CN114234520B - Refrigerator and defrosting control method thereof - Google Patents
Refrigerator and defrosting control method thereof Download PDFInfo
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- CN114234520B CN114234520B CN202111568463.4A CN202111568463A CN114234520B CN 114234520 B CN114234520 B CN 114234520B CN 202111568463 A CN202111568463 A CN 202111568463A CN 114234520 B CN114234520 B CN 114234520B
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25D—REFRIGERATORS; COLD ROOMS; ICE-BOXES; COOLING OR FREEZING APPARATUS NOT OTHERWISE PROVIDED FOR
- F25D11/00—Self-contained movable devices, e.g. domestic refrigerators
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25D—REFRIGERATORS; COLD ROOMS; ICE-BOXES; COOLING OR FREEZING APPARATUS NOT OTHERWISE PROVIDED FOR
- F25D17/00—Arrangements for circulating cooling fluids; Arrangements for circulating gas, e.g. air, within refrigerated spaces
- F25D17/04—Arrangements for circulating cooling fluids; Arrangements for circulating gas, e.g. air, within refrigerated spaces for circulating air, e.g. by convection
- F25D17/06—Arrangements for circulating cooling fluids; Arrangements for circulating gas, e.g. air, within refrigerated spaces for circulating air, e.g. by convection by forced circulation
- F25D17/08—Arrangements for circulating cooling fluids; Arrangements for circulating gas, e.g. air, within refrigerated spaces for circulating air, e.g. by convection by forced circulation using ducts
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25D—REFRIGERATORS; COLD ROOMS; ICE-BOXES; COOLING OR FREEZING APPARATUS NOT OTHERWISE PROVIDED FOR
- F25D21/00—Defrosting; Preventing frosting; Removing condensed or defrost water
- F25D21/06—Removing frost
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25D—REFRIGERATORS; COLD ROOMS; ICE-BOXES; COOLING OR FREEZING APPARATUS NOT OTHERWISE PROVIDED FOR
- F25D23/00—General constructional features
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25D—REFRIGERATORS; COLD ROOMS; ICE-BOXES; COOLING OR FREEZING APPARATUS NOT OTHERWISE PROVIDED FOR
- F25D29/00—Arrangement or mounting of control or safety devices
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25D—REFRIGERATORS; COLD ROOMS; ICE-BOXES; COOLING OR FREEZING APPARATUS NOT OTHERWISE PROVIDED FOR
- F25D2400/00—General features of, or devices for refrigerators, cold rooms, ice-boxes, or for cooling or freezing apparatus not covered by any other subclass
- F25D2400/36—Visual displays
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- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Physics & Mathematics (AREA)
- Mechanical Engineering (AREA)
- Thermal Sciences (AREA)
- General Engineering & Computer Science (AREA)
- Defrosting Systems (AREA)
Abstract
Description
技术领域Technical field
本发明涉及冰箱控制技术领域,尤其涉及一种冰箱及其化霜控制方法。The present invention relates to the technical field of refrigerator control, and in particular to a refrigerator and a defrost control method thereof.
背景技术Background technique
化霜能耗占风冷冰箱运行能耗的10%~20%,优化冰箱除霜控制可显著提升整机的能效指数。目前,冰箱产品普遍采用的化霜判断条件是利用整机或压缩机累计运行时间,又称可变化霜周期控制法。即:设定一个最短除霜时间tmi n、一个最长除霜时间tmax。再详细地,根据经验分别设定不同环境温/湿度、设定档位、开关门时间的除霜间隔,当达到程序设定的化霜时间后启动化霜加热器进行除霜,待判断霜层化尽后停止,恢复制冷,周而复始。Defrost energy consumption accounts for 10% to 20% of the operating energy consumption of air-cooled refrigerators. Optimizing refrigerator defrost control can significantly improve the energy efficiency index of the entire machine. At present, the defrost judgment condition commonly used in refrigerator products is to use the cumulative running time of the whole machine or compressor, which is also called the variable frost cycle control method. That is: set a minimum defrost time tmi n and a maximum defrost time tmax. In more detail, the defrost intervals for different ambient temperatures/humidities, setting gears, and door opening and closing times are set based on experience. When the programmed defrost time is reached, the defrost heater is started for defrosting, and the frost is judged. After the stratification is exhausted, it stops, resumes cooling, and the cycle begins again.
这种以时间为控制参数的化霜方法,无法准确捕捉不同工况蒸发器表面实际结霜量,存在过早化霜、除霜不及时等问题。例如,在用户实际使用时,放入高含水量食物或频繁开关门会加速蒸发器结霜,在未达到程序设定的化霜时间间隔时,蒸发器表面霜层已过量累积并影响正常换热,制冷效率下降;而用户长时间未放入食物或未开门时,蒸发器上结霜较少,化霜时间间隔已满足程序设定时换热性能并未出现明显下降,过早化霜导致冰箱能耗增加、频繁化霜温升影响食品品质等问题。This defrosting method with time as the control parameter cannot accurately capture the actual amount of frost on the evaporator surface under different working conditions, and there are problems such as premature defrost and untimely defrost. For example, when the user is actually using it, putting food with high water content or frequently opening and closing the door will accelerate the frosting of the evaporator. When the programmed defrost time interval is not reached, the frost layer on the evaporator surface has accumulated excessively and affected normal replacement. heat, the refrigeration efficiency decreases; when the user does not put food in or open the door for a long time, there is less frost on the evaporator, and when the defrost time interval has met the program setting, the heat exchange performance does not decrease significantly, and premature defrost occurs. This leads to problems such as increased energy consumption of the refrigerator, frequent defrosting and temperature rise affecting food quality.
