CN114370028A - A kind of laying method of geomembrane on breccia base - Google Patents
A kind of laying method of geomembrane on breccia base Download PDFInfo
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Abstract
本发明公开了一种角砾土基底上土工膜的铺设方法,涉及水利工程领域。本申请由下至上依次铺层建基面、下垫层、下保护层、多层复合土工膜、上保护层、上垫层和防护层,进行角砾土基底上土工膜的铺设。其中,将无纺布完全浸透在改性聚乙烯中,改性聚乙烯上甲氧基、羟基与无纺布上羟基、羧基发生反应,稳固地附着在无纺布内部与表面,得到复合土工膜;再将改性硅胶包裹复合土工膜,改性硅胶中甲二酸基与复合土工膜表面羟基反应发生共价键交联,稳固地附着在复合土工膜表面,在热固化过程中包裹过程所产生的碳酸分解成二氧化碳气体,在复合土工膜表面形成多孔结构,得到具有优良的拉伸强度、耐老化性和稳定性的多层复合土工膜。The invention discloses a method for laying a geomembrane on a breccia base, and relates to the field of hydraulic engineering. In the present application, the foundation surface, the lower cushion layer, the lower protective layer, the multi-layer composite geomembrane, the upper protective layer, the upper cushion layer and the protective layer are sequentially layered from bottom to top, and the geomembrane is laid on the breccia base. Among them, the non-woven fabric is completely soaked in the modified polyethylene, and the methoxy and hydroxyl groups on the modified polyethylene react with the hydroxyl and carboxyl groups on the non-woven fabric, and are firmly attached to the interior and surface of the non-woven fabric to obtain a composite geotextile. Then, the modified silica gel is wrapped around the composite geomembrane, and the formic acid group in the modified silica gel reacts with the hydroxyl group on the surface of the composite geomembrane to form a covalent bond and cross-linking, which is firmly attached to the surface of the composite geomembrane. During the thermal curing process, the wrapping process The generated carbonic acid is decomposed into carbon dioxide gas, and a porous structure is formed on the surface of the composite geomembrane to obtain a multi-layer composite geomembrane with excellent tensile strength, aging resistance and stability.
Description
技术领域technical field
本发明涉及水利工程领域,具体为一种角砾土基底上土工膜的铺设方法。The invention relates to the field of hydraulic engineering, in particular to a method for laying a geomembrane on a breccia base.
背景技术Background technique
在建设平原水库时,当库区缺少有效厚度的不透水地层时通常需要采用整个库底的水平防渗方案。采用土工膜库盘防渗的水库,因库盘面积巨大,如山东省淄博市新城水库全库铺塑约1.0km2;西夏水库扩容改造工程,面积2.09km2;山东德州大屯水库长约3km,宽约2km,水库蓄水面积近6km2,所以选择合适的土工膜防渗结构及铺设方法显得非常重要。When constructing plain reservoirs, when the reservoir area lacks impermeable strata of effective thickness, it is usually necessary to adopt the horizontal anti-seepage scheme of the entire reservoir bottom. For reservoirs using geomembrane reservoirs for seepage control, due to the huge area of reservoirs, such as Xincheng Reservoir in Zibo City, Shandong Province, the whole reservoir is covered with plastic about 1.0km2; the expansion and reconstruction project of Xixia Reservoir has an area of 2.09km2; The width is about 2km, and the water storage area of the reservoir is nearly 6km2, so it is very important to choose the appropriate anti-seepage structure and laying method of the geomembrane.
鉴于土工膜在库盘防渗结构中的重要地位,《聚乙烯(PE)土工膜防渗工程技术规范》 (SL/T231-98)2.3.1条规定了“土工膜防渗工程结构应根据工程具体要求确定,工程结构设计应包括以下三项内容:下部支持层设计,土工膜防渗层设计,上部保护层设计”。但是库区场地角砾土分选性差,一般粒径20-50mm,最大粒径130mm,粒径大于2mm以上的占全重60-80%,成分为砂岩、灰岩等,粗细砂充填。根据《聚乙烯(PE)土工膜防渗工程技术规范》(SL/T231-98)附录A规定,“支持层应包括上面的垫层和下面的过渡层”,“过渡层采用粒径为5-15cm的碎石”,“垫层料铺在过渡层之上,其粒径按土工膜厚度确定:膜厚约1mm时垫层用粒径小于1cm的碎石或小于2cm的卵石,砾石;膜厚约0.6cm垫层用粒径小于0.5cm的砾石”,“如果采用的是双层无纺织物之间夹一PE土工膜的复合土工膜,垫层材料粒径可加粗,用粒径小于4cm的卵砾石或碎石”。现场分布的细砂层,浅黄色,灰色,稍密~密实状态,饱和,含少量角砾5-6cm。In view of the important position of geomembrane in the anti-seepage structure of the warehouse, Article 2.3.1 of "Technical Specifications for Polyethylene (PE) Geomembrane Anti-seepage Engineering" (SL/T231-98) stipulates that "the structure of geomembrane anti-seepage engineering should be based on The specific requirements of the project are determined, and the structural design of the project should include the following three contents: the design of the lower support layer, the design of the anti-seepage layer of the geomembrane, and the design of the upper protective layer.” However, the separation of breccia soil in the reservoir area is poor. The general particle size is 20-50mm, the maximum particle size is 130mm, and the particle size larger than 2mm accounts for 60-80% of the total weight. The composition is sandstone, limestone, etc., and is filled with coarse and fine sand. According to Appendix A of "Technical Specifications for Polyethylene (PE) Geomembrane Anti-seepage Engineering" (SL/T231-98), "the support layer shall include the upper cushion layer and the lower transition layer", and "the transition layer shall have a particle size of 5 -15cm crushed stone", "the cushion material is laid on the transition layer, and its particle size is determined according to the thickness of the geomembrane: when the film thickness is about 1mm, the cushion layer is made of crushed stone with a particle size of less than 1cm or pebbles or gravel with a particle size of less than 2cm; The thickness of the cushion layer is about 0.6cm and the particle size is less than 0.5cm.”, “If a composite geomembrane with a PE geomembrane sandwiched between two layers of non-woven fabrics is used, the particle size of the cushion material can be thickened, and the particle size of the cushion layer can be increased. Pebble or gravel less than 4 cm in diameter". The fine sand layer distributed on site, light yellow, gray, slightly dense to dense state, saturated, contains a small amount of breccia 5-6cm.
综上,库区场地地层主要分布角砾土,含有大量颗粒粒径2-13cm角砾,分选性差,而现场细砂料也存在少部分颗粒粒径2-6cm角砾,对土工膜防渗方案带来严重的工程问题,本发明对土工膜进行改性与铺设施工,在保证质量保证和经济实用的条件下建设水库。In summary, the stratum of the reservoir area is mainly distributed with breccia, which contains a large number of breccias with a particle size of 2-13 cm, which is poor in sorting, and there are also a small number of breccias with a particle size of 2-6 cm in the fine sand on site, which is not suitable for geomembrane control. The infiltration scheme brings serious engineering problems. The present invention modifies and lays the geomembrane, and builds the reservoir under the conditions of quality assurance and economical practicability.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于提供一种角砾土基底上土工膜的铺设方法,以解决现有技术中存在的问题。The purpose of the present invention is to provide a method for laying a geomembrane on a breccia base to solve the problems existing in the prior art.
为了解决上述技术问题,本发明提供如下技术方案:In order to solve the above-mentioned technical problems, the present invention provides the following technical solutions:
一种角砾土基底上土工膜的铺设方法,由下至上依次铺层建基面、下垫层、下保护层、多层复合土工膜、上保护层、上垫层和防护层。The invention discloses a method for laying geomembrane on a breccia base, which consists of laying a base surface, a lower cushion layer, a lower protective layer, a multi-layer composite geomembrane, an upper protective layer, an upper cushion layer and a protective layer in sequence from bottom to top.
进一步的,所述一种角砾土基底上土工膜的铺设方法,主要包括以下制备步骤:Further, the laying method of the geomembrane on the breccia base mainly comprises the following preparation steps:
(1)建基面的铺设:挖一个长为100~120m、宽为6~6.5m、深度为3~3.5m的土方,采用22t压路机压平场地,并压实压平角砾土建基面,相对密度在0.75~0.8;在土方内部四边0.8~1m处采用小挖机开挖排气盲沟,在纵向盲沟范围内每隔15~20m设置横向盲沟一道,在盲沟表面铺设300g/m2土工布600~720m2、填筑卵石料和排气管,再铺设300g/m 2土工布600~720m2,用平地机整平场地,完成建基面的铺设;(1) Laying of foundation surface: excavate an earthwork with a length of 100-120m, a width of 6-6.5m and a depth of 3-3.5m, use a 22t road roller to flatten the site, and compact and flatten the breccia soil foundation surface. The relative density is 0.75-0.8; small excavators are used to excavate exhaust blind ditch at 0.8-1m on the four sides of the earthwork, horizontal blind ditch is set every 15-20m within the vertical blind ditch, and 300g/g/ m 2 geotextile 600~720m 2 , fill with pebbles and exhaust pipe, then lay 300g/m 2 geotextile 600~720m 2 , level the site with a grader, and complete the laying of the foundation surface;
(2)下垫层的铺设:采用筛孔直径为5mm的筛将场地细砂开挖料进行筛分,并将筛分细砂采用摊铺机进行摊铺,用平地机将筛分细砂刮平,筛分细砂铺层厚度10~15cm,洒水后采用22t压路机夯实碾压,表面拉线找平,完成下垫层的铺设;(2) Laying of the lower cushion layer: Use a sieve with a sieve hole diameter of 5mm to screen the site fine sand excavation material, and use a paver to spread the screened fine sand, and use a grader to screen the fine sand. Scrape and sieve the thickness of the fine sand layer of 10-15cm. After watering, use a 22t road roller to compact and roll it, and the surface is leveled by pulling the wire to complete the laying of the underlying layer;
(3)下保护层、多层复合土工膜和上保护层的铺设与连接:铺设下保护层300g/m2土工布610~730m2,边线要超过布上多层复合土工膜铺设边线50~60cm,土工布连接采用250℃热风焊接,搭接宽度10cm,完成下保护层的铺设与连接;再铺600~720m2多层复合土工膜,采用350℃双缝热合焊接,搭接宽度10cm,完成多层复合土工膜的铺设与连接;再铺上保护层300g/m2土工布610~730m2,并250℃热风焊接连接,搭接宽度10cm,完成上保护层的铺设与连接;(3) Laying and connection of the lower protective layer, the multi-layer composite geomembrane and the upper protective layer: laying the lower protective layer 300g/m 2 geotextile 610 ~ 730m 2 , the edge line should exceed the laying edge line of the multi-layer composite geomembrane on the cloth by 50 ~ 60cm, the geotextile connection adopts 250℃ hot air welding, the lap width is 10cm, and the laying and connection of the lower protective layer are completed; 600-720m2 multi - layer composite geomembrane is then laid, using 350℃ double seam heat sealing welding, the lap width is 10cm, Complete the laying and connection of multi-layer composite geomembrane; then lay a protective layer of 300g/m 2 geotextile 610 ~ 730 m 2 , and connect it by hot air welding at 250°C, with a lap width of 10cm, to complete the laying and connection of the upper protective layer;
(4)上垫层的铺设;将细砂采用装载机配合挖机摊铺整平,细砂铺填过程中从多层复合土工膜起始铺设侧开始铺砂,细砂铺层厚度40~45cm;采用履带式挖机铺设覆土层,覆土垫层厚度0.5~0.8m,用平地机整平覆土垫层,完成上垫层的铺设;(4) The laying of the upper cushion layer; the fine sand is spread and leveled by the loader and the excavator. During the fine sand laying and filling process, the sand is laid from the starting laying side of the multi-layer composite geomembrane, and the thickness of the fine sand laying layer is 40~ 45cm; use a crawler-type excavator to lay the covering layer with a thickness of 0.5-0.8m, and use a grader to level the covering soil layer to complete the laying of the upper cushion layer;
(5)防护层的铺设:角砾土从多层复合土工膜起始铺设侧开始摊铺,采用装载机配合平地机摊铺整平铺设0.6~0.8m;采用履带式挖机铺设覆土层,覆土层厚度0.95~1m,洒水后采用22t压路机压平,完成防护层的铺设,完成角砾土基底上土工膜的铺设。(5) Laying of protective layer: The breccia soil is paved from the initial laying side of the multi-layer composite geomembrane, and the loader and grader are used to pave and level 0.6-0.8 m; the crawler excavator is used to lay the covering layer. The thickness of the overburden layer is 0.95-1m. After watering, a 22t road roller is used to flatten it to complete the laying of the protective layer and the laying of the geomembrane on the breccia base.
