Disclosure of Invention
The present invention is directed to solving at least one of the problems of the prior art. Therefore, the utility model provides a detection device. And provides an automatic conveying method for the sample container of the detection device.
The technical scheme adopted by the utility model for solving the technical problems is as follows:
in a first aspect, the present invention provides a detection apparatus comprising:
the sample container comprises a case, wherein an installation cavity is formed in the case, and a sample inlet for the sample container to enter and exit the installation cavity is formed in the case;
the detection device is arranged in the installation cavity and comprises a detector, a detection induction module and a detection chamber, wherein the detector is used for detecting a sample positioned in the detection chamber, and the detection induction module is configured to induce whether the sample container is positioned at a set position in the detection chamber and send a detection indication signal;
the sample feeding device is arranged outside the installation cavity and corresponds to one side of the sample inlet, and comprises a sample platform, a sample rack induction module and a sample rack driving module, wherein the sample platform is used for bearing a sample rack, the sample rack bears the sample container, the sample rack driving module is used for driving the sample rack to move on the sample platform, and the sample rack induction module is configured to sense the position of the sample rack on the sample platform and send a sample rack position indication signal;
the sampling device is connected with the case and comprises a sampling mechanism, a sampling induction module, a moving mechanism and a moving induction module, wherein the sampling mechanism is used for taking and placing the sample container and can enter and exit the case from the sampling port, the sampling induction module is configured to sense whether the sample container exists on the sampling mechanism and send a sampling indication signal, the moving mechanism is used for driving the sampling mechanism to move between the sample platform and the detection chamber, and the moving induction module is configured to sense the position of the sampling mechanism and send a sampling mechanism position indication signal;
and the controller is respectively in communication connection with the detection device, the sample feeding device and the sample feeding device, receives the indication signal, generates a corresponding control signal according to the calculation of a set program, and sends the control signal to each module.
As a modification of the above technical solution, the detecting apparatus includes a plurality of detecting devices for independent detection, and the moving mechanism drives the sampling mechanism to move between the sample rack and the detecting chambers of the detecting devices.
As a further improvement of the above technical solution, the moving mechanism is configured to drive the sampling mechanism to move in a horizontal direction and to move in a vertical direction, and the sample platform and each of the detecting devices are located below a path along which the sampling mechanism moves in the horizontal direction.
As a further improvement of the above technical solution, the sample platform is provided with a sampling station, and the moving mechanism can drive the sampling mechanism to move between the sampling station and the detection chamber; when the sample frame moves to the sampling station, the controller controls the sampling mechanism to obtain a sample container from the sample frame of the sampling station by a sample frame position indication signal sent by the sample frame induction module.
As a further improvement of the above technical solution, the moving mechanism includes a horizontal moving component and a lifting component, the lifting component is used for driving the sampling mechanism to move along the vertical direction so as to be close to or far away from the sample platform or the detection chamber, a part of the horizontal moving component is located in the installation cavity, the other part is worn out from the sample inlet to the outside of the installation cavity, the horizontal moving component is used for driving the lifting component and the sampling mechanism to move along the horizontal direction so as to pass in and out the installation cavity, the movement sensing module is configured to respectively sense the position where the sampling mechanism moves along the horizontal direction and the position where the sampling mechanism moves along the vertical direction, and a sampling mechanism position indication signal is sent out to make the controller control the sampling mechanism to take and place the sample container.
As a further improvement of the technical scheme, the sampling mechanism comprises a clamping assembly and a rotating assembly, the clamping assembly is used for clamping the sample container, and the rotating assembly is connected to the clamping assembly and used for driving the clamping assembly to rotate.
As a further improvement of the above technical solution, the clamping assembly includes a clamping jaw driving mechanism and a pair of clamping pieces oppositely arranged in parallel, and the clamping jaw driving mechanism is used for driving the clamping pieces to move so as to increase or decrease the distance between the two clamping pieces and keep the two clamping pieces parallel.
As a further improvement of the above technical solution, the mobile sensing module includes a plurality of sensors, the plurality of sensors includes at least 2 horizontal position sensors and at least 2 vertical position sensors, the horizontal position sensors are disposed on a path along which the sampling mechanism moves in the horizontal direction, and the vertical position sensors are disposed on a path along which the sampling mechanism moves in the vertical direction.
As a further improvement of the above technical solution, the detection chamber includes a main body and a light-shielding door, the main body is hollow to form a detection cavity for accommodating a sample, the main body is provided with an opening for the sample container to enter or exit the detection cavity, and the light-shielding door is connected to the main body and can controllably open or close the opening; wherein:
the detector is connected with the main body and is used for detecting the sample in the detection cavity;
the detection sensing module is also used for sensing the opening and closing of the shading door and sending out a shading indicating signal;
the controller responds to the detection indication signal and the shading indication signal to send control signals to control the opening and closing of the shading door and the starting and stopping of the detector, and controls the sampling mechanism to carry out sample taking and placing operation on each detection chamber.
In a second aspect, the present invention further provides an automatic sample container conveying method, which is applied to the above detection apparatus, and the automatic sample container conveying method includes:
sample feeding: controlling the sample feeding device to move the sample rack to a sample feeding station according to the sample rack position indication signal;
sample introduction: controlling the moving mechanism to drive the sampling mechanism to move to the sample rack for sampling operation and move to the detection chamber for lofting operation according to the sample rack position indication signal and the detection indication signal;
and (3) detection: controlling the detector to detect the sample in the detection cavity according to the detection indication signal;
sampling: and after the detection is finished, controlling the moving mechanism to drive the sampling mechanism to move to the detection chamber for sampling operation and move to the sample rack for lofting operation.
