CN114334925A - Repair method and display panel after light-emitting chip encapsulation - Google Patents
Repair method and display panel after light-emitting chip encapsulation Download PDFInfo
- Publication number
- CN114334925A CN114334925A CN202111637826.5A CN202111637826A CN114334925A CN 114334925 A CN114334925 A CN 114334925A CN 202111637826 A CN202111637826 A CN 202111637826A CN 114334925 A CN114334925 A CN 114334925A
- Authority
- CN
- China
- Prior art keywords
- light
- chip
- emitting
- sealant
- faulty
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Images
Landscapes
- Led Device Packages (AREA)
Abstract
Description
技术领域technical field
本申请涉及显示制造技术领域,尤其涉及一种发光芯片封胶后的返修方法及显示面板。The present application relates to the technical field of display manufacturing, and in particular, to a method for repairing a light-emitting chip after sealing and a display panel.
背景技术Background technique
随着微发光二极管(micro&minilightemittingdiode,MLED)技术逐渐成熟,其主要发展方向也分为了背光和直显两大领域。从封装的角度而言,现阶段的MLED也分为了表面贴装器件(surface mounted devices,SMD)、矩阵式集成封装(integrated matrixdevices,IMD)和板上芯片封装(chips on board,COB)三个领域,其中IMD和COB方案被广泛应用于直显领域,COB方案由于工艺路线短、成本低,已经成为小尺寸直显的主流方案。With the gradual maturity of micro & mini light emitting diode (MLED) technology, its main development direction is also divided into two major areas: backlight and direct display. From the perspective of packaging, MLEDs at this stage are also divided into three categories: surface mounted devices (SMD), integrated matrix devices (IMD) and chips on board (COB). In the field of direct display, IMD and COB solutions are widely used in the field of direct display. Due to the short process route and low cost, the COB solution has become the mainstream solution for small-sized direct display.
由于COB方案采用的是先打件,后整面封装的工艺,这就使得其容错率较低,其一旦在封胶这一段工序出错,几乎无法进行返修。随着直显产品的发光芯片的尺寸越来越小,基板上的发光芯片越来越多,封胶过程中发生的胶材涨缩也提高了发光芯片失效的可能性,如果无法返修,将大大增加表面贴装工艺(surface mounted technology,SMT)段的成本。Since the COB scheme adopts the process of first printing and then encapsulating the whole surface, which makes its fault tolerance rate low, once an error occurs in the sealing process, it is almost impossible to repair it. As the size of the light-emitting chips of direct display products becomes smaller and smaller, there are more and more light-emitting chips on the substrate, and the expansion and contraction of the plastic material during the sealing process also increases the possibility of failure of the light-emitting chips. Greatly increases the cost of the surface mount technology (SMT) segment.
当前市面上存在的封胶后返修机为激光返修,用激光将坏灯位置的胶材去除,然后重新进行注胶固化。采用该方案存在两个问题,其一是激光加热气化温度会辐射到周围区域,导致周围胶材发黄或者发光芯片损伤,另一是在此封胶时虽然采用同类胶材,但仍存在光学不一致性,同时由于基板二次加热,也增加了基板失效的风险。The current post-sealing rework machine on the market is laser rework, which uses a laser to remove the glue material at the position of the bad lamp, and then performs glue injection and curing again. There are two problems with this solution. One is that the vaporization temperature of laser heating will radiate to the surrounding area, causing the surrounding plastic to turn yellow or the light-emitting chip to be damaged. Optical inconsistencies, while also increasing the risk of substrate failure due to reheating of the substrate.
综上所述,现有发光芯片封胶后返修的过程中存在高温导致发光芯片失效的问题。故,有必要提供一种发光芯片封胶后的返修方法来改善这一缺陷。To sum up, there is a problem that the light-emitting chip fails due to high temperature in the process of repairing the existing light-emitting chip after encapsulation. Therefore, it is necessary to provide a repair method after the light-emitting chip is encapsulated to improve this defect.
发明内容SUMMARY OF THE INVENTION
本申请实施例提供一种发光芯片封胶后的返修方法,用于解决现有发光芯片封胶后返修过程中由于高温导致的发光芯片失效的问题。The embodiment of the present application provides a method for repairing a light-emitting chip after encapsulation, which is used to solve the problem of the failure of the light-emitting chip due to high temperature during the repairing process of the existing light-emitting chip after encapsulation.
本申请实施例提供一种发光芯片封胶后的返修方法,基板上设置有多个发光芯片以及包覆所述发光芯片的密封胶层,所述发光芯片封胶后的返修方法包括:The embodiment of the present application provides a method for repairing a light-emitting chip after encapsulation, wherein a plurality of light-emitting chips and a sealant layer covering the light-emitting chips are arranged on a substrate, and the repair method after encapsulating the light-emitting chip includes:
识别所述发光芯片中的故障芯片,并获取所述故障芯片在所述基板上的位置;Identifying the faulty chip in the light-emitting chip, and obtaining the position of the faulty chip on the substrate;
将包覆所述故障芯片的密封胶切割并取出;cutting and removing the sealant covering the faulty chip;
将所述故障芯片移除,在所述故障芯片所在的位置填补新的发光芯片;以及removing the faulty chip, and filling a new light-emitting chip at the position of the faulty chip; and
将被切割并取出的所述密封胶放置回所述故障芯片所在的位置,并包覆填补后的所述发光芯片。The sealant that has been cut and taken out is placed back at the position where the faulty chip is located, and the filled light-emitting chip is covered.