进一步的,步骤(1)所述纵向排气盲沟为距离土方宽边和长边内部距离0.8~1m处且长为98~118m的长边盲沟;所述排气盲沟铺设时排气管铺设在盲沟内部后,再使用卵石料对盲沟进行填隙铺平;所述排气管的型号为MY200。Further, the longitudinal exhaust blind ditch in step (1) is a long-side blind ditch with a distance of 0.8 to 1 m from the inside of the broad side and the long side of the earthwork and a length of 98 to 118 m; when the exhaust blind ditch is laid, the air is exhausted. After the pipe is laid inside the blind ditch, the blind ditch is filled and paved with pebble material; the model of the exhaust pipe is MY200.
进一步的,步骤(3)所述上、下保护层均为300g/m2长丝土工布。Further, the upper and lower protective layers in step (3) are both 300 g/m 2 filament geotextiles.
进一步的,步骤(3)所述多层复合土工膜的制备方法如下:Further, the preparation method of the multi-layer composite geomembrane described in step (3) is as follows:
a.将聚氯乙烯醇加入聚氯乙烯醇质量1~2倍的去离子水中90~95℃、800r/min搅拌 30min,加入聚氯乙烯醇质量0.25~0.5倍三甲基硅氧基丙酮酸钠中继续搅拌5h,加入聚氯乙烯醇质量0.25~0.5倍的1,2-环氧基-3-氨基丁醇继续80℃搅拌3h,制得改性聚乙烯膜液;a. Add polyvinyl chloride alcohol to deionized water with 1 to 2 times the mass of polyvinyl chloride alcohol at 90 to 95°C, 800 r/min and stir for 30 minutes, and add 0.25 to 0.5 times the mass of polyvinyl chloride alcohol to trimethylsiloxypyruvic acid. Continue stirring in sodium for 5 hours, add 1,2-epoxy-3-aminobutanol with a mass of 0.25 to 0.5 times the mass of polyvinyl chloride alcohol, and continue stirring at 80°C for 3 hours to obtain a modified polyethylene film liquid;
b.将端羟基聚氯硅氧烷加入端羟基聚氯硅氧烷质量12.5~13倍的无水甲苯中,在800r/min搅拌、110℃油浴下回流1h,加入端羟基聚氯硅氧烷质量1.5~2倍环氧基三甲氧基硅烷继续回流1h后,放入真空旋蒸器中升温到110℃,160r/min真空旋蒸出甲苯质量为纳米二氧化硅溶胶质量5倍时取出,在4℃冰浴条件下加入端羟基聚氯硅氧烷质量3~3.2 倍的二甲酸钾混合,得到改性硅胶;b. Add the hydroxyl-terminated polychlorosiloxane into anhydrous toluene with 12.5-13 times the mass of the hydroxyl-terminated polychlorosiloxane, stir at 800 r/min and reflux for 1 h in an oil bath at 110 °C, add the hydroxyl-terminated polychlorosiloxane After 1.5-2 times the mass of alkane, epoxy trimethoxysilane continued to reflux for 1 h, put it into a vacuum rotary evaporator and heat up to 110 ° C, and take out when the mass of toluene was 5 times the mass of nano-silica sol by vacuum rotary distillation at 160 r/min. Add potassium diformate with 3-3.2 times the mass of hydroxyl-terminated polysiloxane under ice bath condition at 4°C and mix to obtain modified silica gel;
c.在75~85℃、10Pa真空条件下,将无纺布浸入无纺布质量3.8~4.2倍改性聚乙烯膜液中,浸渍24h后浸透捞出,随后冷却至室温,晾干得到0.64~0.72mm厚复合土工膜;c. Under the condition of 75~85℃ and 10Pa vacuum, immerse the non-woven fabric in the modified polyethylene film liquid with 3.8~4.2 times the mass of the non-woven fabric, soak it for 24 hours and then soak it out, then cool it to room temperature and air dry to obtain 0.64 ~0.72mm thick composite geomembrane;
d.将改性硅胶与改性硅胶质量0.02~0.03倍的正硅酸乙酯在常温、300r/min下搅拌混合 5min,得到改性硅胶混合液;随后改性硅胶混合液在10Pa真空下脱泡5min,得到脱泡后的改性硅胶混合液;将复合土工膜浸入复合土工膜质量2.5~3倍改性硅胶混合液中,浸渍 24h捞出,在60℃下固化16h后,得到表层厚度为0.8~1.2mm的多层复合土工膜。d. Stir and mix the modified silica gel and ethyl orthosilicate with a mass of 0.02 to 0.03 times the modified silica gel at room temperature and 300 r/min for 5 min to obtain a modified silica gel mixture; then the modified silica gel mixture is removed under a vacuum of 10 Pa. Soak for 5 minutes to obtain the deaerated modified silica gel mixture; immerse the composite geomembrane in the modified silica gel mixture with 2.5 to 3 times the mass of the composite geomembrane, immerse it for 24 hours, remove it, and cure it at 60 °C for 16 hours to obtain the thickness of the surface layer It is a multi-layer composite geomembrane of 0.8 to 1.2 mm.
进一步的,步骤c所述无纺布为0.56mm厚海藻纤维无纺布。Further, the non-woven fabric in step c is a 0.56 mm thick seaweed fiber non-woven fabric.
与现有技术相比,本发明所达到的有益效果是:Compared with the prior art, the beneficial effects achieved by the present invention are:
本发明在铺设角砾土基底上土工膜时,将无纺布完全浸透在改性聚乙烯中,得到复合土工膜,再用改性硅胶对复合土工膜进行包裹、热固化,得到多层复合土工膜,随后由下至上按基面、下垫层、下保护层、多层复合土工膜、上保护层、上垫层和防护层进行铺设;改性聚乙烯是使用三甲基硅氧基丙酮酸钠、1,2-环氧基-3-氨基丁醇和聚乙烯醇混合制得;改性硅胶是将改性聚氯硅氧烷与二甲酸钾混合制得;改性聚氯硅氧烷是由端羟基聚氯硅氧烷和环氧基三甲氧基硅烷混合制得。In the present invention, when laying the geomembrane on the breccia base, the non-woven fabric is completely soaked in the modified polyethylene to obtain a composite geomembrane, and then the composite geomembrane is wrapped and thermally cured with modified silica gel to obtain a multi-layer composite geomembrane. The geomembrane is then laid from bottom to top according to the base surface, the lower cushion layer, the lower protective layer, the multi-layer composite geomembrane, the upper protective layer, the upper cushion layer and the protective layer; the modified polyethylene is made of trimethylsiloxy It is prepared by mixing sodium pyruvate, 1,2-epoxy-3-aminobutanol and polyvinyl alcohol; modified silica gel is prepared by mixing modified polychlorosiloxane with potassium diformate; modified polychlorosilicone Alkane is prepared by mixing hydroxy-terminated polychlorosiloxane and epoxy trimethoxysilane.
首先,在聚氯乙烯醇中加入三甲基硅氧基丙酸钠和1,2-环氧基-3-氨基丁醇混合,三甲基硅氧基丙酮酸钠的一端通过离子键断裂牢固地接枝在聚氯乙烯醇上,1,2-环氧基-3-氨基丁醇中环氧基在聚氯乙烯醇上的羟基亲核作用下开环,接枝在聚氯乙烯醇分子链上,得到改性聚乙烯;其中,三甲基硅氧基丙酮酸钠脱去甲氧基与无纺布上羟基反应稳固地接枝在无纺布上,将改性聚乙烯与无纺布纤维紧密地交联在一起,增加了复合土工膜的拉伸强度;1,2-环氧基-3-氨基丁醇中的羟基与无纺布上羧基发生酯化反应稳固地接枝到无纺布上,进一步的将改性聚乙烯与无纺布纤维连接在一起,1,2-环氧基-3-氨基丁醇上与三甲基硅氧基丙酮酸钠上的羰基反应形成稳定的二胺桥键,使改性聚乙烯在无纺布纤维间交联,形成致密的网状交联结构减小无纺布上的缝隙,改性聚乙烯分子链与无纺布纤维还通过共价键接枝在一起,在无纺布内部及表面形成致密的防水膜,从而增加了复合土工膜的耐老化性。First, add sodium trimethylsiloxypropionate and 1,2-epoxy-3-aminobutanol to polyvinyl chloride alcohol, and one end of sodium trimethylsiloxypyruvate is firmly broken by ionic bond ground grafted on polyvinyl chloride alcohol, the epoxy group in 1,2-epoxy-3-aminobutanol is ring-opened under the nucleophilic action of hydroxyl group on polyvinyl chloride alcohol, and grafted on polyvinyl chloride alcohol molecule On the chain, modified polyethylene is obtained; wherein, sodium trimethylsiloxypyruvate is demethoxylated and reacted with hydroxyl groups on the non-woven fabric to be firmly grafted on the non-woven fabric, and the modified polyethylene and the non-woven fabric are stably grafted on the non-woven fabric. The cloth fibers are closely cross-linked together, which increases the tensile strength of the composite geomembrane; the hydroxyl groups in 1,2-epoxy-3-aminobutanol and the carboxyl groups on the non-woven fabric undergo an esterification reaction and are firmly grafted to the composite geomembrane. On the non-woven fabric, the modified polyethylene and the non-woven fabric fibers are further connected together, and the carbonyl group on the 1,2-epoxy-3-aminobutanol reacts with the sodium trimethylsiloxypyruvate to form The stable diamine bridge bonds make the modified polyethylene cross-link between the fibers of the non-woven fabric to form a dense network cross-linked structure to reduce the gaps on the non-woven fabric. By covalently grafting together, a dense waterproof membrane is formed inside and on the surface of the non-woven fabric, thereby increasing the aging resistance of the composite geomembrane.
其次,端羟基聚氯硅氧烷和环氧基三甲氧基硅烷混合,通过端羟基聚氯硅氧烷中羟基脱氢和环氧基三甲氧基硅烷脱甲氧基反应接枝在一起,制得改性聚氯硅氧烷;将改性聚氯硅氧烷与二甲酸钾混合,在二甲酸钾中钾离子作用下改性聚氯硅氧烷脱氯与二甲酸间形成共价键接枝在一起,得到改性硅胶,用改性硅胶对复合土工膜进行包裹、热固化,改性硅胶中甲二酸基与复合土工膜表面羟基反应发生共价键交联,使改性硅胶稳固地附着在复合土工膜表面,得到多层复合土工膜;改性硅胶中环氧基在复合土工膜表面氨基的亲核作用下开环形成共价键交联,进一步使改性硅胶牢固地附着在复合土工膜表面;在浸渍期间加热使改性硅胶固化的同时,浸渍体系中甲二酸基与羟基反应生成的碳酸受热分解成二氧化碳气体,使多层复合土工膜表面形成多孔结构,振动时受到外力后,应力通过多孔在内部被分散,增加了多层复合土工膜振动时的稳定性。Secondly, the hydroxyl-terminated polychlorosiloxane and epoxy trimethoxysilane are mixed and grafted together by the dehydrogenation of hydroxyl groups in the hydroxyl-terminated polychlorosiloxane and the demethoxylation of epoxy trimethoxysilane to prepare The modified polychlorosiloxane is obtained; the modified polychlorosiloxane is mixed with potassium diformate, and a covalent bond is formed between the dechlorination of the modified polychlorosiloxane and the diformic acid under the action of potassium ions in potassium diformate Branches together to obtain modified silica gel, the composite geomembrane is wrapped and thermally cured with the modified silica gel, and the formic acid group in the modified silica gel reacts with the hydroxyl groups on the surface of the composite geomembrane to form covalent bond cross-linking, so that the modified silica gel is stabilized It is attached to the surface of the composite geomembrane to obtain a multi-layer composite geomembrane; the epoxy group in the modified silica gel opens a ring under the nucleophilic action of the amino group on the surface of the composite geomembrane to form a covalent bond cross-linking, which further makes the modified silica gel firmly attached. On the surface of the composite geomembrane; while the modified silica gel is cured by heating during the impregnation, the carbonic acid generated by the reaction between the formic acid group and the hydroxyl group in the impregnation system is heated and decomposed into carbon dioxide gas, so that the surface of the multi-layer composite geomembrane forms a porous structure. After being subjected to external force, the stress is dispersed in the interior through the pores, which increases the stability of the multi-layer composite geomembrane when it vibrates.
