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CN114346206A - Die casting die and die casting method of product - Google Patents

Die casting die and die casting method of product Download PDF

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Publication number
CN114346206A
CN114346206A CN202111443467.XA CN202111443467A CN114346206A CN 114346206 A CN114346206 A CN 114346206A CN 202111443467 A CN202111443467 A CN 202111443467A CN 114346206 A CN114346206 A CN 114346206A
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molten
die
oil
semi
cavity
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司龙飞
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Dongguan Everwin Precision Technology Co Ltd
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Dongguan Everwin Precision Technology Co Ltd
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Abstract

本发明涉及一种压铸模具及产品的压铸方法,压铸模具包括第一模座、第二模座及挤压组件,第二模座与第一模座相配合,当第一模座和第二模座合模时,第一模座和第二模座之间形成有型腔,型腔用于供熔融的第一金属液的注入,第一模座朝向第二模座的一侧还设置有与型腔相连通的辅助腔,辅助腔与产品胚料的待修复部位位置相对应,辅助腔用于收容熔融的第二金属液;挤压组件用于穿过第一模座并伸入辅助腔,以将半熔融的第二金属液挤压至型腔中从而使半熔融的第二金属液与半熔融的第一金属液融合为一体,有效地解决了在成型几何形状壁厚不均匀的产品时,因产品的某些部位冷却成型收缩不一致引起的产品内部出现沙孔的问题。

Figure 202111443467

The invention relates to a die-casting die and a die-casting method for a product. The die-casting die comprises a first die base, a second die base and an extrusion assembly. The second die base is matched with the first die base. When the mold seat is closed, a cavity is formed between the first mold seat and the second mold seat, and the mold cavity is used for the injection of the molten first metal liquid, and the side of the first mold seat facing the second mold seat is also provided There is an auxiliary cavity communicated with the cavity, the auxiliary cavity corresponds to the position of the product blank to be repaired, and the auxiliary cavity is used to accommodate the molten second molten metal; the extrusion component is used to pass through the first die seat and extend into The auxiliary cavity is used to extrude the semi-molten second molten metal into the cavity so that the semi-molten second molten metal and the semi-molten first molten metal are integrated into one, which effectively solves the problem of inconsistency in the wall thickness of the molding geometry. When the product is uniform, there is a problem of sand holes inside the product caused by inconsistent cooling and shrinkage of some parts of the product.

Figure 202111443467

Description

压铸模具及产品的压铸方法Die-casting molds and die-casting methods for products

技术领域technical field

本发明涉及压铸技术领域,特别是涉及一种压铸模具及产品的压铸方法。The invention relates to the technical field of die casting, in particular to a die casting method for a die casting mold and a product.

背景技术Background technique

冷室压铸机是通过汤勺给汤的方式将熔融的金属液体倒入压射室(入料筒),然后用注射活塞(锤头)将金属液体高速推入模具中,在保持一定压力情况下冷却凝固而得到成品的一种铸造设备。但是在成型几何形状壁厚不均匀的产品时,产品的某些部位因冷却成型收缩不一致造成产品的内部易出现沙孔的问题,从而难以保证产品的致密度,影响产品的良率。The cold chamber die casting machine pours the molten metal liquid into the injection chamber (feeding barrel) by feeding the soup with a spoon, and then pushes the metal liquid into the mold at a high speed with the injection piston (hammer head), while maintaining a certain pressure. A casting equipment that cools and solidifies to obtain finished products. However, when molding products with uneven wall thickness, some parts of the product are prone to sand holes due to inconsistent cooling and molding shrinkage, so it is difficult to ensure the density of the product and affect the yield of the product.

发明内容SUMMARY OF THE INVENTION

基于此,本发明提供一种能够有效解决在成型几何形状壁厚不均匀的产品时,因产品的某些部位冷却成型收缩不一致引起的产品内部出现沙孔的问题的压铸模具及产品的压铸方法。Based on this, the present invention provides a die-casting mold and a die-casting method for the product that can effectively solve the problem of sand holes in the product caused by inconsistent cooling and molding shrinkage in some parts of the product when molding products with uneven wall thicknesses .

一种压铸模具,包括:A die-casting mold, comprising:

第一模座;the first mold base;

第二模座,与所述第一模座相配合,当所述第一模座和所述第二模座合模时,所述第一模座和所述第二模座之间形成有型腔,所述型腔用于供熔融的第一金属液的注入,熔融的所述第一金属液冷却后能够得到构成产品胚料的半熔融的所述第一金属液,所述第一模座朝向所述第二模座的一侧还设置有与所述型腔相连通的辅助腔,所述辅助腔与所述产品胚料的待修复部位位置相对应,所述辅助腔用于收容熔融的第二金属液,熔融的所述第二金属液冷却后能够得到半熔融的所述第二金属液;以及The second mold base is matched with the first mold base. When the first mold base and the second mold base are clamped, a space between the first mold base and the second mold base is formed. A cavity, the cavity is used for the injection of the molten first molten metal, and after the molten first molten metal is cooled, the semi-molten first molten metal that constitutes the product blank can be obtained, and the first molten molten metal can be obtained. The side of the die base facing the second die base is also provided with an auxiliary cavity communicated with the cavity, the auxiliary cavity corresponds to the position of the to-be-repaired part of the product blank, and the auxiliary cavity is used for accommodating molten second molten metal, the molten second molten metal can be cooled to obtain a semi-molten second molten metal; and

挤压组件,所述挤压组件用于穿过所述第一模座并伸入所述辅助腔,以将半熔融的所述第二金属液挤压至所述型腔中从而使半熔融的所述第二金属液与半熔融的所述第一金属液融合为一体,融合为一体的半熔融的所述第一金属液和半熔融的所述第二金属液冷却固化后能够得到产品。an extrusion assembly for passing through the first die base and extending into the auxiliary cavity, so as to extrude the semi-molten second molten metal into the cavity so as to make the semi-molten The second molten metal and the semi-molten first molten metal are integrated into one, and the integrated semi-molten first molten metal and the semi-molten second molten metal can be cooled and solidified to obtain a product .