根据本申请一实施例,所述将包覆所述故障芯片的密封胶切割并取出的步骤包括:According to an embodiment of the present application, the step of cutting and taking out the sealant covering the faulty chip includes:
采用物理切割的方式对包覆所述故障芯片的所述密封胶进行切割;以及cutting the sealant covering the faulty chip by means of physical cutting; and
通过负压吸附的方式将被切割后的所述密封胶取出。The cut sealant is taken out by means of negative pressure adsorption.
根据本申请一实施例,所述采用物理切割的方式对包覆所述故障芯片的所述密封胶进行切割的步骤包括:According to an embodiment of the present application, the step of cutting the sealant covering the faulty chip by means of physical cutting includes:
采用刀具沿所述密封胶层的厚度方向对包覆所述故障芯片的所述密封胶进行切割;Use a cutter to cut the sealant covering the faulty chip along the thickness direction of the sealant layer;
其中,所述刀具包括位于中间的镂空结构以及包围所述镂空结构的刀面。Wherein, the cutter includes a hollow structure in the middle and a blade surface surrounding the hollow structure.
根据本申请一实施例,所述基板上设置有多个发光单元,每个所述发光单元包括至少两个颜色各不相同的所述发光芯片,所述发光芯片封胶后的返修方法包括:According to an embodiment of the present application, the substrate is provided with a plurality of light-emitting units, each of the light-emitting units includes at least two light-emitting chips of different colors, and the repair method after the light-emitting chips is encapsulated includes:
将包覆所述故障芯片所在的发光单元的密封胶切割并取出;以及cutting and removing the sealant covering the light-emitting unit where the faulty chip is located; and
将被切割并取出的所述密封胶放置回所述故障芯片所在的位置,并包覆填补后的所述发光芯片所在的所述发光单元。The sealant that has been cut and taken out is placed back where the faulty chip is located, and covers the light-emitting unit where the filled light-emitting chip is located.
根据本申请一实施例,所述刀具的宽度大于所述发光单元的宽度。According to an embodiment of the present application, the width of the cutter is greater than the width of the light-emitting unit.
根据本申请一实施例,所述刀具的宽度与所述发光单元宽度的比值大于或等于1.2。According to an embodiment of the present application, a ratio of the width of the tool to the width of the light-emitting unit is greater than or equal to 1.2.
根据本申请一实施例,所述将被切割并取出的所述密封胶放置回所述故障芯片所在的位置,并包覆填补后的所述发光芯片的步骤包括:According to an embodiment of the present application, the step of placing the sealant that has been cut and taken out back to the position where the faulty chip is located, and wrapping the filled light-emitting chip includes:
在所述密封胶上涂布常温粘结剂;以及coating an ambient temperature adhesive on the sealant; and
将所述密封胶放置回所述故障芯片所在的位置,包覆填补后的所述发光芯片,并使所述密封胶与所述发光芯片以及周围未被切割的密封胶粘结。The sealant is placed back at the position of the faulty chip, the filled light-emitting chip is covered, and the sealant is bonded to the light-emitting chip and the surrounding uncut sealant.
根据本申请一实施例,所述密封胶与所述常温粘结剂的折射率均大于或等于1.5且小于或等于1.7。According to an embodiment of the present application, the refractive indices of the sealant and the room temperature adhesive are both greater than or equal to 1.5 and less than or equal to 1.7.
根据本申请一实施例,所述常温粘结剂的材料包括醋酸乙烯、烯丙基系、聚氨酯类以及丙烯酸酯类材料中的任意一种。According to an embodiment of the present application, the material of the room temperature adhesive includes any one of vinyl acetate, allyl-based, polyurethane-based and acrylate-based materials.
根据本申请实施例提供的发光芯片封胶后的返修方法,本申请实施例还提供一种显示面板,所述显示面板采用如上述的发光芯片封胶后的返修方法返修得到。According to the method for repairing a light-emitting chip after encapsulation provided by an embodiment of the present application, an embodiment of the present application further provides a display panel. The display panel is obtained by using the above-mentioned repairing method after encapsulating a light-emitting chip.
本申请实施例的有益效果:本申请实施例提供一种发光芯片封胶后的返修方法以及显示面板,通过检测并获取故障芯片在基板上的位置,将包覆故障芯片的密封胶切割并取出,在将新的发光芯片放置回故障芯片所在的位置后,将切割并取出的密封胶重新包覆填补后的发光芯片,以此避免对密封胶造成破坏,从而可以降低发光芯片失效的风险,并保证包覆填补后的发光芯片的密封胶与周围未被切割的密封胶的光学一致性。Beneficial effects of the embodiments of the present application: The embodiments of the present application provide a method for repairing a light-emitting chip after encapsulation and a display panel. By detecting and obtaining the position of the faulty chip on the substrate, the encapsulant covering the faulty chip is cut and taken out. , after placing the new light-emitting chip back to the location of the faulty chip, the cut and removed sealant is re-wrapped to the filled light-emitting chip, so as to avoid damage to the sealant, thereby reducing the risk of failure of the light-emitting chip. And ensure the optical consistency of the sealant covering the filled light-emitting chip and the surrounding uncut sealant.
