CN114156074A - Novel automatic inductance assembling machine - Google Patents
Novel automatic inductance assembling machine Download PDFInfo
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- CN114156074A CN114156074A CN202111295112.0A CN202111295112A CN114156074A CN 114156074 A CN114156074 A CN 114156074A CN 202111295112 A CN202111295112 A CN 202111295112A CN 114156074 A CN114156074 A CN 114156074A
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- carbon rod
- station
- inductance
- inductor
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
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- Power Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Automatic Assembly (AREA)
- Audible-Bandwidth Dynamoelectric Transducers Other Than Pickups (AREA)
Abstract
The invention discloses a novel automatic inductor assembling machine which comprises an inductor feeding module, an inductor binding module, an inductor assembling station, a carbon rod correcting mechanism, a carbon rod feeding module, a transfer manipulator, a carbon rod four-station turntable mechanism, a carbon rod dispensing station, a visual detection servo chain line, a blanking manipulator and a tray moving servo chain line, wherein the carbon rod four-station turntable mechanism is driven by a divider and is divided into four stations which are a carbon rod feeding station, a carbon rod dispensing station, an inductor assembling station and a tool clearing station in sequence, and a plurality of electric induction clamping jaws are installed at the bottom of the transfer manipulator. Has the advantages that: realize the high-speed full-automatic equipment of inductance, modular design can be convenient, realizes the transformation production of all kinds of PIN foot stick type inductances fast, satisfies the market pluralism, and equipment possesses the commonality, compares artifical or semi-automatic equipment in the past moreover, has guaranteed the quality, has promoted efficiency productivity, saves a large amount of human costs again.
Description
Technical Field
The invention relates to the technical field of inductor assembly, in particular to a novel automatic inductor assembly machine.
Background
At present, in the inductor assembly production, an inductor is firstly shaped by a shaping machine die, then a carbon rod is coated with glue and assembled with the shaped inductor manually, and the assembled semi-finished product is placed in a tray and then baked in a baking oven to dry the glue; when inductance remodelling production, need be equipped with one in addition and prick type machine mould, the machine mould is with high costs, and production efficiency is not high simultaneously, needs artifical long-term operation moreover, leads to artifical work to spend minds and high cost of labor, hardly reaches high benefit.
An effective solution to the problems in the related art has not been proposed yet.
Disclosure of Invention
The invention aims to provide a novel automatic inductor assembling machine to solve the problems in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme: a novel automatic inductor assembling machine comprises an inductor feeding module, an inductor bundling module, an inductor assembling station, a carbon rod correction mechanism, a carbon rod feeding module, a transfer manipulator, a carbon rod four-station turntable mechanism, a carbon rod dispensing station, a visual inspection servo chain line, a discharging manipulator and a tray moving servo chain line, wherein the carbon rod four-station turntable mechanism is driven by a divider and is divided into four stations which are sequentially a carbon rod feeding station, a carbon rod dispensing station, an inductor assembling station and a tooling clearing station;
the inductance feeding module comprises a first inductance feeding vibration disc, a second inductance feeding vibration disc and an outlet jig;
the inductor binding module comprises an inductor positioning mechanism and a binding mechanism;
the carbon rod feeding module comprises a first carbon rod feeding vibration disc, a second carbon rod feeding vibration disc, a carbon rod staggering mechanism and a carbon rod ejection mechanism;
the carbon rod four-station turntable mechanism comprises a four-station turntable, a carbon rod ejection cylinder and a tool moving cylinder;
the carbon rod dispensing station comprises an A/B glue barrel, a dispensing moving module, a tool rolling shaft and an A/B glue mixing pipe;
the inductor assembling station is a tooling jacking cylinder;
the carbon rod correcting mechanism comprises a dislocation mechanism, a first correcting cylinder and a second correcting cylinder.
Furthermore, the inductance feed module is arranged on one side of the assembling machine, and an outlet jig is arranged on the same side of the first inductance feed vibration disc and the second inductance feed vibration disc of the inductance feed module.
Furthermore, the inductor binding module is arranged on one side of the inductor feeding module, and a binding mechanism is arranged at the bottom of an inductor positioning mechanism of the inductor binding module.
Furthermore, the carbon rod feeding module is arranged on the other side of the assembling machine, and a carbon rod material staggering mechanism and a carbon rod ejection mechanism are arranged on the same side of the first carbon rod feeding vibration disc and the second carbon rod feeding vibration disc of the carbon rod feeding module.
Further, the carbon rod four-station turntable mechanism is arranged between the inductance feeding module and the carbon rod feeding module, and a carbon rod ejection cylinder and a tool moving cylinder of the carbon rod four-station turntable mechanism are arranged on the four-station turntable.