发明内容Contents of the invention
本发明实施例的目的是提供一种冰箱及其化霜控制方法,能够准确识别蒸发器结霜程度,在较优时刻开启化霜加热管对蒸发器进行化霜,避免过早化霜造成能源浪费,也避免化霜不及时导致冰箱制冷性能恶化,在实际使用过程中实现按需化霜。The purpose of the embodiments of the present invention is to provide a refrigerator and a defrost control method thereof that can accurately identify the degree of frost on the evaporator, turn on the defrost heating pipe at a better time to defrost the evaporator, and avoid premature defrosting causing energy It also avoids waste and avoids the deterioration of the refrigeration performance of the refrigerator caused by delayed defrosting, and enables on-demand defrosting during actual use.
为实现上述目的,本发明实施例提供了一种冰箱,包括:To achieve the above objects, embodiments of the present invention provide a refrigerator, including:
冷风循环系统,包括蒸发器和第一风机,所述蒸发器设于箱体风道和内胆之间,所述第一风机位于蒸发器的上部,所述第一风机通过风循环将所述蒸发器的冷量转移到间室内;The cold air circulation system includes an evaporator and a first fan. The evaporator is located between the air duct of the box and the inner tank. The first fan is located at the upper part of the evaporator. The first fan circulates the air to circulate the cold air. The cold energy of the evaporator is transferred to the room;
控制器被配置为:The controller is configured as:
在检测到所述第一风机进入稳定运行状态时,获取所述第一风机的第一输入电压;When detecting that the first fan enters a stable operating state, obtain the first input voltage of the first fan;
当所述第一输入电压小于预设的第一电压阈值时,在冰箱停机后执行化霜操作;When the first input voltage is less than the preset first voltage threshold, perform a defrost operation after the refrigerator is shut down;
在执行所述化霜操作过程中,获取所述蒸发器的化霜温度;During the execution of the defrost operation, obtain the defrost temperature of the evaporator;
当所述化霜温度达到预设的化霜退出温度时,停止化霜。When the defrost temperature reaches the preset defrost exit temperature, defrost is stopped.
作为上述方案的改进,所述控制器还被配置为:As an improvement to the above solution, the controller is also configured to:
输入预设的启动电压以启动所述第一风机,并检测所述第一风机的实时转速;Input a preset starting voltage to start the first fan, and detect the real-time rotation speed of the first fan;
调整所述启动电压以调整所述实时转速;Adjust the starting voltage to adjust the real-time speed;
当所述实时转速等于预设的额定转速时,判定所述第一风机进行稳定运行状态。When the real-time rotation speed is equal to the preset rated rotation speed, it is determined that the first fan is in a stable operating state.
作为上述方案的改进,所述冰箱还包括:As an improvement to the above solution, the refrigerator also includes:
散热系统,包括冷凝器和第二风机,所述第二风机设于所述冷凝器的一侧;The heat dissipation system includes a condenser and a second fan, the second fan is located on one side of the condenser;
所述控制器还被配置为:The controller is also configured to:
在检测到所述第二风机进入稳定运行状态时,获取所述第二风机的第二输入电压;When detecting that the second fan enters a stable operating state, obtain the second input voltage of the second fan;
当所述第二输入电压小于预设的第二电压阈值时,发出需清理所述冷凝器的提示信息。When the second input voltage is less than the preset second voltage threshold, a prompt message that the condenser needs to be cleaned is sent.
作为上述方案的改进,所述第一电压阈值满足以下公式:As an improvement to the above solution, the first voltage threshold satisfies the following formula:
Uh=U0-ηΔU;Uh=U0-ηΔU;
η=(U0-UX)/(U0-UN);η=(U0-UX)/(U0-UN);
其中,Uh为所述第一电压阈值;U0为所述蒸发器表面未结霜或者在单次化霜结束后,在所述第一风机运行平稳后采集的输入电压;ΔU为所述蒸发器在无霜和完全结霜两种状态时第一风机的输入电压之差;η是结霜系数;UN为蒸发器结满霜时的第一风机的输入电压;UX为制冷周期耗电量中耗电量变化转折点对应的第一风机的输入电压UX。Wherein, Uh is the first voltage threshold; U0 is the input voltage collected after the first fan runs smoothly without frost on the evaporator surface or after a single defrost is completed; ΔU is the evaporator The difference between the input voltage of the first fan in the two states of no frost and complete frost; eta is the frost coefficient; UN is the input voltage of the first fan when the evaporator is full of frost; UX is the power consumption in the cooling cycle The input voltage UX of the first fan corresponds to the turning point of the change in power consumption.
为实现上述目的,本发明实施例还提供一种冰箱化霜控制方法,包括:In order to achieve the above object, an embodiment of the present invention also provides a refrigerator defrost control method, including:
在检测到冰箱中的第一风机进入稳定运行状态时,获取所述第一风机的第一输入电压;其中,所述第一风机设于冰箱中的蒸发器上部;When it is detected that the first fan in the refrigerator enters a stable operating state, the first input voltage of the first fan is obtained; wherein the first fan is located on the upper part of the evaporator in the refrigerator;
当所述第一输入电压小于预设的第一电压阈值时,在冰箱停机后执行化霜操作;When the first input voltage is less than the preset first voltage threshold, perform a defrost operation after the refrigerator is shut down;
在执行所述化霜操作过程中,获取所述蒸发器的化霜温度;During the execution of the defrost operation, obtain the defrost temperature of the evaporator;
当所述化霜温度达到预设的化霜退出温度时,停止化霜。When the defrost temperature reaches the preset defrost exit temperature, defrost is stopped.