具体实施方式Detailed ways
下面将结合本发明实施例,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
为了更清楚的说明本发明提供的方法通过以下实施例进行详细说明,在以下实施例中角砾土基底上土工膜的铺设方法所铺设的角砾土基底上土工膜的各指标测试方法如下:In order to illustrate the method provided by the present invention in detail by the following examples, the test methods of each index of the geomembrane on the breccia base laid by the laying method of the geomembrane on the breccia base in the following examples are as follows:
稳定性:将实施例和对比例角砾土基底上土工膜的铺设方法所铺设的角砾土基底上土工膜按GB/T18258标准法测定阻尼系数来测定稳定性。Stability: The stability of the geomembrane on the breccia base laid by the laying method of the geomembrane on the breccia base of the embodiment and the comparative example is measured according to the GB/T18258 standard method to determine the stability.
拉伸强度:将实施例和对比例角砾土基底上土工膜的铺设方法所铺设的角砾土基底上土工膜按GB/T1040和GB/T10654标准法测定拉伸强度。Tensile strength: The tensile strength of the geomembrane on the breccia base laid by the laying method of the geomembrane on the breccia base of the embodiment and the comparative example is measured according to the standard methods of GB/T1040 and GB/T10654.
耐老化性:将实施例和对比例角砾土基底上土工膜的铺设方法所铺设的角砾土基底上土工膜按GB/T14522标准法测定老化前后的拉伸强度来测定耐老化性。Aging resistance: The aging resistance was determined by measuring the tensile strength before and after aging of the geomembrane on the breccia substrate laid by the laying method of the example and the comparative example.
实施例1Example 1
一种角砾土基底上土工膜的铺设方法,主要包括以下制备步骤:A method for laying a geomembrane on a breccia base, mainly comprising the following preparation steps:
(1)建基面的铺设:挖一个长为100m、宽为6m、深度为3m的土方,采用22t压路机压平场地,并压实压平角砾土建基面,相对密度在0.75;在土方内部四边0.8m处采用小挖机开挖排气盲沟,在纵向盲沟范围内每隔15m设置横向盲沟一道,在盲沟表面铺设 300g/m2土工布600m2、填筑卵石料和排气管,再铺设300g/m2土工布600m2,用平地机整平场地,完成建基面的铺设;(1) Laying of the foundation surface: dig an earthwork with a length of 100m, a width of 6m and a depth of 3m, use a 22t road roller to flatten the site, and compact and flatten the breccia soil foundation surface, with a relative density of 0.75; Small excavators are used to excavate exhaust blind ditch at 0.8m on the four sides, and horizontal blind ditch is set every 15m within the range of vertical blind ditch. trachea, then lay 300g/m 2 geotextile 600m 2 , level the site with a grader, and complete the laying of the foundation surface;
(2)下垫层的铺设:采用筛孔直径为5mm的筛将场地细砂开挖料进行筛分,并将筛分细砂采用摊铺机进行摊铺,用平地机将筛分细砂刮平,筛分细砂铺层厚度10cm,洒水后采用22t压路机夯实碾压,表面拉线找平,完成下垫层的铺设;(2) Laying of the lower cushion layer: Use a sieve with a sieve hole diameter of 5mm to screen the site fine sand excavation material, and use a paver to spread the screened fine sand, and use a grader to screen the fine sand. Scrape and screen the fine sand with a thickness of 10cm. After watering, a 22t road roller is used to compact and roll, and the surface is leveled by pulling the wire to complete the laying of the underlying layer;
(3)下保护层、多层复合土工膜和上保护层的铺设与连接:铺设下保护层300g/m2土工布610m2,边线要超过布上多层复合土工膜铺设边线50cm,土工布连接采用250℃热风焊接,搭接宽度10cm,完成下保护层的铺设与连接;再铺600m2多层复合土工膜,采用350℃双缝热合焊接,搭接宽度10cm,完成多层复合土工膜的铺设与连接;再铺上保护层300g/m2土工布610m2,并250℃热风焊接连接,搭接宽度10cm,完成上保护层的铺设与连接;(3) Laying and connection of the lower protective layer, the multi-layer composite geomembrane and the upper protective layer: lay the lower protective layer 300g/m 2 geotextile 610m 2 , and the edge line should exceed the upper multi-layer composite geomembrane laying edge line 50cm, geotextile The connection adopts 250 ℃ hot air welding, the lap width is 10cm, and the laying and connection of the lower protective layer are completed; 600m2 multi - layer composite geomembrane is then laid, and 350 ℃ double seam heat sealing welding is used, and the lap width is 10cm, and the multi-layer composite geomembrane is completed. Laying and connecting; then lay a protective layer of 300g/m 2 geotextile 610m 2 , and connect it by hot air welding at 250°C, with a lap width of 10cm, to complete the laying and connection of the upper protective layer;
(4)上垫层的铺设;将细砂采用装载机配合挖机摊铺整平,细砂铺填过程中从多层复合土工膜起始铺设侧开始铺砂,细砂铺层厚度40cm;采用履带式挖机铺设覆土层,覆土垫层厚度0.5m,用平地机整平覆土垫层,完成上垫层的铺设;(4) The laying of the upper cushion layer; the fine sand is spread and leveled by the loader and the excavator. During the fine sand laying and filling process, the sand is laid from the starting laying side of the multi-layer composite geomembrane, and the thickness of the fine sand laying layer is 40cm; Crawler-type excavators are used to lay the covering soil layer, the thickness of the covering soil cushion layer is 0.5m, and the covering soil cushion layer is leveled with a grader to complete the laying of the upper cushion layer;
(5)防护层的铺设:角砾土从多层复合土工膜起始铺设侧开始摊铺,采用装载机配合平地机摊铺整平铺设0.6m;采用履带式挖机铺设覆土层,覆土层厚度0.95m,洒水后采用22t压路机压平,完成防护层的铺设,完成角砾土基底上土工膜的铺设。(5) Laying of protective layer: The breccia soil is paved from the initial laying side of the multi-layer composite geomembrane, and the loader and grader are used to pave and lay 0.6m; The thickness is 0.95m. After watering, a 22t road roller is used to flatten it to complete the laying of the protective layer and the laying of the geomembrane on the breccia base.
进一步的,步骤(1)所述纵向排气盲沟为距离土方宽边和长边内部距离0.8m处且长为98m的长边盲沟;所述排气盲沟铺设时排气管铺设在盲沟内部后,再使用卵石料对盲沟进行填隙铺平;所述排气管的型号为MY200。Further, the longitudinal exhaust blind ditch described in step (1) is a long side blind ditch with a distance of 0.8m from the broad side of the earthwork and the long side and a length of 98m; when the exhaust blind ditch is laid, the exhaust pipe is laid on the After the inside of the blind ditch, use pebble material to fill the gap and pave the blind ditch; the model of the exhaust pipe is MY200.
进一步的,步骤(3)所述上、下保护层均为300g/m2长丝土工布。Further, the upper and lower protective layers in step (3) are both 300 g/m 2 filament geotextiles.
进一步的,步骤(3)所述多层复合土工膜的制备方法如下:Further, the preparation method of the multi-layer composite geomembrane described in step (3) is as follows:
a.将聚氯乙烯醇加入聚氯乙烯醇质量1倍的去离子水中90℃、800r/min搅拌30min,加入聚氯乙烯醇质量0.25倍三甲基硅氧基丙酮酸钠中继续搅拌5h,加入聚氯乙烯醇质量 0.25倍的1,2-环氧基-3-氨基丁醇继续80℃搅拌3h,制得改性聚乙烯膜液;a. Add polyvinyl chloride alcohol to deionized water with 1 times the mass of polyvinyl chloride alcohol and stir for 30 minutes at 90°C and 800 r/min, add 0.25 times the mass of polyvinyl chloride alcohol to sodium trimethylsiloxypyruvate and continue stirring for 5 hours, Add 1,2-epoxy-3-aminobutanol with a mass of 0.25 times the mass of polyvinyl chloride alcohol and continue stirring at 80°C for 3 hours to obtain a modified polyethylene film liquid;
b.将端羟基聚氯硅氧烷加入端羟基聚氯硅氧烷质量12.5倍的无水甲苯中,在800r/min 搅拌、110℃油浴下回流1h,加入端羟基聚氯硅氧烷质量1.5倍环氧基三甲氧基硅烷继续回流1h后,放入真空旋蒸器中升温到110℃,160r/min真空旋蒸出甲苯质量为纳米二氧化硅溶胶质量5倍时取出,在4℃冰浴条件下加入端羟基聚氯硅氧烷质量3倍的二甲酸钾混合,得到改性硅胶;b. Add the hydroxyl-terminated polychlorosiloxane into anhydrous toluene with 12.5 times the mass of the hydroxyl-terminated polychlorosiloxane, stir at 800 r/min and reflux for 1 h in an oil bath at 110°C, add the mass of the hydroxyl-terminated polychlorosiloxane After 1.5 times of epoxy trimethoxysilane was refluxed for 1 hour, it was put into a vacuum rotary evaporator and heated to 110 °C, and the toluene quality was 5 times the mass of nano-silica sol by vacuum rotary evaporation at 160 r/min. Under bath conditions, potassium diformate with 3 times the mass of hydroxyl-terminated polychlorosiloxane is added and mixed to obtain modified silica gel;
c.在75℃、10Pa真空条件下,将无纺布浸入无纺布质量3.8倍改性聚乙烯膜液中,浸渍24h后浸透捞出,随后冷却至室温,晾干得到0.64mm厚复合土工膜;c. Under the condition of 75℃ and 10Pa vacuum, the non-woven fabric was immersed in the modified polyethylene film solution with 3.8 times the mass of the non-woven fabric, soaked for 24 hours, soaked and pulled out, then cooled to room temperature, and air-dried to obtain a 0.64mm thick composite geotextile membrane;
d.将改性硅胶与改性硅胶质量0.02倍的正硅酸乙酯在常温、300r/min下搅拌混合5min,得到改性硅胶混合液;随后改性硅胶混合液在10Pa真空下脱泡5min,得到脱泡后的改性硅胶混合液;将复合土工膜浸入复合土工膜质量2.5倍改性硅胶混合液中,浸渍24h捞出,在60℃下固化16h后,得到表层厚度为0.8mm的多层复合土工膜。d. Stir and mix the modified silica gel and ethyl orthosilicate with a mass of 0.02 times the modified silica gel at room temperature and 300 r/min for 5 min to obtain a modified silica gel mixture; then the modified silica gel mixture is degassed under a vacuum of 10 Pa for 5 min , to obtain the modified silica gel mixture after defoaming; immerse the composite geomembrane in the modified silica gel mixture 2.5 times the mass of the composite geomembrane, immerse it for 24 hours, and remove it. Multilayer composite geomembrane.
进一步的,步骤c所述无纺布为0.56mm厚海藻纤维无纺布。Further, the non-woven fabric in step c is a 0.56 mm thick seaweed fiber non-woven fabric.