Further, the carbon rod dispensing station is arranged on one side of the carbon rod four-station turntable mechanism, the dispensing moving module of the carbon rod dispensing station is arranged on one side of the A/B glue barrel, a tooling rolling shaft is arranged on one side of the dispensing moving module, and an A/B glue mixing pipe is arranged on the other side of the dispensing moving module.
Further, the tooling jacking cylinder of the inductance assembling station is arranged between the transfer manipulator and the carbon rod four-station turntable mechanism.
Further, the carbon rod correcting mechanism is arranged on one side of the inductor assembling station, and the dislocation mechanism of the carbon rod correcting mechanism is arranged between the first correcting cylinder and the second correcting cylinder.
Further, a plurality of visual detection units are installed on the visual detection servo chain line, and a defective product feed opening is formed in one side of the visual detection servo chain line.
Further, the tray moves servo chain line and sets up in visual detection servo chain line one side, tray removes servo chain line one end and is provided with semi-manufactured goods dress tray position, tray unstacking position, material level and tray pushing mechanism on the tray respectively, tray pushing mechanism's one end is provided with the stove, be provided with tray unstacking mechanism on the tray unstacking position.
Compared with the prior art, the invention has the following beneficial effects: realize the high-speed full-automatic equipment of inductance, modular design can be convenient, realizes the transformation production of all kinds of PIN foot stick type inductances fast, satisfies the market pluralism, and equipment possesses the commonality, compares artifical or semi-automatic equipment in the past moreover, has guaranteed the quality, has promoted efficiency productivity, saves a large amount of human costs again.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings needed in the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art to obtain other drawings without creative efforts.
Fig. 1 is a schematic structural diagram of a novel automatic inductance assembling machine according to an embodiment of the invention;
fig. 2 is a schematic structural diagram of an induction feeding module according to an embodiment of the present invention;
fig. 3 is a schematic structural diagram of an inductance bundling module according to an embodiment of the present invention;
FIG. 4 is a schematic structural view of a carbon rod feeding module according to an embodiment of the present invention;
FIG. 5 is a top view of a structure of a four-station turntable mechanism for carbon rods according to an embodiment of the present invention;
FIG. 6 is a schematic structural diagram of a four-station turntable mechanism for carbon rods according to an embodiment of the present invention;
fig. 7 is a schematic structural view of a transfer robot according to an embodiment of the present invention;
FIG. 8 is a schematic structural diagram of a carbon rod dispensing station according to an embodiment of the present invention;
FIG. 9 is a top view of a carbon rod dispensing station according to an embodiment of the present invention;
fig. 10 is a schematic structural diagram of an inductor assembly station according to an embodiment of the present invention;
FIG. 11 is a schematic structural view of a carbon rod calibration mechanism according to an embodiment of the present invention;
FIG. 12 is a top view of a carbon rod alignment mechanism according to an embodiment of the present invention;
FIG. 13 is a schematic diagram of a configuration of visually inspecting servo chain lines according to an embodiment of the present invention;
FIG. 14 is a top view of a configuration for visually inspecting servo link lines in accordance with an embodiment of the present invention;
fig. 15 is a schematic structural diagram of a blanking manipulator according to an embodiment of the invention;
fig. 16 is a structural plan view of a blanking robot according to an embodiment of the present invention;
FIG. 17 is a block diagram of a tray moving servo chain line according to an embodiment of the present invention;
fig. 18 is a front view of a structure of a tray moving servo chain line according to an embodiment of the present invention.
Reference numerals:
1. a first inductive feed seismic tray; 2. a second inductive feeding vibration disc; 3. an inductance feeding module; 4. an inductor binding module; 5. an inductor assembly station; 6. a carbon rod correction mechanism; 7. entering a carbon rod station; 8. a tool clearing station; 9. a carbon rod feeding module; 10. a transfer manipulator; 11. a first carbon rod feeding vibration disc; 12. a second carbon rod feeding vibration disc; 13. loading the semi-finished product into a tray position; 14. moving the servo chain line by the tray; 15. a tray unstacking position; 16. a carbon rod dispensing station; 17. a carbon rod four-station turntable mechanism; 18. an A/B glue barrel; 19. visually detecting servo chain lines; 20. baking in an oven; 21. an outlet jig; 22. an inductance positioning mechanism; 23. a binding mechanism; 24. a carbon rod staggering mechanism; 25. a carbon rod ejection mechanism; 26. a four-station turntable; 27. ejecting a carbon rod out of the cylinder; 28. a tool moving cylinder; 29. an inductance clamping jaw is obtained; 30. a dispensing moving module; 31. a tool rolling shaft; 32. an A/B glue mixing tube; 33. the tool jacks up the cylinder; 34. a dislocation mechanism; 35. a first correction cylinder; 36. a second correction cylinder; 37. a visual detection unit; 38. a defective product feed opening; 39. a feeding manipulator; 40. a product jaw; 41. loading the material on the tray; 42. a tray detaching mechanism; 43. a tray pushing mechanism.