作为上述方案的改进,所述方法还包括:As an improvement of the above solution, the method also includes:
输入预设的启动电压以启动所述第一风机,并检测所述第一风机的实时转速;Input a preset starting voltage to start the first fan, and detect the real-time rotation speed of the first fan;
调整所述启动电压以调整所述实时转速;Adjust the starting voltage to adjust the real-time speed;
当所述实时转速等于预设的额定转速时,判定所述第一风机进行稳定运行状态When the real-time speed is equal to the preset rated speed, it is determined that the first fan is in a stable operating state.
作为上述方案的改进,所述方法还包括:As an improvement of the above solution, the method also includes:
在检测到第二风机进入稳定运行状态时,获取所述第二风机的第二输入电压;其中,所述第二风机设于冰箱中的冷凝器的一侧;When it is detected that the second fan enters a stable operating state, the second input voltage of the second fan is obtained; wherein the second fan is located on one side of the condenser in the refrigerator;
当所述第二输入电压小于预设的第二电压阈值时,发出需清理所述冷凝器的提示信息。When the second input voltage is less than the preset second voltage threshold, a prompt message that the condenser needs to be cleaned is sent.
作为上述方案的改进,所述第一电压阈值满足以下公式:As an improvement to the above solution, the first voltage threshold satisfies the following formula:
Uh=U0-ηΔU;Uh=U0-ηΔU;
η=(U0-UX)/(U0-UN);η=(U0-UX)/(U0-UN);
其中,Uh为所述第一电压阈值;U0为所述蒸发器表面未结霜或者在单次化霜结束后,在所述第一风机运行平稳后采集的输入电压;ΔU为所述蒸发器在无霜和完全结霜两种状态时第一风机的输入电压之差;η是结霜系数;UN为蒸发器结满霜时的第一风机的输入电压;UX为制冷周期耗电量中耗电量变化转折点对应的第一风机的输入电压UX。Wherein, Uh is the first voltage threshold; U0 is the input voltage collected after the first fan runs smoothly without frost on the evaporator surface or after a single defrost is completed; ΔU is the evaporator The difference between the input voltage of the first fan in the two states of no frost and complete frost; eta is the frost coefficient; UN is the input voltage of the first fan when the evaporator is full of frost; UX is the power consumption in the cooling cycle The input voltage UX of the first fan corresponds to the turning point of the change in power consumption.
相比于现有技术,本发明公开的冰箱及其化霜控制方法,利用蒸发器表面结霜和第一风机的第一输入电压之间的相关性,在特定转速下,可以建立蒸发器结霜量与第一风机的第一输入电压的对应关系。在第一风机实际运行时,通过检测第一风机稳定运行电压,间接判断蒸发器霜量,适时开启除霜。能够准确识别蒸发器结霜程度,在较优时刻开启化霜加热管对蒸发器进行化霜,避免过早化霜造成能源浪费,也避免化霜不及时导致冰箱制冷性能恶化,在实际使用过程中实现按需化霜。另外,利用第二风机的输入电压与冷凝器积尘量之间的相关性,在特定转速下,可以建立冷凝器积尘量与第二输入电压的对应关系,能够及时提醒用户清洁冷凝器。Compared with the prior art, the refrigerator and its defrost control method disclosed in the present invention utilize the correlation between the frost on the evaporator surface and the first input voltage of the first fan to establish the evaporator junction at a specific rotation speed. The corresponding relationship between the amount of frost and the first input voltage of the first fan. When the first fan is actually running, by detecting the stable operating voltage of the first fan, the evaporator frost amount is indirectly determined, and defrost is started in a timely manner. It can accurately identify the degree of frost on the evaporator and turn on the defrost heating pipe at the optimal time to defrost the evaporator, thereby avoiding energy waste caused by premature defrost and avoiding the deterioration of the refrigerator's refrigeration performance caused by untimely defrost. During actual use Achieve defrosting on demand. In addition, by utilizing the correlation between the input voltage of the second fan and the amount of dust accumulated in the condenser, at a specific rotation speed, a corresponding relationship between the amount of dust accumulated in the condenser and the second input voltage can be established, which can promptly remind the user to clean the condenser.
附图说明Description of the drawings
图1是本发明实施例提供的一种冰箱的结构示意图;Figure 1 is a schematic structural diagram of a refrigerator provided by an embodiment of the present invention;
图2是本发明实施例提供的一种冰箱的另一结构示意图;Figure 2 is another structural schematic diagram of a refrigerator provided by an embodiment of the present invention;
图3是本发明实施例提供的控制器的工作流程图;Figure 3 is a work flow chart of the controller provided by the embodiment of the present invention;
图4是本发明实施例提供的一种冰箱化霜控制方法的流程图。Figure 4 is a flow chart of a refrigerator defrost control method provided by an embodiment of the present invention.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without making creative efforts fall within the scope of protection of the present invention.