在其中一个实施例中,所述辅助腔和所述挤压组件的数量均为多个,多个所述辅助腔间隔设置于所述第一模座朝向所述第二模座的一侧,多个所述挤压组件分别与多个所述辅助腔一一对应。In one embodiment, the number of the auxiliary cavities and the extrusion components is multiple, and the multiple auxiliary cavities are arranged at intervals on the side of the first die base facing the second die base, The plurality of extruding assemblies correspond to the plurality of auxiliary cavities in one-to-one correspondence, respectively.

在其中一个实施例中,所述挤压组件包括:In one embodiment, the extrusion assembly includes:

驱动件,所述驱动件设置于所述第一模座背离所述第二模座的一侧;以及a driving part, the driving part is disposed on the side of the first die base away from the second die base; and

顶针,所述顶针收容于所述第一模座内,且所述顶针的第一端与所述驱动件连接,所述顶针的第二端穿过所述第一模座并能够伸入至所述辅助腔,所述驱动件用于驱动所述顶针沿所述驱动件的轴向移动,以使所述顶针伸入至所述辅助腔并将半熔融的所述第二金属液挤压至所述型腔中从而使半熔融的所述第二金属液与半熔融的所述第一金属液融合为一体。A thimble, the thimble is accommodated in the first die base, the first end of the thimble is connected with the driving member, and the second end of the thimble passes through the first die base and can extend into the In the auxiliary cavity, the driving member is used to drive the thimble to move along the axial direction of the driving member, so that the thimble extends into the auxiliary cavity and squeezes the semi-molten second molten metal into the cavity so as to fuse the semi-molten second molten metal with the semi-molten first molten metal.

在其中一个实施例中,所述挤压组件还包括连接杆,所述连接杆收容于所述第一模座内,且所述连接杆的两端分别与所述驱动件和所述顶针的第一端连接,所述驱动件用于通过所述连接杆带动所述顶针沿所述驱动件的轴向移动。In one embodiment, the extrusion assembly further includes a connecting rod, the connecting rod is accommodated in the first die base, and two ends of the connecting rod are respectively connected with the driving member and the ejector pin. The first end is connected, and the driving member is used to drive the thimble to move along the axial direction of the driving member through the connecting rod.

在其中一个实施例中,所述压铸模具还包括安装座,所述安装座设置于所述第一模座背离所述第二模座的一侧,所述驱动件嵌设于所述安装座内。In one embodiment, the die-casting mold further includes a mounting seat, the mounting seat is disposed on a side of the first mold seat away from the second mold seat, and the driving member is embedded in the mounting seat Inside.

在其中一个实施例中,所述驱动件为油缸,所述油缸包括缸体和推杆,所述缸体设置于所述第一模座背离所述第二模座的一侧,所述推杆的一端伸入至所述缸体内,所述推杆的另一端伸入所述第一模座内并与所述顶针的第一端连接,所述缸体用于通过所述推杆带动所述顶针沿所述驱动件的轴向移动。In one embodiment, the driving member is an oil cylinder, the oil cylinder includes a cylinder block and a push rod, the cylinder block is disposed on a side of the first mold base away from the second mold base, and the push rod One end of the rod protrudes into the cylinder, the other end of the push rod protrudes into the first die base and is connected with the first end of the ejector pin, and the cylinder is used to pass the push rod The thimble is driven to move along the axial direction of the driving member.

在其中一个实施例中,所述缸体上设置有进油口和出油口,所述挤压组件还包括第一输油管和第二输油管,所述压铸模具还包括油路分流件,所述油路分流件上设置有第一进油接口和第一出油接口,所述第一输油管的一端与所述油路分流件的第一出油接口连接,所述第一输油管的另一端与所述缸体的进油口连接,所述第二输油管的一端与所述油路分流件的第一进油接口连接,所述第二输油管的另一端与所述缸体的出油口连接,所述油路分流件内的液压油能够依次经所述油路分流件的第一出油接口、所述第一输油管、所述缸体的进油口进入所述缸体内,且所述缸体内的液压油还能够经所述缸体的出油口流出所述缸体并依次所述第二输油管、所述油路分流件的第一进油接口回流至所述油路分流件内,以形成所述液压油的循环流动。In one embodiment, the cylinder body is provided with an oil inlet and an oil outlet, the extrusion assembly further comprises a first oil delivery pipe and a second oil delivery pipe, the die-casting mold further comprises an oil circuit splitter, the A first oil inlet port and a first oil outlet port are arranged on the oil circuit splitter, one end of the first oil delivery pipe is connected with the first oil outlet port of the oil circuit splitter, and the other end of the first oil delivery pipe is connected to the first oil outlet port of the oil circuit splitter. The oil inlet of the cylinder block is connected, one end of the second oil pipe is connected to the first oil inlet port of the oil circuit splitter, and the other end of the second oil pipe is connected to the oil outlet of the cylinder block , the hydraulic oil in the oil circuit shunt can enter the cylinder through the first oil outlet of the oil circuit shunt, the first oil pipe, and the oil inlet of the cylinder body in sequence, and all the The hydraulic oil in the cylinder body can also flow out of the cylinder body through the oil outlet of the cylinder body and return to the oil circuit branch in sequence from the second oil pipe and the first oil inlet port of the oil circuit splitter inside the piece to form a circulating flow of the hydraulic oil.