附图说明Description of drawings
图1为本申请实施例提供的发光芯片封胶后的结构示意图;FIG. 1 is a schematic structural diagram of a light-emitting chip provided by an embodiment of the present application after encapsulation;
图2为本申请实施例提供的发光芯片封胶后的返修方法的流程图;2 is a flowchart of a method for repairing a light-emitting chip after encapsulation provided by an embodiment of the present application;
图3a至3e为本申请实施例提供的第一种发光芯片封胶后的返修方法的流程示意图;以及3a to 3e are schematic flowcharts of a first method for repairing a light-emitting chip after encapsulation according to an embodiment of the present application; and
图4a至4e为本申请实施例提供的第二种发光芯片封胶后的返修方法的流程示意图。4a to 4e are schematic flowcharts of a second method for repairing a light-emitting chip after encapsulation according to an embodiment of the present application.
具体实施方式Detailed ways
以下各实施例的说明是参考附加的图示,用以例示本申请可用以实施的特定实施例。本申请所提到的方向用语,例如[上]、[下]、[前]、[后]、[左]、[右]、[内]、[外]、[侧面]等,仅是参考附加图式的方向。因此,使用的方向用语是用以说明及理解本申请,而非用以限制本申请。在图中,结构相似的单元是用以相同标号表示。The following descriptions of the various embodiments refer to the accompanying drawings to illustrate specific embodiments in which the present application may be practiced. Directional terms mentioned in this application, such as [upper], [lower], [front], [rear], [left], [right], [inner], [outer], [side], etc., are only for reference Additional schema orientation. Therefore, the directional terms used are used to describe and understand the present application, rather than to limit the present application. In the figures, structurally similar elements are denoted by the same reference numerals.
下面结合附图和具体实施例对本申请做进一步的说明。The present application will be further described below with reference to the accompanying drawings and specific embodiments.
本申请实施例提供一种发光芯片封胶后的返修方法,如图1所示,图1为本申请实施例提供的发光芯片封胶后的结构示意图,基板10上设置有多个发光芯片20以及包覆所述发光芯片的密封胶层30。An embodiment of the present application provides a method for repairing a light-emitting chip after encapsulation. As shown in FIG. 1 , FIG. 1 is a schematic structural diagram of the light-emitting chip provided by the embodiment of the application after encapsulation. A plurality of light-emitting
所述基板10可以为阵列基板,基板10可以包括衬底基板以及形成于衬底基板上的薄膜晶体管阵列层,薄膜晶体管阵列层中形成有用于控制并驱动所述发光芯片20进行发光的像素驱动电路。The
所述发光芯片20可以为微型发光二极管(microlightemttingdiode,Micro LED)或者迷你发光二极管(minilightemttingdiode,Mini LED)中的任意一种。在本申请实施例中,所述发光芯片20为Micro LED,所述发光芯片20可以直接绑定在基板10上,并与基板10中的像素驱动电路电性连接。The light-emitting
发光芯片20可以包括红色发光芯片21、绿色发光芯片22和蓝色发光芯片23,红色发光芯片21、绿色发光芯片22和蓝色发光芯片23可以按照预设的像素排列方式设置于基板10上。The light-emitting
将发光芯片20转移至基板10上后,可以采用板上芯片封装(chips on board,COB)的方式通过整面包覆的密封胶层30对发光芯片20进行封装,以此避免发光芯片20受到水汽、氧气以及其他外界环境的损害。After the light-emitting
结合图2以及图3a至图3e所示,图2为本申请实施例提供的发光芯片封胶后的返修方法的流程图,图3a至图3e为本申请实施例提供的第一种发光芯片封胶后的返修方法的流程示意图,所述发光芯片封胶后的返修方法包括:Referring to FIG. 2 and FIGS. 3a to 3e, FIG. 2 is a flowchart of a method for repairing a light-emitting chip after encapsulation provided by an embodiment of the present application, and FIGS. 3a to 3e are a first light-emitting chip provided by an embodiment of the present application. A schematic flowchart of the repair method after sealing, the repair method after sealing the light-emitting chip includes:
步骤S10:识别所述发光芯片20中的故障芯片,并获取所述故障芯片在所述基板10上的位置。Step S10 : Identify the faulty chip in the light-emitting
在本申请实施例中,故障芯片指的是出现死灯、暗灯或者闪烁灯情况的发光芯片20。死灯指的是故障芯片不发光,暗灯指的是故障芯片发出的光线的亮度低于其他发光芯片20正常工作时发出的光线的亮度。In the embodiment of the present application, the faulty chip refers to the light-emitting
所述步骤S10中,识别所述发光芯片20中的故障芯片,并获取所述故障芯片在所述基板10上的位置的具体操作如下:In the step S10, the specific operations of identifying the faulty chip in the light-emitting
通过检测装置对基板10上的发光芯片20进行点亮测试,基板10上除故障芯片外的发光芯片20均开始正常工作,检测并记录故障芯片所在的位置以及故障芯片的类型。The light-emitting
例如,图3a中,仅示意了基板10上的一个红色发光芯片21为故障芯片。当基板20上具有1个或者多个故障芯片时,故障芯片可以是红色发光芯片21、绿色发光芯片22和蓝色发光芯片23中的任意一种或多种。For example, in FIG. 3a, only one red light-emitting
步骤S20:将包覆所述故障芯片的密封胶切割并取出。Step S20 : cutting and taking out the sealant covering the faulty chip.