参见图1,图1是本发明实施例提供的一种冰箱的结构示意,所述冰箱包括:Referring to Figure 1, Figure 1 is a structural representation of a refrigerator provided by an embodiment of the present invention. The refrigerator includes:
冷风循环系统10,包括蒸发器和第一风机,所述蒸发器设于箱体风道和内胆之间,所述第一风机位于蒸发器的上部,所述第一风机通过风循环将所述蒸发器的冷量转移到间室内;The cold air circulation system 10 includes an evaporator and a first fan. The evaporator is located between the air duct of the box and the inner tank. The first fan is located at the upper part of the evaporator. The first fan circulates the air through the air. The cooling capacity of the evaporator is transferred to the room;
控制器20被配置为:Controller 20 is configured as:
在检测到所述第一风机进入稳定运行状态时,获取所述第一风机的第一输入电压;When detecting that the first fan enters a stable operating state, obtain the first input voltage of the first fan;
当所述第一输入电压小于预设的第一电压阈值时,在冰箱停机后执行化霜操作;When the first input voltage is less than the preset first voltage threshold, perform a defrost operation after the refrigerator is shut down;
在执行所述化霜操作过程中,获取所述蒸发器的化霜温度;During the execution of the defrost operation, obtain the defrost temperature of the evaporator;
当所述化霜温度达到预设的化霜退出温度时,停止化霜。When the defrost temperature reaches the preset defrost exit temperature, defrost is stopped.
示例性的,现有风冷冰箱主要包括由压缩机、冷凝器、毛细管、蒸发器构成的制冷系统,由蒸发器、第一风机、风道、间室构成的冷风循环系统,由冷凝器、第二风机、压缩机构成的压缩机仓散热系统,以及控制系统。其中,蒸发器设置于箱体风道和内胆之间,第一风机位于蒸发器的上部,在第一风机运转时,通过风循环将蒸发器的冷量转移到间室内,实现制冷降温过程。另外,在蒸发器的底部设有化霜加热管,当接收到化霜指令时,化霜加热管通电发热使蒸发器上凝结的冰霜融化。所述冷凝器位于所述第二风机的上游,所述压缩机位于所述第二风机的下游,所述压缩机后罩上设有散热孔,便于空气流通,所述第二风机运转时,第二风机前后的压差驱使箱体周围空气通过右侧的散热孔进入压缩机仓,依次经过底冷凝器、第二风机、压缩机,最后通过左侧的散热孔排出,在此过程中,流通空气将冷凝器和压缩机的热量带走。For example, the existing air-cooled refrigerator mainly includes a refrigeration system composed of a compressor, a condenser, a capillary tube, and an evaporator, a cold air circulation system composed of an evaporator, a first fan, an air duct, and a compartment. The compressor compartment cooling system composed of the second fan and compressor, and the control system. Among them, the evaporator is arranged between the air duct of the box and the inner tank, and the first fan is located on the upper part of the evaporator. When the first fan is running, the cold energy of the evaporator is transferred to the compartment through air circulation to realize the cooling and cooling process. . In addition, there is a defrost heating tube at the bottom of the evaporator. When a defrost command is received, the defrost heating tube is energized and heated to melt the ice condensed on the evaporator. The condenser is located upstream of the second fan, and the compressor is located downstream of the second fan. The rear cover of the compressor is provided with heat dissipation holes to facilitate air circulation. When the second fan is running, The pressure difference between the front and rear of the second fan drives the air around the box into the compressor compartment through the heat dissipation hole on the right side, passes through the bottom condenser, the second fan, and the compressor in sequence, and is finally discharged through the heat dissipation hole on the left side. In the process, The circulating air removes heat from the condenser and compressor.
参见图2,所述冰箱还包括信号采集模块40、化霜模块50、风机驱动模块60和显示模块70。所述风机驱动模块60通过连接导线与所述控制器20连接,分为电机驱动电路61和转速检测电路62,所述电机驱动电路61接收所述控制器20输出的驱动信号,驱动电机带动风扇叶片转动;所述转速检测电路62由霍尔元件组成,用来检测第一风机和第二风机的实际转速,经由所述信号采集模块40接收后传输至所述控制器20。所述化霜模块50包含化霜加热电路51和蒸发器温度传感器52,所述控制器20控制化霜加热电路51的通断,蒸发器温度传感器52将信号反馈到所述信号采集模块40。此外,所述信号采集模块40读取电机的第一输入电压和第二输入电压,传输至所述控制器20。所述显示模块70用于显示提示信息,比如所述提示信息为提示用户清洁所述冷凝器的信息。Referring to FIG. 2 , the refrigerator also includes a signal acquisition module 40 , a defrost module 50 , a fan driving module 60 and a display module 70 . The fan drive module 60 is connected to the controller 20 through connecting wires and is divided into a motor drive circuit 61 and a rotation speed detection circuit 62. The motor drive circuit 61 receives the drive signal output by the controller 20 and drives the motor to drive the fan. The blades rotate; the rotation speed detection circuit 62 is composed of a Hall element and is used to detect the actual rotation speed of the first fan and the second fan, which is received by the signal acquisition module 40 and then transmitted to the controller 20 . The defrost module 50 includes a defrost heating circuit 51 and an evaporator temperature sensor 52 . The controller 20 controls the on and off of the defrost heating circuit 51 . The evaporator temperature sensor 52 feeds back signals to the signal acquisition module 40 . In addition, the signal acquisition module 40 reads the first input voltage and the second input voltage of the motor and transmits them to the controller 20 . The display module 70 is used to display prompt information, for example, the prompt information is information prompting the user to clean the condenser.
可选地,所述控制器20还被配置为:Optionally, the controller 20 is also configured to:
输入预设的启动电压以启动所述第一风机,并检测所述第一风机的实时转速;Input a preset starting voltage to start the first fan, and detect the real-time rotation speed of the first fan;
调整所述启动电压以调整所述实时转速;Adjust the starting voltage to adjust the real-time speed;
当所述实时转速等于预设的额定转速时,判定所述第一风机进行稳定运行状态。When the real-time rotation speed is equal to the preset rated rotation speed, it is determined that the first fan is in a stable operating state.