在其中一个实施例中,所述油路分流件上还设置有第二进油接口和第二出油接口,所述第二进油接口用于供液压油注入至所述油路分流件内,所述第二出油接口用于供所述油路分流件内的液压油流出至外部。In one embodiment, a second oil inlet port and a second oil outlet port are further provided on the oil circuit splitting member, and the second oil inlet port is used for injecting hydraulic oil into the oil circuit splitting member , the second oil outlet port is used for the hydraulic oil in the oil circuit splitting member to flow out to the outside.

在其中一个实施例中,所述第二模座背离所述第一模座的一侧设置有与所述型腔相连通的入料口,所述入料口用于供所述熔融的第一金属液进入所述型腔。In one embodiment, a side of the second mold base facing away from the first mold base is provided with a feeding port communicated with the cavity, and the feeding port is used for supplying the molten first mold base. A molten metal enters the cavity.

一种产品的压铸方法,包括以下步骤:A die-casting method for a product, comprising the following steps:

提供上述压铸模具;Provide the above-mentioned die-casting molds;

对所述第一模座和所述第二模座进行合模,然后分别向所述型腔和所述辅助腔注入熔融的第一金属液和熔融的第二金属液;Clamp the first mold base and the second mold base, and then inject the molten first molten metal and the molten second molten metal into the cavity and the auxiliary cavity respectively;

待熔融的所述第一金属液和熔融的所述第二金属液分别冷却形成半熔融的所述第一金属液和半熔融的所述第二金属液以后,使所述挤压组件穿过所述第一模座并伸入所述辅助腔,以将半熔融的所述第二金属液挤压至所述型腔中从而使半熔融的所述第二金属液与半熔融的所述第一金属液融合为一体;以及After the first molten metal to be melted and the molten second molten metal are cooled to form the semi-molten first molten metal and the semi-molten second molten metal, respectively, the extrusion assembly is passed through The first die base extends into the auxiliary cavity to extrude the semi-molten second molten metal into the cavity so as to make the semi-molten second molten metal and the semi-molten The first molten metal fuses into one; and

待融合为一体的半熔融的所述第一金属液和半熔融的所述第二金属液冷却固化形成产品以后,对所述第一模座和所述第二模座进行开模,然后将所述产品从所述型腔内取出。After the semi-molten first molten metal and the semi-molten second molten metal to be integrated into one are cooled and solidified to form a product, the first mold base and the second mold base are opened, and then the mold is opened. The product is removed from the cavity.

本申请提供的压铸模具,当将熔融的第一金属液和熔融的第二金属液分别注入型腔和辅助腔冷却一段时间以后,熔融的第一金属液能够冷却得到构成产品胚料的半熔融的第一金属液,而熔融的第二金属液能够冷却形成半熔融的第二金属液,此时通过挤压组件穿过第一模座并伸入辅助腔,以将半熔融的第二金属液挤压至型腔中从而使半熔融的第二金属液与半熔融的第一金属液融合为一体,待融合为一体的半熔融的第一金属液和半熔融的第二金属液冷却固化后即可最终得到产品,因此,本申请的压铸模具通过挤压组件将辅助腔内半熔融的第二金属液挤压至型腔中从而使半熔融的第二金属液与半熔融的第一金属液融合为一体,从而实现了对产品胚料的待修复部位的有效修复,提高了产品胚料的待修复部位的金属液的填充饱满度,从而有效地解决了在成型几何形状壁厚不均匀的产品时,因产品的某些部位冷却成型收缩不一致引起的产品内部出现沙孔的问题,保证了产品的致密度,有效地提高了产品的良率。In the die-casting mold provided by the present application, after the molten first molten metal and the molten second molten metal are injected into the cavity and the auxiliary cavity respectively for cooling for a period of time, the molten first molten metal can be cooled to obtain a semi-molten component that constitutes a product blank. The first molten metal, and the molten second molten metal can be cooled to form a semi-molten second molten metal. At this time, the semi-molten second metal is passed through the first die seat and extended into the auxiliary cavity through the extrusion assembly. The liquid is squeezed into the cavity so that the semi-molten second molten metal and the semi-molten first molten metal are integrated into one, and the semi-molten first molten metal and the semi-molten second molten metal to be integrated are cooled and solidified After that, the product can be finally obtained. Therefore, the die-casting die of the present application extrudes the semi-molten second molten metal in the auxiliary cavity into the cavity through the extrusion assembly, so that the semi-molten second molten metal and the semi-molten first molten metal can be separated from each other. The molten metal is integrated into one, thus realizing the effective repair of the parts to be repaired of the product blank, and improving the filling fullness of the molten metal in the parts to be repaired, thus effectively solving the problem of the inconsistency of the wall thickness of the forming geometry. When the product is uniform, the problem of sand holes inside the product caused by inconsistent cooling and molding shrinkage in some parts of the product ensures the density of the product and effectively improves the yield of the product.

附图说明Description of drawings

图1为一实施例中的压铸模具的剖视图;1 is a cross-sectional view of a die-casting mold in one embodiment;

图2为图1中A处的放大示意图;Fig. 2 is the enlarged schematic diagram of A place in Fig. 1;

图3为一实施例中的产品胚料的结构示意图;3 is a schematic structural diagram of a product blank in an embodiment;

图4为一实施例中的压铸模具的局部结构示意图;4 is a schematic diagram of a partial structure of a die-casting mold in an embodiment;

图5为一实施例中的压铸模具的结构示意图;FIG. 5 is a schematic structural diagram of a die-casting mold in an embodiment;

图6为一实施例中的压铸模具的另一位置的剖视图;6 is a cross-sectional view of another position of the die-casting mold in one embodiment;

图7为一实施例中的压铸模具的另一位置的剖视图。7 is a cross-sectional view of another position of the die casting mold in one embodiment.