As an improvement of the technical scheme, the sample injection method comprises the following steps:
the sampling device comprises a sampling mechanism, a sampling frame and a plurality of sampling positions, wherein the sampling mechanism is arranged in the sampling frame along a moving path of the sampling mechanism at intervals, the sampling positions are arranged along the moving path of the sampling mechanism at intervals, the distance between every two adjacent sampling positions is equal to the interval between every two adjacent sampling positions, and the sampling mechanism is driven to move to one of the sampling positions every time so as to sample the sample container at the sampling position or output the sample.
As an improvement of the above technical solution, the detecting device comprises a plurality of detecting devices for independent detection, the state in which no sample container is present in each detecting chamber is set as an idle state of the detecting chamber, the state in which the sample container is present in the detecting chamber and the detection of the detector is completed is set as a complete state of the detecting chamber, and the state of each detecting chamber is monitored by the controller;
controlling the sampling mechanism to move, carrying out sample introduction operation on the detection chamber in an idle state, and controlling the detector to carry out detection operation; and controlling the sampling mechanism to move, and carrying out sampling operation on the detection chamber in the finished state.
As an improvement of the above technical solution, a zero point position is provided at any one of two ends of a moving path of the sampling mechanism, and when the detection device is started or when any one of the detection device, the sample feeding device and the sample injection device is abnormal, the sampling mechanism is controlled to move to the zero point position and to stand by.
The utility model has at least the following beneficial effects:
in the detection equipment, the sample feeding device bears the sample container through the sample rack, and can move and sense the position of the sample rack to realize sample feeding of the sample container; the sampling device is used for taking and placing the sample containers in the sample rack and the detection chamber through the sampling mechanism, and the sampling mechanism is moved between the sample rack and the detection chamber through the moving mechanism so as to realize the movement of the sample containers; the detection device automatically detects the sample container sent into the detection chamber by the sample introduction device through the detector and the detection induction module, and the controller generates corresponding control signals according to the set program calculation and sends the control signals to the detection device, the sample sending device and the sample introduction device so as to realize the action control of all the devices. Therefore, the detection equipment can realize automatic conveying and automatic detection of the sample containers, reduces manual auxiliary operation, improves detection efficiency and can be suitable for continuous detection of multiple sample containers.
The automatic sample container conveying method is applied to the detection equipment, can realize automatic sample conveying, sample introduction, detection and sample discharge of the sample containers, realizes automatic conveying of the sample containers, and can effectively improve the detection efficiency.
Additional aspects and advantages of the utility model will be set forth in part in the description which follows and, in part, will be obvious from the description, or may be learned by practice of the utility model.
Detailed Description
The concept and technical effects of the present invention will be clearly and completely described below in conjunction with the embodiments to fully understand the objects, features and effects of the present invention. It is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all embodiments, and those skilled in the art can obtain other embodiments without inventive effort based on the embodiments of the present invention, and all embodiments are within the protection scope of the present invention.
In the description of the embodiments of the present invention, if an orientation description is referred to, for example, the orientations or positional relationships indicated by "upper", "lower", "front", "rear", "left", "right", etc. are based on the orientations or positional relationships shown in the drawings, only for convenience of describing the present invention and simplifying the description, but not for indicating or implying that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as limiting the present invention.
In the description of the embodiments of the present invention, if a feature is referred to as being "disposed", "fixed", "connected", or "mounted" to another feature, it may be directly disposed, fixed, or connected to the other feature or may be indirectly disposed, fixed, connected, or mounted to the other feature. In the description of the embodiments of the present invention, if "a number" is referred to, it means one or more, if "a plurality" is referred to, it means two or more, if "greater than", "less than" or "more than" is referred to, it is understood that the number is not included, and if "greater than", "lower" or "inner" is referred to, it is understood that the number is included. If reference is made to "first" or "second", this should be understood to distinguish between features and not to indicate or imply relative importance or to implicitly indicate the number of indicated features or to implicitly indicate the precedence of the indicated features.
Fig. 1 is a schematic structural diagram of a detection apparatus according to an embodiment of the present invention, fig. 2 is a schematic structural diagram of a part of the detection apparatus in fig. 1, and referring to fig. 1 and fig. 2, an embodiment of a first aspect of the present invention provides a detection apparatus including a chassis 100, a detection device 200, a sample feeding device 300, a sample feeding device 400, and a controller (not shown). The case 100 is provided with an installation cavity 102 inside, the detection device 200 is disposed in the installation cavity 102, the case 100 is provided with a sample inlet 101 for the sample container 500 to enter and exit the installation cavity 102, the sample sending device 300 is disposed outside the installation cavity 102 and corresponds to one side of the sample inlet 101, the sample sending device 400 is connected to the case 100, the sample sending device 300 is used for conveying the sample container 500 to the sample sending device 400, the sample sending device 400 is used for introducing the sample container 500 at the sample sending device 300 to the detection device 200 in the installation cavity 102, the detection device 200 is used for detecting a sample in the sample container 500, and the sample sending device 400 can also discharge the sample container 500 at the detection device 200 to the sample sending device 300, so that the conveying of the sample container 500 is realized. The controller is used for controlling the actions of the devices. Wherein:
the detecting device 200 includes a detector 210, a detection sensing module and a detecting chamber 220, wherein the detector 210 is used for detecting the sample in the detecting chamber 220, and the detection sensing module is configured to sense whether the sample container 500 is located at a set position in the detecting chamber 220 and send out a detection indication signal.
