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CN114261575B - Boxing device for small cans - Google Patents

Boxing device for small cans Download PDF

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Publication number
CN114261575B
CN114261575B CN202111512929.9A CN202111512929A CN114261575B CN 114261575 B CN114261575 B CN 114261575B CN 202111512929 A CN202111512929 A CN 202111512929A CN 114261575 B CN114261575 B CN 114261575B
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box
station
input line
cylinder
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CN114261575A (en
Inventor
张梁
徐皓
王帆
陈家帆
刘志江
陶凯
杨宇
杨睿
万攀
刘汉阳
宋凯
王小龙
李江辉
盛敏
夏西
张会华
陆锐
高全叶
汤宇恒
唐天润
杜一凡
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722th Research Institute of CSIC
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722th Research Institute of CSIC
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W90/00Enabling technologies or technologies with a potential or indirect contribution to greenhouse gas [GHG] emissions mitigation
    • Y02W90/10Bio-packaging, e.g. packing containers made from renewable resources or bio-plastics

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Abstract

本发明公开了一种用于小罐的装箱装置,属于装箱技术领域。所述装箱装置包括罐体输送组件、箱体输入组件、机械手组件和箱体输出组件。罐体输送组件包括罐体输送线、第一气缸和挡板,罐体输送线的另一端端部上方具有限位件,罐体输送线具有间隔板,第一气缸位于罐体输送线上,且第一气缸和挡板传动连接。箱体输入组件包括第一输入线、第二输入线和两个链条输送线,第一输入线和第二输入线平行布置,两个链条输送线平行布置。机械手组件包括吸盘机械手、抓盖机械手、抓隔板机械手和盖板缓存工位。箱体输出组件包括输出线,输出线和第二输入线连通。本发明实施例提供的一种用于小罐的装箱装置可以提高了装箱效率。

Figure 202111512929

The invention discloses a boxing device for small cans, which belongs to the technical field of boxing. The box packing device includes a tank conveying assembly, a box input assembly, a manipulator assembly and a box output assembly. The can body conveying assembly includes a can body conveying line, a first cylinder and a baffle plate. There is a limit piece above the other end of the can body conveying line. The can body conveying line has a partition plate. The first cylinder is located on the can body conveying line. And the first cylinder is connected with the baffle in transmission. The box input assembly includes a first input line, a second input line and two chain conveyor lines, the first input line and the second input line are arranged in parallel, and the two chain conveyor lines are arranged in parallel. The manipulator assembly includes a suction cup manipulator, a cap grabbing manipulator, a clapboard grabbing manipulator and a cover cache station. The box output assembly includes an output line, and the output line communicates with the second input line. The boxing device for small cans provided by the embodiment of the present invention can improve the boxing efficiency.

Figure 202111512929

Description

一种用于小罐的装箱装置A packing device for small cans

技术领域technical field

本发明属于装箱技术领域,更具体地,涉及一种用于小罐的装箱装置。The invention belongs to the technical field of packing, and more particularly relates to a packing device for small cans.

背景技术Background technique

近几年自动化生产线的覆盖面越来越广,自动化程度也越来越高,给用户带来显著效益。In recent years, the coverage of automated production lines has become wider and wider, and the degree of automation has become higher and higher, bringing significant benefits to users.

随着工业企业自动化水平的不断提高,自动化线的市场也越来越大,代替人工完成工作量繁重的工作。然而,目前国内小罐装箱主要采用人工装箱,工作量繁重,装箱效率低。With the continuous improvement of the automation level of industrial enterprises, the market for automation lines is also growing, replacing manual work with heavy workloads. However, at present, the domestic small cans are mainly packed manually, which has a heavy workload and low packing efficiency.

发明内容Contents of the invention

针对现有技术的以上缺陷或改进需求,本发明提供了一种用于小罐的装箱装置,其目的在于可以自动化输送、周转盖板、小罐和隔板,解决了传统人工装箱效率低的问题,降低了人工成本,提高了装箱效率。Aiming at the above defects or improvement needs of the prior art, the present invention provides a boxing device for small cans, the purpose of which is to automatically transport and turn around the cover, small cans and partitions, and solve the traditional manual boxing efficiency. The low problem reduces the labor cost and improves the packing efficiency.

本发明提供了一种用于小罐的装箱装置,所述装箱装置包括罐体输送组件、箱体输入组件、机械手组件和箱体输出组件;The invention provides a boxing device for small cans, the boxing device includes a tank body conveying assembly, a box body input assembly, a manipulator assembly and a box body output assembly;

所述罐体输送组件包括罐体输送线、第一气缸和挡板,所述罐体输送线的一端用于与罐体输入线连通,所述罐体输送线的另一端端部上方具有限位件,以对所述罐体限位,所述罐体输送线的另一端具有间隔板,以将所述罐体输送线的另一端划分为两个通道,所述第一气缸位于罐体输送线上,且所述第一气缸的输出轴和所述挡板传动连接,以驱动所述挡板密封一个所述通道的入口或者密封另一个所述通道的入口;The tank conveying assembly includes a tank conveying line, a first cylinder and a baffle, one end of the tank conveying line is used to communicate with the tank input line, and the other end of the tank conveying line has a limit Positioning parts to limit the position of the tank body, the other end of the tank body conveying line has a partition plate, so as to divide the other end of the tank body conveying line into two channels, the first cylinder is located in the tank body On the conveying line, and the output shaft of the first cylinder is connected to the baffle in transmission, so as to drive the baffle to seal the entrance of one channel or the entrance of the other channel;

