进行高温裂解,以能减少 挥发性有机化合物。该脱附浓缩气体管路66设有一风机661,以能将脱附 浓缩气体来推拉进入该第一热交换器20的第一冷侧管路21的一端内。One end of the desorbed
此外,本发明的节能型单转轮高浓度热侧旁通过温控制系统,主要是 有三种的实施形式,而该三种的实施形式中的直燃式焚烧炉(TO)10、第 一热交换器20、第二热交换器30、第三热交换器40、第一冷侧输送管路 23、第三冷侧输送管路43、吸附转轮60及烟囱80是采相同的设计,因此, 上述的直燃式焚烧炉(TO)10、第一热交换器20、第二热交换器30、第三热交换器40、第一冷侧输送管路23、第三冷侧输送管路43、吸附转轮 60及烟囱80内容不在重复,请参考上述的说明内容。In addition, the energy-saving single-wheel high-concentration hot side bypass temperature control system of the present invention mainly has three implementation forms, and in the three implementation forms, the direct-fired incinerator (TO) 10, the first heat The
其中第一种实施形式(如图1所示)的差异是在该直燃式焚烧炉(TO) 10的炉膛102设有一热侧强排管路90,该热侧强排管路90的一端与该直 燃式焚烧炉(TO)10的炉膛102连接,而该热侧强排管路90的另一端与 该第三热交换器40的第三热侧管路42与该第二热交换器30的第二热侧 管路32之间相连处连接,其中该热侧强排管路90设有至少一调节风门901, 也可以配合该管路来设有两个调节风门(图未示),以通过该调节风门901 来调控该热侧强排管路90的风量,因此,当挥发性有机化合物(VOCS) 浓度变高时,能通过该热侧强排管路90来调节该直燃式焚烧炉(TO)10 的炉膛102的风量,并将部份焚烧的高温气体输送到该第三热交换器40 的第三热侧管路42与该第二热交换器30的第二热侧管路32之间相连处, 让该热侧强排管路90具有调节热回收量或浓度的效能,使有机废气在处 理时,能防止直燃式焚烧炉(TO)10不会因炉温太高而发生过温的现象, 甚至导致停机的情形发生。The difference of the first implementation form (shown in FIG. 1 ) is that a hot-side forced-
第二种实施形式(如图2所示)的差异是在该直燃式焚烧炉(TO)10 的炉膛102设有一热侧强排管路90,该热侧强排管路90的一端与该直燃 式焚烧炉(TO)10的炉膛102连接,而该热侧强排管路90的另一端与该 第二热交换器30的第二热侧管路32与该第一热交换器20的第一热侧管 路22之间相连处连接,其中该热侧强排管路90设有至少一调节风门901,也可以配合该管路来设有两个调节风门(图未示),以通过该调节风门901 来调控该热侧强排管路90的风量,因此,当挥发性有机化合物(VOCS) 浓度变高时,能通过该热侧强排管路90来调节该直燃式焚烧炉(TO)10 的炉膛102的风量,并将部份焚烧的高温气体输送到该第二热交换器30 的第二热侧管路32与该第一热交换器20的第一热侧管路22之间相连处, 让该热侧强排管路90具有调节热回收量或浓度的效能,使有机废气在处 理时,能防止直燃式焚烧炉(TO)10不会因炉温太高而发生过温的现象, 甚至导致停机的情形发生。The difference of the second embodiment (as shown in FIG. 2 ) is that a hot-side forced
第三种实施形式(如图3所示)的差异是在该直燃式焚烧炉(TO)10 的炉膛102设有一热侧强排管路90,该热侧强排管路90的一端与该直燃 式焚烧炉(TO)10的炉膛102连接,而该热侧强排管路90的另一端与该 直燃式焚烧炉(TO)10的出口12连接,其中该热侧强排管路90设有至 少一调节风门901,也可以配合该管路来设有两个调节风门(图未示),以 通过该调节风门901来调控该热侧强排管路90的风量,因此,当挥发性 有机化合物(VOCS)浓度变高时,能通过该热侧强排管路90来调节该直 燃式焚烧炉(TO)10的炉膛102的风量,并将部份焚烧的高温气体输送 到该直燃式焚烧炉(TO)10的出口12处,让该热侧强排管路90具有调 节热回收量或浓度的效能,使有机废气在处理时,能防止直燃式焚烧炉(TO) 10不会因炉温太高而发生过温的现象,甚至导致停机的情形发生。The difference of the third embodiment (as shown in FIG. 3 ) is that a hot-side forced