所述步骤S20中,所述将包覆所述故障芯片的密封胶切割并取出的步骤包括:S201:采用物理切割的方式对包覆所述故障芯片的所述密封胶31进行切割;以及S202:通过负压吸附的方式将被切割后的所述密封胶31取出。In the step S20, the step of cutting and taking out the sealant covering the faulty chip includes: S201: cutting the
所述步骤S201中,采用物理切割的方式对包覆所述故障芯片的所述密封胶31进行切割的具体操作如下:In the step S201, the specific operation of cutting the
采用刀具40沿所述密封胶层30的厚度方向对包覆所述故障芯片的所述密封胶31进行切割。A
结合图3a和图3b,所述刀具40包括位于中间的镂空结构以及包围所述镂空结构的刀面,镂空结构用于容纳包覆所述故障芯片的所述密封胶,刀面用于对密封胶31进行切割。3a and 3b, the
在图3a所示的实施例中,刀具40仅对包覆故障芯片的密封胶进行切割,这对刀具40精度以及厚度的要求比较高,刀具40的刀面的厚度需小于任意相邻两个发光芯片20之间的距离,并且所述刀具40的宽度大于所述发光芯片的宽度,以此避免刀具40在切割密封胶时对故障芯片造成损害。In the embodiment shown in FIG. 3a, the
需要说明的是,在本申请实施例中,图3a至图3e仅对1个故障芯片的返修过程进行了示意,在实际应用中,可以采用多个刀具40同时对覆盖多个故障芯片的封装胶进行切割,并同时对多个故障芯片进行返修。对于其他故障芯片的切割以及返修的过程,可以参照图3a至图3e,此处不做赘述。It should be noted that, in the embodiments of the present application, FIG. 3a to FIG. 3e only illustrate the repair process of one faulty chip. In practical applications,
采用刀具对密封胶进行切割后,需要将被切割的密封胶从基板10上移取出来。如图3a所示,可以采用吸附工具50通过负压吸附的方式将密封胶从基板10上吸取出来。After the sealant is cut with a cutter, the cut sealant needs to be removed from the
吸附工具50可以与刀具40的镂空结构连通,在刀具40完成对密封胶31的切割后,通过吸附工具50将镂空结构内的气体抽取出来,使得镂空结构内的气压小于外界环境中的大气压,以使得被切割的密封胶31可以被刀具40以及吸附工具50吸取,从而在不破坏密封胶的情况下,将被切割的密封胶从基板10上移取出来。The
吸附工具50在吸附所述密封胶31时的压强可以介于10至100Pa之间。The pressure of the
需要说明的是,在本申请实施例中,采用如图3a所示的刀具对密封胶31进行切割,从而可以避免采用激光切割密封胶所产生的高温对其他正常的发光芯片造成损害,从而可以解决发光芯片封胶后返修过程中由于高温导致的发光芯片失效的问题,同时还可以保证被切割的密封胶31的外形以及材质不会受损。It should be noted that, in the embodiment of the present application, the
在其他实施例中,切割所述密封胶31的刀具不仅限于图3a所示的类型,还可以采用水刀或者其他物理切割方式对密封胶进行切割,如此同样不会产生高温,同时也不会对密封胶31的外形和材质造成损害。In other embodiments, the cutter for cutting the
步骤S30:将所述故障芯片移除,在所述故障芯片所在的位置填补新的发光芯片。Step S30 : removing the faulty chip, and filling the position of the faulty chip with a new light-emitting chip.
所述步骤S30中,将所述故障芯片移除的具体操作如下:In the step S30, the specific operation of removing the faulty chip is as follows:
将故障芯片刮除干净,形成待补部;对待补部上裸露出来的焊盘进行清洁。具体的,可以采用激光加热故障芯片处,以使基板10的焊盘上的锡膏融化,采用机械臂将故障芯片取出,或者也可以通过吹风的方式将故障芯片从基板上取出,以在基板10上形成待补部。Scrape off the faulty chip to form the to-be-repaired part; clean the exposed pads on the to-be-repaired part. Specifically, a laser can be used to heat the faulty chip to melt the solder paste on the pads of the
所述步骤S30中,在所述故障芯片所在的位置填补新的发光芯片的具体操作如下:In the step S30, the specific operation of filling a new light-emitting chip at the position where the faulty chip is located is as follows:
对待补部进行补晶处理。具体的,通过固晶机对各个待补部进行单点补晶处理,将正常的发光芯片放置到待补部,正常的发光芯片发出的光线的颜色与故障芯片发出的光线的颜色相同。The to-be-repaired part is treated with a crystal-replenishing treatment. Specifically, each to-be-repaired part is subjected to single-point crystal-filling processing by a die bonder, and a normal light-emitting chip is placed in the to-be-repaired part. The color of the light emitted by the normal light-emitting chip is the same as the color of the light emitted by the faulty chip.