The sample feeding device 300 comprises a sample platform 310, a sample rack sensing module and a sample rack driving module, wherein the sample platform 310 is used for carrying the sample rack 340, the sample rack 340 carries the sample container 500, and the sample rack driving module is used for driving the sample rack 340 to move on the sample platform 310, so that the sample rack 340 can move to a position corresponding to the sample feeding device 400, so that the sample feeding device 400 can obtain the sample container 500 or put the sample container 500 back into the sample rack 340. The sample rack sensing module is configured to sense the position of the sample rack 340 on the sample platform 310 and to emit a sample rack position indication signal.
The sample introduction device 400 comprises a sampling mechanism 401, a sampling induction module, a moving mechanism 440 and a moving induction module, wherein the sampling mechanism 401 is used for taking and placing a sample container 500 and can enter and exit the case 100 from the sample inlet 101, the sampling induction module is configured to sense whether the sample container 500 exists on the sampling mechanism 401 and send a sampling indication signal, the moving mechanism 440 is used for driving the sampling mechanism 401 to move between the sample platform 310 and the detection chamber 220, the sampling mechanism 401 can sample or set a sample rack 340 at a set position on the sample platform 310, and the moving induction module is configured to sense the position of the sampling mechanism 401 and send a position indication signal of the sampling mechanism 401.
The controller is respectively in communication connection with the detection device 200, the sample feeding device 300 and the sample feeding device 400, receives the indication signal, generates a corresponding control signal according to the calculation of a set program, and sends the control signal to each module, so that the actions of each device are controlled, and the transmission control of the sample container 500 is realized. The controller is a feedback loop component widely used in industrial control applications, and stores instructions for executing operations such as logic operation, sequence control, timing, counting, arithmetic operation, and the like in the controller, and can generate corresponding control signals according to a set program, and the specific process and operation method for realizing operation control by the controller are easily realized by those skilled in the art, and are not described herein. Accordingly, the controller of the embodiment of the utility model can calculate the signals input by each sensing module and generate corresponding control signals to be output so as to control the action of each device.
As can be seen from the above, in the detecting apparatus according to the embodiment of the present invention, the sample feeding device 300 carries the sample container 500 by the sample rack 340, and can perform movement and position sensing on the sample rack 340, thereby realizing automatic sample feeding of the sample container 500. The sample introduction device 400 performs a taking and placing operation of the sample container 500 on the sample rack 340 and the detection chamber 220 through the sampling mechanism 401, and moves the sampling mechanism 401 between the sample rack 340 and the detection chamber 220 through the moving mechanism 440 to realize a movement of the sample container 500, and the sample introduction device 400 can also sense the position of the sampling mechanism 401 to determine the position of the sample container 500, thereby realizing automatic sample introduction and sample discharge of the sample container 500. The detection device 200 automatically detects the sample container 500 sent into the detection chamber 220 by the sample introduction device 400 through the detector 210 and the detection induction module. The controller can calculate and generate corresponding control signals according to a set program and send the control signals to the detection device 200, the sample feeding device 300 and the sample introduction device 400 so as to realize the action control of each device, thereby realizing the automatic transmission and the automatic detection of the sample container 500, and the process does not need manual auxiliary operation, thereby improving the detection efficiency.
In the detection apparatus of the above embodiment, the detection sensing module, the sample rack sensing module, the sampling sensing module, and the movement sensing module may respectively include one or more sensors to realize signal transmission.
In some embodiments, the testing apparatus includes a testing device 200, and the moving mechanism 440 can drive the sampling mechanism 401 to move between the sample rack 340 and the testing chamber 220 of the testing device 200, thereby enabling the transfer of the sample container 500 between the sample rack 340 and the testing chamber 220. During detection, the controller receives a detection indication signal sent by the detection sensing module, and sends a control signal to control the start and stop of the detector 210 and/or control the corresponding action of the sample injection device 400, for example, when the sample container 500 is sensed to be located in the detection chamber 220, the detection sensing module sends a positive indication signal indicating the detector 210 to perform detection, otherwise, a negative indication signal is sent, the controller controls the detector 210 to perform detection only under the condition of receiving the positive indication signal, and when the controller receives the negative indication signal, the controller can indicate the detector 210 in the detection state to stop detecting or indicate the detector 210 in the stop state to keep stopping, and simultaneously, the sample injection device 400 can also be indicated to inject the sample into the detection chamber 220.
In some embodiments, the detection apparatus comprises a plurality of detection devices 200 for independent detection, and the moving mechanism 440 can drive the sampling mechanism 401 to move between the sample rack 340 and the detection chambers 220 of each detection device 200, so as to perform sample introduction or sample discharge operation on each detection chamber 220 respectively. Therefore, the detection apparatus of the present embodiment can independently detect templates in a plurality of sample containers 500 at the same time, and can further improve detection efficiency compared to a detection apparatus having only one detection device 200. Particularly, in the detection apparatus with only one detection device 200, the sample feeding device 300 and the sample injection device 400 can realize the automatic transmission of the sample container 500, compared with the conventional detection apparatus, the detection efficiency can be improved to a certain extent, but in the transmission process of the sample container 500, the detection device 200 is in an idle state, after each detection is completed, the next detection can be carried out by waiting for a complete sample discharge, lofting, sampling and sample injection operation, and the detection of the sample needs a certain time duration, so that the sample injection device 400 is in the idle state during the detection, and certain time waste is formed. The detection apparatus of the embodiment is provided with a plurality of detection devices 200 for independent detection, and the sampling mechanism 401 can move between the sample rack 340 and the detection chamber 220 of each detection device 200, so that the waiting time of the sample introduction device 400 and each detection device 200 can be reduced, and the detection efficiency can be further improved.