而本发明的节能型单转轮高浓度热侧旁通过温控制方法,其主要用于 有机废气处理系统,且包括有一直燃式焚烧炉(TO)10、一第一热交换器 20、一第二热交换器30、一第三热交换器40、一第一冷侧输送管路23、 一第三冷侧输送管路43、一吸附转轮60及一烟囱80的组合设计(如图1 至图3所示),其中该第一热交换器20设有第一冷侧管路21及第一热侧 管路22,该第二热交换器30设有第二冷侧管路31及第二热侧管路32, 该第三热交换器40设有第三冷侧管路41及第三热侧管路42,其中该第一 冷侧输送管路23的一端与该第一冷侧管路21的另一端连接,该第一冷侧 输送管路23的另一端与该第三冷侧管路41的一端连接,该第三冷侧输送 管路43的一端与该第三冷侧管路41的另一端连接,该第三冷侧输送管路 43的另一端与该直燃式焚烧炉(TO)10的入口11连接。另该直燃式焚烧 炉(TO)10设有一炉头101及一炉膛102,该炉头101与该炉膛102相通, 且该第一热交换器20、第二热交换器30及第三热交换器40分别设于该直 燃式焚烧炉(TO)10内,而该直燃式焚烧炉(TO)10设有入口11及出 口12(如图1至图3所示),且该入口11设于该炉头101处,并该入口 11与该第三热交换器40的第三冷侧管路41的另一端连接,此外,该出口12则设于该炉膛102处,而该出口12连接至该烟囱80,因此,使该有机 废气能由该入口11来进入该炉头101内进行燃烧,再让经过燃烧后的气 体能穿过该炉膛102并由该出口12来排出至烟囱80处进行排放,以具有 节省能源之效能。The energy-saving single-wheel high-concentration hot-side bypass temperature control method of the present invention is mainly used in an organic waste gas treatment system, and includes a direct-fired incinerator (TO) 10, a
而上述之直燃式焚烧炉(TO)10的炉头101能将经过焚烧之高温气 体先输送到该第三热交换器40的第三热侧管路42的一侧以进行热交换, 再由该第三热交换器40的第三热侧管路42的另一侧来将经过焚烧的高温 气体再输送到该第二热交换器30的第二热侧管路32的一侧以进行热交换, 之后再由该第二热交换器30的第二热侧管路32的另一侧来将经过焚烧的 高温气体再输送到该第一热交换器20的第一热侧管路22的一侧以进行热 交换,最后由该第一热交换器20的第一热侧管路22的另一侧来输送到该 炉膛102的出口12(如图1至图3所示),再由该炉膛102的出口12来输 送到烟囱80,以通过该烟囱80来进行排放。The
另本发明的吸附转轮60设有吸附区601、冷却区602及脱附区603, 该吸附转轮60连接有一废气进气管路61、一净气排放管路62、一冷却气 进气管路63、一冷却气输送管路64、一热气输送管路65及一脱附浓缩气 体管路66(如图1至图3所示)。其中该吸附转轮60为沸石浓缩转轮或是 其他材质的浓缩转轮。In addition, the
而该控制方法的主要步骤(如图4所示)包括:步骤S100输入待吸 附的气体:将废气通过该废气进气管路61的另一端来送入该吸附转轮60 的吸附区601的一侧。而完成上述步骤S100后即进行下一步骤S110。The main steps of the control method (as shown in FIG. 4 ) include: step S100 inputting the gas to be adsorbed: sending the exhaust gas through the other end of the exhaust
下一步进行的步骤S110吸附转轮进行吸附:通过该吸附转轮60的吸 附区601进行吸附后,由该吸附转轮60的吸附区601的另一侧将吸附后 的气体通过该净气排放管路62的另一端来输出。而完成上述步骤S110后 即进行下一步骤S120。The next step S110 is the adsorption runner for adsorption: after the adsorption is carried out through the
其中上述之步骤S110中的吸附转轮60的吸附区601的另一侧所连接 该净气排放管路62,以通过该净气排放管路62的另一端来与该烟囱80 连接,且该净气排放管路62设有一风机621(如图3所示),使能通过该 风机621来将该净气排管路62内的经过吸附后的气体推拉到该烟囱80内 以进行排放。Wherein the other side of the
下一步进行的步骤S120输入冷却气体:通过该冷却气进气管路63的 另一端来输送冷却气至该吸附转轮60的冷却区602进行冷却,再通过该 冷却气输送管路64的另一端来将经过该吸附转轮60的冷却区602的冷却 气输送到该第二热交换器30的第二冷侧管路31的一端。而完成上述步骤 S120后即进行下一步骤S130。The next step S120 is to input cooling gas: the cooling gas is transported to the
其中上述的步骤S120中的吸附转轮60的冷却区602设有两种实施方 式,其中第一种实施方式为该吸附转轮60的冷却区602的一侧所连接的 冷却气进气管路63是供新鲜空气或外气进入(如图1所示),通过该新鲜 空气或外气来提供该吸附转轮60的冷却区602降温用。第二种实施方式 是该废气进气管路61设有一废气连通管路611,而该废气连通管路611的 另一端与该冷却气进气管路63连接(如图2及图3所示),以能通过该废 气连通管路611来将该废气进气管路61内的废气输送到该吸附转轮60的 冷却区602以进行降温使用,另该废气连通管路611设有一废气连通控制 阀门6111,以控制该废气连通管路611的风量。The