所述步骤S30中,对待补部进行补晶处理的具体操作如下:In the step S30, the specific operation of performing crystal supplementation processing on the to-be-complemented portion is as follows:
在待补部点入锡膏;具体的,通过固晶机将锡膏点入待补部处的基板的焊盘上,也可以根据需要在待补部处的基板的焊盘上点入其他种类焊料以替代锡膏功能;Point solder paste on the part to be repaired; specifically, point the solder paste on the pad of the substrate at the part to be repaired through the die bonder, or point other pads on the substrate at the part to be repaired as needed Variety of solders to replace the solder paste function;
将正常的发光芯片放置到待补部;具体的,可以通过固晶机将正常的发光芯片放置到待补部;Place the normal light-emitting chip in the to-be-repaired part; specifically, the normal light-emitting chip can be placed in the to-be-repaired part through a die bonder;
将锡膏先熔化后固化,实现对待补部进行补晶处理的操作,使得放置在待补部的正常的发光芯片稳稳地贴合在基板上,从而达到发光芯片返修的效果;具体的,可以通过回流焊、激光焊或热风吹等高温加热的方式实现锡膏的熔化操作,上述操作停止后锡膏冷却固化。The solder paste is first melted and then solidified to realize the operation of crystal-refining the part to be repaired, so that the normal light-emitting chip placed in the to-be-repaired part is stably attached to the substrate, so as to achieve the effect of repairing the light-emitting chip; specifically, The melting operation of the solder paste can be realized by high temperature heating such as reflow soldering, laser welding or hot air blowing. After the above operation is stopped, the solder paste is cooled and solidified.
如图3c所示,将故障芯片移除后,将正常的红色发光芯片21’移入发生故障的红色发光芯片21所在的位置,并通过上述方式将正常的红色发光芯片21’绑定在基板10上。As shown in FIG. 3c , after the faulty chip is removed, the normal red light-emitting
步骤S40:将被切割并取出的所述密封胶放置回所述故障芯片所在的位置,并包覆填补后的所述发光芯片。Step S40 : returning the sealant that has been cut and taken out to the position where the faulty chip is located, and wraps the filled light-emitting chip.
如图3d至图3e所示,所述步骤S40中,将被切割并取出的所述密封胶31放置回所述故障芯片所在的位置,并包覆填补后的所述发光芯片的步骤包括:As shown in FIG. 3d to FIG. 3e , in the step S40, the step of placing the cut and removed
步骤S401:在所述密封胶31上涂布常温粘结剂32;以及Step S401: coating the
步骤S402:将所述密封胶31放置回所述故障芯片所在的位置,包覆填补后的所述发光芯片,并使所述密封胶31与所述发光芯片以及周围未被切割的密封胶粘结。Step S402: Put the
所述密封胶31与所述常温粘结剂32的折射率均大于或等于1.5且小于或等于1.7。优选的,所述密封胶31的折射率与所述常温粘结剂32的折射率应相同或相近,如此可以减少光线在密封胶层30与常温粘结剂32界面处的折射,从而可以保证显示面板的光线利用率。例如,所述密封胶31与所述常温粘结剂32的折射率均可以为1.5、1.6或者1.7等,所述密封胶31的折射率与所述常温粘结剂32的折射率也可以不同,仅需要介于1.5至1.7之间即可,此处不做限制。The refractive indices of the
具体的,所述步骤S401中,所述常温粘结剂32的材料可以包括材料包括醋酸乙烯、烯丙基系、聚氨酯类以及丙烯酸酯类材料中的任意一种。在本申请实施例中,所述常温粘结剂可以是普通界面胶,所述普通界面胶的材料为醋酸乙烯。在其他实施例中,所述常温粘结剂也可以是紫外线固化胶,其材料包括烯丙基系、聚氨酯类以及丙烯酸酯类中的至少一种。Specifically, in the step S401, the material of the
需要说明的是,本申请实施例中,利用被切割后的胶材重新包覆填补后的发光芯片,由于被切割后的胶材的外形和材质均未收到损害,利用常温粘结剂将被切割的密封胶与发光芯片和未被切割的密封胶进行粘结,可以避免对胶材进行加热产生的热膨胀以及高温对基板造成二次损伤,同时还可以保证基板的返修区域与其他未返修区域的光学特性一致。It should be noted that, in the embodiment of the present application, the light-emitting chip after being filled is re-wrapped with the cut glue material. Since the shape and material of the cut glue material are not damaged, the normal temperature adhesive is used to seal the light-emitting chip. The cut sealant is bonded to the light-emitting chip and the uncut sealant, which can avoid the thermal expansion caused by the heating of the glue material and the secondary damage to the substrate caused by high temperature, and can also ensure the reworked area of the substrate and other unreworked areas. The optical properties of the regions are consistent.