Referring to fig. 2 and fig. 3, taking the detection apparatus with 2 detection devices 200 for independent detection as an example, the sampling device 400 first samples the detection chamber 220 (denoted as a first detection chamber) of one of the detection devices 200, and while the first detection chamber detects a sample, the sampling device 400 moves the sampling mechanism 401 from the position of the first detection chamber to the sample rack 340 to obtain a next sample container 500, and samples the sample to the detection chamber 220 (denoted as a second detection chamber) of another detection device 200, without waiting for the completion of the detection of the first detection chamber, so that the motion cycle is optimized, the waiting time of the detection chamber 220 is effectively reduced, and the sampling device 400 alternately samples and outputs the sample to the first detection chamber and the second detection chamber, thereby improving the unit time utilization rate of the sampling device 400. Through reasonable beat setting, can also make first detection room accomplish the detection (or in the short time) when sampling device 400 accomplishes the appearance of advancing to the second detection room, sampling device 400 can obtain the sample container 500 that detects the completion to first detection room with the sampling mechanism 401 that is located second detection room department this moment directly moving to sample rack 340, the no-load that has reduced sampling mechanism 401 moves, can effectively improve the intensity of each device action, thereby improve detection efficiency. In practical implementation, the number of the detection devices 200 can be configured according to factors such as specific detection time and stroke of the sampling mechanism 401, so as to reduce idle waiting time of the devices and improve efficiency.
Referring to fig. 6, the detecting chamber 220 includes a main body 221 and a light-shielding door 223, in some embodiments, the main body 221 is hollow to form a detecting cavity 222 for accommodating the sample container 500, the main body 221 is opened with an opening 224 for allowing the sample container 500 to enter and exit the detecting cavity 222, and the light-shielding door 223 is connected to the main body 221 and can controllably open or close the opening 224. The detector 210 is connected to the main body 221 and configured to detect a sample in the detection chamber 222, the detection sensing module further senses opening and closing of the light-shielding door 223, and the opening and closing of the light-shielding door 223 can be sensed by the photoelectric switch at the opening 224, and a light-shielding indication signal is sent. The controller responds to the detection indication signal and the light shielding indication signal to send control signals to control the opening and closing of the light shielding door 223, the starting and stopping of the detector 210, and the sample taking and placing operation of each detection chamber 220 by the sampling mechanism 401. Thereby achieving cooperation between the door opening and closing operation of the shutter 223, the opening and stopping operation of the detector 210, and the sample introduction and discharge operation of the sampling mechanism 401.
Fig. 7 is a schematic structural view of the sample loading device 300, fig. 8 is a schematic structural view of a part of the internal structure of the sample loading device 300 in fig. 7, and referring to fig. 1 to 3, and fig. 7 and 8, in some embodiments, the sample platform 310 is provided with a sampling station 313, and the moving mechanism 440 can drive the sampling mechanism 401 to move between the sampling station 313 and the detection chamber 220, so as to transfer the sample container 500 between the detection chamber 220 and the sample rack 340 at the sampling station 313. When the sample rack 340 moves to the sampling station 313, the controller controls the sampling mechanism 401 to take the sample container 500 from the sample rack 340 of the sampling station 313 according to the sample rack position indication signal sent by the sample rack sensing module. During sample feeding, the controller receives a sample rack position indication signal sent by the sample rack sensing module and sends a control signal to control corresponding actions of the sample rack driving module and/or the sample introduction device 400, for example, when the sample rack 340 moves to the sampling station 313, the sample rack sensing module sends a positive indication signal that the sample rack 340 is located at the sampling station 313, otherwise, a negative indication signal is sent, the controller receives the positive indication signal and controls the sample introduction device 400 to perform sampling or lofting operations on the current sample rack 340, and when the controller receives the negative indication signal, the controller can control the sample driving module to move the sample rack 340 to the sampling station 313.
In some embodiments, referring to fig. 1 and 2, a plurality of sample racks 340 can be accommodated on the sample platform 310, and the sample sensing module can sense the sample racks 340 at a plurality of positions on the sample platform 310, for example, a loading station for loading the sample racks 340 is further disposed on the sample platform 310, position sensors can be disposed at the sampling station 313 and the loading station, and by sensing the plurality of positions, whether the sampling station 313 has the sample rack 340 is confirmed, so as to instruct the sample rack driving module to move the corresponding sample rack 340 to the sample injection position, and whether the loading station has the sample rack 340 is confirmed, so as to issue a prompt to load the sample rack 340 to the loading position of the sample platform 310, so as to ensure continuous sample feeding.
Referring to fig. 7 and 8, the sample platform 310 may further include a bearing plate 311, the sample rack driving module is located below the bearing plate 311, the sample rack driving module includes a sample rack driving assembly 320 and a material pulling assembly 330, wherein the material pulling assembly 330 is connected to the sample rack driving assembly 320, the material pulling assembly 330 has a plurality of fingers, a strip-shaped hole 312 for the finger to pass through is formed in the bearing plate 311, and the strip-shaped hole 312 extends in a direction perpendicular to the moving direction of the sampling mechanism 401, so that the material pulling assembly 330 can pass through the bearing plate 311 from bottom to top, and the sample rack driving assembly 320 drives the material pulling assembly 330 to move, thereby pushing the sample rack 340 to move. The sample rack driving assembly 320 may adopt a belt conveying mechanism, and the material pushing assembly 330 is connected to a belt, so that the reciprocating motion of the belt can realize the back and forth motion of a pusher dog to push the sample rack 340 to move.