参见图3,图3为所述控制器20的工作过程,所述第一风机以程序预设的启动电压U运行,检测所述第一风机的实时转速f。当实时转速f高于额定转速f0时降低启动电压U,当实时转速f低于额定转速f0时升高启动电压U,最终使所述第一风机转速达到f0平稳运行。在所述第一风机平稳运行后,检测所述第一风机的第一输入电压U,将所述第一输入电压U与预设的第一电压阈值Uh进行比较。若U<Uh则执行化霜操作,否则继续运行;执行化霜时,实时采集蒸发器化霜温度Th,当化霜温度Th达到预设除霜退出温度Tend时,停止化霜。Referring to Fig. 3, Fig. 3 shows the working process of the controller 20. The first fan operates at a program-preset starting voltage U, and the real-time rotation speed f of the first fan is detected. When the real-time speed f is higher than the rated speed f0, the starting voltage U is reduced. When the real-time speed f is lower than the rated speed f0, the starting voltage U is increased. Finally, the first fan speed reaches f0 and runs smoothly. After the first fan runs smoothly, the first input voltage U of the first fan is detected, and the first input voltage U is compared with the preset first voltage threshold Uh. If U<Uh, perform defrost operation, otherwise continue to run; when performing defrost, the evaporator defrost temperature Th is collected in real time. When the defrost temperature Th reaches the preset defrost exit temperature Tend, the defrost is stopped.
可选地,所述第一电压阈值满足以下公式:Optionally, the first voltage threshold satisfies the following formula:
Uh=U0-ηΔU;Uh=U0-ηΔU;
η=(U0-UX)/(U0-UN);η=(U0-UX)/(U0-UN);
其中,Uh为所述第一电压阈值;U0为所述蒸发器表面未结霜或者在单次化霜结束后,在所述第一风机运行平稳后采集的输入电压;ΔU为所述蒸发器在无霜和完全结霜两种状态时第一风机的输入电压之差;η是结霜系数;UN为蒸发器结满霜时的第一风机的输入电压;UX为制冷周期耗电量中耗电量变化转折点对应的第一风机的输入电压UX。Wherein, Uh is the first voltage threshold; U0 is the input voltage collected after the first fan runs smoothly without frost on the evaporator surface or after a single defrost is completed; ΔU is the evaporator The difference between the input voltage of the first fan in the two states of no frost and complete frost; eta is the frost coefficient; UN is the input voltage of the first fan when the evaporator is full of frost; UX is the power consumption in the cooling cycle The input voltage UX of the first fan corresponds to the turning point of the change in power consumption.
示例性的,为了进一步提高化霜效率,增加预设化霜电压Uh的自动校正方法。该方法是基于风机的实际运行状态进行结霜量判断,能够避免用户储藏食物量和食品堆放方式不同、批量生产中风道装配、电机参数、以及控制器硬件参数的波动性所导致的结霜量的判断误差,从而提高判断的准确度。For example, in order to further improve the defrosting efficiency, an automatic correction method of the preset defrost voltage Uh is added. This method is based on the actual operating status of the fan to determine the amount of frost, which can avoid the amount of frost caused by the user's different food storage amounts and food stacking methods, as well as the fluctuations in duct assembly, motor parameters, and controller hardware parameters in mass production. judgment error, thereby improving the accuracy of judgment.
当蒸发器表面未结霜或者在单次化霜结束后,控制器启动第一风机运行平稳后,采集第一输入电压U0。此后在每个制冷周期所述第一风机稳定运行时,采集第一风机的第一输入电压U,比较U和U0-ηΔU。当U<U0-ΔU时,执行化霜。ΔU和η由样机试验测试确定。例如,冰箱起始运行时确保蒸发器上无结霜,在每个制冷周期所述第一风机稳定运行时,采集第一风机的第一输入电压直至蒸发器结满霜,记录到的第一输入电压依次为[U0,U1,...UN],同时,计算每个制冷周期耗电量。耗电量必然呈现先不变,后缓慢增大的变化趋势。找到耗电量变化转折点对应的风机第一输入电压UX,则η=(U0-UX)/(U0-UN)。When there is no frost on the evaporator surface or after a single defrost is completed, the controller starts the first fan to run smoothly and collects the first input voltage U0. Thereafter, when the first fan is running stably in each refrigeration cycle, the first input voltage U of the first fan is collected, and U is compared with U0-ηΔU. When U<U0-ΔU, defrost is executed. ΔU and eta are determined by prototype test tests. For example, when the refrigerator starts running, ensure that there is no frost on the evaporator. When the first fan is running stably in each refrigeration cycle, collect the first input voltage of the first fan until the evaporator is full of frost, and record the first The input voltage is [U0, U1,...UN] in sequence. At the same time, the power consumption of each cooling cycle is calculated. The power consumption will inevitably show a trend of being unchanged at first and then slowly increasing. Find the first input voltage UX of the fan corresponding to the turning point of the change in power consumption, then η = (U0-UX)/(U0-UN).
更进一步地,所述冰箱还包括:Furthermore, the refrigerator also includes:
散热系统30,包括冷凝器和第二风机,所述第二风机设于所述冷凝器的一侧;The heat dissipation system 30 includes a condenser and a second fan, the second fan is located on one side of the condenser;
所述控制器20还被配置为:The controller 20 is also configured to:
在检测到所述第二风机进入稳定运行状态时,获取所述第二风机的第二输入电压;When detecting that the second fan enters a stable operating state, obtain the second input voltage of the second fan;
当所述第二输入电压小于预设的第二电压阈值时,发出需清理所述冷凝器的提示信息。When the second input voltage is less than the preset second voltage threshold, a prompt message that the condenser needs to be cleaned is sent.