实施例2Example 2
一种角砾土基底上土工膜的铺设方法,主要包括以下制备步骤:A method for laying a geomembrane on a breccia base, mainly comprising the following preparation steps:
(1)建基面的铺设:挖一个长为110m、宽为6.25m、深度为6.25m的土方,采用22t 压路机压平场地,并压实压平角砾土建基面,相对密度在0.775;在土方内部四边0.9m处采用小挖机开挖排气盲沟,在纵向盲沟范围内每隔17.5m设置横向盲沟一道,在盲沟表面铺设300g/m2土工布660m2、填筑卵石料和排气管,再铺设300g/m2土工布660m2,用平地机整平场地,完成建基面的铺设;(1) Laying of foundation surface: excavate an earthwork with a length of 110m, a width of 6.25m and a depth of 6.25m, use a 22t road roller to level the site, and compact and level the breccia soil foundation surface, with a relative density of 0.775; A small excavator is used to excavate exhaust blind ditch at 0.9m on the four sides of the earthwork, and a horizontal blind ditch is set every 17.5m within the vertical blind ditch. materials and exhaust pipes, then lay 660m 2 of 300g/m 2 geotextile, level the site with a grader, and complete the laying of the foundation surface;
(2)下垫层的铺设:采用筛孔直径为5mm的筛将场地细砂开挖料进行筛分,并将筛分细砂采用摊铺机进行摊铺,用平地机将筛分细砂刮平,筛分细砂铺层厚度12.5cm,洒水后采用22t压路机夯实碾压,表面拉线找平,完成下垫层的铺设;(2) Laying of the lower cushion layer: Use a sieve with a sieve hole diameter of 5mm to screen the site fine sand excavation material, and use a paver to spread the screened fine sand, and use a grader to screen the fine sand. Scrape and screen the fine sand with a thickness of 12.5cm. After watering, a 22t road roller is used for compaction and rolling, and the surface is leveled by pulling wires to complete the laying of the underlying layer;
(3)下保护层、多层复合土工膜和上保护层的铺设与连接:铺设下保护层300g/m2土工布670m2,边线要超过布上多层复合土工膜铺设边线55cm,土工布连接采用250℃热风焊接,搭接宽度10cm,完成下保护层的铺设与连接;再铺660m2多层复合土工膜,采用350℃双缝热合焊接,搭接宽度10cm,完成多层复合土工膜的铺设与连接;再铺上保护层300g/m2土工布670m2,并250℃热风焊接连接,搭接宽度10cm,完成上保护层的铺设与连接;(3) Laying and connection of the lower protective layer, the multi-layer composite geomembrane and the upper protective layer: lay the lower protective layer 300g/m 2 geotextile 670m 2 , and the edge line should exceed the multi-layer composite geomembrane laying edge line 55cm, geotextile The connection adopts 250 ℃ hot air welding, the lap width is 10cm, and the laying and connection of the lower protective layer are completed; 660m2 multi - layer composite geomembrane is then laid, and 350 ℃ double seam heat sealing welding is used, and the lap width is 10cm to complete the multi-layer composite geomembrane. Laying and connecting; then lay a protective layer of 300g/m 2 geotextile 670m 2 , and connect it by hot air welding at 250°C, with a lap width of 10cm, to complete the laying and connection of the upper protective layer;
(4)上垫层的铺设;将细砂采用装载机配合挖机摊铺整平,细砂铺填过程中从多层复合土工膜起始铺设侧开始铺砂,细砂铺层厚度42.5cm;采用履带式挖机铺设覆土层,覆土垫层厚度0.65m,用平地机整平覆土垫层,完成上垫层的铺设;(4) The laying of the upper cushion layer; the fine sand is spread and leveled by the loader and the excavator. During the fine sand laying and filling process, the sand is laid from the starting side of the multi-layer composite geomembrane, and the thickness of the fine sand laying layer is 42.5cm. ; Use a crawler excavator to lay the covering soil layer, the thickness of the covering soil cushion layer is 0.65m, and use a grader to level the covering soil layer to complete the laying of the upper cushion layer;
(5)防护层的铺设:角砾土从多层复合土工膜起始铺设侧开始摊铺,采用装载机配合平地机摊铺整平铺设0.7m;采用履带式挖机铺设覆土层,覆土层厚度0.975m,洒水后采用22t压路机压平,完成防护层的铺设,完成角砾土基底上土工膜的铺设。(5) Laying of protective layer: The breccia soil is paved from the starting side of the multi-layer composite geomembrane, and the loader is used with the grader to pave and lay 0.7m; The thickness is 0.975m. After watering, a 22t road roller is used to flatten it to complete the laying of the protective layer and the laying of the geomembrane on the breccia base.
进一步的,步骤(1)所述纵向排气盲沟为距离土方宽边和长边内部距离0.9m处且长为108m的长边盲沟;所述排气盲沟铺设时排气管铺设在盲沟内部后,再使用卵石料对盲沟进行填隙铺平;所述排气管的型号为MY200。Further, the longitudinal exhaust blind ditch described in step (1) is a long-side blind ditch with a distance of 0.9m from the broad side of the earthwork and the inner side of the long side and a length of 108m; when the exhaust blind ditch is laid, the exhaust pipe is laid on the After the inside of the blind ditch, use pebble material to fill the gap and pave the blind ditch; the model of the exhaust pipe is MY200.
进一步的,步骤(3)所述上、下保护层均为300g/m2长丝土工布。Further, the upper and lower protective layers in step (3) are both 300 g/m 2 filament geotextiles.
进一步的,步骤(3)所述多层复合土工膜的制备方法如下:Further, the preparation method of the multi-layer composite geomembrane described in step (3) is as follows:
a.将聚氯乙烯醇加入聚氯乙烯醇质量1.5倍的去离子水中92.5℃、800r/min搅拌30min,加入聚氯乙烯醇质量0.375倍三甲基硅氧基丙酮酸钠中继续搅拌5h,加入聚氯乙烯醇质量 0.375倍的1,2-环氧基-3-氨基丁醇继续80℃搅拌3h,制得改性聚乙烯膜液;a. Add polyvinyl chloride alcohol to deionized water with 1.5 times the mass of polyvinyl chloride alcohol at 92.5°C and stir at 800 r/min for 30 minutes, add 0.375 times the mass of polyvinyl chloride alcohol to sodium trimethylsiloxypyruvate and continue stirring for 5 hours, Add 1,2-epoxy-3-aminobutanol with a mass of 0.375 times the mass of polyvinyl chloride alcohol and continue stirring at 80°C for 3 hours to obtain a modified polyethylene film liquid;
b.将端羟基聚氯硅氧烷加入端羟基聚氯硅氧烷质量12.75倍的无水甲苯中,在800r/min 搅拌、110℃油浴下回流1h,加入端羟基聚氯硅氧烷质量1.75倍环氧基三甲氧基硅烷继续回流1h后,放入真空旋蒸器中升温到110℃,160r/min真空旋蒸出甲苯质量为纳米二氧化硅溶胶质量5倍时取出,在4℃冰浴条件下加入端羟基聚氯硅氧烷质量3.1倍的二甲酸钾混合,得到改性硅胶;b. Add the hydroxyl-terminated polychlorosiloxane into anhydrous toluene with 12.75 times the mass of the hydroxyl-terminated polychlorosiloxane, stir at 800 r/min and reflux for 1 hour in an oil bath at 110°C, and add the mass of the hydroxyl-terminated polychlorosiloxane. After 1.75 times of epoxy trimethoxysilane was refluxed for 1 hour, it was put into a vacuum rotary evaporator and heated to 110 °C, and the toluene mass was 5 times the mass of nano-silica sol by vacuum rotary distillation at 160 r/min. Under bath conditions, potassium diformate with 3.1 times the mass of hydroxyl-terminated polychlorosiloxane was added and mixed to obtain modified silica gel;
c.在80℃、10Pa真空条件下,将无纺布浸入无纺布质量4倍改性聚乙烯膜液中,浸渍 24h后浸透捞出,随后冷却至室温,晾干得到0.68mm厚复合土工膜;c. Under the condition of 80℃ and 10Pa vacuum, the non-woven fabric was immersed in the modified polyethylene film solution with 4 times the mass of the non-woven fabric, soaked for 24 hours, soaked and pulled out, then cooled to room temperature, and air-dried to obtain a 0.68mm thick composite geotextile membrane;
d.将改性硅胶与改性硅胶质量0.025倍的正硅酸乙酯在常温、300r/min下搅拌混合5min,得到改性硅胶混合液;随后改性硅胶混合液在10Pa真空下脱泡5min,得到脱泡后的改性硅胶混合液;将复合土工膜浸入复合土工膜质量2.75倍改性硅胶混合液中,浸渍24h捞出,在60℃下固化16h后,得到表层厚度为1mm的多层复合土工膜。d. Stir and mix the modified silica gel and ethyl orthosilicate with a mass of 0.025 times the modified silica gel at room temperature and 300 r/min for 5 min to obtain a modified silica gel mixture; then the modified silica gel mixture is deaerated under a vacuum of 10 Pa for 5 min , to obtain the modified silica gel mixture after defoaming; immerse the composite geomembrane in the modified silica gel mixture with a mass of 2.75 times the weight of the composite geomembrane, immerse it for 24 hours, remove it, and cure it at 60 °C for 16 hours to obtain a multi-layer composite with a surface thickness of 1 mm. Layer composite geomembrane.
进一步的,步骤c所述无纺布为0.56mm厚海藻纤维无纺布。Further, the non-woven fabric in step c is a 0.56 mm thick seaweed fiber non-woven fabric.
实施例3Example 3
一种角砾土基底上土工膜的铺设方法,主要包括以下制备步骤:A method for laying a geomembrane on a breccia base, mainly comprising the following preparation steps:
(1)建基面的铺设:挖一个长为120m、宽为6.5m、深度为3.5m的土方,采用22t 压路机压平场地,并压实压平角砾土建基面,相对密度在0.8;在土方内部四边1m处采用小挖机开挖排气盲沟,在纵向盲沟范围内每隔20m设置横向盲沟一道,在盲沟表面铺设300g/m2土工布720m2、填筑卵石料和排气管,再铺设300g/m2土工布720m2,用平地机整平场地,完成建基面的铺设;(1) Laying of the foundation surface: excavate an earthwork with a length of 120m, a width of 6.5m and a depth of 3.5m, use a 22t road roller to level the site, and compact and level the breccia foundation surface, with a relative density of 0.8; A small excavator is used to excavate the exhaust blind ditch at 1m on the four sides of the earthwork, and a horizontal blind ditch is set up every 20m within the range of the vertical blind ditch. Exhaust pipe, then lay 300g/m 2 geotextile 720m 2 , level the site with a grader, and complete the laying of the foundation surface;
(2)下垫层的铺设:采用筛孔直径为5mm的筛将场地细砂开挖料进行筛分,并将筛分细砂采用摊铺机进行摊铺,用平地机将筛分细砂刮平,筛分细砂铺层厚度15cm,洒水后采用22t压路机夯实碾压,表面拉线找平,完成下垫层的铺设;(2) Laying of the lower cushion layer: Use a sieve with a sieve hole diameter of 5mm to screen the site fine sand excavation material, and use a paver to spread the screened fine sand, and use a grader to screen the fine sand. Scrape and screen the fine sand with a thickness of 15cm. After watering, a 22t road roller is used to compact and roll, and the surface is leveled by pulling wires to complete the laying of the underlying layer;
(3)下保护层、多层复合土工膜和上保护层的铺设与连接:铺设下保护层300g/m2土工布730m2,边线要超过布上多层复合土工膜铺设边线60cm,土工布连接采用250℃热风焊接,搭接宽度10cm,完成下保护层的铺设与连接;再铺720m2多层复合土工膜,采用350℃双缝热合焊接,搭接宽度10cm,完成多层复合土工膜的铺设与连接;再铺上保护层300g/m2土工布730m2,并250℃热风焊接连接,搭接宽度10cm,完成上保护层的铺设与连接;(3) Laying and connection of the lower protective layer, the multi-layer composite geomembrane and the upper protective layer: laying the lower protective layer 300g/m 2 geotextile 730m 2 , the edge line should exceed the upper layer of the multi-layer composite geomembrane laying edge line 60cm, geotextile The connection adopts 250 ℃ hot air welding, the lap width is 10cm, and the laying and connection of the lower protective layer is completed; 720m2 multi - layer composite geomembrane is then laid, and 350 ℃ double seam heat welding is used, and the lap width is 10cm, and the multi-layer composite geomembrane is completed. Laying and connecting; then lay a protective layer of 300g/m 2 geotextile 730m 2 , and connect it by hot air welding at 250°C, with a lap width of 10cm, to complete the laying and connection of the upper protective layer;
(4)上垫层的铺设;将细砂采用装载机配合挖机摊铺整平,细砂铺填过程中从多层复合土工膜起始铺设侧开始铺砂,细砂铺层厚度45cm;采用履带式挖机铺设覆土层,覆土垫层厚度0.8m,用平地机整平覆土垫层,完成上垫层的铺设;(4) The laying of the upper cushion layer; the fine sand is spread and leveled by the loader and the excavator. During the fine sand laying and filling process, the sand is laid from the initial laying side of the multi-layer composite geomembrane, and the thickness of the fine sand laying layer is 45cm; Crawler-type excavators are used to lay the covering soil layer, the thickness of the covering soil cushion layer is 0.8m, and the covering soil cushion layer is leveled with a grader to complete the laying of the upper cushion layer;
(5)防护层的铺设:角砾土从多层复合土工膜起始铺设侧开始摊铺,采用装载机配合平地机摊铺整平铺设0.8m;采用履带式挖机铺设覆土层,覆土层厚度1m,洒水后采用 22t压路机压平,完成防护层的铺设,完成角砾土基底上土工膜的铺设。(5) Laying of protective layer: The breccia soil is paved from the initial laying side of the multi-layer composite geomembrane, and the loader and grader are used to pave and lay 0.8m; The thickness is 1m. After watering, a 22t road roller is used to flatten it to complete the laying of the protective layer and the laying of the geomembrane on the breccia base.