It should be noted that, referring to fig. 1 and 2, the sample rack 340 may carry a plurality of sample containers 500, and the plurality of sample containers 500 may be arranged in a predetermined manner according to the actual conveying direction, for example, the sample rack 340 may be provided with a plurality of positioning portions (e.g., detents, slots, etc.) for positioning the sample containers 500 in a row along the moving path of the sampling mechanism 401, so that the plurality of sample containers 500 may be arranged in a row along the moving path of the sampling mechanism 401. When the sample rack driving module moves the sample rack 340 to the sampling station 313, the plurality of sample containers 500 are arranged along the moving path of the sampling mechanism 401, the sampling mechanism 401 can move to a position corresponding to any sample container 500 to obtain the sample container 500 at the position, so as to perform sample injection detection, sample the detected sample container 500 to a vacant positioning part in the sample rack 340 for lofting, so as to recover the detected sample container 500, and further, the sampling mechanism 401 can be continuously moved to any remaining positions of the sample containers 500 to be detected, and the sample containers 500 at the position are obtained and are injected to the vacant detection device 200 for detection. Therefore, the detection device can be suitable for continuous detection of the multiple sample containers 500, and the detection efficiency is effectively improved.
In addition, the sample platform 310 may carry a plurality of the sample racks 340, and the plurality of sample racks 340 are arranged side by side along the moving direction, so that the sample rack driving module drives the sample racks 340 to move, that is, one sample rack 340 can be moved to the sampling station 313 as required, so as to sample the sample containers 500 in the sample rack 340, or the detected sample containers 500 are placed back into the sample rack 340, after the detection of the sample containers 500 in the current sample rack 340 is completed and recovered, the sample rack 340 is moved out from the sampling station 313 through the sample rack driving module, and then the next sample rack 340 is moved to the sampling station 313, so as to continue the sample introduction detection, thereby implementing the continuous detection of the multiple rows of sample containers 500. The testing apparatus can also be applied to the sample rack 340 with multiple rows of sample containers 500 arranged side by side in a single sample rack 340, where the multiple rows of sample containers 500 are arranged side by side along the moving direction of the sample rack 340, and the sample containers 500 in each row are arranged in rows along the moving path of the sampling mechanism 401, so that the sample rack driving module drives the sample rack 340 to move the sample containers 500 in one row to the sampling station 313 as required to sample and sample the sample containers 500 in the row, and after the detection of the sample containers 500 in the current row is completed and the sample is recovered, the sample rack driving module moves the sample containers 500 in any other row of the sample rack 340 to the sampling station 313 to continue the sample detection, until the detection of all the multiple rows of sample containers 500 in the current sample rack 340 is completed and the recovery is completed, the sample rack driving module moves the sample rack 340 out of the sampling station 313, and then moves the next sample rack 340 to the sampling station 313, thereby continuing to carry out sample injection detection.
In the above embodiment, the sampling mechanism 401 includes the gripping assembly 410, and the gripping assembly 410 has the gripping jaw capable of gripping the sample container 500 for gripping the sample container 500. The sampling mechanism 401 can clamp the sample container 500 by the clamping assembly 410, and when sampling or discharging, the sampling sensing module can be used for sensing whether the clamping assembly 410 clamps the sample container 500, so as to send a sampling indication signal, the controller receives the sampling indication signal sent by the sampling sensing module, and sends a control signal to control the moving mechanism 440 to drive the sampling mechanism 401 to move and/or the sampling or discharging action of the sampling mechanism 401, for example, when the clamping assembly 410 of the sampling mechanism 401 obtains the sample container 500, the sampling sensing module sends a positive indication signal that the sampling mechanism 401 has obtained the sample container 500, otherwise, sends a negative indication signal. The controller receives the positive indication signal and controls the moving mechanism 440 to drive the sampling mechanism 401 of the acquired sample container 500 to move, so as to move the sample container 500 from the position of the sample rack 340 to the detection chamber 220 for sample introduction, or move the sample container 500 from the detection chamber 220 to the sample rack 340 for sample discharge; when the gripping assembly 410 of the sampling mechanism 401 does not take the sample container 500, the controller receives the negative indication signal and controls the moving mechanism 440 to move the sampling mechanism 401 to any of the other positions for sampling operation. The position of sampling mechanism 401 is sensed by a motion sensing module.
During sampling, the controller receives a sampling mechanism 401 position indication signal sent by the motion sensing module, and sends a control signal to control the sampling mechanism 401 to perform sampling or lofting operation, and controls the moving mechanism 440 to drive the sampling mechanism 401 to move to a set position, for example, a position of the sampling mechanism 401 corresponding to the sampling station 313 may be defined as a sampling position 453, a position corresponding to the detection chamber 220 may be defined as a detection position 454, when the sampling mechanism 401 moves to the sampling position 453 or the detection position 454, the motion sensing module sends a positive indication signal that the sampling mechanism 401 reaches the set position, otherwise, a negative indication signal. The controller receives the positive indication signal and controls the sampling mechanism 401 to perform sampling or lofting operations. The motion sensing module may include a plurality of sensors, and the plurality of sensors includes at least 2 position sensors, and the position sensors are disposed on a moving path of the sampling mechanism 401, so that sensing of at least 2 positions can be performed on the moving path. For example, 2 position sensors are included for sensing 1 detection position 454 and 1 sampling position 453, and the remaining positions can be calculated by the controller from the position signals.