示例性的,当冷凝器积尘后,压缩机仓内空气流通面积、空气流量减小,第二风机的运行负荷、输入输出电信号也会相应改变。例如,当冷凝器表面覆盖灰尘毛絮后,空气循环流量减小,相同转速下第二风机的第二输入电压(功率)随之降低。利用这一特性,在特定转速下,可以建立冷凝器积尘量与风机第二输入电压的对应关系。通过检测风机稳定运行电压,间接判断冷凝器积尘程度,提醒用户及时除尘。所述第二电压阈值可经由实验室测量得到。在第二风机运行时,实时检测第二风机的第二输入电压U,比较第二输入电压U与预设的第二电压阈值Ub。若U<Ub则发送提醒指令到显示面板,否则继续运行。For example, when dust accumulates in the condenser, the air circulation area and air flow rate in the compressor chamber decrease, and the operating load and input and output electrical signals of the second fan will also change accordingly. For example, when the surface of the condenser is covered with dust and fluff, the air circulation flow rate decreases, and the second input voltage (power) of the second fan at the same rotation speed decreases accordingly. Using this characteristic, at a specific rotation speed, the corresponding relationship between the amount of dust accumulated in the condenser and the second input voltage of the fan can be established. By detecting the stable operating voltage of the fan, the degree of dust accumulation in the condenser can be indirectly determined and the user can be reminded to remove dust in time. The second voltage threshold can be obtained through laboratory measurement. When the second fan is running, the second input voltage U of the second fan is detected in real time, and the second input voltage U is compared with the preset second voltage threshold Ub. If U<Ub, send a reminder command to the display panel, otherwise continue running.
相比于现有技术,本发明实施例公开的冰箱,利用蒸发器表面结霜和第一风机的第一输入电压之间的相关性,在特定转速下,可以建立蒸发器结霜量与第一风机的第一输入电压的对应关系。在第一风机实际运行时,通过检测第一风机稳定运行电压,间接判断蒸发器霜量,适时开启除霜。能够准确识别蒸发器结霜程度,在较优时刻开启化霜加热管对蒸发器进行化霜,避免过早化霜造成能源浪费,也避免化霜不及时导致冰箱制冷性能恶化,在实际使用过程中实现按需化霜。另外,利用第二风机的输入电压与冷凝器积尘量之间的相关性,在特定转速下,可以建立冷凝器积尘量与第二输入电压的对应关系,能够及时提醒用户清洁冷凝器。Compared with the prior art, the refrigerator disclosed in the embodiment of the present invention utilizes the correlation between the frost on the evaporator surface and the first input voltage of the first fan. At a specific rotation speed, it is possible to establish the relationship between the amount of frost on the evaporator and the first input voltage of the first fan. The corresponding relationship between the first input voltage of a fan. When the first fan is actually running, by detecting the stable operating voltage of the first fan, the evaporator frost amount is indirectly determined, and defrost is started in a timely manner. It can accurately identify the degree of frost on the evaporator and turn on the defrost heating pipe at the optimal time to defrost the evaporator, thereby avoiding energy waste caused by premature defrost and avoiding the deterioration of the refrigerator's refrigeration performance caused by untimely defrost. During actual use Achieve defrosting on demand. In addition, by utilizing the correlation between the input voltage of the second fan and the amount of dust accumulated in the condenser, at a specific rotation speed, a corresponding relationship between the amount of dust accumulated in the condenser and the second input voltage can be established, which can promptly remind the user to clean the condenser.
参见图4,图4是本发明实施例提供的一种冰箱化霜控制方法的流程图,所述冰箱化霜控制方法包括:Referring to Figure 4, Figure 4 is a flow chart of a refrigerator defrost control method provided by an embodiment of the present invention. The refrigerator defrost control method includes:
S1、在检测到冰箱中的第一风机进入稳定运行状态时,获取所述第一风机的第一输入电压;S1. When it is detected that the first fan in the refrigerator enters a stable operating state, obtain the first input voltage of the first fan;
S2、当所述第一输入电压小于预设的第一电压阈值时,在冰箱停机后执行化霜操作;S2. When the first input voltage is less than the preset first voltage threshold, perform a defrost operation after the refrigerator is shut down;
S3、在执行所述化霜操作过程中,获取所述蒸发器的化霜温度;S3. During the defrost operation, obtain the defrost temperature of the evaporator;
S4、当所述化霜温度达到预设的化霜退出温度时,停止化霜。S4. When the defrost temperature reaches the preset defrost exit temperature, stop defrost.