Detailed Description
The invention is further described with reference to the following drawings and detailed description:
referring to fig. 1 to 18, a novel inductor automatic assembling machine according to an embodiment of the present invention includes an inductor feeding module 3, an inductor bundling module 4, an inductor assembling station 5, a carbon rod correcting mechanism 6, a carbon rod feeding module 9, a transfer robot 10, a carbon rod four-station turntable mechanism 17, a carbon rod dispensing station 16, a visual detection servo chain line 19, a blanking robot 39, and a tray moving servo chain line 14, where the carbon rod four-station turntable mechanism 17 is driven by a splitter and divided into four stations, which are a carbon rod feeding station 7, a carbon rod dispensing station 16, an inductor assembling station 5, and a tool clearing station 8 in sequence, where the splitter can achieve precise circulation of the turntable, the bottom of the transfer robot 10 is installed with a plurality of inductor-taking clamping jaws 29, and the bottom of the blanking robot 39 is installed with a plurality of product clamping jaws 40;
the inductance feeding module 3 comprises a first inductance feeding vibration disc 1, a second inductance feeding vibration disc 2 and an outlet jig 21;
the inductor bundling module 4 comprises an inductor positioning mechanism 22 and a bundling mechanism 23;
the carbon rod feeding module 9 comprises a first carbon rod feeding vibration disc 11, a second carbon rod feeding vibration disc 12, a carbon rod staggering mechanism 24 and a carbon rod ejection mechanism 25;
the carbon rod four-station turntable mechanism 17 comprises a four-station turntable 26, a carbon rod ejection cylinder 27 and a tool moving cylinder 28;
the carbon rod dispensing station 16 comprises an A/B glue barrel 18, a dispensing moving module 30, a tool rolling shaft 31 and an A/B glue mixing pipe 32;
the inductor assembling station 5 is a tooling jacking cylinder 33;
the carbon rod correcting mechanism 6 includes a misalignment mechanism 34, a first correcting cylinder 35, and a second correcting cylinder 36.
Through the scheme of the invention, the inductance feeding module 3 is arranged on one side of the assembling machine, the outlet jig 21 is arranged on the same side of the first inductance feeding vibration disc 1 and the second inductance feeding vibration disc 2 of the inductance feeding module 3, the inductance bundling module 4 is arranged on one side of the inductance feeding module 3, the bundling mechanism 23 is arranged at the bottom of the inductance positioning mechanism 22 of the inductance bundling module 4, the carbon rod feeding module 9 is arranged on the other side of the assembling machine, the carbon rod staggering mechanism 24 and the carbon rod ejecting mechanism 25 are arranged on the same side of the first carbon rod feeding vibration disc 11 and the second carbon rod feeding vibration disc 12 of the carbon rod feeding module 9, the carbon rod four-station turntable mechanism 17 is arranged between the inductance feeding module 3 and the carbon rod feeding module 9, the carbon rod ejecting cylinder 27 and the tooling moving cylinder 28 of the carbon rod four-station turntable mechanism 17 are arranged on the four-station turntable 26, the carbon rod dispensing station 16 is arranged on one side of a carbon rod four-station turntable mechanism 17, the dispensing moving module 30 of the carbon rod dispensing station 16 is arranged on one side of an A/B glue barrel 18, the dispensing moving module 30 is provided with a tool rolling shaft 31 on one side, the dispensing moving module 30 is provided with an A/B glue mixing tube 32 on the other side, a tool ejection cylinder 33 of the inductance assembling station 5 is arranged between the transferring manipulator 10 and the carbon rod four-station turntable mechanism 17, the carbon rod correcting mechanism 6 is arranged on one side of the inductance assembling station 5, a dislocation mechanism 34 of the carbon rod correcting mechanism 6 is arranged between a first correcting cylinder 35 and a second correcting cylinder 36, a plurality of visual detection units 37 are arranged on the visual detection servo chain line 19, a defective product discharge port 38 is arranged on one side of the visual detection servo chain line 19, the tray moving servo chain line 14 is arranged on one side of the visual detection servo chain line 19, the tray moving servo chain line 14 is characterized in that a semi-finished product tray loading position 13, a tray unstacking position 15, a tray loading position 41 and a tray pushing mechanism 43 are respectively arranged at one end of the tray moving servo chain line 14, an oven 20 is arranged at one end of the tray pushing mechanism 43, and a tray unstacking mechanism 42 is arranged on the tray unstacking position 15.