Of course, according to the above embodiment, more position sensors may be provided on the moving path of the sampling mechanism 401, so that the sampling mechanism 401 can be sensed at more positions. In some embodiments, the movement sensing module may sense the sampling mechanism 401 at a plurality of sampling positions 453 on the moving path of the sampling mechanism 401, for example, in the case that a plurality of sample containers 500 are arranged in a row along the moving path of the sampling mechanism 401 in the sample rack 340, a plurality of sensing points may be arranged on the moving path of the sampling mechanism 401, the positions of the sensing points correspond to the positions of the sample containers 500, respectively, and a position sensor may be arranged at each sensing point, thereby performing position sensing on the sampling mechanism 401 at the plurality of sampling positions 453, so as to control the movement of the sampling mechanism 401 and the sampling and lofting operations at the corresponding positions according to the position indication signal of the sampling mechanism 401.
In some embodiments, the movement sensing module may also only provide sensing points at two sampling positions 453 on the moving path of the sampling mechanism 401, so as to sense the sampling mechanism 401, the two positions correspond to the positions of the two ends of the row of sample containers 500, the sampling mechanism 401 can respectively acquire the sample containers 500 at the two ends at the two sampling positions 453, when the sampling mechanism 401 reaches the two sampling positions 453, the movement sensing module senses and sends out corresponding indication signals, and the sampling position 453 between the two positions on the moving path of the sampling mechanism 401 can be determined by controlling the counting of the moving mechanism 440, thereby simplifying the structure and the control. Similarly, in the detection apparatus 200, when a plurality of detection chambers 220 are provided along the movement path of the sampling mechanism 401, a plurality of detection positions 454 described above are sensed on the movement path of the sampling mechanism 401, and each detection position 454 corresponds to the position of each detection chamber 220, so that the sampling mechanism 401 is sensed from the plurality of detection positions 454, and the sampling and setting operation of the sampling mechanism 401 at the corresponding position is controlled based on the position instruction signal of the sampling mechanism 401.
Fig. 3 is a side view of fig. 2, and fig. 4 is a schematic structural diagram of the sample introduction device 400 of fig. 1, and referring to fig. 1 to 4, in some embodiments, the sample introduction device 400 may further include a mounting bracket 450. The mounting block 450 is configured to be coupled to the housing 100, the sampling mechanism 401 is movably coupled to the mounting block 450, and the moving mechanism 440 is configured to drive the sampling mechanism 401 to move relative to the mounting block 450, thereby moving the sample container 500. Fig. 3 and 4 show the sampling mechanism 401 in two different positions on the mounting block 450. The mount 450 is provided with a plurality of setting positions including the sampling position 453 and the detection position 454 described above along the transport path of the sample container 500, and the moving mechanism 440 can drive the sampling mechanism 401 to move to each setting position with respect to the mount 450. The plurality of setting positions include at least one detecting position 454 and at least one sampling position 453, so that the sampling mechanism 401 is driven by the moving mechanism 440 to move to the sampling position 453 and the detecting position 454 relative to the mounting rack 450 to take and place the sample container 500, and the movement of the sampling mechanism 401 realizes the movement of the sample container 500, thereby transferring the sample container 500 between the sample rack 340 and the detecting chamber 220, and realizing the mechanized sample feeding and discharging of the sample container 500. Compared with the conventional mode of sample introduction through movement of the carrying platform, the sample introduction device does not need personnel auxiliary operation, is suitable for continuous sample introduction detection, and can effectively improve the detection efficiency. In addition, a sample injection slide rail 451 and a slide block connected to the sample injection slide rail 451 in a sliding manner can be arranged on the mounting frame 450, the sampling mechanism 401 is connected to the slide block, the sample injection slide rail 451 is parallel to the conveying path of the conveyor belt mechanism 430, and the sampling mechanism 401 can be connected to the slide block, so that the sampling mechanism 401 can slide relative to the sample injection slide rail 451, and the moving stability of the sampling mechanism 401 is ensured.
In some embodiments, the moving mechanism 440 in the sample introduction device 400 is used to drive the sampling mechanism 401 to move in the horizontal direction and to move in the vertical direction, and the sample platform 310 and each detection device 200 are located below the path of the sampling mechanism 401 moving in the horizontal direction, so that the space in the vertical direction can be effectively utilized to form a longitudinal structural layout, and the occupied area in the horizontal direction is reduced. And the sample platform 310 and each detection device 200 form a layout consistent with the moving path of the sampling mechanism 401, and the sampling mechanism 401 can reach the corresponding positions of the sample platform 310 and each detection device 200 by moving along the horizontal direction, so that the structure is simple and the control is convenient. The motion sensing module is configured to respectively sense a position of the sampling mechanism 401 moving in a horizontal direction and a position of the sampling mechanism 401 moving in a vertical direction, and send a signal indicating the position of the sampling mechanism 401 to enable the controller to control the sampling mechanism 401 to pick and place the sample container 500. For example, the mobile sensing module senses that the sampling mechanism 401 moves along the horizontal direction to reach the position corresponding to the sample platform 310 or each detection device 200, sends a signal indicating the position of the sampling mechanism 401 to enable the controller to control the lifting assembly 430 to drive the sampling mechanism 401 to move along the vertical direction, so as to perform sampling or lofting operations, the mobile sensing module senses that the sampling mechanism 401 moves away from the sample platform 310 or each detection device 200 along the vertical direction to a set position, and sends a signal indicating the position of the sampling mechanism 401 to enable the controller to control the horizontal movement assembly 441 to drive the sampling mechanism 401 to move horizontally.