如图4a至图4e所示,图4a至图4e为本申请实施例提供的第二种发光芯片封胶后的返修方法的流程示意图,需要说明的是,本申请实施例提供的第二种发光芯片封胶后的返修方法与本申请实施例提供的第一种发光芯片封胶后的返修方法大致相同,区别在于:As shown in FIGS. 4a to 4e , FIGS. 4a to 4e are schematic flowcharts of the second light-emitting chip repair method after encapsulation provided by the embodiment of the present application. It should be noted that the second method provided by the embodiment of the present application The repair method after the light-emitting chip is encapsulated is roughly the same as the repair method after encapsulation of the first light-emitting chip provided in the embodiment of the present application, and the differences are:
如图4a所示,所述基板10上设置有多个发光单元EU,每个所述发光单元EU包括至少两个颜色各不相同的发光芯片20。例如,所述发光单元EU可以由红色发光芯片21、绿色发光芯片22和蓝色发光芯片23组成。每个所述发光单元EU中,红色发光芯片21、绿色发光芯片22和蓝色发光芯片23可以并排间隔设置,也可以呈三角形或者其他几何图形分布。As shown in FIG. 4a , the
所述步骤S20中,将包覆所述故障芯片的密封胶切割并取出的具体操作如下:In the step S20, the specific operation of cutting and taking out the sealant covering the faulty chip is as follows:
将包覆所述故障芯片所在的发光单元EU的密封胶31切割并取出。The
例如,结合图4a和图4b所示,故障芯片所在的发光单元EU包括三个发光芯片,分别为红色发光芯片21、绿色发光芯片22和蓝色发光芯片23,其中红色发光芯片21为故障芯片。利用刀具对包覆故障芯片的密封胶31进行切割时,可以将包覆故障芯片所在的发光单元EU的密封胶31进行切除,如此可以降低刀具的精度以及刀面厚度的要求,从而降低切割密封胶的难度。For example, as shown in FIG. 4a and FIG. 4b, the light-emitting unit EU where the faulty chip is located includes three light-emitting chips, namely a red light-emitting
在本申请实施例中,刀具40的宽度需要大于发光单元EU的宽度。In the embodiment of the present application, the width of the
进一步的,刀具40的宽度与发光单元EU的宽度的比值应大于或等于1.2,如此可以避免刀具40在切割过程中对发光单元EU中正常的发光芯片20造成损坏。同时,刀具40的厚度应小于相邻所述发光单元EU之间的间距,以此避免刀具在切割过程中对相邻发光单元EU中的发光芯片造成损坏。Further, the ratio of the width of the
步骤S30:将所述故障芯片移除,在所述故障芯片所在的位置填补新的发光芯片。Step S30 : removing the faulty chip, and filling the position of the faulty chip with a new light-emitting chip.
所述步骤S30中,将所述故障芯片移除的具体操作如下:In the step S30, the specific operation of removing the faulty chip is as follows:
将故障芯片刮除干净,形成待补部;对待补部上裸露出来的焊盘进行清洁。具体的,可以采用激光加热故障芯片处,以使基板10的焊盘上的锡膏融化,采用机械臂将故障芯片取出,或者也可以通过吹风的方式将故障芯片从基板上取出,以在基板10上形成待补部。Scrape off the faulty chip to form the to-be-repaired part; clean the exposed pads on the to-be-repaired part. Specifically, a laser can be used to heat the faulty chip to melt the solder paste on the pads of the
所述步骤S30中,在所述故障芯片所在的位置填补新的发光芯片的具体操作如下:In the step S30, the specific operation of filling a new light-emitting chip at the position where the faulty chip is located is as follows:
对待补部进行补晶处理。具体的,通过固晶机对各个待补部进行单点补晶处理,将正常的发光芯片放置到待补部,正常的发光芯片发出的光线的颜色与故障芯片发出的光线的颜色相同。The to-be-repaired part is treated with a crystal-replenishing treatment. Specifically, each to-be-repaired part is subjected to single-point crystal-filling processing by a die bonder, and a normal light-emitting chip is placed in the to-be-repaired part. The color of the light emitted by the normal light-emitting chip is the same as the color of the light emitted by the faulty chip.
所述步骤S30中,对待补部进行补晶处理的具体操作如下:In the step S30, the specific operation of performing crystal supplementation processing on the to-be-complemented portion is as follows:
在待补部点入锡膏;具体的,通过固晶机将锡膏点入待补部处的基板的焊盘上,也可以根据需要在待补部处的基板的焊盘上点入其他种类焊料以替代锡膏功能;Point solder paste on the part to be repaired; specifically, point the solder paste on the pad of the substrate at the part to be repaired through the die bonder, or point other pads on the substrate at the part to be repaired as needed Variety of solders to replace the solder paste function;
将正常的发光芯片放置到待补部;具体的,可以通过固晶机将正常的发光芯片放置到待补部;Place the normal light-emitting chip in the to-be-repaired part; specifically, the normal light-emitting chip can be placed in the to-be-repaired part through a die bonder;
将锡膏先熔化后固化,实现对待补部进行补晶处理的操作,使得放置在待补部的正常的发光芯片稳稳地贴合在基板上,从而达到发光芯片返修的效果;具体的,可以通过回流焊、激光焊或热风吹等高温加热的方式实现锡膏的熔化操作,上述操作停止后锡膏冷却固化。The solder paste is first melted and then solidified to realize the operation of crystal-refining the part to be repaired, so that the normal light-emitting chip placed in the to-be-repaired part is stably attached to the substrate, so as to achieve the effect of repairing the light-emitting chip; specifically, The melting operation of the solder paste can be realized by high temperature heating such as reflow soldering, laser welding or hot air blowing. After the above operation is stopped, the solder paste is cooled and solidified.