示例性的,现有风冷冰箱主要包括由压缩机、冷凝器、毛细管、蒸发器构成的制冷系统,由蒸发器、第一风机、风道、间室构成的冷风循环系统,,由冷凝器、第二风机、压缩机构成的压缩机仓散热系统,以及控制系统。其中,蒸发器设置于箱体风道和内胆之间,第一风机位于蒸发器的上部,在第一风机运转时,通过风循环将蒸发器的冷量转移到间室内,实现制冷降温过程。另外,在蒸发器的底部设有化霜加热管,当接收到化霜指令时,化霜加热管通电发热使蒸发器上凝结的冰霜融化。所述冷凝器位于所述第二风机的上游,所述压缩机位于所述第二风机的下游,所述压缩机后罩上设有散热孔,便于空气流通,所述第二风机运转时,第二风机前后的压差驱使箱体周围空气通过右侧的散热孔进入压缩机仓,依次经过底冷凝器、第二风机、压缩机,最后通过左侧的散热孔排出,在此过程中,流通空气将冷凝器和压缩机的热量带走。For example, the existing air-cooled refrigerator mainly includes a refrigeration system composed of a compressor, a condenser, a capillary tube, and an evaporator, a cold air circulation system composed of an evaporator, a first fan, an air duct, and a compartment, and a condenser. , the second fan, the compressor compartment cooling system, and the control system. Among them, the evaporator is arranged between the air duct of the box and the inner tank, and the first fan is located on the upper part of the evaporator. When the first fan is running, the cold energy of the evaporator is transferred to the compartment through air circulation to realize the cooling and cooling process. . In addition, there is a defrost heating tube at the bottom of the evaporator. When a defrost command is received, the defrost heating tube is energized and heated to melt the ice condensed on the evaporator. The condenser is located upstream of the second fan, and the compressor is located downstream of the second fan. The rear cover of the compressor is provided with heat dissipation holes to facilitate air circulation. When the second fan is running, The pressure difference between the front and rear of the second fan drives the air around the box into the compressor compartment through the heat dissipation hole on the right side, passes through the bottom condenser, the second fan, and the compressor in sequence, and is finally discharged through the heat dissipation hole on the left side. In this process, The circulating air removes heat from the condenser and compressor.
可选地,所述冰箱化霜控制方法还包括:Optionally, the refrigerator defrost control method also includes:
输入预设的启动电压以启动所述第一风机,并检测所述第一风机的实时转速;Input a preset starting voltage to start the first fan, and detect the real-time rotation speed of the first fan;
调整所述启动电压以调整所述实时转速;Adjust the starting voltage to adjust the real-time speed;
当所述实时转速等于预设的额定转速时,判定所述第一风机进行稳定运行状态。When the real-time rotation speed is equal to the preset rated rotation speed, it is determined that the first fan is in a stable operating state.
示例性的,所述第一风机以程序预设的启动电压U运行,检测所述第一风机的实时转速f。当实时转速f高于额定转速f0时降低启动电压U,当实时转速f低于额定转速f0时升高启动电压U,最终使所述第一风机转速达到f0平稳运行。在所述第一风机平稳运行后,检测所述第一风机的第一输入电压U,将所述第一输入电压U与预设的第一电压阈值Uh进行比较。若U<Uh则执行化霜操作,否则继续运行;执行化霜时,实时采集蒸发器化霜温度Th,当化霜温度Th达到预设除霜退出温度Tend时,停止化霜。Exemplarily, the first fan operates with a program-preset starting voltage U, and the real-time rotation speed f of the first fan is detected. When the real-time speed f is higher than the rated speed f0, the starting voltage U is reduced. When the real-time speed f is lower than the rated speed f0, the starting voltage U is increased. Finally, the first fan speed reaches f0 and runs smoothly. After the first fan runs smoothly, the first input voltage U of the first fan is detected, and the first input voltage U is compared with the preset first voltage threshold Uh. If U<Uh, perform defrost operation, otherwise continue to run; when performing defrost, the evaporator defrost temperature Th is collected in real time. When the defrost temperature Th reaches the preset defrost exit temperature Tend, the defrost is stopped.
可选地,所述第一电压阈值满足以下公式:Optionally, the first voltage threshold satisfies the following formula:
Uh=U0-ηΔU;Uh=U0-ηΔU;
η=(U0-UX)/(U0-UN);η=(U0-UX)/(U0-UN);
其中,Uh为所述第一电压阈值;U0为所述蒸发器表面未结霜或者在单次化霜结束后,在所述第一风机运行平稳后采集的输入电压;ΔU为所述蒸发器在无霜和完全结霜两种状态时第一风机的输入电压之差;η是结霜系数;UN为蒸发器结满霜时的第一风机的输入电压;UX为制冷周期耗电量中耗电量变化转折点对应的第一风机的输入电压UX。Wherein, Uh is the first voltage threshold; U0 is the input voltage collected after the first fan runs smoothly without frost on the evaporator surface or after a single defrost is completed; ΔU is the evaporator The difference between the input voltage of the first fan in the two states of no frost and complete frost; eta is the frost coefficient; UN is the input voltage of the first fan when the evaporator is full of frost; UX is the power consumption in the cooling cycle The input voltage UX of the first fan corresponds to the turning point of change in power consumption.
示例性的,为了进一步提高化霜效率,增加预设化霜电压Uh的自动校正方法。该方法是基于风机的实际运行状态进行结霜量判断,能够避免用户储藏食物量和食品堆放方式不同、批量生产中风道装配、电机参数、以及控制器硬件参数的波动性所导致的结霜量的判断误差,从而提高判断的准确度。For example, in order to further improve the defrosting efficiency, an automatic correction method of the preset defrost voltage Uh is added. This method is based on the actual operating status of the fan to determine the amount of frost, which can avoid the amount of frost caused by the user's different food storage amounts and food stacking methods, as well as the fluctuations in duct assembly, motor parameters, and controller hardware parameters in mass production. judgment error, thereby improving the accuracy of judgment.