具体实施方式Detailed ways

为了便于理解本发明,下面将参照相关附图对本发明进行更全面的描述。附图中给出了本发明的较佳实施例。但是,本发明可以以许多不同的形式来实现,并不限于本文所描述的实施例。相反地,提供这些实施例的目的是使对本发明的公开内容的理解更加透彻全面。In order to facilitate understanding of the present invention, the present invention will be described more fully hereinafter with reference to the related drawings. Preferred embodiments of the invention are shown in the accompanying drawings. However, the present invention may be embodied in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided so that a thorough and complete understanding of the present disclosure is provided.

需要说明的是,当元件被称为“固定于”另一个元件,它可以直接在另一个元件上或者也可以存在居中的元件。当一个元件被认为是“连接”另一个元件,它可以是直接连接到另一个元件或者可能同时存在居中元件。It should be noted that when an element is referred to as being "fixed to" another element, it can be directly on the other element or intervening elements may also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present.

除非另有定义,本文所使用的所有的技术和科学术语与属于本发明的技术领域的技术人员通常理解的含义相同。本文中在本发明的说明书中所使用的术语只是为了描述具体的实施例的目的,不是旨在于限制本发明。Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The terms used herein in the description of the present invention are for the purpose of describing specific embodiments only, and are not intended to limit the present invention.

如图1及图2所示,本申请提供了一种压铸模具100,该压铸模具100包括第一模座110、第二模座120及挤压组件130,第二模座120与第一模座110相配合,当第一模座110和第二模座120合模时,第一模座110和第二模座120之间形成有型腔140,型腔140用于供熔融的第一金属液的注入,熔融的第一金属液冷却后能够得到构成产品胚料200的半熔融的第一金属液,第一模座110朝向第二模座120的一侧还设置有与型腔140相连通的辅助腔150,辅助腔150与产品胚料200的待修复部位位置相对应,辅助腔150用于收容熔融的第二金属液,熔融的第二金属液冷却后能够得到半熔融的第二金属液。挤压组件130用于穿过第一模座110并伸入辅助腔150,以将半熔融的第二金属液挤压至型腔140中从而使半熔融的第二金属液与半熔融的第一金属液融合为一体,融合为一体的半熔融的第一金属液和半熔融的第二金属液冷却固化后能够得到产品。As shown in FIG. 1 and FIG. 2 , the present application provides a die-casting mold 100 , the die-casting mold 100 includes a first die base 110 , a second die base 120 and an extrusion assembly 130 , the second die base 120 and the first die When the first mold seat 110 and the second mold seat 120 are closed, a cavity 140 is formed between the first mold seat 110 and the second mold seat 120, and the mold cavity 140 is used for the first mold seat 110 to be melted. After the molten metal is injected, a semi-molten first molten metal that constitutes the product blank 200 can be obtained after the molten first molten metal is cooled. Auxiliary cavity 150 communicated with each other. The auxiliary cavity 150 corresponds to the position of the to-be-repaired part of the product blank 200. The auxiliary cavity 150 is used to accommodate the molten second molten metal. After the molten second molten metal is cooled, a semi-molten first molten metal can be obtained. Two molten metal. The extrusion assembly 130 is used to pass through the first die base 110 and extend into the auxiliary cavity 150 to extrude the semi-molten second molten metal into the cavity 140 so as to make the semi-molten second molten metal and the semi-molten first molten metal. A molten metal is fused into one, and the integrated semi-molten first molten metal and the semi-molten second molten metal can be cooled and solidified to obtain a product.

本申请提供的压铸模具100,当将熔融的第一金属液和熔融的第二金属液分别注入型腔140和辅助腔150冷却一段时间以后,熔融的第一金属液能够冷却得到构成产品胚料200的半熔融的第一金属液,而熔融的第二金属液能够冷却形成半熔融的第二金属液,此时通过挤压组件130穿过第一模座110并伸入辅助腔150,以将半熔融的第二金属液挤压至型腔140中从而使半熔融的第二金属液与半熔融的第一金属液融合为一体,待融合为一体的半熔融的第一金属液和半熔融的第二金属液冷却固化后即可最终得到产品,因此,本申请的压铸模具100通过挤压组件130将辅助腔150内半熔融的第二金属液挤压至型腔140中从而使半熔融的第二金属液与半熔融的第一金属液融合为一体,从而实现了对产品胚料200的待修复部位的有效修复,提高了产品胚料200的待修复部位的金属液的填充饱满度,从而有效地解决了在成型几何形状壁厚不均匀的产品时,因产品的某些部位冷却成型收缩不一致引起的产品内部出现沙孔的问题,保证了产品的致密度,有效地提高了产品的良率。In the die-casting mold 100 provided by the present application, after the molten first molten metal and the molten second molten metal are injected into the cavity 140 and the auxiliary cavity 150 for cooling for a period of time, the molten first molten metal can be cooled to obtain a product blank 200 of the semi-molten first molten metal, and the molten second molten metal can be cooled to form a semi-molten second molten metal. The semi-molten second molten metal is extruded into the cavity 140 so that the semi-molten second molten metal and the semi-molten first molten metal are fused together, and the semi-molten first molten metal and the semi-molten first molten metal to be integrated are integrated. The final product can be obtained after the molten second molten metal is cooled and solidified. Therefore, the die-casting mold 100 of the present application extrudes the semi-molten second molten metal in the auxiliary cavity 150 into the cavity 140 through the extrusion component 130 to make the The molten second molten metal and the semi-molten first molten metal are integrated into one, thereby realizing the effective repair of the to-be-repaired part of the product blank 200 and improving the filling and fullness of the molten metal at the to-be-repaired part of the product blank 200 Therefore, it effectively solves the problem of sand holes in the product caused by inconsistent cooling and shrinkage of some parts of the product when molding products with uneven wall thickness, ensuring the density of the product and effectively improving the quality of the product. Product yield.