下一步进行的步骤S130输送热气脱附:通过与第二热交换器30的第 二冷侧管路31的另一端所连接的热气输送管路65来将热气输送到该吸附 转轮60的脱附区603进行脱附,再通过该脱附浓缩气体管路66的另一端 来将脱附浓缩气体输送到该第一热交换器20的第一冷侧管路21的一端。 而完成上述步骤S130后即进行下一步骤S140。The next step S130 is to transport the hot gas for desorption: the hot gas is transported to the desorption of the
其中上述的步骤S130中的脱附浓缩气体管路66设有一风机661(如 图3所示),以能将脱附浓缩气体来推拉进入该第一热交换器20的第一冷 侧管路21内。The desorption concentrated
下一步进行的步骤S140脱附浓缩气体输送:该脱附浓缩气体再通过 该第一热交换器20的第一冷侧管路21的另一端所连接的第一冷侧输送管 路23来输送到该第三热交换器40的第三冷侧管路41的一端,且再通过 该第三热交换器40的第三冷侧管路41的另一端所连接的第三冷侧输送管 路43来输送到该直燃式焚烧炉(TO)10的入口11。而完成上述步骤S140 后即进行下一步骤S150。The next step S140 is to transport the desorbed and concentrated gas: the desorbed and concentrated gas is then transported through the first cold-
下一步进行的步骤S150焚烧后的气体输送:将该直燃式焚烧炉(TO) 10的炉头101所燃烧后而产生的焚烧后的气体输送到该第三热交换器40 的第三热侧管路42的一端,而由该第三热交换器40的第三热侧管路42 的另一端输送到该第二热交换器30的第二热侧管路32的一端,再由该第 二热交换器30的第二热侧管路32的另一端输送到该第一热交换器20的 第一热侧管路22的一端,最后由该第一热交换器20的第一热侧管路22 的另一端输送到该直燃式焚烧炉(TO)10的出口12。而完成上述步骤S150 后即进行下一步骤S160。Next step S150 incineration gas delivery: the incinerated gas generated after the
下一步进行的步骤S160热侧强排管路调节:该直燃式焚烧炉(TO) 10的炉膛102设有一热侧强排管路90,该热侧强排管路90的一端与该直 燃式焚烧炉(TO)10的炉膛102连接,该热侧强排管路90的另一端与该 第三热交换器40的第三热侧管路42与该第二热交换器30的第二热侧管 路32之间相连处连接,该热侧强排管路90设有至少一调节风门901,以通过该热侧强排管路90来进行调节该直燃式焚烧炉(TO)10的炉膛102 的风量。The next step S160 is to adjust the hot-side forced discharge pipeline: the
其中上述的步骤S160中该热侧强排管路90的一端与该直燃式焚烧炉 (TO)10的炉膛102连接,而该热侧强排管路90的另一端与该第三热交 换器40的第三热侧管路42与该第二热交换器30的第二热侧管路32之间 相连处连接,其中该热侧强排管路90设有至少一调节风门901,也可以配 合该管路来设有两个调节风门(图未示),以通过该调节风门901来调控 该热侧强排管路90的风量,因此,当挥发性有机化合物(VOCS)浓度变 高时,能通过该热侧强排管路90来调节该直燃式焚烧炉(TO)10的炉膛 102的风量,并将部份焚烧的高温气体输送到该第三热交换器40的第三热 侧管路42与该第二热交换器30的第二热侧管路32之间相连处,让该热 侧强排管路90具有调节热回收量或浓度的效能,使有机废气在处理时, 能防止直燃式焚烧炉(TO)10不会因炉温太高而发生过温的现象,甚至 导致停机的情形发生。Wherein in the above-mentioned step S160, one end of the hot-side
此外,本发明的节能型单转轮高浓度热侧旁通过温控制方法,主要是 有三种的实施形式,而第一种实施形式(如图4所示)的步骤S100输入 待吸附的气体、步骤S110吸附转轮进行吸附、S120输入冷却气体、步骤 S130输送热气脱附、步骤S140脱附浓缩气体输送、步骤S150焚烧后的 气体输送及步骤S160热侧强排管路调节,已于上述提出说明,请参考上述的说明内容。In addition, the energy-saving single runner high-concentration hot side bypass temperature control method of the present invention mainly has three implementation forms, and the first implementation form (as shown in FIG. 4 ) in step S100 inputs the gas to be adsorbed, Step S110 adsorption runner for adsorption, S120 input cooling gas, step S130 transport hot gas desorption, step S140 desorption concentrated gas transport, step S150 gas transport after incineration and step S160 hot side forced discharge pipeline adjustment, have been proposed above For instructions, please refer to the description above.