所述箱体输入组件包括用于输送箱体的第一输入线、第二输入线和两个可升降的链条输送线,所述第一输入线和所述第二输入线平行间隔布置,两个所述链条输送线平行间隔布置,且各所述链条输送线均垂直于所述第一输入线和所述第二输入线,以将所述箱体由所述第一输入线输送至所述第二输入线;The box body input assembly includes a first input line for transporting the box body, a second input line and two liftable chain conveyor lines, the first input line and the second input line are arranged in parallel and spaced apart, and the two The chain conveyor lines are arranged in parallel and at intervals, and each of the chain conveyor lines is perpendicular to the first input line and the second input line, so as to transport the box from the first input line to the second input line. the second input line;

所述机械手组件包括吸盘机械手、抓盖机械手、抓隔板机械手和盖板缓存工位,所述吸盘机械手、所述抓盖机械手、所述抓隔板机械手和所述盖板缓存工位均位于所述第一输入线、所述第二输入线上方;The manipulator assembly includes a suction cup manipulator, a cap grabbing manipulator, a clapboard grabbing manipulator, and a cover cache station, and the suction cup manipulator, the cap grabbing manipulator, the clapboard grabbing manipulator, and the cover plate cache station are all located at above the first input line and the second input line;

所述箱体输出组件包括输出线,所述输出线的一端和所述第二输入线连通。The box output assembly includes an output line, and one end of the output line communicates with the second input line.

可选地,各所述通道上均具有第二气缸,所述第二气缸的输出轴可活动地布置在所述通道内,以对所述罐体限位。Optionally, each of the passages has a second cylinder, and the output shaft of the second cylinder is movably arranged in the passage to limit the position of the tank body.

可选地,所述通道上均具有第三气缸,所述第三气缸位于所述限位件和所述第二气缸之间,所述第三气缸的输出轴上具有定位板,所述定位板上具有多个间隔布置的弧形凹槽,以定位多个所述罐体。Optionally, each channel has a third cylinder, the third cylinder is located between the limiter and the second cylinder, the output shaft of the third cylinder has a positioning plate, and the positioning There are a plurality of arc-shaped grooves arranged at intervals on the plate to position a plurality of the tank bodies.

可选地,所述箱体输入组件还包括箱体输送工位线和箱体缓存工位,所述箱体输送工位线和所述箱体缓存工位连通,且所述箱体输送工位线和所述第一输入线连通。Optionally, the box input assembly further includes a box conveying station line and a box buffering station, the box conveying station line communicates with the box buffering station, and the box conveying station A bit line communicates with the first input line.

可选地,所述箱体缓存工位上具有第四气缸和第五气缸,所述第四气缸和所述第五气缸间隔布置,以推动所述罐体在所述箱体输送工位线和所述箱体缓存工位之间移动。Optionally, the box buffer station has a fourth cylinder and a fifth cylinder, and the fourth cylinder and the fifth cylinder are arranged at intervals to push the can body on the box conveying station line. Move between the box buffer station.

可选地,所述箱体输送工位线和所述第一输入线垂直,所述箱体输入组件还包括第一旋转输送线和第一旋转气缸,所述第一旋转气缸的输出轴和所述第一旋转输送线传动连接,以连通所述箱体输送工位线和所述第一输入线。Optionally, the box conveying station line is perpendicular to the first input line, the box input assembly further includes a first rotating conveying line and a first rotating cylinder, and the output shaft of the first rotating cylinder and The first rotary conveying line is connected by transmission so as to communicate with the box conveying station line and the first input line.

可选地,所述箱体输出组件还包括扫码器,所述扫码器位于所述输出线上,以对所述箱体上的二维码扫码。Optionally, the box output component further includes a code scanner, which is located on the output line to scan the two-dimensional code on the box.

可选地,所述第二输入线和所述输出线垂直,所述箱体输出组件还包括第二旋转输送线和第二旋转气缸,所述第二旋转气缸的输出轴和所述第二旋转输送线传动连接,以连通所述第二输入线和所述输出线。Optionally, the second input line is perpendicular to the output line, and the box output assembly further includes a second rotary conveying line and a second rotary cylinder, and the output shaft of the second rotary cylinder is connected to the second rotary cylinder. The rotating conveying line is connected by transmission to communicate with the second input line and the output line.

可选地,各所述链条输送线的下方均具有顶升气缸,各所述顶升气缸的输出轴和相对应的所述链条输送线传动连接,以驱动所述链条输送线升降。Optionally, there are jacking cylinders below each of the chain conveyor lines, and the output shafts of each of the jacking cylinders are connected to the corresponding chain conveyor lines in transmission to drive the chain conveyor lines up and down.

可选地,所述吸盘机械手上具有两列吸盘组,各列吸盘组具有9个间隔布置的吸盘。Optionally, the suction cup manipulator has two rows of suction cup groups, and each row of suction cup groups has nine suction cups arranged at intervals.

本发明实施例提供的技术方案带来的有益效果是:The beneficial effects brought by the technical solution provided by the embodiments of the present invention are:

对于本发明实施例提供的一种用于小罐的装箱装置,在对小罐进行装箱时,对于小罐:首先,小罐从罐体输入线输送至罐体输送线。然后,当第一气缸驱动挡板密封上方通道的入口时,小罐依次被输送至下方通道;而当第一气缸驱动挡板密封下方通道的入口时,小罐依次被输送至上方通道,从而最终使得小罐呈两排依次排列布置在罐体输送线上,进而便于吸盘机械手一次可以抓取两列的多个小罐,大大提高了装箱效率。Regarding the packing device for small cans provided in the embodiment of the present invention, when packing the small cans, for the small cans: firstly, the small cans are transported from the tank body input line to the tank body conveying line. Then, when the first cylinder drives the baffle to seal the entrance of the upper channel, the small cans are sequentially transported to the lower channel; and when the first cylinder drives the baffle to seal the entrance of the lower channel, the small cans are sequentially transported to the upper channel, thereby Finally, the small cans are arranged in two rows on the can body conveying line, which makes it easier for the suction cup manipulator to grab multiple small cans in two rows at a time, which greatly improves the packing efficiency.