如图4c所示,将故障芯片移除后,将正常的红色发光芯片21’移入发生故障的红色发光芯片21所在的位置,并通过上述方式将正常的红色发光芯片21’绑定在基板10上。As shown in FIG. 4c , after the faulty chip is removed, the normal red light-emitting
如图4d至图4e所示,所述步骤S40中,将被切割并取出的所述密封胶放置回所述故障芯片所在的位置,并包覆填补后的所述发光芯片的具体操作如下:As shown in FIG. 4d to FIG. 4e , in the step S40, the cut and removed sealant is placed back at the position of the faulty chip, and the specific operations of covering the filled light-emitting chip are as follows:
将被切割并取出的所述密封胶放置回所述故障芯片所在的位置,并包覆填补后的所述发光芯片所在的所述发光单元EU。The sealant that has been cut and taken out is placed back where the faulty chip is located, and covers the light-emitting unit EU where the filled light-emitting chip is located.
如图4d所示,在被切割后的密封胶与发光芯片接触的表面以及与相邻未被切割的密封胶接触的表面都涂布常温粘结剂,并利用常温粘结剂,将被切割后的密封胶与发光芯片以及未被切割的密封胶进行粘结。As shown in Figure 4d, the surface of the cut sealant in contact with the light-emitting chip and the surface in contact with the adjacent uncut sealant are coated with room temperature adhesive, and the room temperature adhesive will be used to cut The latter sealant is bonded with the light-emitting chip and the uncut sealant.
根据本申请实施例提供的发光芯片封胶后的返修方法,本申请实施例还提供一种显示面板,所述显示面板通过上述实施例提供的发光芯片封胶后的返修方法返修得到,所述显示面板的结构可参照图4e所示,通过上述实施例提供的返修方法对显示面板进行返修,可以避免对包覆故障芯片的密封胶造成损坏,利用包覆故障芯片的密封胶对填补后的正常的发生芯片进行密封,可以保证显示面板中返修区域与未返修区域在光学一致性。According to the method for repairing a light-emitting chip after sealing the light-emitting chip provided by the embodiment of the present application, the embodiment of the present application further provides a display panel, and the display panel is obtained by the repairing method after the sealing of the light-emitting chip provided by the above-mentioned embodiment. The structure of the display panel can be referred to as shown in FIG. 4e, and the display panel is repaired by the repairing method provided in the above-mentioned embodiment, so as to avoid damage to the sealant covering the faulty chip. The normal occurrence of the chip is sealed to ensure the optical consistency of the repaired area and the unrepaired area in the display panel.
本申请实施例提供一种发光芯片封胶后的返修方法以及显示面板,通过检测并获取故障芯片在基板上的位置,将包覆故障芯片的密封胶切割并取出,在将新的发光芯片放置回故障芯片所在的位置后,将切割并取出的密封胶重新包覆填补后的发光芯片,以此避免对密封胶造成破坏,从而可以降低发光芯片失效的风险,并保证包覆填补后的发光芯片的密封胶与周围未被切割的密封胶的光学一致性。The embodiments of the present application provide a method for repairing a light-emitting chip after sealing and a display panel. By detecting and obtaining the position of the faulty chip on the substrate, the sealant covering the faulty chip is cut and taken out, and a new light-emitting chip is placed After returning to the location of the faulty chip, re-cover the filled light-emitting chip with the cut and removed sealant, so as to avoid damage to the sealant, thereby reducing the risk of failure of the light-emitting chip and ensuring the light-emitting after covering and filling. Optical consistency of the die sealant to the surrounding uncut sealant.
综上所述,虽然本申请以优选实施例揭露如上,但上述优选实施例并非用以限制本申请,本领域的普通技术人员,在不脱离本申请的精神和范围内,均可作各种更动与润饰,因此本申请的保护范围以权利要求界定的范围为基准。To sum up, although the present application discloses the preferred embodiments as above, the above preferred embodiments are not intended to limit the present application. Those of ordinary skill in the art, without departing from the spirit and scope of the present application, can Therefore, the scope of protection of the present application is based on the scope defined by the claims.