辅助腔150和挤压组件130的数量均为多个,多个辅助腔150间隔设置于第一模座110朝向第二模座120的一侧,多个挤压组件130分别与多个辅助腔150一一对应,以提升型腔140内的半熔融的金属液的补充注入效率。The number of the auxiliary cavities 150 and the extrusion components 130 are both multiple, the multiple auxiliary cavities 150 are arranged at intervals on the side of the first die base 110 facing the second die base 120 , the multiple extrusion components 130 are respectively connected with the multiple auxiliary cavities 150 are in one-to-one correspondence, so as to improve the supplementary injection efficiency of the semi-molten molten metal in the cavity 140 .

如图3所示,具体在本实施例中,产品胚料200具有间隔排布的多个悬臂210,多个辅助腔150分别与多个悬臂210的位置相对应,多个挤压组件130分别与多个辅助腔150一一对应。As shown in FIG. 3 , in this embodiment, the product blank 200 has a plurality of cantilever arms 210 arranged at intervals, the plurality of auxiliary cavities 150 correspond to the positions of the plurality of cantilever arms 210 respectively, and the plurality of extrusion assemblies 130 respectively One-to-one correspondence with the plurality of auxiliary cavities 150 .

进一步地,悬臂210的数量为四个,产品胚料200还包括首尾依次连接的四个支臂220,四个支臂220两两相对设置,相邻两个支臂220垂直设置,相对两个支臂220平行设置,每个支臂220的中部垂直连接有一个悬臂210。辅助腔150和挤压组件130的数量均为四个,四个辅助腔150间隔设置于第一模座110朝向第二模座120的一侧,四个挤压组件130分别与四个辅助腔150一一对应。Further, the number of the cantilever arms 210 is four, and the product blank 200 further includes four support arms 220 connected end to end in turn. The support arms 220 are arranged in parallel, and a cantilever 210 is vertically connected to the middle of each support arm 220 . The number of the auxiliary cavities 150 and the extrusion components 130 are both four, the four auxiliary cavities 150 are arranged at intervals on the side of the first die base 110 facing the second die base 120 , the four extrusion components 130 are respectively connected with the four auxiliary cavities 150 one-to-one correspondence.

需要指出的是,在本实施例中,第一金属液和第二金属液可以为同一材质的金属液,例如铝液、铜液,可以理解的是,在其他实施例中,第一金属液和第二金属液也可以为不同材质的金属液,只要确保二者半熔融后能够融合为一体即可。It should be noted that, in this embodiment, the first molten metal and the second molten metal may be molten metal of the same material, such as molten aluminum and molten copper. It can be understood that in other embodiments, the first molten metal The molten metal and the second molten metal can also be molten metal of different materials, as long as it is ensured that the two can be fused together after semi-melting.

如图2所示,挤压组件130包括驱动件131和顶针132,驱动件131设置于第一模座110背离第二模座120的一侧;顶针132收容于第一模座110内,且顶针132的第一端1321与驱动件131连接,顶针132的第二端1322穿过第一模座110并能够伸入至辅助腔150,驱动件131用于驱动顶针132沿驱动件131的轴向移动,以使顶针132伸入至辅助腔150并将半熔融的第二金属液挤压至型腔140中从而使半熔融的第二金属液与半熔融的第一金属液融合为一体。As shown in FIG. 2 , the extrusion assembly 130 includes a driving member 131 and an ejector pin 132 . The driving member 131 is disposed on the side of the first mold base 110 away from the second mold base 120 ; the ejector pin 132 is accommodated in the first mold base 110 , and The first end 1321 of the ejector pin 132 is connected with the driving member 131 , the second end 1322 of the ejector pin 132 passes through the first die base 110 and can extend into the auxiliary cavity 150 , and the driving member 131 is used for driving the ejector pin 132 along the axis of the driving member 131 The thimble 132 is moved to the auxiliary cavity 150 and the semi-molten second metal liquid is squeezed into the mold cavity 140 so that the semi-molten second metal liquid and the semi-molten first metal liquid are integrated into one body.

挤压组件130还包括连接杆133,连接杆133收容于第一模座110内,且连接杆133的两端分别与驱动件131和顶针132的第一端1321连接,驱动件131用于通过连接杆133带动顶针132沿驱动件131的轴向移动。The extrusion assembly 130 further includes a connecting rod 133, the connecting rod 133 is accommodated in the first die base 110, and two ends of the connecting rod 133 are respectively connected with the driving member 131 and the first end 1321 of the ejector pin 132, and the driving member 131 is used for passing through The connecting rod 133 drives the ejector pin 132 to move along the axial direction of the driving member 131 .

具体在本实施例中,驱动件131为油缸,油缸包括缸体1311和推杆1312,缸体1311设置于第一模座110背离第二模座120的一侧,推杆1312的一端伸入至缸体1311内,推杆1312的另一端伸入第一模座110内并与顶针132的第一端1321连接,缸体1311用于通过推杆1312带动顶针132沿驱动件131的轴向移动。具体地,连接杆133的两端分别与推杆1312外露于缸体1311的一端和顶针132的第一端1321连接,以实现顶针132与推杆1312之间的连接。Specifically in this embodiment, the driving member 131 is an oil cylinder, and the oil cylinder includes a cylinder block 1311 and a push rod 1312. The cylinder block 1311 is disposed on the side of the first die base 110 away from the second die base 120, and one end of the push rod 1312 extends into the To the cylinder 1311 , the other end of the push rod 1312 extends into the first die base 110 and is connected to the first end 1321 of the ejector pin 132 . move. Specifically, the two ends of the connecting rod 133 are respectively connected with one end of the push rod 1312 exposed to the cylinder 1311 and the first end 1321 of the ejector pin 132 to realize the connection between the ejector pin 132 and the push rod 1312 .