而对于箱体(包括空箱和隔板箱),首先,隔板箱被输送至第一输入线上,并在第一输入线的A工位上,抓盖机械手抓取隔板箱上的盖板后将盖板输送至盖板缓存工位。然后,一个链条输送线上升,顶起隔板箱,并将隔板箱输送至第二输入线上方,即此时隔板箱位于第二输入线的B工位的上方。接着,空箱被输送至第一输入线上,当空箱在A工位上时,抓盖机械手抓取空箱上的盖板后将盖板同样输送至盖板缓存工位。再接着,空箱继续移动至第一输入线的C工位上,并通过另一个链条输送线的升降将空箱输送至第二输入线的D工位上。此时,抓隔板机械手将在B工位上方的隔板箱内的隔板抓取后移动放置在D工位的空箱中,而吸盘机械手则将多个小罐一同抓取后放置在D工位的空箱的隔板上,以此类推,直至将空箱装满小罐(此时,箱体内有多层依次布置的隔板和小罐)。最后,抓盖机械手从盖板缓存工位重新抓取盖板后放置在D工位的箱体上,实现封箱,第二输入线则会将封箱后的箱体输送至输出线,并通过输出线将封箱后的箱体输送至下一个工位,从而最终实现自动化的装箱。As for the box body (including empty box and clapboard box), first, the clapboard box is transported to the first input line, and on station A of the first input line, the gripping manipulator grabs the clapboard box on the After the cover is covered, the cover is transported to the cover buffer station. Then, a chain conveyor line rises, jacks up the bulkhead box, and transports the bulkhead box to the top of the second input line, that is, at this time, the bulkhead box is located above the B station of the second input line. Next, the empty box is transported to the first input line. When the empty box is on station A, the cover grabbing manipulator grabs the cover plate on the empty box and then transports the cover plate to the cover plate buffering station. Then, the empty box continues to move to the C station of the first input line, and the empty box is transported to the D station of the second input line through the lifting of another chain conveyor line. At this time, the clapboard grabbing manipulator will grab the clapboard in the clapboard box above station B and move it to the empty box at station D, while the suction cup manipulator will grab multiple small cans together and place them in the empty box of station D. On the dividing plate of the empty case of D station, by analogy, until empty case is filled with canister (at this moment, there are dividing plate and the canister that multilayer arranges successively in the casing). Finally, the cover grabbing manipulator re-grabs the cover from the cover cache station and places it on the box body at station D to seal the box. The second input line will transport the sealed box body to the output line, and The sealed box body is transported to the next station through the output line, so as to realize automatic box packing.

另外,当隔板箱中的隔板取完后(此时,隔板箱变成空箱),一个链条输送线下降,下降空箱,使得空箱位于第二输入线的B工位上。然后,将这个空箱通过第二输入线输送至D工位上。接着,再重新将另一个隔板箱取盖后输送至第二输入线的B工位上。最后,重复上述先装隔板、小罐,最后封箱的流程,从而可以不间断实现小罐装箱。In addition, when the partitions in the partition box are taken out (at this time, the partition box becomes an empty box), a chain conveyor line descends to lower the empty box, so that the empty box is located on the B station of the second input line. Then, this empty box is transported to the D station through the second input line. Then, another clapboard box is removed and transported to station B of the second input line. Finally, repeat the above-mentioned process of first installing the partitions, small cans, and finally sealing the boxes, so that the small cans can be packed in boxes without interruption.

也就是说,本发明实施例提供的一种用于小罐的装箱装置,可以自动化输送、周转盖板、小罐和隔板,解决了传统人工装箱效率低的问题,降低了人工成本,提高了装箱效率,从而达到使得厂商增加产量降低成本的效果。That is to say, a packing device for small cans provided by the embodiment of the present invention can automatically transport and turn around the cover, small cans and partitions, which solves the problem of low efficiency of traditional manual packing and reduces labor costs , improving the packing efficiency, so as to achieve the effect of increasing the output of the manufacturer and reducing the cost.

附图说明Description of drawings

图1是本发明实施例提供的隔板箱的结构示意图;Fig. 1 is a schematic structural view of a bulkhead box provided by an embodiment of the present invention;

图2是本发明实施例提供的一种用于小罐的装箱装置的结构示意图;Fig. 2 is a schematic structural view of a boxing device for small cans provided by an embodiment of the present invention;

图3是本发明实施例提供的一种用于小罐的装箱装置的俯视图;Fig. 3 is a top view of a packing device for small cans provided by an embodiment of the present invention;

图4是本发明实施例提供的罐体输送组件的结构示意图。Fig. 4 is a schematic structural diagram of a tank conveying assembly provided by an embodiment of the present invention.

图中各符号表示含义如下:The meanings of the symbols in the figure are as follows:

1、罐体输送组件;11、罐体输送线;111、间隔板;112、通道;12、第一气缸;13、挡板;14、第二气缸;15、第三气缸;16、定位板;2、箱体输入组件;21、第一输入线;22、第二输入线;23、链条输送线;24、箱体输送工位线;25、箱体缓存工位;251、第四气缸;252、第五气缸;26、第一旋转输送线;3、机械手组件;31、吸盘机械手;4、箱体输出组件;41、输出线;42、第二旋转输送线;100、箱体;200、隔板;210、凹槽。1. Tank conveying assembly; 11. Tank conveying line; 111. Spacer plate; 112. Passage; 12. First cylinder; 13. Baffle; 14. Second cylinder; 15. Third cylinder; 16. Positioning plate ;2, box input assembly; 21, first input line; 22, second input line; 23, chain conveying line; 24, box conveying station line; 25, box buffer station; 251, fourth cylinder ; 252, the fifth cylinder; 26, the first rotary conveying line; 3, the manipulator assembly; 31, the sucker manipulator; 4, the box output assembly; 41, the output line; 42, the second rotating conveying line; 100, the box; 200, clapboard; 210, groove.