第二种实施形式(如图5所示)中的步骤S200输入待吸附的气体、 步骤S210吸附转轮进行吸附、S220输入冷却气体、步骤S230输送热气 脱附、步骤S240脱附浓缩气体输送及步骤S250焚烧后的气体输送,与第 三种实施形式(如图6所示)中的步骤S300输入待吸附的气体、步骤S310 吸附转轮进行吸附、S320输入冷却气体、步骤S330输送热气脱附、步骤S340脱附浓缩气体输送及步骤S350焚烧后的气体输送,都是采用与第一 种实施形式(如图4所示)中的步骤S100输入待吸附的气体、步骤S110 吸附转轮进行吸附、S120输入冷却气体、步骤S130输送热气脱附、步骤 S140脱附浓缩气体输送、步骤S150焚烧后的气体输送的相同的设计,仅 差异在于步骤S160热侧强排管路调节的内容。In the second embodiment (as shown in FIG. 5 ), step S200 inputs the gas to be adsorbed, step S210 adsorbs the runner for adsorption, S220 inputs cooling gas, step S230 conveys hot gas for desorption, step S240 desorbs concentrated gas conveying and In step S250, the gas transportation after incineration is the same as in step S300 of the third embodiment (as shown in FIG. 6), the gas to be adsorbed is input in step S300, the adsorption runner is adsorbed in step S310, the cooling gas is input in step S320, and the hot gas is transported in step S330 for desorption. , Step S340 desorption concentrated gas transport and step S350 gas transport after incineration, all adopt the same as the first implementation form (as shown in Figure 4) in step S100 to input the gas to be adsorbed, step S110 adsorption wheel to adsorb , S120 input cooling gas, step S130 transport hot gas desorption, step S140 desorption concentrated gas transport, step S150 the same design of gas transport after incineration, only the difference lies in the content of step S160 hot side forced exhaust pipeline adjustment.
因此,上述与步骤S100输入待吸附的气体、步骤S110吸附转轮进行 吸附、S120输入冷却气体、步骤S130输送热气脱附、步骤S140脱附浓 缩气体输送、步骤S150焚烧后的气体输送的相同的内容不在重复,请参 考上述的说明内容。下列将针对第二种实施形式(如图5所示)中的步骤 S260热侧强排管路调节及第三种实施形式(如图6所示)中的步骤S360热侧强排管路调节来进行说明。Therefore, the above is the same as the step S100 to input the gas to be adsorbed, the step S110 to adsorb the runner for adsorption, the step S120 to input the cooling gas, the step S130 to transport the hot gas for desorption, the step S140 to transport the desorbed concentrated gas, and the step S150 to transport the gas after incineration. The content is not repeated, please refer to the above description. The following will focus on step S260 hot-side forced discharge pipeline adjustment in the second implementation form (as shown in Figure 5) and step S360 hot-side forced exhaust pipeline adjustment in the third implementation form (as shown in Figure 6 ). to explain.