如图4所示,缸体1311上设置有进油口1313和出油口1314,挤压组件130还包括第一输油管135和第二输油管136,压铸模具100还包括油路分流件134,油路分流件134上设置有第一进油接口1341和第一出油接口1342,第一输油管135的一端与油路分流件134的第一出油接口1342连接,第一输油管135的另一端与缸体1311的进油口1313连接,第二输油管136的一端与油路分流件134的第一进油接口1341连接,第二输油管136的另一端与缸体1311的出油口1314连接,油路分流件134内的液压油能够依次经油路分流件134的第一出油接口1342、第一输油管135、缸体1311的进油口1313进入缸体1311内,且缸体1311内的液压油还能够经缸体1311的出油口1314流出缸体1311并依次第二输油管136、油路分流件134的第一进油接口1341回流至油路分流件134内,以形成液压油的循环流动,进而以实现对油缸的液压驱动的动力提供。As shown in FIG. 4 , the cylinder block 1311 is provided with an oil inlet 1313 and an oil outlet 1314 , the extrusion assembly 130 further includes a first oil pipe 135 and a second oil pipe 136 , and the die-casting mold 100 further includes an oil circuit divider 134 . A first oil inlet port 1341 and a first oil outlet port 1342 are provided on the circuit splitter 134 , one end of the first oil delivery pipe 135 is connected to the first oil outlet port 1342 of the oil circuit splitter 134 , and the other end of the first oil delivery pipe 135 is connected to the first oil outlet port 1342 of the oil circuit splitter 134 . The oil inlet 1313 of the cylinder block 1311 is connected, one end of the second oil pipe 136 is connected to the first oil inlet port 1341 of the oil circuit splitter 134, and the other end of the second oil pipe 136 is connected to the oil outlet 1314 of the cylinder block 1311. The hydraulic oil in the circuit splitter 134 can enter the cylinder block 1311 through the first oil outlet 1342 of the oil circuit splitter 134, the first oil pipe 135, and the oil inlet 1313 of the cylinder block 1311 in sequence, and the hydraulic pressure in the cylinder block 1311 The oil can also flow out of the cylinder block 1311 through the oil outlet 1314 of the cylinder block 1311 and flow back into the oil circuit splitter 134 in turn by the second oil delivery pipe 136 and the first oil inlet port 1341 of the oil circuit divider 134 to form a circulation of hydraulic oil. flow, so as to provide power for the hydraulic drive of the oil cylinder.

进一步地,挤压组件130、第一进油接口1341以及第一出油接口1342的数量均为多个,多个挤压组件130的缸体1311的进油口1313和第一输油管135及油路分流件134的多个第一出油接口1342一一对应,多个挤压组件130的缸体1311的出油口1314、和第二输油管136及油路分流件134的多个第一进油接口1341一一对应。Further, the number of the extrusion assembly 130 , the first oil inlet port 1341 and the first oil outlet port 1342 is multiple, the oil inlet 1313 of the cylinder block 1311 of the multiple extrusion assemblies 130 , the first oil delivery pipe 135 and the oil The plurality of first oil outlet ports 1342 of the flow splitting member 134 correspond to one another, the oil outlet ports 1314 of the cylinders 1311 of the plurality of extrusion assemblies 130 , the second oil delivery pipe 136 and the plurality of first inlet ports 134 of the oil flow splitting member 134 . The oil ports 1341 are in one-to-one correspondence.

如图4所示,油路分流件134上还设置有第二进油接口1343和第二出油接口1344,第二进油接口1343用于供液压油注入至油路分流件134内,第二出油接口1344用于供油路分流件134内的液压油流出至外部。As shown in FIG. 4 , a second oil inlet port 1343 and a second oil outlet port 1344 are also provided on the oil circuit splitting member 134 . The second oil inlet port 1343 is used for injecting hydraulic oil into the oil circuit splitting member 134 . The second oil outlet port 1344 is used for the hydraulic oil in the oil supply channel dividing member 134 to flow out to the outside.

如图5所示,压铸模具100还包括安装座160,安装座160设置于第一模座110背离第二模座120的一侧,驱动件131嵌设于安装座160内。As shown in FIG. 5 , the die-casting mold 100 further includes a mounting seat 160 . The mounting seat 160 is disposed on the side of the first mold seat 110 away from the second mold seat 120 , and the driving member 131 is embedded in the mounting seat 160 .

具体地,油缸的缸体1311嵌设于安装座160内,油路分流件134设置于安装座160的外侧壁上,第一输油管135远离油路分流件134的一端经安装座160的侧壁伸入安装座160内并与缸体1311的进油口1313连接,第二输油管136的一端与油路分流件134的第一进油接口1341连接,第二输油管136远离油路分流件134的一端经安装座160侧壁伸入安装座160内并与缸体1311的出油口1314连接。Specifically, the cylinder block 1311 of the oil cylinder is embedded in the mounting seat 160 , the oil circuit flow divider 134 is disposed on the outer side wall of the mounting seat 160 , and the end of the first oil delivery pipe 135 away from the oil circuit flow divider 134 passes through the side wall of the mounting seat 160 . It extends into the mounting seat 160 and is connected to the oil inlet 1313 of the cylinder block 1311 . One end of the second oil delivery pipe 136 is connected to the first oil inlet port 1341 of the oil circuit splitter 134 , and the second oil delivery pipe 136 is far away from the oil circuit splitter 134 . One end extends into the mounting seat 160 through the side wall of the mounting seat 160 and is connected to the oil outlet 1314 of the cylinder block 1311 .