进一步的,步骤(1)所述纵向排气盲沟为距离土方宽边和长边内部距离1m处且长为118m的长边盲沟;所述排气盲沟铺设时排气管铺设在盲沟内部后,再使用卵石料对盲沟进行填隙铺平;所述排气管的型号为MY200。Further, the longitudinal exhaust blind ditch described in step (1) is a long-side blind ditch with a distance of 1m from the broad side of the earthwork and the interior of the long side and a length of 118m; when the exhaust blind ditch is laid, the exhaust pipe is laid on the blind ditch. After the inside of the ditch, use pebble material to fill the gap and pave the blind ditch; the model of the exhaust pipe is MY200.
进一步的,步骤(3)所述上、下保护层均为300g/m2长丝土工布。Further, the upper and lower protective layers in step (3) are both 300 g/m 2 filament geotextiles.
进一步的,步骤(3)所述多层复合土工膜的制备方法如下:Further, the preparation method of the multi-layer composite geomembrane described in step (3) is as follows:
a.将聚氯乙烯醇加入聚氯乙烯醇质量2倍的去离子水中95℃、800r/min搅拌30min,加入聚氯乙烯醇质量0.5倍三甲基硅氧基丙酮酸钠中继续搅拌5h,加入聚氯乙烯醇质量 0.5倍的1,2-环氧基-3-氨基丁醇继续80℃搅拌3h,制得改性聚乙烯膜液;a. Add polyvinyl chloride alcohol to deionized water with 2 times the mass of polyvinyl chloride alcohol and stir for 30 min at 95°C and 800 r/min, add 0.5 times the mass of polyvinyl chloride alcohol to sodium trimethylsiloxypyruvate and continue stirring for 5 hours, Add 1,2-epoxy-3-aminobutanol with 0.5 times the mass of polyvinyl chloride alcohol and continue to stir at 80°C for 3 hours to obtain a modified polyethylene film liquid;
b.将端羟基聚氯硅氧烷加入端羟基聚氯硅氧烷质量13倍的无水甲苯中,在800r/min 搅拌、110℃油浴下回流1h,加入端羟基聚氯硅氧烷质量2倍环氧基三甲氧基硅烷继续回流1h后,放入真空旋蒸器中升温到110℃,160r/min真空旋蒸出甲苯质量为纳米二氧化硅溶胶质量5倍时取出,在4℃冰浴条件下加入端羟基聚氯硅氧烷质量3.2倍的二甲酸钾混合,得到改性硅胶;b. Add the hydroxyl-terminated polychlorosiloxane into anhydrous toluene with 13 times the mass of the hydroxyl-terminated polychlorosiloxane, stir at 800 r/min and reflux for 1 h in an oil bath at 110 °C, add the mass of the hydroxyl-terminated polychlorosiloxane After 2 times of epoxy trimethoxysilane continued to reflux for 1 h, put it in a vacuum rotary evaporator and heat up to 110 ° C, vacuum rotary evaporation at 160 r/min and take out when the mass of toluene is 5 times the mass of nano-silica sol, at 4 ° C on ice Under bath conditions, potassium diformate with 3.2 times the mass of hydroxyl-terminated polychlorosiloxane was added and mixed to obtain modified silica gel;
c.在85℃、10Pa真空条件下,将无纺布浸入无纺布质量4.2倍改性聚乙烯膜液中,浸渍24h后浸透捞出,随后冷却至室温,晾干得到0.72mm厚复合土工膜;c. Under the vacuum conditions of 85℃ and 10Pa, the non-woven fabric was immersed in the modified polyethylene film solution with 4.2 times the mass of the non-woven fabric, soaked for 24 hours, soaked and pulled out, then cooled to room temperature and air-dried to obtain a 0.72mm thick composite geotextile membrane;
d.将改性硅胶与改性硅胶质量0.03倍的正硅酸乙酯在常温、300r/min下搅拌混合5min,得到改性硅胶混合液;随后改性硅胶混合液在10Pa真空下脱泡5min,得到脱泡后的改性硅胶混合液;将复合土工膜浸入复合土工膜质量3倍改性硅胶混合液中,浸渍24h捞出,在60℃下固化16h后,得到表层厚度为1.2mm的多层复合土工膜。d. Stir and mix the modified silica gel and ethyl orthosilicate with a mass of 0.03 times the modified silica gel at room temperature and 300 r/min for 5 minutes to obtain a modified silica gel mixture; then the modified silica gel mixture is degassed under a vacuum of 10 Pa for 5 minutes , to obtain the modified silica gel mixture after defoaming; immerse the composite geomembrane in the modified silica gel mixture that is three times the mass of the composite geomembrane, immerse it for 24 hours, and remove it. Multilayer composite geomembrane.
进一步的,步骤c所述无纺布为0.56mm厚海藻纤维无纺布。Further, the non-woven fabric in step c is a 0.56 mm thick seaweed fiber non-woven fabric.
对比例1Comparative Example 1
一种角砾土基底上土工膜的铺设方法,主要包括以下制备步骤:A method for laying a geomembrane on a breccia base, mainly comprising the following preparation steps:
(1)建基面的铺设:挖一个长为100m、宽为6m、深度为3m的土方,采用22t压路机压平场地,并压实压平角砾土建基面,相对密度在0.75;在土方内部四边0.8m处采用小挖机开挖排气盲沟,在纵向盲沟范围内每隔15m设置横向盲沟一道,在盲沟表面铺设 300g/m2土工布600m2、填筑卵石料和排气管,再铺设300g/m2土工布600m2,用平地机整平场地,完成建基面的铺设;(1) Laying of the foundation surface: dig an earthwork with a length of 100m, a width of 6m and a depth of 3m, use a 22t road roller to flatten the site, and compact and flatten the breccia soil foundation surface, with a relative density of 0.75; Small excavators are used to excavate exhaust blind ditch at 0.8m on the four sides, and horizontal blind ditch is set every 15m within the range of vertical blind ditch. trachea, then lay 300g/m 2 geotextile 600m 2 , level the site with a grader, and complete the laying of the foundation surface;
(2)下垫层的铺设:采用筛孔直径为5mm的筛将场地细砂开挖料进行筛分,并将筛分细砂采用摊铺机进行摊铺,用平地机将筛分细砂刮平,筛分细砂铺层厚度10cm,洒水后采用22t压路机夯实碾压,表面拉线找平,完成下垫层的铺设;(2) Laying of the lower cushion layer: Use a sieve with a sieve hole diameter of 5mm to screen the site fine sand excavation material, and use a paver to spread the screened fine sand, and use a grader to screen the fine sand. Scrape and screen the fine sand with a thickness of 10cm. After watering, a 22t road roller is used to compact and roll, and the surface is leveled by pulling the wire to complete the laying of the underlying layer;
(3)下保护层、复合土工膜和上保护层的铺设与连接:铺设下保护层300g/m2土工布610m2,边线要超过布上复合土工膜铺设边线50cm,土工布连接采用250℃热风焊接,搭接宽度10cm,完成下保护层的铺设与连接;再铺600m2复合土工膜,采用350℃双缝热合焊接,搭接宽度10cm,完成复合土工膜的铺设与连接;再铺上保护层300g/m2土工布610m2,并250℃热风焊接连接,搭接宽度10cm,完成上保护层的铺设与连接;(3) Laying and connection of the lower protective layer, the composite geomembrane and the upper protective layer: lay the lower protective layer 300g/m 2 geotextile 610m 2 , the edge line should exceed the edge line of the composite geomembrane laying on the cloth by 50cm, and the geotextile connection should be 250 ℃ Hot air welding, with a lap width of 10cm, completes the laying and connection of the lower protective layer; then lays 600m2 of composite geomembrane, using 350°C double seam heat-sealing welding, with a lap width of 10cm, to complete the laying and connection of the composite geomembrane; The protective layer is 300g/m 2 geotextile 610m 2 , and the 250 ℃ hot air welding connection, the lap width is 10cm, and the laying and connection of the upper protective layer are completed;
(4)上垫层的铺设;将细砂采用装载机配合挖机摊铺整平,细砂铺填过程中从多层复合土工膜起始铺设侧开始铺砂,细砂铺层厚度40cm;采用履带式挖机铺设覆土层,覆土垫层厚度0.5m,用平地机整平覆土垫层,完成上垫层的铺设;(4) The laying of the upper cushion layer; the fine sand is spread and leveled by the loader and the excavator. During the fine sand laying and filling process, the sand is laid from the starting laying side of the multi-layer composite geomembrane, and the thickness of the fine sand laying layer is 40cm; Crawler-type excavators are used to lay the covering soil layer, the thickness of the covering soil cushion layer is 0.5m, and the covering soil cushion layer is leveled with a grader to complete the laying of the upper cushion layer;
(5)防护层的铺设:角砾土从多层复合土工膜起始铺设侧开始摊铺,采用装载机配合平地机摊铺整平铺设0.6m;采用履带式挖机铺设覆土层,覆土层厚度0.95m,洒水后采用22t压路机压平,完成防护层的铺设,完成角砾土基底上土工膜的铺设。(5) Laying of protective layer: The breccia soil is paved from the initial laying side of the multi-layer composite geomembrane, and the loader and grader are used to pave and lay 0.6m; The thickness is 0.95m. After watering, a 22t road roller is used to flatten it to complete the laying of the protective layer and the laying of the geomembrane on the breccia base.
进一步的,步骤(1)所述纵向排气盲沟为距离土方宽边和长边内部距离0.8m处且长为98m的长边盲沟;所述排气盲沟铺设时排气管铺设在盲沟内部后,再使用卵石料对盲沟进行填隙铺平;所述排气管的型号为MY200。Further, the longitudinal exhaust blind ditch described in step (1) is a long side blind ditch with a distance of 0.8m from the broad side of the earthwork and the long side and a length of 98m; when the exhaust blind ditch is laid, the exhaust pipe is laid on the After the inside of the blind ditch, use pebble material to fill the gap and pave the blind ditch; the model of the exhaust pipe is MY200.
进一步的,步骤(3)所述上、下保护层均为300g/m2长丝土工布。Further, the upper and lower protective layers in step (3) are both 300 g/m 2 filament geotextiles.
进一步的,步骤(3)复合土工膜的制备方法如下:Further, the preparation method of step (3) composite geomembrane is as follows:
a.将聚氯乙烯醇加入聚氯乙烯醇质量1倍的去离子水中90℃、800r/min搅拌30min,加入聚氯乙烯醇质量0.25倍三甲基硅氧基丙酮酸钠中继续搅拌5h,加入聚氯乙烯醇质量 0.25倍的1,2-环氧基-3-氨基丁醇继续80℃搅拌3h,制得改性聚乙烯膜液;a. Add polyvinyl chloride alcohol to deionized water with 1 times the mass of polyvinyl chloride alcohol and stir for 30 minutes at 90°C and 800 r/min, add 0.25 times the mass of polyvinyl chloride alcohol to sodium trimethylsiloxypyruvate and continue stirring for 5 hours, Add 1,2-epoxy-3-aminobutanol with a mass of 0.25 times the mass of polyvinyl chloride alcohol and continue stirring at 80°C for 3 hours to obtain a modified polyethylene film liquid;
b.在75℃、10Pa真空条件下,将无纺布浸入无纺布质量3.8倍改性聚乙烯膜液中,浸渍24h后浸透捞出,随后冷却至室温,晾干得到0.64mm厚复合土工膜;b. Under vacuum conditions of 75°C and 10Pa, the non-woven fabric was immersed in a modified polyethylene film solution with a mass of 3.8 times the non-woven fabric, soaked for 24 hours, soaked and pulled out, then cooled to room temperature and air-dried to obtain a 0.64mm thick composite geotextile membrane;
进一步的,步骤b所述无纺布为0.56mm厚海藻纤维无纺布。Further, the non-woven fabric in step b is a 0.56 mm thick seaweed fiber non-woven fabric.