具体实施方式Detailed ways

为了使本发明的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本发明进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本发明,并不用于限定本发明。此外,下面所描述的本发明各个实施方式中所涉及到的技术特征只要彼此之间未构成冲突就可以相互组合。In order to make the object, technical solution and advantages of the present invention clearer, the present invention will be further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the present invention, not to limit the present invention. In addition, the technical features involved in the various embodiments of the present invention described below can be combined with each other as long as they do not constitute a conflict with each other.

为了更好的理解本发明提供的装箱装置,现对空箱和隔板箱进行简要介绍:In order to better understand the packing device provided by the present invention, the empty box and the bulkhead box are now briefly introduced:

空箱仅包括箱体100和盖板(图未示),而隔板箱(见图1)则不仅包括箱体100和盖板,还包括多个平行布置的隔板200,各隔板200上多个间隔布置的凹槽210,以对小罐进行定位。另外,空箱和隔板箱的尺寸一致,区别仅在于有无隔板200。An empty box only includes a box body 100 and a cover plate (not shown), while a partition box (see FIG. 1 ) not only includes a box body 100 and a cover plate, but also includes a plurality of partitions 200 arranged in parallel, each partition 200 There are a plurality of grooves 210 arranged at intervals to position the small tank. In addition, the dimensions of the empty box and the bulkhead box are the same, and the only difference is whether there is a bulkhead 200 or not.

图2是本发明实施例提供的一种用于小罐的装箱装置的结构示意图,图3是本发明实施例提供的一种用于小罐的装箱装置的俯视图,结合图2和图3所示,装箱装置包括罐体输送组件1、箱体输入组件2、机械手组件3和箱体输出组件4。Fig. 2 is a schematic structural view of a boxing device for small cans provided by an embodiment of the present invention, and Fig. 3 is a top view of a boxing device for small cans provided by an embodiment of the present invention, combined with Fig. 2 and Fig. As shown in FIG. 3 , the box packing device includes a tank conveying assembly 1 , a box input assembly 2 , a manipulator assembly 3 and a box output assembly 4 .

图4是本发明实施例提供的罐体输送组件的结构示意图,如图4所示,罐体输送组件1包括罐体输送线11、第一气缸12和挡板13,罐体输送线11的一端用于与罐体输入线连通,罐体输送线11的另一端端部上方具有限位件,以对罐体限位,罐体输送线11的另一端具有间隔板111,以将罐体输送线11的另一端划分为两个通道112,第一气缸12位于罐体输送线11上,且第一气缸12的输出轴和挡板13传动连接,以驱动挡板13密封一个通道112的入口或者密封另一个通道112的入口。Fig. 4 is a structural schematic diagram of the can body conveying assembly provided by the embodiment of the present invention. As shown in Fig. 4, the can body conveying assembly 1 includes a can body conveying line 11, a first cylinder 12 and a baffle 13, One end is used to communicate with the tank body input line, the other end of the tank body conveying line 11 has a limiter above the end to limit the position of the tank body, and the other end of the tank body conveying line 11 has a partition plate 111 to separate the tank body The other end of the conveying line 11 is divided into two passages 112, the first cylinder 12 is located on the tank conveying line 11, and the output shaft of the first cylinder 12 is connected to the baffle plate 13 in transmission, so as to drive the baffle plate 13 to seal one passage 112 The inlet or the inlet of another channel 112 is sealed.

箱体输入组件2包括用于输送箱体的第一输入线21、第二输入线22和两个可升降的链条输送线23,第一输入线21和第二输入线22平行间隔布置,两个链条输送线23平行间隔布置,且各链条输送线23均垂直于第一输入线21和第二输入线22,以将箱体由第一输入线21输送至第二输入线22;The box body input assembly 2 includes a first input line 21, a second input line 22 and two liftable chain conveyor lines 23 for transporting the box body. The first input line 21 and the second input line 22 are arranged in parallel and at intervals. Two chain conveying lines 23 are arranged at intervals in parallel, and each chain conveying line 23 is all perpendicular to the first input line 21 and the second input line 22, so that the casing is transported from the first input line 21 to the second input line 22;

机械手组件3包括吸盘机械手31、抓盖机械手、抓隔板机械手和盖板缓存工位,吸盘机械手31、抓盖机械手、抓隔板机械手和盖板缓存工位均位于第一输入线21、第二输入线22上方。The manipulator assembly 3 includes a suction cup manipulator 31, a cap grabbing manipulator, a clapboard manipulator, and a cover buffer station. Two input lines 22 above.

箱体输出组件4包括输出线41,输出线41的一端和第二输入线22连通。The box output assembly 4 includes an output line 41 , and one end of the output line 41 communicates with the second input line 22 .

对于本发明实施例提供的一种用于小罐的装箱装置,在对小罐进行装箱时,对于小罐:首先,小罐从罐体输入线输送至罐体输送线11。然后,当第一气缸12驱动挡板13密封上方通道112的入口时,小罐依次被输送至下方通道112;而当第一气缸12驱动挡板13密封下方通道112的入口时,小罐依次被输送至上方通道112,从而最终使得小罐呈两排依次排列布置在罐体输送线11上,进而便于吸盘机械手31一次可以抓取两列的多个小罐,大大提高了装箱效率。Regarding the packing device for small cans provided in the embodiment of the present invention, when packing the small cans, for the small cans: firstly, the small cans are transported from the tank body input line to the tank body conveying line 11 . Then, when the first cylinder 12 drives the entrance of the baffle plate 13 to seal the upper passage 112, the small cans are transported to the lower passage 112 in turn; The small cans are transported to the upper channel 112, so that the small cans are arranged in two rows on the can body conveying line 11 in sequence, so that the suction cup manipulator 31 can grab two rows of small cans at a time, which greatly improves the packing efficiency.