The movement sensing module may include a plurality of sensors including at least 2 horizontal position sensors and at least 2 vertical position sensors, the horizontal position sensors being disposed on a path along which the sampling mechanism 401 moves in the horizontal direction, thereby enabling sensing of at least 2 positions in the horizontal direction. For example, a horizontal position sensor may be provided at 1 detection position 454 and 1 sampling position 453 to perform position sensing of the sampling mechanism 401 at the 1 detection position 454 and the 1 sampling position 453, and the remaining positions may be calculated by the controller based on the position signal, but it is needless to say that a plurality of horizontal position sensors may be provided in the horizontal direction according to the above-described embodiment, and the sampling mechanism 401 may be sensed at a plurality of positions. The vertical position sensor is provided on a path along which the sampling mechanism 401 moves in the vertical direction, thereby enabling sensing of at least 2 positions in the vertical direction. For example, 2 sensing positions may be provided at intervals on a path along which the sampling mechanism 401 moves in the vertical direction, the sampling mechanism 401 can grip the sample rack 340 or the sample container 500 in the detection chamber 220 when moving to the sensing position located below in the vertical direction, and the sampling mechanism 401 can be away from the sample rack 340 or the detection device 200 when moving to the sensing position located above in the vertical direction, so as to avoid interference of the sampling mechanism 401 or the sample container 500 when moving horizontally. Vertical position sensors can be respectively arranged at 2 sensing positions on the path of the sampling mechanism 401 moving along the vertical direction, so that 2 vertical positions can be sensed.
The moving mechanism 440 may include a horizontal moving assembly 441 and a lifting assembly 430, the lifting assembly 430 is used for driving the sampling mechanism 401 to move in a vertical direction to be close to or far away from the sample platform 310 or the detection chamber 220, one part of the horizontal moving assembly 441 is located in the installation cavity 102, and the other part of the horizontal moving assembly passes through the sample inlet 101 to the outside of the installation cavity 102, and the horizontal moving assembly 441 is used for driving the lifting assembly 430 and the sampling mechanism 401 to move in a horizontal direction to enter and exit the installation cavity 102, so that the sample container 500 can be transferred between the sample rack 340 and the detection chamber 220. The horizontal moving assembly 441 drives the sampling mechanism 401 and the lifting assembly 430 to move along the horizontal direction to reach the sampling position 453 or the detection position 454, the lifting assembly 430 drives the sampling mechanism 401 to move along the vertical direction at the sampling position 453, and the sampling mechanism can be close to the sample platform 310 so as to sample or loft the sample rack 340 on the sampling station 313 of the sample platform 310, or can be far away from the sample platform 310 so as to avoid interference with the sample rack 340 when the horizontal moving assembly 441 drives the sampling mechanism 401 to move horizontally; the lifting assembly 430 drives the sampling mechanism 401 to move vertically at the detection position 454, so as to approach the detection device 200 and perform sampling or lofting operation on the detection chamber 220 of the detection device 200, or move away from the detection device 200, thereby preventing the horizontal moving assembly 441 from interfering with the detection device 200 when the sampling mechanism 401 is driven to move horizontally.
In some embodiments, the sampling mechanism 401 includes a gripping assembly 410 and a rotating assembly 420, the gripping assembly 410 has a gripping jaw capable of gripping the sample container 500 and is used for gripping the sample container 500, and the rotating assembly 420 is connected to the gripping assembly 410 and is used for driving the gripping assembly 410 to rotate, so that the sample container 500 can be sampled, and the sample container 500 can be rotated by a set angle to obtain a required pose so as to facilitate sample introduction detection. Specifically, in the detection apparatus of some embodiments, the sample container 500 adopts a snap-in structure, that is, the thickness of the sample container 500 is significantly smaller than the length and width dimensions, and due to the layout of the detection device 200 and other devices, structural members, etc. inside the chassis 100, the sample container 500 needs to enter the detection chamber 220 for detection in a set pose. For example, it is necessary for the sample container 500 to enter the detection chamber 220 in a posture in which the thickness direction is perpendicular to the conveyance direction and the width direction coincides with the conveyance direction. At this time, if the rotary assembly 420 is not provided in the sampling mechanism 401, the sample platform 310 needs to feed the sample containers 500 in the posture, and in order to realize continuous conveyance of the multiple sample containers 500, the sample platform 310 needs to arrange the multiple sample containers 500 in the posture in a row along the moving direction of the sampling mechanism 401, that is, in the width direction of the sample containers 500, a large space needs to be occupied in the moving direction of the sampling mechanism 401, and the moving path required by the sampling mechanism 401 is also long.
In order to solve the above problems, some inspection apparatuses arrange a plurality of sample containers 500 in a row in the above-described posture in a direction perpendicular to the movement path of the sampling mechanism 401, and at each sampling, move the sample rack 340 in the direction perpendicular to the movement path of the sampling mechanism 401 by the sample rack 340 driving mechanism to correspond one of the sample containers 500 in the row to the sampling mechanism 401 located at the sampling position 453, can realize continuous sample feeding and feeding of the sample containers 500, and can increase the density of the sample containers 500, and reduce the occupied area and the movement path of the sampling mechanism 401. However, with the detection apparatus adopting this arrangement, when each sample container 500 is sampled, the sample rack 340 needs to be driven by the sample rack 340 driving mechanism to move the sample container 500 to the position corresponding to the gripping assembly 410 of the sampling mechanism 401, which increases the dimension of the movement required in the process of conveying the sample container 500, and multiple movements are easy to generate error superposition, thereby causing sampling failure due to accuracy reduction.