对比例2Comparative Example 2
一种角砾土基底上土工膜的铺设方法,主要包括以下制备步骤:A method for laying a geomembrane on a breccia base, mainly comprising the following preparation steps:
(1)建基面的铺设:挖一个长为100m、宽为6m、深度为3m的土方,采用22t压路机压平场地,并压实压平角砾土建基面,相对密度在0.75;在土方内部四边0.8m处采用小挖机开挖排气盲沟,在纵向盲沟范围内每隔15m设置横向盲沟一道,在盲沟表面铺设 300g/m2土工布600m2、填筑卵石料和排气管,再铺设300g/m2土工布600m2,用平地机整平场地,完成建基面的铺设;(1) Laying of the foundation surface: dig an earthwork with a length of 100m, a width of 6m and a depth of 3m, use a 22t road roller to flatten the site, and compact and flatten the breccia soil foundation surface, with a relative density of 0.75; Small excavators are used to excavate exhaust blind ditch at 0.8m on the four sides, and horizontal blind ditch is set every 15m within the range of vertical blind ditch. trachea, then lay 300g/m 2 geotextile 600m 2 , level the site with a grader, and complete the laying of the foundation surface;
(2)下垫层的铺设:采用筛孔直径为5mm的筛将场地细砂开挖料进行筛分,并将筛分细砂采用摊铺机进行摊铺,用平地机将筛分细砂刮平,筛分细砂铺层厚度10cm,洒水后采用22t压路机夯实碾压,表面拉线找平,完成下垫层的铺设;(2) Laying of the lower cushion layer: Use a sieve with a sieve hole diameter of 5mm to screen the site fine sand excavation material, and use a paver to spread the screened fine sand, and use a grader to screen the fine sand. Scrape and screen the fine sand with a thickness of 10cm. After watering, a 22t road roller is used to compact and roll, and the surface is leveled by pulling the wire to complete the laying of the underlying layer;
(3)下保护层、多层复合土工膜和上保护层的铺设与连接:铺设下保护层300g/m2土工布610m2,边线要超过布上多层复合土工膜铺设边线50cm,土工布连接采用250℃热风焊接,搭接宽度10cm,完成下保护层的铺设与连接;再铺600m2多层复合土工膜,采用350℃双缝热合焊接,搭接宽度10cm,完成多层复合土工膜的铺设与连接;再铺上保护层300g/m2土工布610m2,并250℃热风焊接连接,搭接宽度10cm,完成上保护层的铺设与连接;(3) Laying and connection of the lower protective layer, the multi-layer composite geomembrane and the upper protective layer: lay the lower protective layer 300g/m 2 geotextile 610m 2 , and the edge line should exceed the upper multi-layer composite geomembrane laying edge line 50cm, geotextile The connection adopts 250 ℃ hot air welding, the lap width is 10cm, and the laying and connection of the lower protective layer is completed; 600m2 multi - layer composite geomembrane is then laid, and 350 ℃ double seam heat sealing welding is used, and the lap width is 10cm, and the multi-layer composite geomembrane is completed. Laying and connecting; then lay a protective layer of 300g/m 2 geotextile 610m 2 , and connect it by hot air welding at 250°C, with a lap width of 10cm, to complete the laying and connection of the upper protective layer;
(4)上垫层的铺设;将细砂采用装载机配合挖机摊铺整平,细砂铺填过程中从多层复合土工膜起始铺设侧开始铺砂,细砂铺层厚度40cm;采用履带式挖机铺设覆土层,覆土垫层厚度0.5m,用平地机整平覆土垫层,完成上垫层的铺设;(4) The laying of the upper cushion layer; the fine sand is spread and leveled by the loader and the excavator. During the fine sand laying and filling process, the sand is laid from the starting laying side of the multi-layer composite geomembrane, and the thickness of the fine sand laying layer is 40cm; Crawler-type excavators are used to lay the covering soil layer, the thickness of the covering soil cushion layer is 0.5m, and the covering soil cushion layer is leveled with a grader to complete the laying of the upper cushion layer;
(5)防护层的铺设:角砾土从多层复合土工膜起始铺设侧开始摊铺,采用装载机配合平地机摊铺整平铺设0.6m;采用履带式挖机铺设覆土层,覆土层厚度0.95m,洒水后采用22t压路机压平,完成防护层的铺设,完成角砾土基底上土工膜的铺设。(5) Laying of protective layer: The breccia soil is paved from the initial laying side of the multi-layer composite geomembrane, and the loader and grader are used to pave and lay 0.6m; The thickness is 0.95m. After watering, a 22t road roller is used to flatten it to complete the laying of the protective layer and the laying of the geomembrane on the breccia base.
进一步的,步骤(1)所述纵向排气盲沟为距离土方宽边和长边内部距离0.8m处且长为98m的长边盲沟;所述排气盲沟铺设时排气管铺设在盲沟内部后,再使用卵石料对盲沟进行填隙铺平;所述排气管的型号为MY200。Further, the longitudinal exhaust blind ditch described in step (1) is a long side blind ditch with a distance of 0.8m from the broad side of the earthwork and the long side and a length of 98m; when the exhaust blind ditch is laid, the exhaust pipe is laid on the After the inside of the blind ditch, use pebble material to fill the gap and pave the blind ditch; the model of the exhaust pipe is MY200.
进一步的,步骤(3)所述上、下保护层均为300g/m2长丝土工布。Further, the upper and lower protective layers in step (3) are both 300 g/m 2 filament geotextiles.
进一步的,步骤(3)所述多层复合土工膜的制备方法如下:Further, the preparation method of the multi-layer composite geomembrane described in step (3) is as follows:
a.将聚氯乙烯醇加入聚氯乙烯醇质量1倍的去离子水中90℃、800r/min搅拌30min,加入聚氯乙烯醇质量0.25倍三甲基硅氧基丙酮酸钠中继续搅拌5h,制得改性聚乙烯膜液;a. Add polyvinyl chloride alcohol to deionized water with 1 times the mass of polyvinyl chloride alcohol and stir for 30 minutes at 90°C and 800 r/min, add 0.25 times the mass of polyvinyl chloride alcohol to sodium trimethylsiloxypyruvate and continue stirring for 5 hours, The modified polyethylene film liquid is prepared;
b.将端羟基聚氯硅氧烷加入端羟基聚氯硅氧烷质量12.5倍的无水甲苯中,在800r/min 搅拌、110℃油浴下回流1h,加入端羟基聚氯硅氧烷质量1.5倍环氧基三甲氧基硅烷继续回流1h后,放入真空旋蒸器中升温到110℃,160r/min真空旋蒸出甲苯质量为纳米二氧化硅溶胶质量5倍时取出,在4℃冰浴条件下加入端羟基聚氯硅氧烷质量3倍的二甲酸钾混合,得到改性硅胶;b. Add the hydroxyl-terminated polychlorosiloxane into anhydrous toluene with 12.5 times the mass of the hydroxyl-terminated polychlorosiloxane, stir at 800 r/min and reflux for 1 h in an oil bath at 110°C, add the mass of the hydroxyl-terminated polychlorosiloxane After 1.5 times of epoxy trimethoxysilane was refluxed for 1 hour, it was put into a vacuum rotary evaporator and heated to 110 °C, and the toluene quality was 5 times the mass of nano-silica sol by vacuum rotary evaporation at 160 r/min. Under bath conditions, potassium diformate with 3 times the mass of hydroxyl-terminated polychlorosiloxane is added and mixed to obtain modified silica gel;
c.在75℃、10Pa真空条件下,将无纺布浸入无纺布质量3.8倍改性聚乙烯膜液中,浸渍24h后浸透捞出,随后冷却至室温,晾干得到0.64mm厚复合土工膜;c. Under the condition of 75℃ and 10Pa vacuum, the non-woven fabric was immersed in the modified polyethylene film solution with 3.8 times the mass of the non-woven fabric, soaked for 24 hours, soaked and pulled out, then cooled to room temperature, and air-dried to obtain a 0.64mm thick composite geotextile membrane;
d.将改性硅胶与改性硅胶质量0.02倍的正硅酸乙酯在常温、300r/min下搅拌混合5min,得到改性硅胶混合液;随后改性硅胶混合液在10Pa真空下脱泡5min,得到脱泡后的改性硅胶混合液;将复合土工膜浸入复合土工膜质量2.5倍改性硅胶混合液中,浸渍24h捞出,在60℃下固化16h后,得到表层厚度为0.8mm的多层复合土工膜。d. Stir and mix the modified silica gel and ethyl orthosilicate with a mass of 0.02 times the modified silica gel at room temperature and 300 r/min for 5 min to obtain a modified silica gel mixture; then the modified silica gel mixture is degassed under a vacuum of 10 Pa for 5 min , to obtain the modified silica gel mixture after defoaming; immerse the composite geomembrane in the modified silica gel mixture 2.5 times the mass of the composite geomembrane, immerse it for 24 hours, and remove it. Multilayer composite geomembrane.
进一步的,步骤c所述无纺布为0.56mm厚海藻纤维无纺布。Further, the non-woven fabric in step c is a 0.56 mm thick seaweed fiber non-woven fabric.
对比例3Comparative Example 3
一种角砾土基底上土工膜的铺设方法,主要包括以下制备步骤:A method for laying a geomembrane on a breccia base, mainly comprising the following preparation steps:
(1)建基面的铺设:挖一个长为100m、宽为6m、深度为3m的土方,采用22t压路机压平场地,并压实压平角砾土建基面,相对密度在0.75;在土方内部四边0.8m处采用小挖机开挖排气盲沟,在纵向盲沟范围内每隔15m设置横向盲沟一道,在盲沟表面铺设300g/m2土工布600m2、填筑卵石料和排气管,再铺设300g/m2土工布600m2,用平地机整平场地,完成建基面的铺设;(1) Laying of the foundation surface: dig an earthwork with a length of 100m, a width of 6m and a depth of 3m, use a 22t road roller to flatten the site, and compact and flatten the breccia soil foundation surface, with a relative density of 0.75; Small excavators are used to excavate exhaust blind ditch at 0.8m on the four sides, and horizontal blind ditch is set every 15m within the range of vertical blind ditch. trachea, then lay 300g/m 2 geotextile 600m 2 , level the site with a grader, and complete the laying of the foundation surface;
(2)下垫层的铺设:采用筛孔直径为5mm的筛将场地细砂开挖料进行筛分,并将筛分细砂采用摊铺机进行摊铺,用平地机将筛分细砂刮平,筛分细砂铺层厚度10cm,洒水后采用22t压路机夯实碾压,表面拉线找平,完成下垫层的铺设;(2) Laying of the lower cushion layer: Use a sieve with a sieve hole diameter of 5mm to screen the site fine sand excavation material, and use a paver to spread the screened fine sand, and use a grader to screen the fine sand. Scrape and screen the fine sand with a thickness of 10cm. After watering, a 22t road roller is used to compact and roll, and the surface is leveled by pulling the wire to complete the laying of the underlying layer;
(3)下保护层、多层复合土工膜和上保护层的铺设与连接:铺设下保护层300g/m2土工布610m2,边线要超过布上多层复合土工膜铺设边线50cm,土工布连接采用250℃热风焊接,搭接宽度10cm,完成下保护层的铺设与连接;再铺600m2多层复合土工膜,采用350℃双缝热合焊接,搭接宽度10cm,完成多层复合土工膜的铺设与连接;再铺上保护层300g/m2土工布610m2,并250℃热风焊接连接,搭接宽度10cm,完成上保护层的铺设与连接;(3) Laying and connection of the lower protective layer, the multi-layer composite geomembrane and the upper protective layer: lay the lower protective layer 300g/m 2 geotextile 610m 2 , and the edge line should exceed the upper multi-layer composite geomembrane laying edge line 50cm, geotextile The connection adopts 250 ℃ hot air welding, the lap width is 10cm, and the laying and connection of the lower protective layer are completed; 600m2 multi - layer composite geomembrane is then laid, and 350 ℃ double seam heat sealing welding is used, and the lap width is 10cm, and the multi-layer composite geomembrane is completed. Laying and connecting; then lay a protective layer of 300g/m 2 geotextile 610m 2 , and connect it by hot air welding at 250°C, with a lap width of 10cm, to complete the laying and connection of the upper protective layer;
(4)上垫层的铺设;将细砂采用装载机配合挖机摊铺整平,细砂铺填过程中从多层复合土工膜起始铺设侧开始铺砂,细砂铺层厚度40cm;采用履带式挖机铺设覆土层,覆土垫层厚度0.5m,用平地机整平覆土垫层,完成上垫层的铺设;(4) The laying of the upper cushion layer; the fine sand is spread and leveled by the loader and the excavator. During the fine sand laying and filling process, the sand is laid from the starting laying side of the multi-layer composite geomembrane, and the thickness of the fine sand laying layer is 40cm; Crawler-type excavators are used to lay the covering soil layer, the thickness of the covering soil cushion layer is 0.5m, and the covering soil cushion layer is leveled with a grader to complete the laying of the upper cushion layer;
(5)防护层的铺设:角砾土从多层复合土工膜起始铺设侧开始摊铺,采用装载机配合平地机摊铺整平铺设0.6m;采用履带式挖机铺设覆土层,覆土层厚度0.95m,洒水后采用22t压路机压平,完成防护层的铺设,完成角砾土基底上土工膜的铺设。(5) Laying of protective layer: The breccia soil is paved from the initial laying side of the multi-layer composite geomembrane, and the loader and grader are used to pave and lay 0.6m; The thickness is 0.95m. After watering, a 22t road roller is used to flatten it to complete the laying of the protective layer and the laying of the geomembrane on the breccia base.