而第二种实施形式(如图5所示)的差异是步骤S260热侧强排管路 调节:该直燃式焚烧炉(TO)10的炉膛102设有一热侧强排管路90,该 热侧强排管路90的一端与该直燃式焚烧炉(TO)10的炉膛102连接,该 热侧强排管路90的另一端与该第二热交换器30之第二热侧管路32与该 第一热交换器20之第一热侧管路22之间相连处连接,该热侧强排管路90 设有至少一调节风门901,以通过该热侧强排管路90来进行调节该直燃式 焚烧炉(TO)10的炉膛102的风量。The difference of the second implementation form (as shown in FIG. 5 ) is the adjustment of the hot-side forced exhaust pipeline in step S260: the
其中上述的步骤S260中该热侧强排管路90的一端与该直燃式焚烧炉 (TO)10的炉膛102连接,而该热侧强排管路90的另一端与该第二热交 换器30的第二热侧管路32与该第一热交换器20的第一热侧管路22之间 相连处连接,其中该热侧强排管路90设有至少一调节风门901,也可以配 合该管路来设有两个调节风门(图未示),以通过该调节风门901来调控 该热侧强排管路90的风量,因此,当挥发性有机化合物(VOCS)浓度变 高时,能通过该热侧强排管路90来调节该直燃式焚烧炉(TO)10的炉膛 102的风量,并将部份焚烧的高温气体输送到该第二热交换器30的第二热 侧管路32与该第一热交换器20的第一热侧管路22之间相连处,让该热 侧强排管路90具有调节热回收量或浓度的效能,使有机废气在处理时, 能防止直燃式焚烧炉(TO)10不会因炉温太高而发生过温的现象,甚至 导致停机的情形发生。Wherein in the above-mentioned step S260, one end of the hot-side forced
第三种实施形式(如图6所示)的差异是步骤S360热侧强排管路调 节:该直燃式焚烧炉(TO)10的炉膛102设有一热侧强排管路90,该热 侧强排管路90的一端与该直燃式焚烧炉(TO)10的炉膛102连接,该热 侧强排管路90的另一端与该直燃式焚烧炉(TO)10之出口12连接,该 热侧强排管路90设有至少一调节风门901,以通过该热侧强排管路90来 进行调节该直燃式焚烧炉(TO)10的炉膛102的风量。The difference of the third implementation form (as shown in FIG. 6 ) is the adjustment of the hot-side forced exhaust pipeline in step S360: the
其中上述之步骤S360中该热侧强排管路90的一端与该直燃式焚烧炉 (TO)10的炉膛102连接,而该热侧强排管路90的另一端与该直燃式焚 烧炉(TO)10的出口12连接,其中该热侧强排管路90设有至少一调节 风门901,也可以配合该管路来设有两个调节风门(图未示),以通过该调 节风门901来调控该热侧强排管路90的风量,因此,当挥发性有机化合物(VOCS)浓度变高时,能通过该热侧强排管路90来调节该直燃式焚烧 炉(TO)10的炉膛102的风量,并将部份焚烧的高温气体输送到该直燃 式焚烧炉(TO)10的出口12处,让该热侧强排管路90具有调节热回收 量或浓度的效能,使有机废气在处理时,能防止直燃式焚烧炉(TO)10 不会因炉温太高而发生过温的现象,甚至导致停机的情形发生。In the above step S360, one end of the hot-side
由以上详细说明,可使熟知本项技艺者明了本发明的确可达成前述目 的,实已符合专利法之规定,爰提出发明专利申请。From the above detailed description, those skilled in the art can understand that the present invention can indeed achieve the aforementioned objects, and it has actually met the provisions of the Patent Law, and an application for a patent for invention can be filed.
以上所述的具体实施例,对本发明的目的、技术方案和有益效果进行 了进一步详细说明,应理解的是,以上所述仅为本发明的具体实施例而已, 并不用于限制本发明,凡在本发明的精神和原则之内,所做的任何修改、 等同替换、改进等,均应包含在本发明的保护范围之内。The specific embodiments described above further describe the purpose, technical solutions and beneficial effects of the present invention in detail. It should be understood that the above-mentioned specific embodiments are only specific embodiments of the present invention, and are not intended to limit the present invention. Within the spirit and principle of the present invention, any modifications, equivalent replacements, improvements, etc. made should be included within the protection scope of the present invention.
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