而对于箱体(包括空箱和隔板箱),首先,隔板箱被输送至第一输入线21上,并在第一输入线21的A工位上,抓盖机械手抓取隔板箱上的盖板后将盖板输送至盖板缓存工位。然后,一个链条输送线23上升,顶起隔板箱,并将隔板箱输送至第二输入线22上方,即此时隔板箱位于第二输入线22的B工位的上方。接着,空箱被输送至第一输入线21上,当空箱在A工位上时,抓盖机械手抓取空箱上的盖板后将盖板同样输送至盖板缓存工位。再接着,空箱继续移动至第一输入线21的C工位上,并通过另一个链条输送线23的升降将空箱输送至第二输入线22的D工位上。此时,抓隔板机械手将在B工位上方的隔板箱内的隔板抓取后移动放置在D工位的空箱中,而吸盘机械手31则将多个小罐一同抓取后放置在D工位的空箱的隔板上,以此类推,直至将空箱装满小罐(此时,箱体内有多层依次布置的隔板和小罐)。最后,抓盖机械手从盖板缓存工位重新抓取盖板后放置在D工位的箱体上,实现封箱,第二输入线22则会将封箱后的箱体输送至输出线41,并通过输出线41将封箱后的箱体输送至下一个工位,从而最终实现自动化的装箱。As for the box body (including empty box and clapboard box), first, the clapboard box is transported to the first input line 21, and on station A of the first input line 21, the cover grabbing manipulator grabs the clapboard box After the cover plate is put on, the cover plate is transported to the cover plate buffering station. Then, a chain conveyor line 23 rises, jacks up the partition box, and transports the partition box to the top of the second input line 22, that is, the partition box is located above the B station of the second input line 22 at this time. Next, the empty box is transported to the first input line 21. When the empty box is on the station A, the cover grabbing manipulator grabs the cover plate on the empty box and then transports the cover plate to the cover plate buffering station. Then, the empty box continues to move to the station C of the first input line 21, and the empty box is transported to the station D of the second input line 22 by lifting another chain conveyor line 23. At this time, the clapboard grabbing manipulator grabs the clapboard in the clapboard box above station B and then moves it to the empty box at station D, while the suction cup manipulator 31 grabs multiple small cans together and places them On the dividing plate of the empty case of D station, by analogy, until empty case is filled with canister (at this moment, there are the dividing plate and the canister of multi-layer arrangement successively in the casing). Finally, the cover grabbing manipulator re-grabs the cover from the cover cache station and places it on the box body at station D to seal the box, and the second input line 22 will transport the sealed box body to the output line 41 , and transport the sealed box body to the next station through the output line 41, thereby finally realizing automatic boxing.

另外,当隔板箱中的隔板取完后(此时,隔板箱变成空箱),一个链条输送线23下降,下降空箱,使得空箱位于第二输入线22的B工位上。然后,将这个空箱通过第二输入线22输送至D工位上。接着,再重新将另一个隔板箱取盖后输送至第二输入线22的B工位上。最后,重复上述先装隔板、小罐,最后封箱的流程,从而可以不间断实现小罐装箱。In addition, when the clapboard in the clapboard box is taken out (at this time, the clapboard box becomes an empty box), a chain conveying line 23 descends, and the empty box is lowered, so that the empty box is located at the B station of the second input line 22 superior. Then, this empty box is delivered to the D station by the second input line 22. Then, another clapboard box is taken off the cover and transported to the B station of the second input line 22 again. Finally, repeat the above-mentioned process of first installing the partitions, small cans, and finally sealing the boxes, so that the small cans can be packed in boxes without interruption.

也就是说,本发明实施例提供的一种用于小罐的装箱装置,可以自动化输送、周转盖板、小罐和隔板,解决了传统人工装箱效率低的问题,降低了人工成本,提高了装箱效率,从而达到使得厂商增加产量降低成本的效果。That is to say, a packing device for small cans provided by the embodiment of the present invention can automatically transport and turn around the cover, small cans and partitions, which solves the problem of low efficiency of traditional manual packing and reduces labor costs , improving the packing efficiency, so as to achieve the effect of increasing the output of the manufacturer and reducing the cost.

需要说明的是,左侧链条输送线23的分别对应第一输入线21的A工位和第二输入线22的B工位,右侧链条输送线23的分别对应第一输入线21的C工位和第二输入线22的D工位。另外,各链条输送线23均包括2条间隔的链条,便于空箱或者隔板箱平稳移动。It should be noted that the left chain conveyor line 23 corresponds to the A station of the first input line 21 and the B station of the second input line 22, and the right chain conveyor line 23 corresponds to the C station of the first input line 21 respectively. station and the D station of the second input line 22. In addition, each chain conveying line 23 includes two spaced chains, which facilitates the smooth movement of empty boxes or partition boxes.

在本实施例中,吸盘机械手31上具有两列吸盘组,各列吸盘组可以具有9个间隔布置的吸盘,即吸盘机械手31每次通过吸盘抓取18个小罐,每个通道112中抓取9个小罐,这样大大提高了抓取效率。In this embodiment, the suction cup manipulator 31 has two rows of suction cup groups, and each row of suction cup groups can have 9 suction cups arranged at intervals, that is, the suction cup manipulator 31 grabs 18 small cans through the suction cups at a time, and each channel 112 grabs 18 small cans. Take 9 small cans, which greatly improves the grabbing efficiency.

再次参见图4,各通道112上均具有第二气缸14,第二气缸14的输出轴可活动地布置在通道112内,以对罐体限位。Referring again to FIG. 4 , each channel 112 has a second cylinder 14 , and the output shaft of the second cylinder 14 is movably arranged in the channel 112 to limit the tank body.