进一步的,步骤(1)所述纵向排气盲沟为距离土方宽边和长边内部距离0.8m处且长为98m的长边盲沟;所述排气盲沟铺设时排气管铺设在盲沟内部后,再使用卵石料对盲沟进行填隙铺平;所述排气管的型号为MY200。Further, the longitudinal exhaust blind ditch described in step (1) is a long side blind ditch with a distance of 0.8m from the broad side of the earthwork and the long side and a length of 98m; when the exhaust blind ditch is laid, the exhaust pipe is laid on the After the inside of the blind ditch, use pebble material to fill the gap and pave the blind ditch; the model of the exhaust pipe is MY200.
进一步的,步骤(3)所述上、下保护层均为300g/m2长丝土工布。Further, the upper and lower protective layers in step (3) are both 300 g/m 2 filament geotextiles.
进一步的,步骤(3)所述多层复合土工膜的制备方法如下:Further, the preparation method of the multi-layer composite geomembrane described in step (3) is as follows:
a.将聚氯乙烯醇加入聚氯乙烯醇质量1倍的去离子水中90℃、800r/min搅拌30min,加入聚氯乙烯醇质量0.25倍的1,2-环氧基-3-氨基丁醇继续80℃搅拌3h,制得改性聚乙烯膜液;a. Add polyvinyl chloride alcohol to deionized water with 1 times the mass of polyvinyl chloride alcohol at 90°C, 800 r/min and stir for 30 minutes, add 1,2-epoxy-3-aminobutanol with 0.25 times the mass of polyvinyl chloride alcohol Continue to stir at 80°C for 3h to obtain the modified polyethylene film liquid;
b.将端羟基聚氯硅氧烷加入端羟基聚氯硅氧烷质量12.5倍的无水甲苯中,在800r/min 搅拌、110℃油浴下回流1h,加入端羟基聚氯硅氧烷质量1.5倍环氧基三甲氧基硅烷继续回流1h后,放入真空旋蒸器中升温到110℃,160r/min真空旋蒸出甲苯质量为纳米二氧化硅溶胶质量5倍时取出,在4℃冰浴条件下加入端羟基聚氯硅氧烷质量3倍的二甲酸钾混合,得到改性硅胶;b. Add the hydroxyl-terminated polychlorosiloxane into anhydrous toluene with 12.5 times the mass of the hydroxyl-terminated polychlorosiloxane, stir at 800 r/min and reflux for 1 h in an oil bath at 110°C, add the mass of the hydroxyl-terminated polychlorosiloxane After 1.5 times of epoxy trimethoxysilane was refluxed for 1 hour, it was put into a vacuum rotary evaporator and heated to 110 °C, and the toluene quality was 5 times the mass of nano-silica sol by vacuum rotary evaporation at 160 r/min. Under bath conditions, potassium diformate with 3 times the mass of hydroxyl-terminated polychlorosiloxane is added and mixed to obtain modified silica gel;
c.在75℃、10Pa真空条件下,将无纺布浸入无纺布质量3.8倍改性聚乙烯膜液中,浸渍24h后浸透捞出,随后冷却至室温,晾干得到0.64mm厚复合土工膜;c. Under the condition of 75℃ and 10Pa vacuum, the non-woven fabric was immersed in the modified polyethylene film solution with 3.8 times the mass of the non-woven fabric, soaked for 24 hours, soaked and pulled out, then cooled to room temperature, and air-dried to obtain a 0.64mm thick composite geotextile membrane;
d.将改性硅胶与改性硅胶质量0.02倍的正硅酸乙酯在常温、300r/min下搅拌混合5min,得到改性硅胶混合液;随后改性硅胶混合液在10Pa真空下脱泡5min,得到脱泡后的改性硅胶混合液;将复合土工膜浸入复合土工膜质量2.5倍改性硅胶混合液中,浸渍24h捞出,在60℃下固化16h后,得到表层厚度为0.8mm的多层复合土工膜。d. Stir and mix the modified silica gel and ethyl orthosilicate with a mass of 0.02 times the modified silica gel at room temperature and 300 r/min for 5 min to obtain a modified silica gel mixture; then the modified silica gel mixture is degassed under a vacuum of 10 Pa for 5 min , to obtain the modified silica gel mixture after defoaming; immerse the composite geomembrane in the modified silica gel mixture 2.5 times the mass of the composite geomembrane, immerse it for 24 hours, and remove it. Multilayer composite geomembrane.
进一步的,步骤c所述无纺布为0.56mm厚海藻纤维无纺布。Further, the non-woven fabric in step c is a 0.56 mm thick seaweed fiber non-woven fabric.
对比例4Comparative Example 4
一种角砾土基底上土工膜的铺设方法,主要包括以下制备步骤:A method for laying a geomembrane on a breccia base, mainly comprising the following preparation steps:
(1)建基面的铺设:挖一个长为100m、宽为6m、深度为3m的土方,采用22t压路机压平场地,并压实压平角砾土建基面,相对密度在0.75;在土方内部四边0.8m处采用小挖机开挖排气盲沟,在纵向盲沟范围内每隔15m设置横向盲沟一道,在盲沟表面铺设 300g/m2土工布600m2、填筑卵石料和排气管,再铺设300g/m2土工布600m2,用平地机整平场地,完成建基面的铺设;(1) Laying of the foundation surface: dig an earthwork with a length of 100m, a width of 6m and a depth of 3m, use a 22t road roller to flatten the site, and compact and flatten the breccia soil foundation surface, with a relative density of 0.75; Small excavators are used to excavate exhaust blind ditch at 0.8m on the four sides, and horizontal blind ditch is set every 15m within the range of vertical blind ditch. trachea, then lay 300g/m 2 geotextile 600m 2 , level the site with a grader, and complete the laying of the foundation surface;
(2)下垫层的铺设:采用筛孔直径为5mm的筛将场地细砂开挖料进行筛分,并将筛分细砂采用摊铺机进行摊铺,用平地机将筛分细砂刮平,筛分细砂铺层厚度10cm,洒水后采用22t压路机夯实碾压,表面拉线找平,完成下垫层的铺设;(2) Laying of the lower cushion layer: Use a sieve with a sieve hole diameter of 5mm to screen the site fine sand excavation material, and use a paver to spread the screened fine sand, and use a grader to screen the fine sand. Scrape and screen the fine sand with a thickness of 10cm. After watering, a 22t road roller is used to compact and roll, and the surface is leveled by pulling the wire to complete the laying of the underlying layer;
(3)下保护层、多层土工膜和上保护层的铺设与连接:铺设下保护层300g/m2土工布610m2,边线要超过布上多层土工膜铺设边线50cm,土工布连接采用250℃热风焊接,搭接宽度10cm,完成下保护层的铺设与连接;再铺600m2多层土工膜,采用350℃双缝热合焊接,搭接宽度10cm,完成多层土工膜的铺设与连接;再铺上保护层300g/m2土工布610m2,并250℃热风焊接连接,搭接宽度10cm,完成上保护层的铺设与连接;(3) Laying and connection of the lower protective layer, the multi-layer geomembrane and the upper protective layer: lay the lower protective layer 300g/m 2 geotextile 610m 2 , the edge line should exceed the multi-layer geomembrane laying edge line 50cm, and the geotextile connection adopts 250℃ hot air welding, the lap width is 10cm, the laying and connection of the lower protective layer are completed; 600m2 multi - layer geomembrane is then laid, and the double seam heat welding at 350℃ is used to complete the laying and connection of the multi-layer geomembrane. ; Then lay a protective layer of 300g/m 2 geotextile 610m 2 , and connect it by hot air welding at 250°C, with a lap width of 10cm, to complete the laying and connection of the upper protective layer;
(4)上垫层的铺设;将细砂采用装载机配合挖机摊铺整平,细砂铺填过程中从多层复合土工膜起始铺设侧开始铺砂,细砂铺层厚度40cm;采用履带式挖机铺设覆土层,覆土垫层厚度0.5m,用平地机整平覆土垫层,完成上垫层的铺设;(4) The laying of the upper cushion layer; the fine sand is spread and leveled by the loader and the excavator. During the fine sand laying and filling process, the sand is laid from the starting laying side of the multi-layer composite geomembrane, and the thickness of the fine sand laying layer is 40cm; Crawler-type excavators are used to lay the covering soil layer, the thickness of the covering soil cushion layer is 0.5m, and the covering soil cushion layer is leveled with a grader to complete the laying of the upper cushion layer;
(5)防护层的铺设:角砾土从多层复合土工膜起始铺设侧开始摊铺,采用装载机配合平地机摊铺整平铺设0.6m;采用履带式挖机铺设覆土层,覆土层厚度0.95m,洒水后采用22t压路机压平,完成防护层的铺设,完成角砾土基底上土工膜的铺设。(5) Laying of protective layer: The breccia soil is paved from the initial laying side of the multi-layer composite geomembrane, and the loader and grader are used to pave and lay 0.6m; The thickness is 0.95m. After watering, a 22t road roller is used to flatten it to complete the laying of the protective layer and the laying of the geomembrane on the breccia base.
进一步的,步骤(1)所述纵向排气盲沟为距离土方宽边和长边内部距离0.8m处且长为98m的长边盲沟;所述排气盲沟铺设时排气管铺设在盲沟内部后,再使用卵石料对盲沟进行填隙铺平;所述排气管的型号为MY200。Further, the longitudinal exhaust blind ditch described in step (1) is a long side blind ditch with a distance of 0.8m from the broad side of the earthwork and the long side and a length of 98m; when the exhaust blind ditch is laid, the exhaust pipe is laid on the After the inside of the blind ditch, use pebble material to fill the gap and pave the blind ditch; the model of the exhaust pipe is MY200.
进一步的,步骤(3)所述上、下保护层均为300g/m2长丝土工布。Further, the upper and lower protective layers in step (3) are both 300 g/m 2 filament geotextiles.