In the detection apparatus according to the embodiment of the present invention, the rotary motion of the gripping assembly 410 is added by the rotary assembly 420, so that the posture of the sample container 500 can be changed, and therefore, the sample platform 310 is not limited by the posture required for detection when delivering samples, referring to fig. 1 and 2, the sample containers 500 can be arranged in a row along the moving direction of the sampling mechanism 401, the thickness direction of the sample containers 500 is consistent with the moving direction of the sampling mechanism 401, and because the thickness dimension of the cassette type sample containers 500 is small, the sample containers 500 arranged densely can be moved in the moving direction of the sampling mechanism 401, the occupied space is greatly reduced, and the alignment of each sample container 500 can be realized by the movement of the sampling mechanism 401, and the multiple movement alignment of the sample rack 340 is not required, thereby improving the motion accuracy and facilitating the simplification of the structure.
In some embodiments, the gripping assembly 410 includes a jaw driving mechanism and a pair of jaws disposed in parallel and opposite to each other, the jaw driving mechanism is used for driving the jaws to move so as to increase or decrease the distance between the two jaws and keep the jaws parallel, the jaw driving mechanism is adapted to grip the sample container 500 in the cassette structure, and the sampling sensing module senses whether the gripping assembly 410 grips the sample container 500, so as to send a sampling indication signal to the controller. The sample response module accessible simple material detection can realize, for example, set up inductor (like photoelectric sensor) between the clamping piece and be used for detecting whether there is material between the clamping jaw, and on the moving path of clamping piece and the clamping piece is located clamping position (the position when centre gripping sample container 500 between the clamping piece) and sets up clamping piece position sensor, be used for sensing whether the clamping piece is located clamping position, when clamping piece position sensor sensing when the clamping piece is located clamping position, if there is material between the clamping piece to sample container 500 sensor sensing, can judge to press from both sides the centre gripping among the clamping subassembly 410 and have sample container 500, otherwise judge to press from both sides and do not press from both sides in the clamping subassembly 410 and have sample container 500.
As can be seen from the above, in the sample detection process, the detection apparatus according to the embodiment of the present invention can realize automatic transmission and automatic detection of the sample container 500 through the sample feeding device 300, the sample injection device 400, the detection device 200, and the controller, so that manual assistance is reduced, and efficiency is effectively improved.
In a second aspect, the embodiment of the present invention provides an automatic sample container conveying method applied to the above-mentioned detection apparatus, which can refer to fig. 1 to 8, and the method includes:
sample feeding: controlling the sample feeding device 300 to move the sample rack 340 to the sample feeding station 313 according to the sample rack position indication signal;
sample introduction: according to the sample rack position indication signal and the detection indication signal, the moving mechanism 440 is controlled to drive the sampling mechanism 401 to move to the sample rack 340 for sampling operation and to move to the detection chamber 220 for lofting operation;
and (3) detection: controlling the detection of the sample in the detection cavity 222 by the detector according to the detection indication signal;
sampling: after the detection is completed, the control moving mechanism 440 drives the sampling mechanism 401 to move to the detection chamber 220 for sampling operation and to move to the sample rack for lofting operation.
In the above method, the following sample introduction method can be adopted: a plurality of sample containers 500 are arranged in the sample rack 340 at intervals along the moving path of the sampling mechanism 401, a plurality of sampling positions 453 are arranged at intervals along the moving path of the sampling mechanism 401, and the sampling mechanism 401 is driven to move to one of the sampling positions 453 at a time so as to sample the sample container 500 at the sampling position 453. Therefore, the position of each sample container 500 of the sampling mechanism 401 and the sample rack 340 can be aligned by the movement of the sampling mechanism 401, the structure is simplified, and the distance between the adjacent sampling positions 453 is equal to the interval between the adjacent sample containers 500, so that the movement of the sampling mechanism 401 can be accurately moved by the step number calculation of the stepping motor, and the control method is simplified.
In the above method, when the detection apparatus includes a plurality of detection devices 200 for independent detection, the state in which no sample container 500 is present in the detection chamber 220 of each detection device 200 is set as the idle state of the detection chamber 220, the state in which the detection chamber 220 contains the sample container 500 and the detection of the detector 210 is completed is set as the complete state of the detection chamber 220, and the state of each detection chamber 220 is monitored by the controller. During sample injection, the sampling mechanism 401 is controlled to move, the detection chamber 220 in an idle state is subjected to sample injection operation, and the detector 210 is controlled to perform detection operation; the sampling mechanism 401 is controlled to move, the detection chamber 220 in the finished state is subjected to sampling operation, therefore, the plurality of sample containers 500 are respectively sampled into different detection chambers 220 by the sampling mechanism 401 to be detected, each sample container 500 is independently detected, and the samples are respectively sampled by the sampling mechanism 401 after the detection is finished, so that the detection efficiency can be effectively improved.
In the above method, a zero point position 456 may be provided at any one of the two ends of the moving path of the sampling mechanism 401, and when the detection device is turned on or when any one of the detection device 200, the sample feeding device 200, and the sample injection device 400 is abnormal, the sampling mechanism 401 is controlled to move to the zero point position 456 and stand by for self-checking or manual inspection. Zero position 456 sets a sensor to confirm that sampling mechanism 401 reaches this zero position 456.
Therefore, the detection equipment can realize automatic conveying and automatic detection of the sample containers, reduces manual auxiliary operation, improves detection efficiency, and is suitable for continuous detection of multiple sample containers. The automatic sample container conveying method is applied to the detection equipment, can realize automatic sample conveying, sample introduction, detection and sample discharge of the sample containers, and can effectively improve the detection efficiency.
The embodiments of the present invention have been described in detail with reference to the accompanying drawings, but the present invention is not limited to the above embodiments, and various changes can be made within the knowledge of those skilled in the art without departing from the gist of the present invention. Furthermore, the embodiments of the present invention and the features of the embodiments may be combined with each other without conflict.