当蒸发器表面未结霜或者在单次化霜结束后,控制器启动第一风机运行平稳后,采集第一输入电压U0。此后在每个制冷周期所述第一风机稳定运行时,采集所述第一风机第一输入电压U,比较U和U0-ηΔU。当U<U0-ΔU时,执行化霜。ΔU和η由样机试验测试确定。例如,冰箱起始运行时确保蒸发器上无结霜,在每个制冷周期所述第一风机稳定运行时,采集所述第一风机的第一输入电压直至蒸发器结满霜,记录到的所述第一输入电压依次为[U0,U1,...UN],同时,计算每个制冷周期耗电量。耗电量必然呈现先不变,后缓慢增大的变化趋势。找到耗电量变化转折点对应的第一输入电压UX,则η=(U0-UX)/(U0-UN)。When there is no frost on the evaporator surface or after a single defrost is completed, the controller starts the first fan to run smoothly and collects the first input voltage U0. Thereafter, when the first fan is running stably in each refrigeration cycle, the first input voltage U of the first fan is collected, and U is compared with U0-ηΔU. When U<U0-ΔU, defrost is executed. ΔU and eta are determined by prototype test testing. For example, when the refrigerator starts running, ensure that there is no frost on the evaporator. When the first fan is running stably in each refrigeration cycle, collect the first input voltage of the first fan until the evaporator is full of frost, and record the The first input voltage is [U0, U1,...UN] in sequence, and at the same time, the power consumption of each cooling cycle is calculated. The power consumption will inevitably show a trend of being unchanged at first and then slowly increasing. Find the first input voltage UX corresponding to the turning point of the change in power consumption, then eta = (U0-UX)/(U0-UN).
更进一步地,所述冰箱化霜控制方法还包括:Furthermore, the refrigerator defrost control method also includes:
在检测到所述第二风机进入稳定运行状态时,获取所述第二风机的第二输入电压;When detecting that the second fan enters a stable operating state, obtain the second input voltage of the second fan;
当所述第二输入电压小于预设的第二电压阈值时,发出需清理冷凝器的提示信息。When the second input voltage is less than the preset second voltage threshold, a prompt message that the condenser needs to be cleaned is issued.
示例性的,当冷凝器积尘后,压缩机仓内空气流通面积、空气流量减小,第二风机的运行负荷、输入输出电信号也会相应改变。例如,当冷凝器表面覆盖灰尘毛絮后,空气循环流量减小,相同转速下所述第二风机的第二输入电压(功率)随之降低。利用这一特性,在特定转速下,可以建立冷凝器积尘量与第二风机的第二输入电压的对应关系。通过检测风机稳定运行电压,间接判断冷凝器积尘程度,提醒用户及时除尘。所述第二电压阈值可经由实验室测量得到。在风机运行时,实时检测风机第二输入电压U',比较第二输入电压U'与预设的第二电压阈值Ub。若U'<Ub则发送提醒指令到显示面板,否则继续运行。For example, when dust accumulates in the condenser, the air circulation area and air flow rate in the compressor chamber decrease, and the operating load and input and output electrical signals of the second fan will also change accordingly. For example, when the surface of the condenser is covered with dust and fluff, the air circulation flow rate decreases, and the second input voltage (power) of the second fan at the same rotation speed decreases accordingly. Utilizing this characteristic, at a specific rotation speed, a corresponding relationship between the amount of dust accumulated in the condenser and the second input voltage of the second fan can be established. By detecting the stable operating voltage of the fan, the degree of dust accumulation in the condenser can be indirectly determined and the user can be reminded to remove dust in time. The second voltage threshold can be obtained through laboratory measurement. When the fan is running, the second input voltage U' of the fan is detected in real time, and the second input voltage U' is compared with the preset second voltage threshold Ub. If U'<Ub, send a reminder command to the display panel, otherwise continue running.
相比于现有技术,本发明实施例公开的冰箱化霜控制方法,利用蒸发器表面结霜和第一风机的第一输入电压之间的相关性,在特定转速下,可以建立蒸发器结霜量与第一风机的第一输入电压的对应关系。在第一风机实际运行时,通过检测第一风机稳定运行电压,间接判断蒸发器霜量,适时开启除霜。能够准确识别蒸发器结霜程度,在较优时刻开启化霜加热管对蒸发器进行化霜,避免过早化霜造成能源浪费,也避免化霜不及时导致冰箱制冷性能恶化,在实际使用过程中实现按需化霜。另外,利用第二风机的输入电压与冷凝器积尘量之间的相关性,在特定转速下,可以建立冷凝器积尘量与第二输入电压的对应关系,能够及时提醒用户清洁冷凝器。Compared with the prior art, the refrigerator defrost control method disclosed in the embodiment of the present invention utilizes the correlation between the frost on the evaporator surface and the first input voltage of the first fan to establish the evaporator frost at a specific rotation speed. The corresponding relationship between the amount of frost and the first input voltage of the first fan. When the first fan is actually running, by detecting the stable operating voltage of the first fan, the evaporator frost amount is indirectly determined, and defrost is started in a timely manner. It can accurately identify the degree of frost on the evaporator and turn on the defrost heating pipe at the optimal time to defrost the evaporator, thereby avoiding energy waste caused by premature defrost and avoiding the deterioration of the refrigerator's refrigeration performance caused by untimely defrost. During actual use Achieve defrosting on demand. In addition, by utilizing the correlation between the input voltage of the second fan and the amount of dust accumulated in the condenser, at a specific rotation speed, a corresponding relationship between the amount of dust accumulated in the condenser and the second input voltage can be established, which can promptly remind the user to clean the condenser.
以上所述是本发明的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明原理的前提下,还可以做出若干改进和润饰,这些改进和润饰也视为本发明的保护范围。The above is the preferred embodiment of the present invention. It should be pointed out that for those of ordinary skill in the art, several improvements and modifications can be made without departing from the principles of the present invention. These improvements and modifications are also regarded as It is the protection scope of the present invention.
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