进一步的,步骤(3)所述多层土工膜的制备方法如下:Further, the preparation method of the multi-layer geomembrane described in step (3) is as follows:
a.将端羟基聚氯硅氧烷加入端羟基聚氯硅氧烷质量12.5倍的无水甲苯中,在800r/min 搅拌、110℃油浴下回流1h,加入端羟基聚氯硅氧烷质量1.5倍环氧基三甲氧基硅烷继续回流1h后,放入真空旋蒸器中升温到110℃,160r/min真空旋蒸出甲苯质量为纳米二氧化硅溶胶质量5倍时取出,在4℃冰浴条件下加入端羟基聚氯硅氧烷质量3倍的二甲酸钾混合,得到改性硅胶;a. Add the hydroxyl-terminated polychlorosiloxane into anhydrous toluene with 12.5 times the mass of the hydroxyl-terminated polychlorosiloxane, stir at 800 r/min and reflux for 1 h in an oil bath at 110 °C, add the mass of the hydroxyl-terminated polychlorosiloxane After 1.5 times of epoxy trimethoxysilane was refluxed for 1 hour, it was put into a vacuum rotary evaporator and heated to 110 °C, and the toluene quality was 5 times the mass of nano-silica sol by vacuum rotary evaporation at 160 r/min. Under bath conditions, potassium diformate with 3 times the mass of hydroxyl-terminated polychlorosiloxane is added and mixed to obtain modified silica gel;
b.将改性硅胶与改性硅胶质量0.02倍的正硅酸乙酯在常温、300r/min下搅拌混合5min,得到改性硅胶混合液;随后改性硅胶混合液在10Pa真空下脱泡5min,得到脱泡后的改性硅胶混合液;将复合土工膜浸入土工膜质量2.5倍改性硅胶混合液中,浸渍24h捞出,在60℃下固化16h后,得到表层厚度为0.8mm的多层土工膜。b. Stir and mix the modified silica gel and ethyl orthosilicate with a mass of 0.02 times the modified silica gel at room temperature and 300 r/min for 5 minutes to obtain a modified silica gel mixture; then the modified silica gel mixture is degassed under a vacuum of 10 Pa for 5 minutes , to obtain the modified silica gel mixture after defoaming; immerse the composite geomembrane in the modified silica gel mixture with a mass of 2.5 times the mass of the geomembrane, immerse it for 24 hours, remove it, and cure it at 60 ° C for 16 hours to obtain a surface thickness of 0.8mm. layer of geomembrane.
进一步的,步骤b所述土工膜为聚乙烯土工膜,膜厚为0.6mm。Further, the geomembrane described in step b is a polyethylene geomembrane, and the membrane thickness is 0.6 mm.
对比例5Comparative Example 5
一种角砾土基底上土工膜的铺设方法,主要包括以下制备步骤:A method for laying a geomembrane on a breccia base, mainly comprising the following preparation steps:
(1)建基面的铺设:挖一个长为100m、宽为6m、深度为3m的土方,采用22t压路机压平场地,并压实压平角砾土建基面,相对密度在0.75;在土方内部四边0.8m处采用小挖机开挖排气盲沟,在纵向盲沟范围内每隔15m设置横向盲沟一道,在盲沟表面铺设 300g/m2土工布600m2、填筑卵石料和排气管,再铺设300g/m2土工布600m2,用平地机整平场地,完成建基面的铺设;(1) Laying of the foundation surface: dig an earthwork with a length of 100m, a width of 6m and a depth of 3m, use a 22t road roller to flatten the site, and compact and flatten the breccia soil foundation surface, with a relative density of 0.75; Small excavators are used to excavate exhaust blind ditch at 0.8m on the four sides, and horizontal blind ditch is set every 15m within the range of vertical blind ditch. trachea, then lay 300g/m 2 geotextile 600m 2 , level the site with a grader, and complete the laying of the foundation surface;
(2)下垫层的铺设:采用筛孔直径为5mm的筛将场地细砂开挖料进行筛分,并将筛分细砂采用摊铺机进行摊铺,用平地机将筛分细砂刮平,筛分细砂铺层厚度10cm,洒水后采用22t压路机夯实碾压,表面拉线找平,完成下垫层的铺设;(2) Laying of the lower cushion layer: Use a sieve with a sieve hole diameter of 5mm to screen the site fine sand excavation material, and use a paver to spread the screened fine sand, and use a grader to screen the fine sand. Scrape and screen the fine sand with a thickness of 10cm. After watering, a 22t road roller is used to compact and roll, and the surface is leveled by pulling the wire to complete the laying of the underlying layer;
(3)下保护层、土工膜和上保护层的铺设与连接:铺设下保护层300g/m2土工布610m 2,边线要超过布上土工膜铺设边线50cm,土工布连接采用250℃热风焊接,搭接宽度10cm,完成下保护层的铺设与连接;再铺600m2土工膜,采用350℃双缝热合焊接,搭接宽度10cm,完成土工膜的铺设与连接;再铺上保护层300g/m2土工布610m2,并250℃热风焊接连接,搭接宽度10cm,完成上保护层的铺设与连接;(3) Laying and connection of the lower protective layer, the geomembrane and the upper protective layer: Lay the lower protective layer 300g/m 2 geotextile 610m 2 , the edge line should exceed the edge line of the geomembrane laying on the cloth by 50cm, and the geotextile is connected by 250 ℃ hot air welding , the lap width is 10cm, and the laying and connection of the lower protective layer is completed; 600m 2 geomembrane is then laid, and double seam heat-sealing welding at 350°C is adopted, and the lap width is 10cm to complete the laying and connection of the geomembrane; and then a protective layer of 300g/ m 2 geotextile 610m 2 , and 250 ℃ hot air welding connection, lap width 10cm, complete the laying and connection of the upper protective layer;
(4)上垫层的铺设;将细砂采用装载机配合挖机摊铺整平,细砂铺填过程中从多层复合土工膜起始铺设侧开始铺砂,细砂铺层厚度40cm;采用履带式挖机铺设覆土层,覆土垫层厚度0.5m,用平地机整平覆土垫层,完成上垫层的铺设;(4) The laying of the upper cushion layer; the fine sand is spread and leveled by the loader and the excavator. During the fine sand laying and filling process, the sand is laid from the starting laying side of the multi-layer composite geomembrane, and the thickness of the fine sand laying layer is 40cm; Crawler-type excavators are used to lay the covering soil layer, the thickness of the covering soil cushion layer is 0.5m, and the covering soil cushion layer is leveled with a grader to complete the laying of the upper cushion layer;
(5)防护层的铺设:角砾土从多层复合土工膜起始铺设侧开始摊铺,采用装载机配合平地机摊铺整平铺设0.6m;采用履带式挖机铺设覆土层,覆土层厚度0.95m,洒水后采用22t压路机压平,完成防护层的铺设,完成角砾土基底上土工膜的铺设。(5) Laying of protective layer: The breccia soil is paved from the initial laying side of the multi-layer composite geomembrane, and the loader and grader are used to pave and lay 0.6m; The thickness is 0.95m. After watering, a 22t road roller is used to flatten it to complete the laying of the protective layer and the laying of the geomembrane on the breccia base.
进一步的,步骤(1)所述纵向排气盲沟为距离土方宽边和长边内部距离0.8m处且长为98m的长边盲沟;所述排气盲沟铺设时排气管铺设在盲沟内部后,再使用卵石料对盲沟进行填隙铺平;所述排气管的型号为MY200。Further, the longitudinal exhaust blind ditch described in step (1) is a long side blind ditch with a distance of 0.8m from the broad side of the earthwork and the long side and a length of 98m; when the exhaust blind ditch is laid, the exhaust pipe is laid on the After the inside of the blind ditch, use pebble material to fill the gap and pave the blind ditch; the model of the exhaust pipe is MY200.
进一步的,步骤(3)所述上、下保护层均为300g/m2长丝土工布。Further, the upper and lower protective layers in step (3) are both 300 g/m 2 filament geotextiles.
进一步的,步骤(3)所述土工膜为0.6mm厚的聚乙烯土工膜。Further, the geomembrane in step (3) is a polyethylene geomembrane with a thickness of 0.6 mm.
效果例Example of effect
下表1给出了采用本发明实施例1至3与对比例1至5的角砾土基底上土工膜的铺设方法所铺设的角砾土基底上土工膜的性能分析结果。Table 1 below shows the performance analysis results of the geomembranes on the breccia substrates laid by the methods for laying geomembranes on the breccia substrates of Examples 1 to 3 and Comparative Examples 1 to 5 of the present invention.
表1Table 1
从实施例1、实施例2、实施例3的实验数据比较可发现,多层复合土工膜的拉伸性能、稳定性与耐老化性变化不大;从实施例1和对比例1的实验数据比较可发现,当复合土工膜外层没有多孔硅胶层包裹的情况下,复合土工膜在振动时受到的外力没法通过内部多孔结构均匀分散,使复合土工膜的稳定性变差;从实施例1和对比例2的实验数据比较可发现,复合土工膜在没有1,2-环氧基-3-氨基丁醇的改性下,在无纺布与聚乙烯分子链间共价交联的分子链减少无法形成二胺桥键在物质间形成稳定的网状结构,土工膜的拉伸性能降低;从实施例1和对比例3的实验数据比较可发现,复合土工膜在没有三甲基硅氧基丙酮酸钠的改性下,在无纺布与聚乙烯分子链间共价交联的分子链减少,无法形成二胺桥键在物质间形成稳定的网状结构,土工膜的拉伸性能降低;从实施例1和对比例4的实验数据比较可发现,当土工膜不是由改性聚乙烯膜液浸泡得到而是常用的聚乙烯膜时,缺少了无纺布与改性聚乙烯膜液间共价键交联而成的网状结构时,土工膜的拉伸性能及耐老化性能明显变差。从表中实施例1与对比例5的实验数据比较发现,将无纺布完全浸透在改性聚乙烯中,再用改性硅胶对复合土工膜进行包裹得到多层复合土工膜,可以有效提高土工膜的稳定性、拉伸强度和耐老化性能。From the comparison of the experimental data of Example 1, Example 2 and Example 3, it can be found that the tensile properties, stability and aging resistance of the multi-layer composite geomembrane have little change; from the experimental data of Example 1 and Comparative Example 1 It can be found by comparison that when the outer layer of the composite geomembrane is not wrapped by a porous silica gel layer, the external force received by the composite geomembrane during vibration cannot be uniformly dispersed through the internal porous structure, which makes the stability of the composite geomembrane worse; Comparing the experimental data of 1 and Comparative Example 2, it can be found that the composite geomembrane is covalently cross-linked between the non-woven fabric and the polyethylene molecular chain without the modification of 1,2-epoxy-3-aminobutanol. The reduction of molecular chains cannot form diamine bridge bonds, and a stable network structure is formed between substances, and the tensile properties of the geomembrane are reduced. Under the modification of sodium siloxypyruvate, the number of covalently cross-linked molecular chains between non-woven fabrics and polyethylene molecular chains is reduced, and diamine bridge bonds cannot be formed to form a stable network structure between substances. From the comparison of the experimental data of Example 1 and Comparative Example 4, it can be found that when the geomembrane is not soaked in the modified polyethylene film liquid but is a commonly used polyethylene film, there is a lack of non-woven fabrics and modified polyethylene films. The tensile properties and aging resistance of the geomembrane are obviously deteriorated when the network structure is formed by cross-linking of covalent bonds between the vinyl membranes. From the comparison of the experimental data of Example 1 and Comparative Example 5 in the table, it is found that the non-woven fabric is completely soaked in the modified polyethylene, and then the composite geomembrane is wrapped with modified silica gel to obtain a multi-layer composite geomembrane, which can effectively improve the Stability, tensile strength and aging resistance of geomembranes.
对于本领域技术人员而言,显然本发明不限于上述示范性实施例的细节,而且在不背离本发明的精神或基本特征的情况下,能够以其他的具体形式实现本发明。因此,无论从哪一点来看,均应将实施例看作是示范性的,而且是非限制性的,本发明的范围由所附权利要求而不是上述说明限定,因此旨在将落在权利要求的等同要件的含义和范围内的所有变化囊括在本发明内。不应将权利要求中的任何标记视为限制所涉及的权利要求。It will be apparent to those skilled in the art that the present invention is not limited to the details of the above-described exemplary embodiments, but that the present invention may be embodied in other specific forms without departing from the spirit or essential characteristics of the invention. Therefore, the embodiments are to be regarded in all respects as illustrative and not restrictive, and the scope of the invention is to be defined by the appended claims rather than the foregoing description, which are therefore intended to fall within the scope of the claims. All changes within the meaning and scope of the equivalents of , are included in the present invention. Any signs in the claims should not be construed as limiting the involved claim.
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