在上述实施方式中,第二气缸14对小罐起到分隔的作用,避免在抓取小罐的过程中后方的小罐产生干涉。In the above embodiment, the second air cylinder 14 plays a role of separating the small cans, so as to avoid the interference of the small cans at the rear during the process of grabbing the small cans.

示例性地,当吸盘机械手31抓取前,第二气缸14伸出,使得限位件和一个第二气缸14之间的9个小罐独立出来,以便于抓取。Exemplarily, before the suction cup manipulator 31 grasps, the second cylinder 14 is extended, so that the nine small cans between the limiting member and one second cylinder 14 are separated for easy grasping.

在本实施例中,通道112上均具有第三气缸15,第三气缸15位于限位件和第二气缸14之间,第三气缸15的输出轴上具有定位板16,定位板16上具有多个间隔布置的弧形凹槽,以定位多个罐体。In this embodiment, there are third air cylinders 15 on the channel 112, the third air cylinders 15 are located between the limiter and the second air cylinder 14, the output shaft of the third air cylinders 15 has a positioning plate 16, and the positioning plate 16 has a A plurality of arc-shaped grooves arranged at intervals are used to position a plurality of tank bodies.

在上述实施方式中,定位板16可以使得9个小罐之间均均匀间隔布置,便于抓取。In the above embodiment, the positioning plate 16 can make the 9 small cans evenly spaced to facilitate grabbing.

再次参见图3,箱体输入组件2还包括箱体输送工位线24和箱体缓存工位25,箱体输送工位线24和箱体缓存工位25连通,且箱体输送工位线24和第一输入线21连通。Referring to Fig. 3 again, the case input assembly 2 also includes a case conveying station line 24 and a case buffer station 25, the case conveying station line 24 communicates with the case buffer station 25, and the case conveying station line 24 communicates with the first input line 21.

在上述实施方式中,通过箱体缓存工位25可以对输送过来的空箱或者隔板箱进行缓存,避免物料(空箱或者隔板箱)输送顺序错误的问题。In the above embodiment, the delivered empty boxes or bulkhead boxes can be cached through the box buffering station 25, so as to avoid the problem of wrong delivery order of materials (empty boxes or bulkhead boxes).

在本实施例中,箱体缓存工位25上具有第四气缸251和第五气缸252,第四气缸251和第五气缸252间隔布置,以推动罐体在箱体输送工位线24和箱体缓存工位25之间移动。In this embodiment, the box buffering station 25 has a fourth cylinder 251 and a fifth cylinder 252, the fourth cylinder 251 and the fifth cylinder 252 are arranged at intervals to push the can body on the box body conveying station line 24 and the box body. Move between body buffer stations 25.

容易理解的是,当送料不是当前设备需求的物料时,第四气缸251和第五气缸252伸出将箱体夹住,之后第四气缸251和第五气缸252依次收回将箱体移动到箱体缓存工位25上。而当设备需要此类的物料后,第五气缸252伸出将箱体送回箱体输送工位线24。It is easy to understand that when the material to be fed is not the material required by the current equipment, the fourth cylinder 251 and the fifth cylinder 252 stretch out to clamp the box, and then the fourth cylinder 251 and the fifth cylinder 252 retract in turn to move the box to the box. Body cache station 25. And after the equipment needs this type of material, the fifth cylinder 252 stretches out and the box body is sent back to the box body delivery station line 24.

在本实施例中,箱体输送工位线24和第一输入线21垂直,箱体输入组件2还包括第一旋转输送线26和第一旋转气缸,第一旋转气缸的输出轴和第一旋转输送线26传动连接,以连通箱体输送工位线24和第一输入线21。In this embodiment, the box body conveying station line 24 is perpendicular to the first input line 21, and the box body input assembly 2 also includes a first rotary conveyor line 26 and a first rotary cylinder, the output shaft of the first rotary cylinder and the first rotary cylinder. The rotary conveying line 26 is connected by transmission to communicate with the box conveying station line 24 and the first input line 21 .

在上述实施方式中,第一旋转输送线26通过转动起到连通箱体输送工位线24和第一输入线21的作用,避免两者同轴布置而导致设备的占用空间过大。In the above embodiment, the first rotary conveying line 26 plays the role of connecting the box conveying station line 24 and the first input line 21 through rotation, so as to avoid the coaxial arrangement of the two and cause the equipment to occupy too much space.

示例性地,箱体输送工位线24上具有扫码器,可以对进料进行扫码。Exemplarily, there is a code scanner on the box conveying station line 24, which can scan the code of the incoming materials.

同理,箱体输出组件4还包括扫码器,扫码器位于输出线41上,以对箱体上的二维码扫码,从而对出料进行扫码。Similarly, the box output component 4 also includes a code scanner, which is located on the output line 41 to scan the two-dimensional code on the box, so as to scan the code for the output.

另外,第二输入线22和输出线41垂直,箱体输出组件4还包括第二旋转输送线42和第二旋转气缸,第二旋转气缸的输出轴和第二旋转输送线42传动连接,以连通第二输入线22和输出线41,第二旋转输送线42通过转动同样起到连通第二输入线22和输出线41,避免两者同轴布置而导致设备的占用空间过大。In addition, the second input line 22 is perpendicular to the output line 41, and the box body output assembly 4 also includes a second rotary conveying line 42 and a second rotary cylinder, and the output shaft of the second rotary cylinder is connected to the second rotary conveying line 42 in transmission, so as to Connecting the second input line 22 and the output line 41, the second rotary conveying line 42 also connects the second input line 22 and the output line 41 through rotation, avoiding the coaxial arrangement of the two and causing the equipment to occupy too much space.