如图6所示,第二模座120朝向第一模座110的一侧上设置有连接柱170,第一模座110滑动套设于连接柱170上,以便于实现第一模座110和第二模座120之间的合模与开模。进一步地,连接柱170的数量为多个,多个连接柱170间隔设置于第二模座120的外边缘,具体在本实施例中,连接柱170的数量为四个,四个连接柱170间隔设置于第二模座120的四个拐角处。As shown in FIG. 6 , the side of the second die base 120 facing the first die base 110 is provided with a connecting column 170 , and the first die base 110 is slidably sleeved on the connecting column 170 to facilitate the realization of the first die base 110 and the first die base 110 . Mold clamping and mold opening between the second mold bases 120 . Further, the number of the connecting columns 170 is multiple, and the multiple connecting columns 170 are arranged on the outer edge of the second die base 120 at intervals. Specifically, in this embodiment, the number of the connecting columns 170 is four, and the four connecting columns 170 The spaces are arranged at four corners of the second die base 120 .

如图7所示,第二模座120背离第一模座110的一侧设置有与型腔140相连通的入料口180,入料口180用于供熔融的第一金属液进入型腔140。As shown in FIG. 7 , the side of the second die base 120 away from the first die base 110 is provided with a feeding port 180 communicating with the cavity 140 , and the feeding port 180 is used for the molten first molten metal to enter the cavity. 140.

如图1所示,进一步地,第一模座110包括第一模板112和第一模仁114,第一模仁114嵌设于第一模板112朝向第二模座120的一侧,第二模座120包括第二模板122和第二模仁124,第二模板122与第一模板112相配合,第二模仁124嵌设于第二模板122朝向第一模座110的一侧,在第二模板122与第一模板112合模时,第一模仁114和第二模仁124之间形成有型腔140。As shown in FIG. 1 , further, the first mold base 110 includes a first mold plate 112 and a first mold core 114 , the first mold core 114 is embedded in the side of the first mold plate 112 facing the second mold base 120 , and the second mold core 114 is embedded in the first mold base 112 . The mold base 120 includes a second mold plate 122 and a second mold core 124. The second mold plate 122 is matched with the first mold plate 112. The second mold core 124 is embedded in the side of the second mold plate 122 facing the first mold base 110. When the second mold 122 is clamped with the first mold 112 , a cavity 140 is formed between the first mold core 114 and the second mold core 124 .

同时参考图1及图2,本申请还提供了一种产品的压铸方法,该产品的压铸方法包括以下步骤:1 and 2 at the same time, the present application also provides a die casting method for a product, and the die casting method for the product includes the following steps:

S100,提供压铸模具100。S100, the die-casting mold 100 is provided.

S200,对第一模座110和第二模座120进行合模,然后分别向型腔140和辅助腔150注入熔融的第一金属液和熔融的第二金属液。S200 , the first mold base 110 and the second mold base 120 are clamped, and then the molten first molten metal and the molten second molten metal are injected into the cavity 140 and the auxiliary cavity 150 respectively.

S300,待熔融的第一金属液和熔融的第二金属液分别冷却形成半熔融的第一金属液和半熔融的第二金属液以后,使挤压组件130穿过第一模座110并伸入辅助腔150,以将半熔融的第二金属液挤压至型腔140中从而使半熔融的第二金属液与半熔融的第一金属液融合为一体。S300 , after the first molten metal to be melted and the second molten metal to be molten are cooled to form a semi-molten first molten metal and a semi-molten second molten metal, respectively, the extrusion assembly 130 is passed through the first die base 110 to extend into the auxiliary cavity 150 to squeeze the semi-molten second molten metal into the cavity 140 so that the semi-molten second molten metal and the semi-molten first molten metal are integrated into one.

S400,待融合为一体的半熔融的第一金属液和半熔融的第二金属液冷却固化形成产品以后,对第一模座110和第二模座120进行开模,然后将产品从型腔140内取出。S400 , after the semi-molten first molten metal and the semi-molten second molten metal to be integrated into one are cooled and solidified to form a product, mold the first mold base 110 and the second mold base 120 , and then remove the product from the cavity Take out within 140.

以上实施例的各技术特征可以进行任意的组合,为使描述简洁,未对上述实施例中的各个技术特征所有可能的组合都进行描述,然而,只要这些技术特征的组合不存在矛盾,都应当认为是本说明书记载的范围。The technical features of the above embodiments can be combined arbitrarily. For the sake of brevity, all possible combinations of the technical features in the above embodiments are not described. However, as long as there is no contradiction in the combination of these technical features, all It is considered to be the range described in this specification.

以上实施例仅表达了本发明的优选的实施方式,其描述较为具体和详细,但并不能因此而理解为对发明专利范围的限制。应当指出的是,对于本领域的普通技术人员来说,在不脱离本发明构思的前提下,还可以做出若干变形和改进,这些都属于本发明的保护范围。因此,本发明专利的保护范围应以所附权利要求为准。The above examples only represent the preferred embodiments of the present invention, and the descriptions thereof are specific and detailed, but should not be construed as limiting the scope of the invention patent. It should be pointed out that for those of ordinary skill in the art, without departing from the concept of the present invention, several modifications and improvements can also be made, which all belong to the protection scope of the present invention. Therefore, the protection scope of the patent of the present invention should be subject to the appended claims.