In the specific application:
firstly, an inductor is manually added into a vibration disc, the vibration disc is butted and directly vibrated, the inductor is conveyed to an outlet jig 21 by the direct vibration, and then the inductor is grabbed by a transfer manipulator 10 and placed on a bundling mechanism 23 for bundling;
secondly, manually adding the carbon rods into a vibration disc, abutting the vibration disc to directly vibrate, sending the carbon rods to a material staggering jig by the direct vibration, and ejecting the carbon rods into a carbon rod four-station turntable mechanism 17 through a carbon rod ejecting and feeding module 9;
thirdly, a jig for clamping the carbon rods on the carbon rod four-station turntable mechanism 17 rotates to a first station carbon rod feeding station 7 to feed the carbon rods, rotates to a second station carbon rod dispensing station 16 to drip glue through an A/B glue mixing pipe 32, a precise servo shaft drives a glue nozzle and a rotating shaft to roll a carbon rod tool to perform balanced glue dripping, rotates to a third station carbon rod feeding station 7, and a transferring manipulator 10 picks up the bundled type to place the inductor and assemble the inductor with an assembling station;
fourthly, the transfer manipulator 10 picks the assembled inductance placement carbon rod correction mechanism 6 to correct the carbon rod through the two-side pushing mechanism, and the transfer manipulator 10 picks the semi-finished product after the correction of the carbon rod and places the semi-finished product in the vision detection unit 37 for detection;
fifthly, after visual detection, the good products are grabbed and placed on an inner swinging plate of the tray through a blanking manipulator 39, and the defective products are blanked to a defective product blanking port 38 and discharged;
sixthly, the empty tray is supplied through a precise servo chain line, and the full tray is sent to the oven 20 for drying.
Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art will understand that various changes, modifications and substitutions can be made without departing from the spirit and scope of the invention as defined by the appended claims. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (10)
1. A novel automatic inductor assembling machine is characterized by comprising an inductor feeding module (3), an inductor bundling module (4), an inductor assembling station (5), a carbon rod correcting mechanism (6), a carbon rod feeding module (9), a transfer manipulator (10), a carbon rod four-station turntable mechanism (17), a carbon rod glue dispensing station (16), a visual detection servo chain line (19), a blanking manipulator (39) and a tray moving servo chain line (14), the carbon rod four-station turntable mechanism (17) is driven by a divider and is divided into four stations, namely a carbon rod feeding station (7), a carbon rod dispensing station (16), an inductor assembling station (5) and a tool clearing station (8) in sequence, the bottom of the transfer manipulator (10) is provided with a plurality of inductance-taking clamping jaws (29), the bottom of the blanking manipulator (39) is provided with a plurality of product clamping jaws (40);
the inductance feeding module (3) comprises a first inductance feeding vibration disc (1), a second inductance feeding vibration disc (2) and an outlet jig (21);
the inductor binding module (4) comprises an inductor positioning mechanism (22) and a binding mechanism (23);
the carbon rod feeding module (9) comprises a first carbon rod feeding vibration disc (11), a second carbon rod feeding vibration disc (12), a carbon rod staggering mechanism (24) and a carbon rod ejection mechanism (25);
the carbon rod four-station turntable mechanism (17) comprises a four-station turntable (26), a carbon rod ejection cylinder (27) and a tool moving cylinder (28);
the carbon rod dispensing station (16) comprises an A/B glue barrel (18), a dispensing moving module (30), a tool rolling shaft (31) and an A/B glue mixing pipe (32);
the inductor assembling station (5) is a tool jacking cylinder (33);
the carbon rod correction mechanism (6) comprises a dislocation mechanism (34), a first correction cylinder (35) and a second correction cylinder (36).
2. The novel automatic inductance assembling machine according to claim 1, wherein the inductance feeding module (3) is arranged on one side of the assembling machine, and an outlet jig (21) is arranged on the same side of the first inductance feeding vibration disc (1) and the second inductance feeding vibration disc (2) of the inductance feeding module (3).
3. The novel inductor automatic assembling machine according to claim 1, wherein the inductor bundling module (4) is arranged on one side of the inductor feeding module (3), and a bundling mechanism (23) is arranged at the bottom of an inductor positioning mechanism (22) of the inductor bundling module (4).