在本实施例中,各链条输送线23的下方均具有顶升气缸,各顶升气缸的输出轴和相对应的链条输送线23传动连接,以驱动链条输送线23升降,从而便于升降箱体,不仅可以使得箱体在第一输入线21和第二输入线22之间移动,还能使得隔板箱暂时抬升而脱离第二输入线22,直至将隔板箱中的隔板取完。In this embodiment, there are jacking cylinders below each chain conveyor line 23, and the output shaft of each jacking cylinder is connected to the corresponding chain conveyor line 23 to drive the chain conveyor line 23 up and down, so as to facilitate the lifting of the box body. Not only can the box body be moved between the first input line 21 and the second input line 22, but also the partition box can be lifted temporarily to break away from the second input line 22 until the partitions in the partition box are taken out.

本领域的技术人员容易理解,以上所述仅为本发明的较佳实施例而已,并不用以限制本发明,凡在本发明的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本发明的保护范围之内。It is easy for those skilled in the art to understand that the above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present invention, All should be included within the protection scope of the present invention.

Claims (10)

1.一种用于小罐的装箱装置,其特征在于,所述装箱装置包括罐体输送组件(1)、箱体输入组件(2)、机械手组件(3)和箱体输出组件(4);1. a packing device for small cans, characterized in that, said packing device comprises a tank delivery assembly (1), a casing input assembly (2), a manipulator assembly (3) and a casing output assembly ( 4); 所述罐体输送组件(1)包括罐体输送线(11)、第一气缸(12)和挡板(13),所述罐体输送线(11)的一端用于与罐体输入线连通,所述罐体输送线(11)的另一端端部上方具有限位件,以对所述罐体限位,所述罐体输送线(11)的另一端具有间隔板(111),以将所述罐体输送线(11)的另一端划分为两个通道(112),所述第一气缸(12)位于罐体输送线(11)上,且所述第一气缸(12)的输出轴和所述挡板(13)传动连接,以驱动所述挡板(13)密封一个所述通道(112)的入口或者密封另一个所述通道(112)的入口;The tank conveying assembly (1) includes a tank conveying line (11), a first cylinder (12) and a baffle (13), and one end of the tank conveying line (11) is used to communicate with the tank input line , the other end of the tank conveying line (11) has a stopper above the end to limit the tank, and the other end of the tank conveying line (11) has a partition plate (111) to The other end of the tank conveying line (11) is divided into two channels (112), the first cylinder (12) is located on the tank conveying line (11), and the first cylinder (12) The output shaft and the baffle plate (13) are driven to drive the baffle plate (13) to seal the entrance of one passage (112) or the entrance of another passage (112); 所述箱体输入组件(2)包括用于输送箱体的第一输入线(21)、第二输入线(22)和两个可升降的链条输送线(23),所述第一输入线(21)和所述第二输入线(22)平行间隔布置,两个所述链条输送线(23)平行间隔布置,且各所述链条输送线(23)均垂直于所述第一输入线(21)和所述第二输入线(22),以将所述箱体由所述第一输入线(21)输送至所述第二输入线(22),一个所述链条输送线(23)分别对应所述第一输入线(21)的A工位和所述第二输入线(22)的B工位,另一个所述链条输送线(23)分别对应所述第一输入线(21)的C工位和所述第二输入线(22)的D工位;The box body input assembly (2) includes a first input line (21), a second input line (22) and two liftable chain conveyor lines (23) for transporting the box body, the first input line (21) and the second input line (22) are arranged in parallel and at intervals, and the two chain conveying lines (23) are arranged in parallel and at intervals, and each of the chain conveying lines (23) is perpendicular to the first input line (21) and the second input line (22), so as to transport the box body from the first input line (21) to the second input line (22), one of the chain conveyor lines (23 ) corresponds to the A station of the first input line (21) and the B station of the second input line (22) respectively, and another described chain conveyor line (23) corresponds to the first input line ( 21) station C and station D of the second input line (22); 所述机械手组件(3)包括吸盘机械手(31)、抓盖机械手、抓隔板机械手和盖板缓存工位,所述吸盘机械手(31)、所述抓盖机械手、所述抓隔板机械手和所述盖板缓存工位均位于所述第一输入线(21)、所述第二输入线(22)上方;The manipulator assembly (3) includes a suction cup manipulator (31), a cap grabbing manipulator, a clapboard manipulator and a cover cache station, the sucker manipulator (31), the cap grabbing manipulator, the clapboard manipulator and The cover buffer stations are located above the first input line (21) and the second input line (22); 所述箱体输出组件(4)包括输出线(41),所述输出线(41)的一端和所述第二输入线(22)连通;The box output assembly (4) includes an output line (41), and one end of the output line (41) communicates with the second input line (22); 隔板箱被输送至所述第一输入线(21)上,并在所述第一输入线(21)的A工位上,抓盖机械手抓取隔板箱上的盖板后将盖板输送至盖板缓存工位,一个所述链条输送线(23)上升,顶起隔板箱,并将隔板箱输送至所述第二输入线(22)上方,此时隔板箱位于所述第二输入线(22)的B工位的上方,空箱被输送至所述第一输入线(21)上,当空箱在A工位上时,抓盖机械手抓取空箱上的盖板后将盖板同样输送至盖板缓存工位,空箱继续移动至所述第一输入线(21)的C工位上,并通过另一个所述链条输送线(23)的升降将空箱输送至所述第二输入线(22)的D工位上,此时,抓隔板机械手将在B工位上方的隔板箱内的隔板抓取后移动放置在D工位的空箱中,而所述吸盘机械手(31)则将多个小罐一同抓取后放置在D工位的空箱的隔板上。The clapboard box is transported to the first input line (21), and on the station A of the first input line (21), the cap-grabbing manipulator grabs the cover plate on the clapboard box and removes the cover plate Transported to the cover buffer station, one of the chain conveying lines (23) rises, jacks up the clapboard box, and transports the clapboard box to the top of the second input line (22), at this time the clapboard box is located at the Above the B station of the second input line (22), the empty box is transported to the first input line (21). When the empty box is on the A station, the cover grabbing manipulator grabs the cover on the empty box After boarding, the cover plate is also transported to the cover plate buffer station, and the empty box continues to move to the C station of the first input line (21), and the empty box is transported by another lifting of the chain conveyor line (23). The box is transported to the D station of the second input line (22). At this time, the clapboard manipulator will grab the partition in the partition box above the B station and move it to the empty space of the D station. In the box, the suction cup manipulator (31) grabs a plurality of small cans together and places them on the partition of the empty box at the D station. 