Claims (10)

1. A die casting mold, comprising:
a first die holder;
the second die holder is matched with the first die holder, when the first die holder and the second die holder are assembled, a cavity is formed between the first die holder and the second die holder, the cavity is used for injecting molten first metal liquid, the molten first metal liquid can be obtained after being cooled to form semi-molten first metal liquid of a product blank, an auxiliary cavity communicated with the cavity is further arranged on one side of the first die holder, which faces the second die holder, corresponds to the position of a part to be repaired of the product blank, the auxiliary cavity is used for containing the molten second metal liquid, and the molten second metal liquid can be obtained after being cooled; and
and the extruding assembly is used for penetrating through the first die holder and extending into the auxiliary cavity so as to extrude the semi-molten second metal liquid into the die cavity, so that the semi-molten second metal liquid and the semi-molten first metal liquid are fused into a whole, and the semi-molten first metal liquid and the semi-molten second metal liquid which are fused into a whole can be cooled and solidified to obtain a product.
2. The die-casting die as claimed in claim 1, wherein the number of the auxiliary cavities and the number of the extrusion assemblies are both plural, the plural auxiliary cavities are arranged at intervals on one side of the first die holder facing the second die holder, and the plural extrusion assemblies are respectively in one-to-one correspondence with the plural auxiliary cavities.
3. The die casting mold of claim 1, wherein the pressing assembly comprises:
the driving piece is arranged on one side, away from the second die holder, of the first die holder; and
the thimble is accommodated in the first die holder, a first end of the thimble is connected with the driving piece, a second end of the thimble penetrates through the first die holder and can extend into the auxiliary cavity, and the driving piece is used for driving the thimble to move along the axial direction of the driving piece so as to enable the thimble to extend into the auxiliary cavity and extrude the semi-molten second metal liquid into the die cavity, so that the semi-molten second metal liquid and the semi-molten first metal liquid are fused into a whole.
4. The die casting mold as claimed in claim 3, wherein the extrusion assembly further comprises a connecting rod, the connecting rod is accommodated in the first mold base, two ends of the connecting rod are respectively connected with the driving member and the first end of the ejector pin, and the driving member is configured to drive the ejector pin to move along the axial direction of the driving member through the connecting rod.
5. The die-casting die as claimed in claim 3, further comprising a mounting seat, wherein the mounting seat is arranged on one side of the first die holder, which faces away from the second die holder, and the driving member is embedded in the mounting seat.
6. The die-casting die as claimed in claim 3, wherein the driving member is an oil cylinder, the oil cylinder includes a cylinder body and a push rod, the cylinder body is disposed on a side of the first die holder away from the second die holder, one end of the push rod extends into the cylinder body, the other end of the push rod extends into the first die holder and is connected with the first end of the thimble, and the cylinder body is configured to drive the thimble to move along the axial direction of the driving member through the push rod.
7. The die casting mold of claim 6, wherein the cylinder body is provided with an oil inlet and an oil outlet, the extrusion assembly further comprises a first oil delivery pipe and a second oil delivery pipe, the die casting mold further comprises an oil path shunt member, the oil path shunt member is provided with a first oil inlet port and a first oil outlet port, one end of the first oil delivery pipe is connected with the first oil outlet port of the oil path shunt member, the other end of the first oil delivery pipe is connected with the oil inlet of the cylinder body, one end of the second oil delivery pipe is connected with the first oil inlet port of the oil path shunt member, the other end of the second oil delivery pipe is connected with the oil outlet of the cylinder body, hydraulic oil in the oil path shunt member can sequentially enter the cylinder body through the first oil outlet port of the oil path shunt member, the first oil delivery pipe and the oil inlet of the cylinder body, and the hydraulic oil in the cylinder body can flow out of the cylinder body through the oil outlet of the cylinder body, and the second oil delivery pipe and the first oil inlet interface of the oil way flow dividing piece sequentially flow back into the oil way flow dividing piece to form the circular flow of the hydraulic oil.
8. The die-casting die as claimed in claim 7, wherein a second oil inlet port and a second oil outlet port are further arranged on the oil way shunting member, the second oil inlet port is used for injecting hydraulic oil into the oil way shunting member, and the second oil outlet port is used for allowing the hydraulic oil in the oil way shunting member to flow out to the outside.
9. The die casting mold as claimed in claim 1, wherein a side of the second mold base facing away from the first mold base is provided with a feed opening communicating with the cavity, the feed opening being for the molten first molten metal to enter the cavity.
10. A method of die casting a product, comprising the steps of:
providing a die casting mould as claimed in any one of claims 1 to 9;
closing the first die holder and the second die holder, and then respectively injecting molten first metal liquid and molten second metal liquid into the die cavity and the auxiliary cavity;
after the first molten metal and the second molten metal are cooled to form semi-molten first molten metal and semi-molten second molten metal respectively, the extrusion assembly penetrates through the first die holder and extends into the auxiliary cavity to extrude the semi-molten second molten metal into the die cavity so as to enable the semi-molten second molten metal to be fused with the semi-molten first molten metal; and
and after the semi-molten first metal liquid and the semi-molten second metal liquid which are fused into a whole are cooled and solidified to form a product, opening the first die holder and the second die holder, and taking out the product from the cavity.
CN202111443467.XA 2021-11-30 2021-11-30 Die casting die and die casting method of product Pending CN114346206A (en)

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Application Number Priority Date Filing Date Title
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CN103862024A (en) * 2012-12-17 2014-06-18 中国兵器工业第五二研究所 Aluminum-aluminum composite piston and preparation method thereof
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Application publication date: 20220415