4. The novel automatic inductance assembling machine according to claim 1, wherein the carbon rod feeding module (9) is arranged on the other side of the assembling machine, and a carbon rod material staggering mechanism (24) and a carbon rod ejection mechanism (25) are arranged on the same side of the first carbon rod feeding vibration disc (11) and the second carbon rod feeding vibration disc (12) of the carbon rod feeding module (9).
5. The novel inductance automatic assembling machine according to claim 1, characterized in that the carbon rod four-station turntable mechanism (17) is arranged between the inductance feeding module (3) and the carbon rod feeding module (9), and a carbon rod ejection cylinder (27) and a tooling moving cylinder (28) of the carbon rod four-station turntable mechanism (17) are arranged on a four-station turntable (26).
6. The novel inductance automatic assembling machine according to claim 1, wherein the carbon rod dispensing station (16) is arranged on one side of a carbon rod four-station turntable mechanism (17), the dispensing moving module (30) of the carbon rod dispensing station (16) is arranged on one side of an A/B glue barrel (18), a tooling rolling shaft (31) is arranged on one side of the dispensing moving module (30), and an A/B glue mixing tube (32) is arranged on the other side of the dispensing moving module (30).
7. The novel automatic inductance assembling machine according to claim 1, wherein the tooling jacking cylinder (33) of the inductance assembling station (5) is arranged between the transfer manipulator (10) and the carbon rod four-station turntable mechanism (17).
8. The novel inductance automatic assembling machine according to claim 1, characterized in that the carbon rod correcting mechanism (6) is arranged at one side of the inductance assembling station (5), and the dislocation mechanism (34) of the carbon rod correcting mechanism (6) is arranged between the first correcting cylinder (35) and the second correcting cylinder (36).
9. The novel automatic inductance assembling machine according to claim 1, wherein a plurality of visual detection units (37) are mounted on the visual detection servo chain line (19), and a defective product feed opening (38) is formed in one side of the visual detection servo chain line (19).
10. The novel automatic inductance assembling machine according to claim 1, wherein the tray moving servo chain line (14) is arranged on one side of the visual detection servo chain line (19), one end of the tray moving servo chain line (14) is respectively provided with a semi-finished product loading tray position (13), a tray unstacking position (15), a tray loading position (41) and a tray pushing mechanism (43), one end of the tray pushing mechanism (43) is provided with the oven (20), and the tray unstacking position (15) is provided with the tray unstacking mechanism (42).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111295112.0A CN114156074B (en) | 2021-11-03 | 2021-11-03 | Novel inductance automatic assembly machine |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111295112.0A CN114156074B (en) | 2021-11-03 | 2021-11-03 | Novel inductance automatic assembly machine |
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| CN114156074A true CN114156074A (en) | 2022-03-08 |
| CN114156074B CN114156074B (en) | 2023-07-04 |
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Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN204859887U (en) * | 2015-08-18 | 2015-12-09 | 周俊雄 | Automatic kludge of USB module |
| CN206185418U (en) * | 2016-09-28 | 2017-05-24 | 上海睿通机器人自动化股份有限公司 | Device is implanted to full -automatic animal chip bar magnet inductance that seals kludge of glass pipe |
| CN110211790A (en) * | 2019-06-20 | 2019-09-06 | 昆山埃维奥电机有限公司 | A kind of inductance automatic assembling mechanism |
| CN211208590U (en) * | 2020-03-02 | 2020-08-07 | 深圳市海科瑞科技有限公司 | Automobile new energy battery part assembling equipment |
| CN113345706A (en) * | 2021-06-30 | 2021-09-03 | 惠州市德立电子有限公司 | Multi-station high-precision automatic inductor assembling machine |
-
2021
- 2021-11-03 CN CN202111295112.0A patent/CN114156074B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN204859887U (en) * | 2015-08-18 | 2015-12-09 | 周俊雄 | Automatic kludge of USB module |
| CN206185418U (en) * | 2016-09-28 | 2017-05-24 | 上海睿通机器人自动化股份有限公司 | Device is implanted to full -automatic animal chip bar magnet inductance that seals kludge of glass pipe |
| CN110211790A (en) * | 2019-06-20 | 2019-09-06 | 昆山埃维奥电机有限公司 | A kind of inductance automatic assembling mechanism |
| CN211208590U (en) * | 2020-03-02 | 2020-08-07 | 深圳市海科瑞科技有限公司 | Automobile new energy battery part assembling equipment |
| CN113345706A (en) * | 2021-06-30 | 2021-09-03 | 惠州市德立电子有限公司 | Multi-station high-precision automatic inductor assembling machine |
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| Publication number | Publication date |
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| CN114156074B (en) | 2023-07-04 |
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