2.根据权利要求1所述的一种用于小罐的装箱装置,其特征在于,各所述通道(112)上均具有第二气缸(14),所述第二气缸(14)的输出轴可活动地布置在所述通道(112)内,以对所述罐体限位。2. A kind of packing device for small can according to claim 1, is characterized in that, all have second air cylinder (14) on each described passage (112), the second air cylinder (14) The output shaft is movably arranged in the channel (112) to limit the position of the tank body. 3.根据权利要求2所述的一种用于小罐的装箱装置,其特征在于,所述通道(112)上均具有第三气缸(15),所述第三气缸(15)位于所述限位件和所述第二气缸(14)之间,所述第三气缸(15)的输出轴上具有定位板(16),所述定位板(16)上具有多个间隔布置的弧形凹槽,以定位多个所述罐体。3. A kind of boxing device for small cans according to claim 2, characterized in that, the passage (112) has a third cylinder (15), and the third cylinder (15) is located at the Between the limiting member and the second cylinder (14), the output shaft of the third cylinder (15) has a positioning plate (16), and the positioning plate (16) has a plurality of arcs arranged at intervals. Shaped grooves, to locate a plurality of said tanks. 4.根据权利要求1所述的一种用于小罐的装箱装置,其特征在于,所述箱体输入组件(2)还包括箱体输送工位线(24)和箱体缓存工位(25),所述箱体输送工位线(24)和所述箱体缓存工位(25)连通,且所述箱体输送工位线(24)和所述第一输入线(21)连通。4. A case packing device for small cans according to claim 1, characterized in that, the case input assembly (2) also includes a case conveying station line (24) and a case buffering station (25), the box conveying station line (24) communicates with the box buffer station (25), and the box conveying station line (24) and the first input line (21) connected. 5.根据权利要求4所述的一种用于小罐的装箱装置,其特征在于,所述箱体缓存工位(25)上具有第四气缸(251)和第五气缸(252),所述第四气缸(251)和所述第五气缸(252)间隔布置,以推动所述罐体在所述箱体输送工位线(24)和所述箱体缓存工位(25)之间移动。5. A kind of boxing device for small cans according to claim 4, characterized in that, the box buffer station (25) has a fourth cylinder (251) and a fifth cylinder (252), The fourth cylinder (251) and the fifth cylinder (252) are arranged at intervals to push the can between the box conveying station line (24) and the box buffer station (25) to move between. 6.根据权利要求5所述的一种用于小罐的装箱装置,其特征在于,所述箱体输送工位线(24)和所述第一输入线(21)垂直,所述箱体输入组件(2)还包括第一旋转输送线(26)和第一旋转气缸,所述第一旋转气缸的输出轴和所述第一旋转输送线(26)传动连接,以连通所述箱体输送工位线(24)和所述第一输入线(21)。6. A boxing device for small cans according to claim 5, characterized in that, the box conveying station line (24) is perpendicular to the first input line (21), and the box The body input assembly (2) also includes a first rotary conveying line (26) and a first rotary cylinder, and the output shaft of the first rotary cylinder is connected to the first rotary conveying line (26) in transmission to communicate with the box body transport station line (24) and the first input line (21). 7.根据权利要求1-6任意一项所述的一种用于小罐的装箱装置,其特征在于,所述箱体输出组件(4)还包括扫码器,所述扫码器位于所述输出线(41)上,以对所述箱体上的二维码扫码。7. A packing device for small cans according to any one of claims 1-6, characterized in that, the box output assembly (4) also includes a code scanner, and the code scanner is located at on the output line (41) to scan the two-dimensional code on the box. 8.根据权利要求1-6任意一项所述的一种用于小罐的装箱装置,其特征在于,所述第二输入线(22)和所述输出线(41)垂直,所述箱体输出组件(4)还包括第二旋转输送线(42)和第二旋转气缸,所述第二旋转气缸的输出轴和所述第二旋转输送线(42)传动连接,以连通所述第二输入线(22)和所述输出线(41)。8. The packing device for small cans according to any one of claims 1-6, characterized in that, the second input line (22) is perpendicular to the output line (41), and the The box output assembly (4) also includes a second rotary conveying line (42) and a second rotary cylinder, and the output shaft of the second rotary cylinder is connected to the second rotary conveying line (42) in transmission to communicate with the A second input line (22) and said output line (41). 9.根据权利要求1-6任意一项所述的一种用于小罐的装箱装置,其特征在于,各所述链条输送线(23)的下方均具有顶升气缸,各所述顶升气缸的输出轴和相对应的所述链条输送线(23)传动连接,以驱动所述链条输送线(23)升降。9. The packing device for small cans according to any one of claims 1-6, characterized in that, each of the chain conveying lines (23) has a jacking cylinder under each of the chain conveying lines (23), and each of the jacking The output shaft of the lifting cylinder is transmission-connected with the corresponding said chain conveying line (23), so as to drive said chain conveying line (23) to go up and down. 10.根据权利要求1-6任意一项所述的一种用于小罐的装箱装置,其特征在于,所述吸盘机械手(31)上具有两列吸盘组,各列吸盘组具有9个间隔布置的吸盘。10. A kind of boxing device for small cans according to any one of claims 1-6, characterized in that, the suction cup manipulator (31) has two rows of suction cup groups, and each row of suction cup groups has 9 Spaced suction cups.
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