Claims (10)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202111637826.5A CN114334925B (en) | 2021-12-29 | 2021-12-29 | Repair method for light-emitting chip after sealing and display panel |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202111637826.5A CN114334925B (en) | 2021-12-29 | 2021-12-29 | Repair method for light-emitting chip after sealing and display panel |
Publications (2)
Publication Number | Publication Date |
---|---|
CN114334925A true CN114334925A (en) | 2022-04-12 |
CN114334925B CN114334925B (en) | 2025-06-27 |
Family
ID=81016288
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN202111637826.5A Active CN114334925B (en) | 2021-12-29 | 2021-12-29 | Repair method for light-emitting chip after sealing and display panel |
Country Status (1)
Country | Link |
---|---|
CN (1) | CN114334925B (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2024000706A1 (en) * | 2022-06-29 | 2024-01-04 | 深圳市华星光电半导体显示技术有限公司 | Light-emitting plate, display device, and manufacturing method for light-emitting plate |
Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN203792374U (en) * | 2014-04-29 | 2014-08-27 | 英利能源(中国)有限公司 | Frame silicone cutting device for solar cell module |
CN105845790A (en) * | 2016-05-18 | 2016-08-10 | 厦门多彩光电子科技有限公司 | Flip chip LED chip packaging method and packaging groove mould |
CN109686854A (en) * | 2017-10-19 | 2019-04-26 | 京东方科技集团股份有限公司 | Encapsulating structure and packaging method, electronic device and packaging film recovery method |
CN112802943A (en) * | 2021-01-15 | 2021-05-14 | 东莞市中麒光电技术有限公司 | LED COB module repairing method |
CN112820816A (en) * | 2021-01-15 | 2021-05-18 | 东莞市中麒光电技术有限公司 | LED COB module repairing method capable of accurately providing glue amount |
CN113054070A (en) * | 2019-12-26 | 2021-06-29 | 深圳市洲明科技股份有限公司 | Integrated packaging display module, repairing method thereof and display device |
CN113130461A (en) * | 2018-10-22 | 2021-07-16 | 海信视像科技股份有限公司 | Light emitting diode lamp panel, protection packaging method thereof, backlight module and display device |
-
2021
- 2021-12-29 CN CN202111637826.5A patent/CN114334925B/en active Active
Patent Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN203792374U (en) * | 2014-04-29 | 2014-08-27 | 英利能源(中国)有限公司 | Frame silicone cutting device for solar cell module |
CN105845790A (en) * | 2016-05-18 | 2016-08-10 | 厦门多彩光电子科技有限公司 | Flip chip LED chip packaging method and packaging groove mould |
CN109686854A (en) * | 2017-10-19 | 2019-04-26 | 京东方科技集团股份有限公司 | Encapsulating structure and packaging method, electronic device and packaging film recovery method |
CN113130461A (en) * | 2018-10-22 | 2021-07-16 | 海信视像科技股份有限公司 | Light emitting diode lamp panel, protection packaging method thereof, backlight module and display device |
CN113054070A (en) * | 2019-12-26 | 2021-06-29 | 深圳市洲明科技股份有限公司 | Integrated packaging display module, repairing method thereof and display device |
CN112802943A (en) * | 2021-01-15 | 2021-05-14 | 东莞市中麒光电技术有限公司 | LED COB module repairing method |
CN112820816A (en) * | 2021-01-15 | 2021-05-18 | 东莞市中麒光电技术有限公司 | LED COB module repairing method capable of accurately providing glue amount |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2024000706A1 (en) * | 2022-06-29 | 2024-01-04 | 深圳市华星光电半导体显示技术有限公司 | Light-emitting plate, display device, and manufacturing method for light-emitting plate |
Also Published As
Publication number | Publication date |
---|---|
CN114334925B (en) | 2025-06-27 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
CN102779923B (en) | Manufacturing method of patch type LED (Light-Emitting Diode) module | |
CN113380776A (en) | Manufacturing method of LED display module | |
CN113889560B (en) | LED chip, preparation method and packaging method thereof | |
CN105932136B (en) | A kind of LED upside-down mounting wiring board modules and method that wide-angle is luminous | |
CN110164855B (en) | SMD LED lamp bead emitting polarized light and batch production method thereof | |
CN114823996B (en) | LED chip transfer method and display panel | |
CN110364516A (en) | A COB display packaging method based on copper wire bonding | |
WO2016041366A1 (en) | Full color method of novel substrate packaging light-emitting diode (led) | |
TW201931625A (en) | System and method for chip-on-board light emitting diode | |
CN114334925A (en) | Repair method and display panel after light-emitting chip encapsulation | |
CN110707199B (en) | A deep ultraviolet LED device and its packaging method | |
CN104409615A (en) | Flip LED chip and manufacturing method thereof, and flip LED chip packaging body and manufacturing method thereof | |
CN106299079A (en) | The method for packing of a kind of composite LED glass base plane and panel | |
CN104091866A (en) | Method for preparing LED lamp filament of horizontal flip-chip | |
CN103730072A (en) | LED display screen, full-color LED light-emitting panel and manufacturing method of full-color LED light-emitting panel | |
CN217334125U (en) | LED display module and electronic equipment | |
CN101465300B (en) | Light emitting diode light bar and manufacturing method thereof | |
KR102555265B1 (en) | Micro led display panel and method for making the same | |
JP7585048B2 (en) | Display device manufacturing method | |
CN115224167A (en) | Display module maintenance method and maintenance equipment | |
CN209880612U (en) | Surface-mounted LED lamp bead capable of emitting polarized light | |
CN111968965B (en) | A kind of packaging structure and packaging method of high light transmission and high heat dissipation type LED shoe lamp | |
CN114141935B (en) | LED sealing method and LED chip | |
CN1577875A (en) | Horizontal control image sensing chip packaging structure and packaging method thereof | |
CN113130730A (en) | Light emitting device packaging method and light emitting device |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
PB01 | Publication | ||
PB01 | Publication | ||
SE01 | Entry into force of request for substantive examination | ||
SE01 | Entry into force of request for substantive examination | ||
GR01 | Patent grant | ||
GR01 | Patent grant |